Efficient mixing equipment

By designing high-efficiency mixing equipment with multi-stage high-efficiency mixing mechanisms, quantitative feeding mechanisms and uniform spraying mechanisms, the problem of difficulty in participating in mixing in existing equipment is solved, and efficient and uniform material mixing and quantitative cutting are achieved, improving product quality.

CN119550500AActive Publication Date: 2025-03-04NANTONG DATAI PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202411618950.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-03-04
Estimated Expiration
2044-11-13

AI Technical Summary

Technical Problem

The materials deposited at the bottom of the existing mixing equipment are difficult to participate in the mixing, resulting in poor mixing effect and uneven mixing of materials, affecting product quality.

Method used

An efficient mixing equipment is designed, including a multi-stage high-efficiency mixing mechanism, a quantitative feeding mechanism and a uniform spraying mechanism. The multi-stage high-efficiency mixing mechanism drives the mixing rod to rotate by driving the motor and reducer transmission chain to achieve efficient mixing; the quantitative feeding mechanism realizes quantitative cutting of materials through gravity sensors and electric lifting rods; the uniform spraying mechanism realizes uniform spraying of additives through the shell and the material distribution table.

Benefits of technology

Through the design of a multi-stage high-efficiency mixing mechanism, efficient mixing and uniformity of materials are achieved; the quantitative feeding mechanism ensures the consistent proportion of materials and additives, avoiding imbalance in the input ratio; the uniform spraying mechanism improves the uniform distribution of additives and improves the mixing effect.

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Abstract

The invention relates to the technical field of plastic processing, and discloses efficient mixing equipment which comprises a mixing bin, a multi-stage efficient mixing mechanism, a quantitative conveying mechanism and a uniform spraying mechanism. The material mixing bin is cylindrical, a conical part is arranged at the bottom of the material mixing bin, the multi-stage efficient material mixing mechanism is arranged in the material mixing bin, and a plurality of mounting frames are fixedly arranged on the outer side wall of the material mixing bin. By arranging a multi-stage efficient material mixing mechanism, an outer sleeve ring at the other end of a cross rod can be driven to rotate when the cross rod rotates, so that a second rotating shaft starts to rotate, the second rotating shaft drives a stirring rod on the outer side of the second rotating shaft to rotate when rotating, and the stirring rod drives the second rotating shaft to rotate when rotating around a first rotating shaft under the resistance of materials when rotating; meanwhile, the spiral blades can turn over the materials at the bottom of the material mixing bin to the upper part of the material mixing bin when rotating, so that the materials are mixed more uniformly, and the material mixing effect is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of plastic processing, in particular to a high-efficiency mixing device. Background Art

[0002] Plastic processing refers to the process of processing plastic raw materials into plastic products of various shapes and uses through various technological means, including multiple links and processes. Commonly used equipment in the plastic processing process includes injection molding machines, extruders, blow molding machines, calenders, etc. Different processing methods and equipment are suitable for different plastic products and uses. The application range of plastic processing is very wide, and it can be used to manufacture various daily necessities, industrial parts, building materials, etc. When processing plastics, it is often necessary to mix a variety of raw materials through plastic processing mixing equipment. Plastic processing mixing equipment is used to mix various plastic raw materials, additives, masterbatches, etc.

[0003] In the existing mixing equipment, the materials deposited at the bottom are difficult to participate in the mixing under the action of gravity, and it is difficult to accurately control the input amount and input ratio of materials and additives, resulting in poor mixing effect, uneven material mixing, and affected product quality. Therefore, an efficient mixing equipment is proposed. Summary of the invention

[0004] The present invention aims to solve the technical problem that materials deposited at the bottom of the existing mixing equipment during mixing are difficult to participate in the mixing under the action of gravity, resulting in poor mixing effect and uneven material mixing, and to provide a high-efficiency mixing equipment.

[0005] The technical solution adopted by the present invention to solve its technical problem is: A high-efficiency mixing device, comprising a mixing bin, a multi-stage high-efficiency mixing mechanism, a quantitative feeding mechanism and a uniform spraying mechanism; The mixing bin is arranged in a cylindrical shape, a conical portion is arranged at the bottom of the mixing bin, the multi-stage high-efficiency mixing mechanism is arranged inside the mixing bin, a plurality of mounting frames are fixedly arranged on the outer wall of the mixing bin, reinforcing ribs are fixedly arranged between the middle part of the mounting frame and the outer wall of the mixing bin, a first feed port is arranged at the bottom of the mixing bin, a second feed port is opened at the top of the mixing bin, the quantitative feeding mechanism is arranged at the top input end of the second feed port, the quantitative feeding mechanism is connected to the input end pipeline of the second feed port, the uniform spraying mechanism is arranged at the bottom output end of the second feed port, and the uniform spraying mechanism is connected to the output end pipeline of the second feed port. During mixing, different materials are added into the mixing bin through the first feed port and the second feed port respectively. The materials can be efficiently mixed through the multi-stage high-efficiency mixing mechanism. When adding materials, the addition amount of different materials can be adjusted through the quantitative feeding mechanism, so that the materials in the mixing bin always maintain the same proportion. The uniform spraying mechanism can spray the materials more evenly to improve the mixing effect.

[0006] Furthermore, the multi-stage high-efficiency mixing mechanism includes a driving motor, which is fixedly arranged on the top of the outer wall of the mixing bin, the output end of the driving motor is vertically upward, and the output end of the driving motor is fixedly provided with a driving shaft, a dust cover is fixedly arranged on the outer side of the top of the mixing bin, the top of the driving shaft extends to the inside of the dust cover, and the top of the driving shaft is fixedly provided with a first gear, a first rotating shaft is arranged at the center of the mixing bin, the first rotating shaft is arranged parallel to the driving shaft, the top of the first rotating shaft passes through the top of the mixing bin and extends to the inner top of the dust cover, the top of the first rotating shaft is rotatably connected to the dust cover, a second gear is fixedly arranged on the outer side of the upper part of the first rotating shaft, the height of the second gear is consistent with the height of the first gear, a reduction transmission chain is sleeved between the first gear and the second gear, and the two ends of the reduction transmission chain are respectively meshed and connected with the first gear and the second gear. The driving motor is started to make the driving shaft start to rotate. When the driving shaft rotates, the first gear is driven to rotate, so that the second gear meshing with it through the reduction transmission chain starts to rotate. When the second gear rotates, the first rotating shaft is driven to rotate.

[0007] Furthermore, a loading barrel is provided at the bottom of the mixing bin, the bottom end of the first rotating shaft extends to the bottom of the loading barrel, the bottom of the first rotating shaft is surrounded by spiral blades, the diameter of the spiral blades matches the diameter of the loading barrel, the first feed port is opened at the bottom of the side wall of the loading barrel, a first feeding bin is provided on the outside of the loading barrel, a first feeding port is opened on the top of the first feeding bin, and the outer wall of the first feeding bin is inclined. When the first rotating shaft rotates, it drives the spiral blades at the bottom to start rotating. At this time, the material is added to the first feeding bin through the first feeding port, and the material enters the interior of the upper barrel along the first feeding port. When the spiral blades rotate, the material can be quantitatively transported to the interior of the mixing bin. The weight of the material in the mixing bin can be sensed in real time by the gravity sensor, so as to control the amount of material added. When the gravity sensor senses that the mass of the material in the mixing bin reaches the set value, the signal is transmitted to the electric lifting rod, and the electric lifting rod extends, driving the top first feeding bin to move upward, so that the bottom shaft enters the interior of the first rotating shaft until the bottom of the upper barrel abuts against the bottom of the first feeding bin. At this time, the material stops being input into the interior of the mixing bin, thereby realizing automatic control of the material input amount.

[0008] Furthermore, a plurality of cross bars are fixedly provided on the upper outer wall of the first rotating shaft, and the cross bars are perpendicularly arranged to the first rotating shaft. An outer ring is fixedly provided on the bottom of the other end of the cross bar, and a second rotating shaft is rotatably provided on the bottom of the outer ring. The second rotating shaft is arranged parallel to the first rotating shaft, and a plurality of stirring rods are evenly provided on the outer wall of the second rotating shaft, and the stirring rods are perpendicularly arranged to the second rotating shaft. A discharge port is provided on the bottom side wall of the mixing bin, and an external pipeline of the discharge port is connected to a discharge barrel, the bottom output end of the discharge barrel is vertically downward, and a discharge valve is provided at the bottom end of the discharge barrel. When the first rotating shaft rotates, it drives the outer cross bar to start rotating. When the cross bar rotates, it drives the outer ring at the other end to start rotating, so that the second rotating shaft starts rotating. When the second rotating shaft rotates, it drives the stirring rod on the outer side to start rotating. When the stirring rod rotates, it is driven by the resistance of the material to drive the second rotating shaft to start rotating while rotating around the first rotating shaft, so as to efficiently mix the materials in the mixing bin. At the same time, when the spiral blades rotate, they can turn the materials at the bottom of the mixing bin to the upper part of the mixing bin, so that the materials are mixed more evenly and the mixing effect is improved.

[0009] Furthermore, the quantitative feeding mechanism includes a material distribution barrel, which is cylindrical, and the axial direction of the material distribution barrel is perpendicular to the left side wall of the dust cover. A third rotating shaft is provided at the center of the material distribution barrel, and one end of the third rotating shaft facing the dust cover passes through the material distribution barrel and extends to the inside of the dust cover. A driving bevel gear is fixedly provided on the top outer side of the first rotating shaft, and a driven bevel gear is fixedly provided on the end of the third rotating shaft facing the first rotating shaft, and the driving bevel gear and the driven bevel gear are meshed and connected. When the first rotating shaft rotates, it drives the driving bevel gear to start rotating, so that the driven bevel gear meshed with it starts rotating, and when the driven bevel gear rotates, it drives the third rotating shaft to start rotating.

[0010] Furthermore, a distributing inlet is provided at the top of the distributing barrel, a second feeding bin is provided at the top of the distributing inlet, the upper part of the second feeding bin is cylindrical, the bottom of the second feeding bin is conical, a second feeding port is provided at the top of the second feeding bin, a discharge port is provided at the bottom of the second feeding bin, the discharge port is connected to the distributing inlet, and the size of the discharge port matches the distributing inlet. At this time, additives are added to the interior of the second feeding bin through the second feeding port, and the additives enter the distributing inlet along the discharge port at the bottom.

[0011] Furthermore, a plurality of partitions are evenly arranged on the outer side wall of the third rotating shaft, and the partitions are arranged perpendicularly to the third rotating shaft. The length of the partitions matches the radius of the material distributing barrel, and the width of the partitions matches the length of the material distributing barrel. A material distributing cavity is enclosed between adjacent partitions and the material distributing barrel, and a material distributing outlet is arranged at the bottom of the material distributing barrel, and the size of the material distributing outlet matches the maximum spacing between adjacent partitions. After the additive enters the distribution inlet, it flows into the inside of the distribution chamber. When the third rotating shaft rotates, it drives the partition to start rotating, so that the additive between the partitions and the distribution chamber move together. When the distribution chamber moves until it is connected with the distribution outlet, the additive flows into the second feed port along the distribution outlet. Through the above steps, the ratio of additives and materials entering the mixing bin per unit time can be made the same, thereby realizing quantitative unloading of materials. When the material stops being input, the first feeding bin moves upward, causing the rack to move upward, driving the adjusting gear meshing with it to rotate, thereby causing the valve stem to rotate, driving the feeding valve to close, and stopping the input of additives, so that the input of additives and materials is automatically synchronized, avoiding an imbalance in the input ratio of additives and materials, which affects product quality.

[0012] Furthermore, the uniform spraying mechanism includes a shell, the shell is cylindrical, a third gear is fixedly provided on the outer wall of the shell, the third gear is coaxially provided with the shell, a fourth gear is provided on the upper part of the first rotating shaft, the height of the fourth gear matches the third gear, the fourth gear is meshed with the third gear, an annular groove is provided on the top of the shell, the top of the shell is rotatably connected to the inner top of the mixing bin through the annular groove, and the shell is coaxially provided with the second feed port. When the first rotating shaft rotates, the shell starts to rotate, and at this time, relative sliding occurs between the rotating ring connected to the second feed port through the inclined tube and the shell, and the additive enters the second feed port and flows into the interior of the shell along the inclined tube.

[0013] Furthermore, an upper opening is provided at the connection between the top of the shell and the second feed port, and a material distribution platform is fixedly provided at the inner bottom of the shell, the material distribution platform is arranged in a conical shape, and the material distribution platform is arranged coaxially with the upper opening. After the additive flows into the shell, it falls on the top of the material distribution platform, and the fallen additive can be evenly spread through the conical material distribution platform.

[0014] Furthermore, a plurality of baffles are provided at the bottom of the side wall of the material distribution platform, the baffles are arranged perpendicularly to the bottom surface of the material distribution platform, the inner end of the baffles faces the axis of the material distribution platform, and a plurality of lower openings are provided at the inner bottom of the shell, and the lower openings are evenly arranged around the material distribution platform. When the shell rotates, the internal material distribution platform and baffles are driven to rotate accordingly, and when the baffles rotate, the additives flowing down are evenly separated, so that the additives are evenly sprinkled along the lower openings at the bottom of the shell, thereby achieving uniform spraying of the additives while ensuring the synchronous input of the additives and the materials, and avoiding uneven distribution of the additives.

[0015] Beneficial effects of the present invention: 1. The high-efficiency mixing equipment of the present invention is provided with a multi-stage high-efficiency mixing mechanism, so that when the first rotating shaft rotates, the outer cross bar can be driven to start rotating, and when the cross bar rotates, the outer sleeve ring at the other end thereof can be driven to start rotating, so that the second rotating shaft can start rotating, and when the second rotating shaft rotates, the stirring rod on the outer side thereof can be driven to start rotating, and when the stirring rod rotates, the resistance of the material drives the second rotating shaft to start rotating while rotating around the first rotating shaft, so that the material in the mixing bin can be efficiently mixed, and at the same time, when the spiral blade rotates, the material at the bottom of the mixing bin can be turned over to the upper part of the mixing bin, so that the mixing of the materials is more uniform, and the mixing effect is improved.

[0016] 2. The high-efficiency mixing equipment of the present invention is provided with a quantitative feeding mechanism, so that the additive can flow into the interior of the distribution chamber after entering the distribution inlet. When the third rotating shaft rotates, it drives the partition to start rotating, so that the additive between the partition and the distribution chamber moves together. When the distribution chamber moves until it is connected with the distribution outlet, the additive flows into the second feed port along the distribution outlet. Through the above steps, the ratio of additive and material entering the mixing bin per unit time can be made the same, thereby realizing quantitative unloading of materials. When the material stops being input, the first feeding bin moves upward, so that the rack moves upward, driving the adjusting gear meshing with it to rotate, thereby causing the valve stem to rotate, driving the feeding valve to close, and stopping the input of additives, so that the input of additives and materials is kept automatically synchronized, avoiding an imbalance in the input ratio of additives and materials, which affects product quality.

[0017] 3. The high-efficiency mixing equipment of the present invention is provided with a uniform spraying mechanism, which can drive the internal material distribution table and baffle to rotate when the shell rotates. When the baffle rotates, the flowing additives are evenly separated, so that the additives are evenly sprinkled along the lower opening at the bottom of the shell, thereby achieving uniform spraying of the additives while ensuring the synchronous input of the additives and the materials, avoiding uneven distribution of the additives. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is the overall structural schematic diagram of the high-efficiency mixing equipment; Figure 2 This is a schematic diagram of the quantitative feeding structure of the high-efficiency mixing equipment; Figure 3 It is a schematic diagram of the uniform spraying mechanism of the high-efficiency mixing equipment.

[0019] Explanation of reference numerals: 1. mixing bin; 2. mounting frame; 3. reinforcing rib; 4. driving motor; 5. dust cover; 6. driving shaft; 7. first gear; 8. reduction transmission chain; 9. first rotating shaft; 10. second gear; 11. cross bar; 12. outer ring; 13. second rotating shaft; 14. stirring rod; 15. first feeding bin; 16. first feeding port; 17. loading barrel; 18. first feeding port; 19. spiral blade; 20. second feeding port; 21. driving bevel gear; 22. driven bevel gear; 23. inclined tube; 24. quantitative feeding mechanism; 25. Uniform spraying mechanism; 26. Discharge port; 27. Discharge barrel; 28. Discharge valve; 29. ​​Second feeding bin; 30. Second feeding port; 31. Discharge port; 32. Dispensing barrel; 33. Dispensing inlet; 34. Third rotating shaft; 35. Partition; 36. Dispensing outlet; 37. Dispensing chamber; 38. Shell; 39. Rotating ring; 40. Second discharge port; 41. Bottom shaft; 42. Dispensing platform; 43. Lower opening; 44. Baffle; 45. Feeding valve; 46. Adjusting gear; 47. Rack; 48. Gravity sensor; 49. Electric lifting rod. DETAILED DESCRIPTION

[0020] The concept and technical effects of the present invention will be clearly and completely described below in conjunction with embodiments to fully understand the purpose, features and effects of the present invention.

[0021] like Figure 1-3 As shown, a high-efficiency mixing device includes a mixing bin 1, a multi-stage high-efficiency mixing mechanism, a quantitative feeding mechanism 24 and a uniform spraying mechanism 25; The mixing bin 1 is arranged in a cylindrical shape, and a conical portion is arranged at the bottom of the mixing bin 1. The multi-stage high-efficiency mixing mechanism is arranged inside the mixing bin 1. A plurality of mounting frames 2 are fixedly arranged on the outer wall of the mixing bin 1, and a reinforcing rib 3 is fixedly arranged between the middle part of the mounting frame 2 and the outer wall of the mixing bin 1. A first feed port 18 is arranged at the bottom of the mixing bin 1, and a second feed port 20 is opened at the top of the mixing bin 1. The quantitative feeding mechanism 24 is arranged at the top input end of the second feed port 20, and the quantitative feeding mechanism 24 is connected to the input end pipeline of the second feed port 20. The uniform spraying mechanism 25 is arranged at the bottom output end of the second feed port 20, and the uniform spraying mechanism 25 is connected to the output end pipeline of the second feed port 20. During mixing, different materials are added into the mixing bin 1 through the first feed port 18 and the second feed port 20 respectively. The materials can be efficiently mixed through the multi-stage high-efficiency mixing mechanism. During feeding, the feeding amount of different materials can be adjusted through the quantitative feeding mechanism 24, so that the materials in the mixing bin 1 always maintain the same proportion. The materials can be sprayed more evenly through the uniform spraying mechanism 25 to improve the mixing effect.

[0022] The multi-stage high-efficiency mixing mechanism includes a driving motor 4, which is fixedly arranged on the top of the outer wall of the mixing bin 1, and the output end of the driving motor 4 is vertically upward. A driving shaft 6 is fixedly arranged on the output end of the driving motor 4, and a dust cover 5 is fixedly arranged on the outer side of the top of the mixing bin 1. The top of the driving shaft 6 extends to the inside of the dust cover 5, and a first gear 7 is fixedly arranged on the top of the driving shaft 6. A first rotating shaft 9 is arranged at the center of the mixing bin 1, and the first rotating shaft 9 is arranged parallel to the driving shaft 6. The top of the first rotating shaft 9 passes through the top of the mixing bin 1 and extends to the inner top of the dust cover 5. The top of the first rotating shaft 9 is rotatably connected with the dust cover 5. A second gear 10 is fixedly arranged on the outer side of the upper part of the first rotating shaft 9. The height of the second gear 10 is consistent with the height of the first gear 7. A reduction transmission chain 8 is sleeved between the first gear 7 and the second gear 10, and the two ends of the reduction transmission chain 8 are respectively meshed and connected with the first gear 7 and the second gear 10. The driving motor 4 is started, so that the driving shaft 6 starts to rotate. When the driving shaft 6 rotates, it drives the first gear 7 to rotate, so that the second gear 10 meshing with it through the reduction transmission chain 8 starts to rotate. When the second gear 10 rotates, it drives the first rotating shaft 9 to rotate.

[0023] A loading barrel 17 is provided at the bottom of the mixing bin 1, the bottom end of the first rotating shaft 9 extends to the bottom of the loading barrel 17, a spiral blade 19 is arranged around the bottom of the first rotating shaft 9, the diameter of the spiral blade 19 matches the diameter of the loading barrel 17, the first feed port 18 is opened at the bottom of the side wall of the loading barrel 17, a first feeding bin 15 is provided on the outside of the loading barrel 17, a first feeding port 16 is opened at the top of the first feeding bin 15, and the outer side wall of the first feeding bin 15 is inclined. When the first rotating shaft 9 rotates, it drives the spiral blade 19 at the bottom to start rotating. At this time, the material is added to the first feeding bin 15 through the first feeding port 16, and the material enters the interior of the upper barrel 17 along the first feeding port 18. When the spiral blade 19 rotates, the material can be quantitatively transported to the interior of the mixing bin 1. The gravity sensor 48 can sense the weight of the material in the mixing bin 1 in real time, thereby controlling the amount of material added. When the gravity sensor 48 senses that the material mass in the mixing bin 1 reaches the set value, the signal is transmitted to the electric lifting rod 49. The electric lifting rod 49 extends, driving the top first feeding bin 15 to move upward, so that the bottom shaft 41 enters the interior of the first rotating shaft 9 until the bottom of the upper barrel 17 abuts against the bottom of the first feeding bin 15. At this time, the material stops being input into the interior of the mixing bin 1, thereby realizing automatic control of the material input amount.

[0024] A plurality of cross bars 11 are fixedly provided on the upper outer wall of the first rotating shaft 9, and the cross bars 11 are vertically arranged with the first rotating shaft 9. An outer ring 12 is fixedly provided on the bottom of the other end of the cross bar 11, and a second rotating shaft 13 is rotatably provided on the bottom of the outer ring 12. The second rotating shaft 13 is parallel to the first rotating shaft 9. A plurality of stirring rods 14 are evenly provided on the outer wall of the second rotating shaft 13, and the stirring rods 14 are vertically arranged with the second rotating shaft 13. A discharge port 26 is provided on the bottom side wall of the mixing bin 1, and an external pipeline of the discharge port 26 is connected with a discharge barrel 27. The bottom output end of the discharge barrel 27 is vertically downward, and a discharge valve 28 is provided at the bottom end of the discharge barrel 27. When the first rotating shaft 9 rotates, it drives the outer cross bar 11 to start rotating. When the cross bar 11 rotates, it drives the outer ring 12 at the other end to start rotating, so that the second rotating shaft 13 starts rotating. When the second rotating shaft 13 rotates, it drives the stirring rod 14 on the outer side to start rotating. When the stirring rod 14 rotates, it is driven by the resistance of the material to drive the second rotating shaft 13 to start rotating while rotating around the first rotating shaft 9, so as to efficiently mix the materials in the mixing bin 1. At the same time, when the spiral blade 19 rotates, it can turn the materials at the bottom of the mixing bin 1 to the upper part of the mixing bin 1, so that the mixing of the materials is more uniform, and the mixing effect is improved.

[0025] The quantitative feeding mechanism 24 includes a material distribution barrel 32, which is cylindrical, and the axial direction of the material distribution barrel 32 is perpendicular to the left side wall of the dust cover 5. The central part of the material distribution barrel 32 is provided with a third rotating shaft 34, and the end of the third rotating shaft 34 facing the dust cover 5 passes through the material distribution barrel 32 and extends to the inside of the dust cover 5. The top outer side of the first rotating shaft 9 is fixedly provided with a driving bevel gear 21, and the end of the third rotating shaft 34 facing the first rotating shaft 9 is fixedly provided with a driven bevel gear 22, and the driving bevel gear 21 and the driven bevel gear 22 are meshed and connected. When the first rotating shaft 9 rotates, it drives the driving bevel gear 21 to start rotating, so that the driven bevel gear 22 meshed with it starts rotating, and when the driven bevel gear 22 rotates, it drives the third rotating shaft 34 to start rotating.

[0026] The top of the material distributing barrel 32 is provided with a material distributing inlet 33, and the top of the material distributing inlet 33 is provided with a second feeding bin 29, the upper part of the second feeding bin 29 is cylindrical, the bottom of the second feeding bin 29 is conical, the top of the second feeding bin 29 is provided with a second feeding port 30, and the bottom of the second feeding bin 29 is provided with a discharge port 31, the discharge port 31 is connected to the material distributing inlet 33, and the size of the discharge port 31 matches the material distributing inlet 33. At this time, additives are added to the inside of the second feeding bin 29 through the second feeding port 30, and the additives enter the material distributing inlet 33 along the discharge port 31 at the bottom.

[0027] The outer side wall of the third rotating shaft 34 is evenly provided with a plurality of partitions 35 , and the partitions 35 are vertically arranged to the third rotating shaft 34 , and the length of the partitions 35 matches the radius of the dividing barrel 32 , and the width of the partitions 35 matches the length of the dividing barrel 32 , and a dividing cavity 37 is enclosed between the adjacent partitions 35 and the dividing barrel 32 , and a dividing outlet 36 is provided at the bottom of the dividing barrel 32 , and the size of the dividing outlet 36 matches the maximum spacing between adjacent partitions 35 . After the additive enters the distribution inlet 33, it flows into the inside of the distribution chamber 37. When the third rotating shaft 34 rotates, it drives the partition 35 to start rotating, so that the additive between the partition 35 and the distribution chamber 37 move together. When the distribution chamber 37 moves until it is connected with the distribution outlet 36, the additive flows into the second feed port 20 along the distribution outlet 36. Through the above steps, the ratio of additives and materials entering the mixing bin 1 per unit time can be made the same, thereby realizing quantitative unloading of materials. When the material stops being input, the first feeding bin 15 moves upward, so that the rack 47 moves upward, driving the adjusting gear 46 meshing with it to rotate, thereby causing the valve stem to rotate, driving the loading valve 45 to close, and stopping the input of additives, so that the input of additives and materials is automatically synchronized, avoiding an imbalance in the input ratio of additives and materials, which affects product quality.

[0028] The uniform spraying mechanism 25 includes a shell 38, which is cylindrical, and a third gear is fixedly provided on the outer wall of the shell 38, and the third gear is coaxially arranged with the shell 38. A fourth gear is provided on the upper part of the first rotating shaft 9, and the height of the fourth gear matches the third gear, and the fourth gear is meshed with the third gear. An annular groove is provided on the top of the shell 38, and the top of the shell 38 is rotatably connected with the inner top of the mixing bin 1 through the annular groove, and the shell 38 is coaxially arranged with the second feed port 20. When the first rotating shaft 9 rotates, the shell 38 is driven to start rotating, and at this time, relative sliding occurs between the rotating ring 39 connected to the second feed port 20 through the inclined tube 23 and the shell 38, and the additive enters the second feed port 20 and flows into the interior of the shell 38 along the inclined tube 23.

[0029] An upper opening is provided at the connection between the top of the housing 38 and the second feed port 20, and a material distribution platform 42 is fixedly provided at the inner bottom of the housing 38. The material distribution platform 42 is conical and coaxial with the upper opening. The additive flows into the housing 38 and falls on the top of the material distribution platform 42. The conical material distribution platform 42 can evenly spread the fallen additive.

[0030] The side wall bottom of the material distribution platform 42 is provided with a plurality of baffles 44, which are arranged perpendicularly to the bottom surface of the material distribution platform 42, and the inner end of the baffle 44 faces the axis of the material distribution platform 42. The inner bottom of the shell 38 is provided with a plurality of lower openings 43, which are evenly arranged around the material distribution platform 42. When the shell 38 rotates, the internal material distribution platform 42 and baffles 44 are driven to rotate accordingly. When the baffles 44 rotate, the additives flowing down are evenly separated, so that the additives are evenly sprinkled along the lower openings 43 at the bottom of the shell 38, thereby achieving uniform spraying of the additives while ensuring the synchronous input of the additives and the materials, and avoiding uneven distribution of the additives.

[0031] Working principle: When mixing, the driving motor 4 is started, so that the driving shaft 6 starts to rotate. When the driving shaft 6 rotates, it drives the first gear 7 to start rotating, so that the second gear 10 meshed with it through the reduction transmission chain 8 starts rotating. When the second gear 10 rotates, it drives the first rotating shaft 9 to start rotating. When the first rotating shaft 9 rotates, it drives the spiral blade 19 at the bottom to start rotating. At this time, the material is added to the first feeding bin 15 through the first feeding port 16, and the material enters the interior of the upper barrel 17 along the first feeding port 18. When the spiral blade 19 rotates, the material can be quantitatively transported to the mixing bin. 1, the weight of the material in the mixing bin 1 can be sensed in real time by the gravity sensor 48, so as to control the amount of material added. When the gravity sensor 48 senses that the weight of the material in the mixing bin 1 reaches the set value, the signal is transmitted to the electric lifting rod 49, and the electric lifting rod 49 extends, driving the top first feeding bin 15 to move upward, so that the bottom shaft 41 enters the inside of the first rotating shaft 9 until the bottom of the upper barrel 17 abuts against the bottom of the first feeding bin 15. At this time, the material stops being input into the inside of the mixing bin 1, so that the material input amount can be automatically controlled; When the first rotating shaft 9 rotates, it drives the outer cross bar 11 to start rotating. When the cross bar 11 rotates, it drives the outer ring 12 at the other end to start rotating, so that the second rotating shaft 13 starts rotating. When the second rotating shaft 13 rotates, it drives the stirring rod 14 on the outer side to start rotating. When the stirring rod 14 rotates, it is driven by the resistance of the material to drive the second rotating shaft 13 to start rotating while rotating around the first rotating shaft 9, so as to efficiently mix the materials in the mixing bin 1. At the same time, when the spiral blade 19 rotates, it can turn the materials at the bottom of the mixing bin 1 to the upper part of the mixing bin 1, so that the mixing of the materials is more uniform, and the mixing effect is improved.

[0032] When the first rotating shaft 9 rotates, it drives the driving bevel gear 21 to start rotating, so that the driven bevel gear 22 meshing with it starts rotating. When the driven bevel gear 22 rotates, it drives the third rotating shaft 34 to start rotating. At this time, additives are added to the interior of the second feeding bin 29 through the second feeding port 30. The additives enter the material distribution inlet 33 along the bottom feed port 31. After entering the material distribution inlet 33, the additives flow into the interior of the material distribution cavity 37. When the third rotating shaft 34 rotates, it drives the partition 35 to start rotating, so that the additives between the partitions 35 and the material distribution cavity 37 move together. When the material distribution cavity 37 moves to the material distribution outlet, the additives are added to the material distribution outlet 33. When 36 is turned on, the additive flows into the second feed port 20 along the material distribution outlet 36. Through the above steps, the ratio of the additive and the material entering the mixing bin 1 per unit time can be made the same, thereby realizing quantitative unloading of the material. When the material stops being input, the first feeding bin 15 moves upward, causing the rack 47 to move upward, driving the adjusting gear 46 meshing therewith to rotate, thereby causing the valve stem to rotate, driving the feeding valve 45 to close, and stopping the input of the additive, thereby keeping the input of the additive and the material automatically synchronized, avoiding an imbalance in the input ratio of the additive and the material, and affecting the product quality.

[0033] When the first rotating shaft 9 rotates, it drives the shell 38 to start rotating. At this time, relative sliding occurs between the rotating ring 39 connected to the second feed port 20 through the inclined tube 23 and the shell 38. After the additive enters the second feed port 20, it flows into the interior of the shell 38 along the inclined tube 23. After the additive flows into the shell 38, it falls on the top of the distribution table 42. The conical distribution table 42 can evenly spread the fallen additive. When the shell 38 rotates, the internal distribution table 42 and the baffle 44 are driven to rotate accordingly. When the baffle 44 rotates, the flowing additive is evenly separated, so that the additive is evenly sprinkled along the lower opening 43 at the bottom of the shell 38, thereby achieving uniform spraying of the additive while ensuring the synchronous input of the additive and the material, avoiding uneven distribution of the additive.

[0034] The above embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative work shall all fall within the scope of protection of the present invention.

Claims

1. A high-efficiency mixing equipment, characterized in that: It comprises a mixing bin (1), a multi-stage high-efficiency mixing mechanism, a quantitative feeding mechanism (24) and a uniform spraying mechanism (25); The mixing bin (1) is cylindrically arranged, a conical portion is arranged at the bottom of the mixing bin (1), the multi-stage high-efficiency mixing mechanism is arranged inside the mixing bin (1), a plurality of mounting frames (2) are fixedly arranged on the outer wall of the mixing bin (1), a reinforcing rib (3) is fixedly arranged between the middle of the mounting frame (2) and the outer wall of the mixing bin (1), a first feed port (18) is arranged at the bottom of the mixing bin (1), a second feed port (20) is opened at the top of the mixing bin (1), the quantitative feeding mechanism (24) is arranged at the top input end of the second feed port (20), the quantitative feeding mechanism (24) is connected to the input end pipeline of the second feed port (20), the uniform spraying mechanism (25) is arranged at the bottom output end of the second feed port (20), the uniform spraying mechanism (25) is connected to the output end pipeline of the second feed port (20).

2. A high-efficiency mixing equipment according to claim 1, characterized in that The multi-stage high-efficiency mixing mechanism comprises a driving motor (4), the driving motor (4) is fixedly arranged on the top of the outer wall of the mixing bin (1), the output end of the driving motor (4) is vertically upward, the output end of the driving motor (4) is fixedly provided with a driving shaft (6), a dust cover (5) is fixedly arranged on the outer side of the top of the mixing bin (1), the top end of the driving shaft (6) extends to the inside of the dust cover (5), the top end of the driving shaft (6) is fixedly provided with a first gear (7), and a first rotating shaft (9) is arranged at the center of the mixing bin (1), and the first rotating shaft (9) and the driving shaft are connected to each other. (6) are arranged in parallel, the top end of the first rotating shaft (9) passes through the top of the mixing bin (1) and extends to the inner top of the dust cover (5), the top end of the first rotating shaft (9) is rotatably connected to the dust cover (5), a second gear (10) is fixedly arranged on the outer side of the upper part of the first rotating shaft (9), the height of the second gear (10) is consistent with the height of the first gear (7), a reduction transmission chain (8) is sleeved between the first gear (7) and the second gear (10), and the two ends of the reduction transmission chain (8) are respectively meshed and connected with the first gear (7) and the second gear (10).

3. A high-efficiency mixing equipment according to claim 2, characterized in that The bottom of the mixing bin (1) is provided with a loading barrel (17), the first feeding port (18) is opened at the bottom of the loading barrel (17), the bottom end of the first rotating shaft (9) extends to the bottom of the loading barrel (17), a spiral blade (19) is arranged around the outside of the bottom of the first rotating shaft (9), the diameter of the spiral blade (19) matches the diameter of the loading barrel (17), a first feeding bin (15) is movably arranged on the outside of the bottom of the loading barrel (17), and a first feeding port (16) is opened at the top of the first feeding bin (15), The outer wall of the first feeding bin (15) is arranged in an inclined manner; the bottom of the first feeding bin (15) is vertically connected to an electric lifting rod (49); the bottom fixed end of the electric lifting rod (49) is fixedly connected to the mounting frame (2); the bottom inner side of the bottom of the first rotating shaft (9) is slidably connected to a bottom shaft (41); the bottom end of the bottom shaft (41) is fixedly connected to the bottom of the first feeding bin (15); a gravity sensor (48) is arranged at the inner bottom of the mixing bin (1); and the gravity sensor (48) is electrically connected to the electric lifting rod (49).

4. A high-efficiency mixing equipment according to claim 3, characterized in that A plurality of cross bars (11) are fixedly arranged on the upper outer wall of the first rotating shaft (9), and the cross bars (11) are arranged perpendicularly to the first rotating shaft (9). An outer ring (12) is fixedly arranged on the bottom of the other end of the cross bar (11), and a second rotating shaft (13) is rotatably arranged on the bottom of the outer ring (12). The second rotating shaft (13) is arranged parallel to the first rotating shaft (9). A plurality of stirring rods (14) are evenly arranged on the outer wall of the second rotating shaft (13), and the stirring rods (14) are arranged perpendicularly to the second rotating shaft (13). A discharge port (26) is provided on the bottom side wall of the mixing bin (1), and an external pipeline of the discharge port (26) is connected to a discharge barrel (27). The bottom output end of the discharge barrel (27) is vertically downward, and a discharge valve (28) is arranged at the bottom end of the discharge barrel (27).

5. A high-efficiency mixing equipment according to claim 3, characterized in that The quantitative feeding mechanism (24) comprises a material distribution barrel (32), which is cylindrical in shape. The axial direction of the material distribution barrel (32) is perpendicular to the left side wall of the dust cover (5). A third rotating shaft (34) is rotatably arranged at the center of the material distribution barrel (32). One end of the third rotating shaft (34) facing the dust cover (5) passes through the material distribution barrel (32) and extends to the inside of the dust cover (5). A driving bevel gear (21) is fixedly arranged on the outer side of the top of the first rotating shaft (9). One end of the third rotating shaft (34) facing the first rotating shaft (9) is fixedly arranged with a driven bevel gear (22). The driving bevel gear (21) and the driven bevel gear (22) are meshingly connected.

6. A high-efficiency mixing device according to claim 5, characterized in that The top of the material distributing barrel (32) is provided with a material distributing inlet (33), and a second material feeding bin (29) is arranged on the top of the material distributing inlet (33). The upper part of the second material feeding bin (29) is arranged in a cylindrical shape, and the bottom of the second material feeding bin (29) is arranged in a conical shape. The top of the second material feeding bin (29) is provided with a second material distributing port (30), and the bottom of the second material distributing bin (29) is provided with a material discharge port (31), the material discharge port (31) is connected to the material distributing inlet (33), and the size of the material discharge port (31) matches that of the material distributing inlet (33).

7. A high-efficiency mixing device according to claim 6, characterized in that A plurality of partitions (35) are evenly arranged on the outer wall of the third rotating shaft (34), the partitions (35) are arranged perpendicularly to the third rotating shaft (34), the length of the partitions (35) matches the radius of the material distribution barrel (32), the width of the partitions (35) matches the length of the material distribution barrel (32), a material distribution cavity (37) is arranged between adjacent partitions (35) and the material distribution barrel (32), a material distribution outlet (36) is arranged at the bottom of the material distribution barrel (32), the size of the material distribution outlet (36) matches the maximum spacing between adjacent partitions (35), a loading valve (45) is arranged in the middle of the second feed port (20), the outer side of the loading valve (45) is connected to an adjusting gear (46) through a valve stem, and a rack (47) is vertically arranged on the upper part of the rear side wall of the first feeding bin (15), the top of the rack (47) is meshed with the adjusting gear (46).

8. A high-efficiency mixing device according to claim 2, characterized in that The uniform spraying mechanism (25) comprises a shell (38), the shell (38) is cylindrical, the shell (38) is fixedly arranged on the upper part of the first rotating shaft (9), a rotating ring (39) is slidably arranged on the top of the shell (38) around the first rotating shaft (9), a second feed opening (40) is opened on the top of the rotating ring (39), and an inclined pipe (23) is connected to the pipeline between the bottom end of the second feed opening (20) and the second feed opening (40).

9. A high-efficiency mixing device according to claim 8, characterized in that A material distribution platform (42) is fixedly arranged at the inner bottom of the shell (38); the material distribution platform (42) is arranged in a conical shape; and the material distribution platform (42) is arranged coaxially with the first rotating shaft (9).

10. A high-efficiency mixing device according to claim 9, characterized in that A plurality of baffles (44) are provided at the bottom of the side wall of the material distribution platform (42), the baffles (44) are arranged perpendicular to the bottom surface of the material distribution platform (42), the inner ends of the baffles (44) face the axis of the material distribution platform (42), and a plurality of lower openings (43) are provided at the inner bottom of the shell (38), the lower openings (43) are evenly arranged around the material distribution platform (42).

Citation Information

Patent Citations

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