Range-extending oil tank system for machine

By designing a dual-shell machine-based extended-range fuel tank system and internal oil control department, the existing fuel tank system has been solved, and the problems of complex structure and safety hazards are achieved, higher safety and stability are achieved, and maintenance difficulty and fuel leakage risk are reduced.

CN119551203APending Publication Date: 2025-03-04JIANGSU HENGMINGDA AVIATION EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411876412.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

The existing extended-range fuel tank system for organic use is complex in structure, which increases the difficulty of manufacturing and maintenance, poses potential safety hazards and fuel leakage risks, and the fuel tank is easily damaged in accidental falls.

Method used

A dual oil tank system consisting of the first housing and the second housing is designed, and an oil control part is provided in the second housing, including an oil transport assembly, an oil transfer assembly, a monitoring assembly and an adjustment assembly. The safety and stability of the oil tank are improved by fastening the binding assembly.

Benefits of technology

Through the dual shell design and the setting of the oil control section, the safety and stability of the fuel tank is improved, maintenance difficulty and potential safety hazards are reduced, the risk of fuel leakage is reduced, and better protection is provided in accidental falls.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119551203A_ABST
    Figure CN119551203A_ABST
Patent Text Reader

Abstract

The invention relates to a range extending oil tank system for a machine, which comprises a base and an oil tank, the oil tank comprises a first shell and a second shell, and the second shell is wrapped by the first shell; an oil control part is arranged in the second shell, the oil control part comprises an oil conveying assembly, an oil conveying assembly, a monitoring assembly and an adjusting assembly, the oil tank further comprises an end cover, and the oil conveying assembly, the oil conveying assembly, the monitoring assembly and the adjusting assembly are partially arranged on the end cover. The oil control part composed of the oil conveying assembly, the oil conveying assembly, the monitoring assembly and the adjusting assembly is arranged in the second shell, the structure is simple, classification is clear, the maintenance difficulty is reduced to a certain degree, and potential safety hazards are reduced; and through the arrangement of the adjusting assembly, fuel oil overflow caused by accidental failure of the oil conveying assembly and the monitoring assembly is further avoided, and the stability of the whole oil tank structure in the using process is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of aviation engineering technology, and in particular to an aircraft range-extending fuel tank system. Background Art

[0002] Different aircraft may need to perform different types of missions, which have different requirements for the range and performance of the aircraft. For aircraft that perform long-distance missions or need to cruise for a long time, the aircraft extended range fuel tank system is crucial. The most direct function is to increase the range of the aircraft. By increasing the capacity of the fuel tank, the aircraft can carry more fuel and fly farther without aerial refueling.

[0003] However, in order to accommodate more fuel, the existing fuel tank system has a relatively complex structure and design, which increases the difficulty of manufacturing and maintenance, and may also bring potential safety hazards; the complex fuel tank structure and connectors may also increase the risk of fuel leakage. Once a leak occurs, it will not only affect the performance of the aircraft, but also pose a threat to the environment and personnel safety; in addition, the traditional fuel tank system lacks safety. In the event of an accidental fall, it will cause serious damage to both the inside and outside of the tank. Summary of the invention

[0004] In view of the above-mentioned shortcomings of the prior art, an object of the present invention is to provide a range-extending fuel tank system for an aircraft to solve one or more problems in the prior art.

[0005] To achieve the above object, the technical solution of the present invention is as follows: A range-extending oil tank system for a machine includes a base, the system includes an oil tank, the oil tank includes a first shell and a second shell, the first shell is outwardly enclosed by the second shell; an oil control unit is arranged in the second shell, the oil control unit includes an oil delivery component, an oil transmission component, a monitoring component and an adjustment component, the oil tank also includes an end cover, and a part of the oil delivery component, the oil transmission component, the monitoring component and the adjustment component are respectively arranged on the end cover.

[0006] Furthermore, the oil delivery assembly includes a first oil inlet end, a second oil inlet end and a third oil inlet end; the first oil inlet end and the second oil inlet end are both arranged in the first shell and pass through the second shell, and the third oil inlet end is arranged in the end cover.

[0007] Furthermore, the oil delivery component also includes a first pipeline, a second pipeline and an oil outlet, wherein the first oil inlet is connected to the oil outlet via the first pipeline; and the third oil inlet is connected to the first pipeline via the second pipeline.

[0008] Furthermore, the oil delivery assembly also includes a detection member and a third pipeline. The detection member is arranged on the end cover and faces the inside of the second shell, and the detection member is connected to the oil outlet end via the third pipeline.

[0009] Furthermore, the oil transfer assembly includes at least one pump, which is arranged at the bottom of the second shell. The oil transfer assembly also includes an adapter, an oil extraction pipe and a drive, and the adapter and the drive are both arranged on the end cover. The oil extraction pipe is connected to one end of the adapter.

[0010] Furthermore, the oil transmission assembly also includes a fourth pipeline and a fifth pipeline, the pump is connected to one end of the adapter via the fourth pipeline, and the pump is also connected to the driving member via the fifth pipeline.

[0011] Furthermore, the monitoring component includes a feedback device, an oil-line tube and an alarm, wherein the feedback device is arranged on the end cover, one end of the oil-line tube is connected to the feedback device and is arranged in the second shell, and the alarm is arranged at one end of the oil-line tube away from the end cover; the surface of the oil-line tube is also evenly distributed with first holes obliquely arranged relative to the end surface of the oil-line tube.

[0012] Furthermore, the regulating assembly includes a vent pipe, a connecting piece and a valve body, the connecting piece is arranged on the end cover, and one end of the vent pipe and the valve body are both connected to the connecting piece and communicated with the second shell.

[0013] Furthermore, the first shell is arranged on the base, and positioning holes are evenly arranged on the surface of the base. The system also includes a binding assembly, and the binding assembly acts on the first shell; the binding assembly includes a pull ring, a strap and an adjuster, the pull ring is connected to the positioning hole, and the strap is evenly distributed along the surface of the first shell; one end of the strap is connected to the pull ring, and the other end is connected to each other through the adjuster.

[0014] Furthermore, the first shell includes side plates, a bottom plate and a receiving plate, the side plates and the side plates and the bottom plate are connected via the receiving plate, and the receiving plate is arranged in an arc shape.

[0015] Compared with the prior art, the beneficial technical effects of the present invention are as follows: (I) The present invention provides an oil tank composed of a first shell and a second shell, and combines the tying assembly to fasten the oil tank while improving the safety of the oil tank in the event of an accident.

[0016] (ii) An oil control unit consisting of an oil delivery component, an oil transmission component, a monitoring component and an adjustment component is arranged inside the second shell, which has a simple structure and clear classification, thereby reducing the difficulty of maintenance to a certain extent and reducing potential safety hazards; in particular, the design of opening an oblique first hole on the oil path pipe of the monitoring component effectively avoids splashing after being fractured by force, thereby preventing damage to other structures inside the second shell.

[0017] (iii) By setting the regulating component, the fuel spillage caused by the accidental failure of the oil delivery component and the monitoring component is further avoided, thereby ensuring the stability of the entire fuel tank structure during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The overall structural diagram of an extended-range fuel tank system for a machine according to an embodiment of the present invention is shown.

[0019] Figure 2 A schematic structural diagram of a fuel tank of a range-extending fuel tank system for a machine according to an embodiment of the present invention is shown.

[0020] Figure 3 A schematic structural diagram of a first shell of a range-extending fuel tank system for a machine according to an embodiment of the present invention is shown.

[0021] Figure 4 The schematic diagram shows the structure of the second housing of a range-extending fuel tank system for a machine according to an embodiment of the present invention. Figure Ⅰ .

[0022] Figure 5 The schematic diagram shows the structure of the second housing of a range-extending fuel tank system for a machine according to an embodiment of the present invention. Figure II .

[0023] Figure 6 A schematic structural diagram of an oil range tube of a range-extending oil tank system for a machine according to an embodiment of the present invention is shown.

[0024] Figure 7 The partial structure of the oil control part of the extended range oil tank system for a machine according to the embodiment of the present invention is shown in FIG. Figure Ⅰ .

[0025] Figure 8 The partial structure of the oil control part of the extended range oil tank system for a machine according to the embodiment of the present invention is shown in FIG. Figure II .

[0026] Fig. 9 The partial structure of the oil control part of the extended range oil tank system for a machine according to the embodiment of the present invention is shown in FIG. Figure III .

[0027] Markings in the accompanying drawings: 1, base; 101, positioning hole; 2, oil tank; 201, first shell; 2011, side plate; 2012, bottom plate; 2013, receiving plate; 202, second shell; 203, end cover; 3, oil control unit; 301, oil delivery assembly; 3011, first oil inlet end; 3012, second oil inlet end; 3013, third oil inlet end; 3014, first pipeline; 3015, second pipeline; 3016, oil outlet end; 3017, detection component; 3018, third pipeline; 302, Oil transmission assembly; 3021, pump; 3022, adapter; 3023, oil extraction pipe; 3024, drive; 3025, fourth pipeline; 3026, fifth pipeline; 303, monitoring assembly; 3031, feedback device; 3032, oil range pipe; 30321, first hole; 3033, alarm; 304, adjustment assembly; 3041, vent pipe; 3042, connector; 3043, valve body; 4, binding assembly; 401, pull ring; 402, binding strap; 403, regulator; 5, handle. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the present invention clearer, the following is a further detailed description of a machine-use extended-range fuel tank system proposed by the present invention in combination with the accompanying drawings and specific embodiments. According to the following description, the advantages and features of the present invention will be clearer. It should be noted that the accompanying drawings are in a very simplified form and use non-precise proportions, which are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention. In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, please refer to the accompanying drawings. It should be noted that the structure, proportion, size, etc. illustrated in the drawings of this specification are only used to match the content disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no technical substantive significance. Any modification of the structure, change in the proportional relationship or adjustment of the size, without affecting the effect that the present invention can produce and the purpose that can be achieved, should still fall within the scope of the technical content disclosed by the present invention.

[0029] See also Figures 1 to 3The extended-range fuel tank system for a machine of this embodiment comprises a base 1, the system comprises a fuel tank 2, the fuel tank 2 comprises a first shell 201 and a second shell 202, the first shell 201 is wrapped outside the second shell 202, the first shell 201 comprises a side plate 2011, a bottom plate 2012 and a receiving plate 2013, the side plates 2011 and the side plates 2011 and the bottom plate 2012 are connected by the receiving plate 2013, and the receiving plate 2013 is arranged in an arc shape. Preferably, the first shell 201 adopts an anti-crash design, the inner and outer surfaces of the side plates 2011 and the receiving plate 2013 are coated with composite materials, a honeycomb structure design is adopted in the coating of the side plates 2011, and a filling foam is adopted in the coating of the receiving plate 2013, thereby realizing the anti-seismic effect of the entire first shell 201, and the arc design of the receiving plate 2013 can better protect the first shell 201 from stress concentration at the edge when an accident occurs. In addition, the second shell 202 also adopts an anti-crash design, which is composed of an inner layer, an anti-fall layer rubber-coated fabric and an anti-aging coating, wherein the inner layer rubber-coated fabric is an oil-proof layer, which is in direct contact with the working medium, can prevent the fuel from diffusing outward, and ensure the oil storage function, the anti-fall layer adopts high-strength nylon material to meet the requirements of fall suitability, and the anti-aging coating adopts hydrogenated nitrile as the main material, which has functions such as oil resistance and ozone resistance, and ensures that the use requirements are met during the service life. A bulletproof layer is also arranged at a part of the bottom of the second shell 202, and an oil-expanding layer and two layers of bulletproof reinforcement layer rubber-coated fabric are added on the basis of the anti-crash layer, wherein the oil-expanding layer is sandwiched between the two layers of bulletproof reinforcement layer rubber-coated fabric, and the bullet penetrates the box wall to form a bullet hole, and the oil-expanding material in the box wall is activated and expanded by the fuel to block the ballistic trajectory, and the bullet wound is rebounded by the high-strength, high-elasticity, tear-resistant bulletproof reinforcement layer material to prevent fuel leakage.

[0030] Please continue reading Figures 4 to 9 An oil control unit 3 is provided in the second shell 202, and the oil control unit 3 includes an oil delivery component 301, an oil transmission component 302, a monitoring component 303 and an adjusting component 304. The oil tank 2 also includes an end cover 203, and a part of the oil delivery component 301, the oil transmission component 302, the monitoring component 303 and the adjusting component 304 are respectively provided on the end cover 203, and the interior of the second shell 202 can also be inspected through the end cover 203.

[0031] Further, the oil delivery assembly 301 includes a first oil inlet end 3011, a second oil inlet end 3012 and a third oil inlet end 3013. Preferably, the first oil inlet end 3011 is pressure refueling, the second oil inlet end 3012 is gravity refueling, and the third oil inlet end 3013 is aerial refueling. The first oil inlet end 3011 and the second oil inlet end 3012 are both arranged in the first shell 201 and pass through the second shell 202, and the third oil inlet end 3013 is arranged in the end cover 203.

[0032] Furthermore, the oil delivery component 301 also includes a first pipeline 3014, a second pipeline 3015 and an oil outlet 3016, wherein the first oil inlet 3011 is connected to the oil outlet 3016 via the first pipeline 3014, the third oil inlet 3013 is connected to the first pipeline 3014 via the second pipeline 3015, and the second oil inlet 3012 is directly connected to the second shell 202 without the need for pipeline connection.

[0033] Furthermore, the oil delivery assembly 301 further includes a detection member 3017 and a third pipeline 3018. The detection member 3017 is disposed on the end cover 203 and faces the inside of the second housing 202, and the detection member 3017 is connected to the oil outlet 3016 via the third pipeline 3018. Preferably, the detection member 3017 and the third pipeline 3018 are designed to act on the first oil inlet 3011, i.e., pressure refueling, similar to the principle of the jump gun at a traditional vehicle gas station. A floating ball is disposed in the third pipeline 3018. As the amount of oil in the second housing 202 increases, the floating ball rises toward the detection member 3017. When a certain pressure is reached, the floating ball touches the detection member 3017, thereby disconnecting the refueling of the first oil inlet 3011.

[0034] Furthermore, the oil transmission assembly 302 includes at least one pump 3021. In the present embodiment, two pumps 3021 are provided. The pumps 3021 are provided at the bottom of the second housing 202. The oil transmission assembly 302 also includes an adapter 3022, an oil extraction pipe 3023 and a driver 3024. The adapter 3022 and the driver 3024 are both provided at the end cover 203. The oil extraction pipe 3023 is connected to one end of the adapter 3022. The oil transmission assembly 302 also includes a fourth pipeline 3025 and a fifth pipeline 3026. The pump 3021 is connected to one end of the adapter 3022 via the fourth pipeline 3025. The pump 3021 is also connected to the driver 3024 via the fifth pipeline 3026. In this example, the fourth pipeline 3025 is a pipeline for delivering oil, and the fifth pipeline 3026 is an electric pipeline, which drives the pump 3021 to pump oil through the action of the driving member 3024. Preferably, the connections of the above pipelines are all flexible connections, which further improves the safety inside the second housing 202.

[0035] Furthermore, the monitoring component 303 includes a feedback device 3031, an oil range tube 3032 and an alarm device 3033. The feedback device 3031 is arranged on the end cover 203. One end of the oil range tube 3032 is connected to the feedback device 3031 and is arranged in the second shell 202. The alarm device 3033 is arranged at one end of the oil range tube 3032 away from the end cover 203. The feedback device 3031 is further electrically connected to the control center, and the oil level height in the oil range tube 3032 is fed back in real time. The alarm device 3033 is used to give a timely alarm reminder when the oil level in the second shell 202 is too low, so as to avoid hidden dangers. The surface of the oil-line tube 3032 is also evenly distributed with first holes 30321 obliquely arranged relative to the end face of the oil-line tube 3032. Through the arrangement of the first holes 30321, when the second shell 202 falls accidentally, the oil-line tube 3032 can be directly broken along the first holes 30321 to reduce damage to the second shell 202.

[0036] Furthermore, the regulating assembly 304 includes a vent pipe 3041, a connector 3042 and a valve body 3043. The connector 3042 is disposed on the end cover 203. One end of each of the vent pipe 3041 and the valve body 3043 is connected to the connector 3042 and communicates with the second housing 202. The vent pipe 3041 is provided to balance the pressure inside and outside the fuel tank 2, and the valve body 3043 is a one-way vent valve. When the monitoring assembly 303 or the detection element 3017 fails, in order to prevent the waste of fuel caused by the siphon phenomenon of the vent pipe 3041, gas is introduced into the valve body 3043 to solve the problem of siphoning and avoid fuel waste.

[0037] Furthermore, the first shell 201 is arranged on the base 1, and positioning holes 101 are evenly arranged on the surface of the base 1. The system also includes a binding assembly 4, which acts on the first shell 201 to tighten the oil tank 2. The binding assembly 4 includes a pull ring 401, a strap 402 and an adjuster 403. The pull ring 401 is connected to the positioning hole 101, and the strap 402 is evenly distributed along the surface of the first shell 201. One end of the strap 402 is connected to the pull ring 401, and the other end is connected to another strap 402 through the adjuster 403. The adjuster 403 can achieve a loosening effect on the strap 402. A handle 5 is also arranged on the surface of the first shell 201, and the handle 5 is hidden on the surface of the first shell 201. Preferably, the handle 5 is designed to bear the weight of the oil tank 2.

[0038] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0039] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A range-extending fuel tank system for an aircraft, comprising a base, characterized in that: The system includes an oil tank, the oil tank includes a first shell and a second shell, the first shell is enclosed by the second shell; An oil control unit is arranged in the second shell, and the oil control unit includes an oil delivery component, an oil transmission component, a monitoring component and an adjustment component. The oil tank also includes an end cover, and a part of the oil delivery component, the oil transmission component, the monitoring component and the adjustment component are respectively arranged on the end cover.

2. The range-extending fuel tank system for an aircraft as claimed in claim 1, characterized in that: The oil delivery assembly includes a first oil inlet end, a second oil inlet end and a third oil inlet end; the first oil inlet end and the second oil inlet end are both arranged in the first shell and pass through the second shell, and the third oil inlet end is arranged in the end cover.

3. The range-extending fuel tank system for an aircraft as claimed in claim 2, characterized in that: The oil delivery component further includes a first pipeline, a second pipeline and an oil outlet, wherein the first oil inlet is connected to the oil outlet via the first pipeline; and the third oil inlet is connected to the first pipeline via the second pipeline.

4. The range-extending fuel tank system for an aircraft as claimed in claim 3, characterized in that: The oil delivery assembly further includes a detection member and a third pipeline. The detection member is arranged on the end cover and faces the inside of the second shell, and the detection member is connected to the oil outlet end via the third pipeline.

5. The range-extending fuel tank system for an aircraft as claimed in claim 4, characterized in that: The oil transfer assembly includes at least one pump, which is arranged at the bottom of the second shell. The oil transfer assembly also includes an adapter, an oil extraction pipe and a drive. The adapter and the drive are both arranged on the end cover, and the oil extraction pipe is connected to one end of the adapter.

6. The range-extending fuel tank system for an aircraft as claimed in claim 5, characterized in that: The oil transmission component also includes a fourth pipeline and a fifth pipeline. The pump is connected to one end of the adapter via the fourth pipeline, and the pump is also connected to the driving member via the fifth pipeline.

7. The range-extending fuel tank system for an aircraft as claimed in claim 6, characterized in that: The monitoring assembly includes a feedback device, an oil-line tube and an alarm. The feedback device is arranged on the end cover. One end of the oil-line tube is connected to the feedback device and is arranged in the second shell. The alarm is arranged at one end of the oil-line tube away from the end cover. The surface of the oil-line tube is also evenly distributed with first holes obliquely arranged relative to the end surface of the oil-line tube.

8. The range-extending fuel tank system for an aircraft as claimed in claim 7, characterized in that: The regulating assembly includes a vent pipe, a connecting piece and a valve body. The connecting piece is arranged on the end cover. One end of each of the vent pipe and the valve body is connected to the connecting piece and communicated with the second shell.

9. The range-extending fuel tank system for an aircraft as claimed in claim 8, characterized in that: The first shell is arranged on the base, and positioning holes are evenly arranged on the surface of the base. The system also includes a binding assembly, which acts on the first shell; the binding assembly includes a pull ring, a strap and an adjuster, the pull ring is connected to the positioning hole, and the strap is evenly distributed along the surface of the first shell; one end of the strap is connected to the pull ring, and the other end is connected to each other through the adjuster.

10. The range-extending fuel tank system for an aircraft as claimed in claim 9, characterized in that: The first shell includes a side plate, a bottom plate and a receiving plate. The side plates and the side plates and the bottom plate are connected via the receiving plate, and the receiving plate is arranged in an arc shape.