Metal piece feeding equipment
By designing a metal piece loading equipment, and using pushing and rotating unloading mechanisms to realize automatic fixed angle loading of metal wire disks, the problem of inconsistent upper and lower weights in the prior art is solved, and the production efficiency and stability are improved.
Patent Information
- Application Number
- CN202411572185.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-11-06
AI Technical Summary
The prior art cannot realize the conveying and loading of metal wire disks with inconsistent weights at fixed angles, and requires manual identification and flip, which increases the risk of labor intensity and human error, and reduces the stability and reliability of the production process.
A metal piece loading equipment is designed, and the metal piece is transported to the conveyor belt in a quantitative manner using a material pushing mechanism. The metal wire plate is automatically flipped and fixed angle conveyed by rotating the unloading mechanism. The combined structure of the conveyor belt and the hopper is used, combined with the driving of the hydraulic pump and the driving motor to achieve automatic loading.
The automatic fixed angle loading of metal wire disks is realized, reducing the labor intensity and risk of human errors in manual operations, and improving the production efficiency and process stability and reliability.
Smart Images

Figure CN119551350A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of feeding equipment, and in particular to a metal part feeding equipment. Background Art
[0002] Metal parts feeding equipment is an important part of the automated production line. They are responsible for automatically transporting metal raw materials or semi-finished products to the processing location according to production requirements. Metal wire reels are a type of equipment used to wind and store metal wires. They are usually made of durable metal structures and are suitable for winding and transporting various metal wires. In order to facilitate winding of wires, the metal wire reels have different radii on both sides of the shaft sleeves, which reduces maintenance costs.
[0003] The use of automated feeding equipment can continuously deliver metal parts to the production line, reducing the time and labor intensity of manual feeding, and significantly improving production efficiency. Feeding equipment reduces the number of manual operations, thereby reducing production accidents and product quality problems caused by human errors. Automated feeding equipment can provide precise positioning and repeatable operations, reduce production failures, and thus improve product consistency and quality. When handling some heavy, sharp-edged and high-temperature metal parts, automated equipment can reduce the risk of worker injury.
[0004] In the prior art, conveying methods such as conveyor belts and circular vibrating plates are mostly used. However, conveyor belts and circular vibrating plates can only realize linear transportation of workpieces. For a metal wire reel with inconsistent upper and lower weights, fixed-angle conveying and loading cannot be realized. The metal wire reel needs to be manually identified and flipped for subsequent processing, which increases the labor intensity of workers. In addition, long-term repetitive operations are prone to human errors, which reduces the stability and reliability of the production process. In this regard, a metal parts feeding device is proposed. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings existing in the background technology and to propose a metal parts feeding equipment.
[0006] In order to achieve the above purpose, the technical solution adopted by the present invention is: a metal parts feeding equipment, including a base, a storage box is provided on one side of the base, a pushing mechanism is provided inside the storage box, a bottom plate is provided at the front end of the base, a conveyor belt is provided at the upper end of the bottom plate, a hopper is provided at the front end of the base, a support seat is provided at the lower end of the bottom plate located at the hopper, a rotating unloading mechanism is provided at the upper end of the support seat, and a material receiving disc is provided on one side of the rotating unloading mechanism.
[0007] Preferably, the pushing mechanism includes a support plate installed on the left side of the inner wall of the storage box, two hydraulic pumps are fixedly installed on the lower surface of the inner wall of the storage box and located on the right side of the support plate, the outer surfaces of the two hydraulic pumps are sleeved with mounting plates, and a pushing block is fixedly installed on the output end of the hydraulic pump.
[0008] Preferably, a slide is fixedly installed on the outer side of the push block, and the slide moves up and down along the inside of the storage box. A baffle plate is fixedly installed on the lower end of the slide surface close to the support plate, and a unloading slope is fixedly installed on the upper end of the storage box close to the base.
[0009] Preferably, a driving motor is fixedly mounted on the lower surface of the bottom plate located on the inner side of the base, rotating seats are fixedly mounted on the four corners of the upper surface of the base, a conveyor belt is arranged between the rotating seats, and a driving belt is sleeved on one side of the conveyor belt and the outer surface of the rotating end of the driving motor.
[0010] Preferably, a discharge port is provided at the lower end of the hopper, a symmetrical upper limit slide bar is provided at the upper end of the outer surface of the discharge port, a symmetrical lower limit slide bar is provided at the lower end of the outer surface of the discharge port, and a fixing seat is fixedly installed at the lower end of the lower limit slide bar.
[0011] Preferably, the rotating unloading mechanism includes a rotating motor fixedly installed inside a support seat, a rotating disk is fixedly installed at the output end of the rotating motor, five support arms arranged at equal angles are provided on the outer side of the rotating disk, a balancing claw mechanism is provided on one side of each support arm, a material receiving disc is provided on the upper end of the support seat located on one side of the rotating disc, and a unloading plate is provided on the upper surface of the material receiving disc close to the rotating disc.
[0012] Preferably, the balancing claw mechanism comprises a rotating round seat fixedly mounted on one side of the support arm, a sleeve is fixedly mounted on the outer side of the rotating round seat, a fixing plate is rotatably mounted on the outer side of the sleeve, and a clamping claw is fixedly mounted on the front end of the fixing plate.
[0013] Preferably, a round rod is fixedly installed on the outer surface of the fixed plate, and the round rod passes through one side surface of the sleeve. A symmetrical limit plate is fixedly installed on the outer surface of the round rod and located inside the sleeve. Through grooves are opened at the center positions of the two limit plates. Limit straight rods are staggered and fixedly installed on the upper and lower ends of the inner wall of the sleeve, and a spring is sleeved on the outer surface of the limit straight rod.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. The present invention uses a pusher mechanism to quantitatively transport the produced metal parts to the hopper through a conveyor belt. The limiting slide bar arranged at the lower end of the hopper limits the metal wire reel and guides it to the fixed disk;
[0016] 2. According to the structural characteristics of the metal wire drum, the present invention uses a rotating unloading mechanism to rotate and transport the metal wire drum transported to the upper end of the fixed disk. The front end of the rotating unloading mechanism is provided with a plurality of balancing claw mechanisms, which can automatically flip the metal wire drum;
[0017] 3. The present invention cooperates with the rotating unloading mechanism to set a unloading plate at the upper end of the support seat. The unloading plate moves the metal wire drum out from the upper end of the rotating unloading mechanism. The metal wire drum slides to the upper end of the receiving disc through the unloading plate, which is convenient for the operator to carry out subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a metal parts feeding device of the present invention;
[0019] Figure 2 It is a schematic diagram of another viewing angle of a metal parts feeding device of the present invention;
[0020] Figure 3 It is a cross-sectional view of a metal parts feeding device of the present invention;
[0021] Figure 4 It is a cross-sectional view of a pushing mechanism of a metal parts feeding device of the present invention;
[0022] Figure 5 This is a schematic diagram of the structure of a rotating unloading mechanism of a metal parts feeding device of the present invention;
[0023] Figure 6 A cross-sectional view of a balancing claw mechanism of a metal parts feeding device of the present invention;
[0024] Figure 7 A metal parts feeding device of the present invention Figure 3 Enlarged view of point A in the middle;
[0025] Figure 8 The present invention is a schematic diagram of the discharge port structure of a metal parts feeding device.
[0026] In the figure: 1, base; 2, storage box; 3, bottom plate; 4, conveyor belt; 5, hopper; 6, unloading slope; 7, support seat; 8, material receiving disc; 9, unloading plate; 10, upper limit slide bar; 11, lower limit slide bar; 12, fixed seat; 13, driving motor; 14, discharge port; 15, rotating seat; 16, driving belt; 101, support plate; 102, mounting plate; 103, hydraulic pump; 104, slide seat; 105, material blocking plate; 106, pushing block; 201, rotating motor; 202, rotating disc; 203, support arm; 204, clamping claw; 205, fixed plate; 206, round rod; 207, limit plate; 208, limit straight rod; 209, spring; 210, sleeve; 211, through groove; 212, rotating round seat. DETAILED DESCRIPTION
[0027] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0028] like Figure 1-Figure 8 The metal parts feeding equipment shown includes a base 1, a storage box 2 is provided on one side of the base 1, a pushing mechanism is provided inside the storage box 2, a bottom plate 3 is provided at the front end of the base 1, a conveyor belt 4 is provided at the upper end of the bottom plate 3, a hopper 5 is provided at the front end of the base 1, a support seat 7 is provided at the lower end of the bottom plate 3 located at the hopper 5, a rotating unloading mechanism is provided at the upper end of the support seat 7, and a material receiving disc 8 is provided on one side of the rotating unloading mechanism.
[0029] like Figure 4 As shown, the pushing mechanism includes a support plate 101 installed on the left side of the inner wall of the storage box 2, and two hydraulic pumps 103 are fixedly installed on the lower surface of the inner wall of the storage box 2 to the right of the support plate 101. The outer surfaces of the two hydraulic pumps 103 are sleeved with a mounting plate 102, and a pushing block 106 is fixedly installed at the output end of the hydraulic pump 103. The pushing block 106 is driven by the hydraulic pump 103 to move up and down, thereby transporting the metal wire reel inside the storage box 2 to the upper end of the conveyor belt 4, which is convenient for the staff to transport and process the metal wire reel.
[0030] A slide 104 is fixedly installed on the outside of the pushing block 106, and the slide 104 moves up and down along the inside of the storage box 2. A baffle plate 105 is fixedly installed on the lower end of the surface of the slide 104 close to the support plate 101, and a discharge slope 6 is fixedly installed on the upper end of the storage box 2 close to the base 1. The pushing block 106 is lifted by the hydraulic pump 103 to transport the metal parts inside the storage box 2 upward in a quantitative manner. The baffle plate 105 cooperates with the support plate 101 to prevent the metal parts from falling to the inside of the hydraulic pump 103 during the lifting process, causing malfunctions in the loading process. After rising, the metal wire coil is transported to the upper end of the conveyor belt 4 through the discharge slope 6 for subsequent transportation.
[0031] like Figure 3 As shown, a driving motor 13 is fixedly installed on the lower surface of the bottom plate 3 located on the inner side of the base 1, and rotating seats 15 are fixedly installed on the four corners of the upper surface of the base 1. A conveyor belt 4 is arranged between the rotating seats 15, and a driving belt 16 is sleeved on one side of the conveyor belt 4 and the outer surface of the rotating end of the driving motor 13. The conveyor belt 4 is rotated by the driving motor 13, so that the metal parts conveyed by the pushing mechanism are linearly conveyed.
[0032] like Figure 5 , Figure 6As shown, the rotating unloading mechanism includes a rotating motor 201 fixedly installed inside the support seat 7, a rotating disk 202 is fixedly installed at the output end of the rotating motor 201, five support arms 203 arranged at equal angles are provided on the outer side of the rotating disk 202, and a balancing claw mechanism is provided on one side of each support arm 203. A material receiving disk 8 is provided on the upper end of the support seat 7, which is located on one side of the rotating disk 202. A unloading plate 9 is provided on the upper surface of the material receiving disk 8 close to the rotating disk 202. The unloading plate 9 unloads the metal wire disk clamped on the clamp 204 to the upper end of the material receiving disk 8, which is convenient for the staff to carry out subsequent processing.
[0033] like Figure 7 As shown, the balancing claw mechanism includes a rotating round seat 212 fixedly mounted on one side of the support arm 203, a sleeve 210 is fixedly mounted on the outer side of the rotating round seat 212, a fixed plate 205 is rotatably mounted on the outer side of the sleeve 210, and a clamping claw 204 is fixedly mounted on the front end of the fixed plate 205.
[0034] A round rod 206 is fixedly installed on the outer surface of the fixed plate 205, and the round rod 206 passes through the surface of one side of the sleeve 210. A symmetrical limit plate 207 is fixedly installed on the outer surface of the round rod 206 on the inner side of the sleeve 210. A through groove 211 is opened at the center position of the two limit plates 207. The upper and lower ends of the inner wall of the sleeve 210 are respectively staggered and fixed with limit straight rods 208. The outer surface of the limit straight rod 208 is sleeved with a spring 209. The springs 209 arranged on the upper and lower sides limit the limit plates 207. The clamping jaws 204 are clamped between the metal wire drums. Due to the structural characteristics of the metal wire drums, the center of gravity is inconsistent. The clamping jaws 204 rotate with the rotation. At this time, the side of the metal wire drum with a larger radius faces downward. After rotation, the unloading plate 9 unloads the material. The spring 209 sleeved on the outer side of the limit straight rod 208 is elastically reset after being compressed, and the two limit plates 207 fixedly installed on the outer side of the round rod 206 rotate with it, thereby realizing the angle reset of the clamping jaws 204, avoiding the influence of manual operation negligence on production, and improving production efficiency.
[0035] like Figure 8 As shown, a discharge port 14 is provided at the lower end of the hopper 5, and a symmetrical upper limit slide bar 10 is provided on the upper end of the outer surface of the discharge port 14, and a symmetrical lower limit slide bar 11 is provided on the lower end of the outer surface of the discharge port 14. A fixed seat 12 is fixedly installed at the lower end of the lower limit slide bar 11. The metal wire reel transported by the conveyor belt 4 slides between the upper limit slide bar 10 and the lower limit slide bar 11 and falls to the upper end of the fixed seat 12. At this time, the metal wire reel is in an upright state, and the unloading mechanism is rotated to transfer the position of the metal wire reel, and the unloading plate 9 is cooperated to unload the metal wire reel to the receiving disc 8, which is convenient for the operator to carry out subsequent processing.
[0036] Working principle: After the metal wire coil is produced, it is transported to the inside of the storage box 2. When the metal wire coil needs to be loaded, the pushing mechanism inside the storage box 2 is started to transport the metal wire coil, and the two hydraulic pumps 103 synchronously lift the pushing block 106. The pushing block 106 is fixedly installed with a baffle plate 105 through a slide seat 104. When the pushing block 106 is lifted to the highest height, the baffle plate 105 is lifted and lowered synchronously to prevent the metal wire coil from falling into the hydraulic pump 103 and affecting the lifting process. When the pushing block 106 drops to below the upper surface of the support plate 101, the metal wire coil falls along the slope of the surface of the support plate 101 to the upper end of the pushing block 106, and then is transported to the upper end of the conveyor belt 4 along the unloading slope 6 along with the lifting.
[0037] The conveyor belt 4 is rotated by a driving motor 13 at the lower end to transport the metal wire coil forward. A hopper 5 is fixedly installed on the base 1 at the end of the conveyor belt 4. A discharge port 14 is provided at the lower end of the hopper 5. Upper and lower limit slide bars 10 and 11 are fixedly installed with left and right symmetrical upper and lower limit slide bars 11 at the upper and lower ends of the outer surface of the discharge port 14, respectively. The upper limit slide bar 10 is shorter, and a fixed seat 12 is fixedly installed at the lower end of the lower limit slide bar 11. After the metal wire coil is transported to the hopper 5 by the conveyor belt 4, it is transported to the upper end of the fixed seat 12 along the space between the upper and lower limit slide bars 10 and 11.
[0038] Start the rotating unloading mechanism, a rotating disk 202 is fixedly installed on the upper end of the output end of the rotating motor 201, and five supporting arms 203 are arranged at equal angles on the outer surface of the rotating disk 202. A rotating round seat 212 is fixedly installed on one side of each supporting arm 203. After the rotating motor 201 drives the rotating disk 202 to rotate, the clamping claw 204 at the front end of the rotating round seat 212 adheres to the middle end of the metal wire disk for rotating transportation. A sleeve 210 is fixedly installed on the outer surface of the rotating round seat 212, and a fixing plate 205 is provided at the front end of the sleeve 210. A clamping claw 204 is fixedly installed at the front end of the fixing plate 205, wherein a round rod 206 is fixedly installed on the surface of the fixing plate 205 close to the sleeve 210, and the round rod 206 is located inside the sleeve 210 and is provided with symmetrical limiting plates 207. The upper and lower inner wall surfaces of the sleeve 210 are respectively provided with a staggered limiting straight rod 208 located on the limiting plate 207, and a spring 209 is provided on the outside of each limiting straight rod 208. When the clamping claw 204 is attached to the metal wire coil and is affected by the structure, the side with a larger radius will drive the clamping claw 204 to deflect downward, thereby realizing automatic flipping at a fixed angle.
[0039] When the rotating disk 202 continuously transfers the metal wire coil to one side of the unloading plate 9, the unloading plate 9 unloads the metal wire coil on the clamp 204 to the upper end of the receiving disc 8. After the round rod 206 rotates, the through grooves 211 on both sides are penetrated by the limiting straight rod 208. The outer spring 209 generates elastic force to reset after being compressed, so that the limiting plate 207 rotates, thereby realizing the reset of the clamp 204, effectively improving the production efficiency, eliminating the need for manual flipping of metal parts one by one, reducing the labor intensity of workers, and avoiding the risk of reduced production stability due to repetitive human labor.
[0040] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A metal parts feeding device, comprising a base (1), characterized in that: A material storage box (2) is provided on one side of the base (1), a material pushing mechanism is provided inside the material storage box (2), a bottom plate (3) is provided at the front end of the base (1), a conveyor belt (4) is provided at the upper end of the bottom plate (3), a hopper (5) is provided at the front end of the base (1), a support seat (7) is provided at the lower end of the bottom plate (3) located at the hopper (5), a rotating unloading mechanism is provided at the upper end of the support seat (7), and a material receiving disc (8) is provided on one side of the rotating unloading mechanism.
2. A metal parts feeding device according to claim 1, characterized in that: The pushing mechanism comprises a support plate (101) mounted on the left side of the inner wall of the material storage box (2); two hydraulic pumps (103) are fixedly mounted on the lower surface of the inner wall of the material storage box (2) and located on the right side of the support plate (101); a mounting plate (102) is sleeved on the outer surface of the two hydraulic pumps (103); and a pushing block (106) is fixedly mounted on the output end of the hydraulic pump (103).
3. A metal parts feeding device according to claim 2, characterized in that: A slide seat (104) is fixedly mounted on the outside of the pushing block (106), and the slide seat (104) moves up and down along the inside of the material storage box (2). A material blocking plate (105) is fixedly mounted on the lower end of the surface of the slide seat (104) close to the support plate (101), and a discharge slope (6) is fixedly mounted on the upper end of the material storage box (2) close to the base (1).
4. The metal parts feeding equipment according to claim 1, characterized in that: A driving motor (13) is fixedly mounted on the lower surface of the bottom plate (3) located inside the base (1), and rotating seats (15) are fixedly mounted on the four corners of the upper surface of the base (1). A conveyor belt (4) is arranged between the rotating seats (15), and a driving belt (16) is sleeved on one side of the conveyor belt (4) and the outer surface of the rotating end of the driving motor (13).
5. The metal parts feeding equipment according to claim 1, characterized in that: The lower end of the hopper (5) is provided with a discharge port (14), the upper end of the outer surface of the discharge port (14) is provided with a symmetrical upper limit slide bar (10), the lower end of the outer surface of the discharge port (14) is provided with a symmetrical lower limit slide bar (11), and the lower end of the lower limit slide bar (11) is fixedly mounted with a fixing seat (12).
6. The metal parts feeding equipment according to claim 1, characterized in that: The rotary unloading mechanism comprises a rotary motor (201) fixedly mounted inside a support seat (7); a rotary disc (202) is fixedly mounted on the output end of the rotary motor (201); five support arms (203) arranged at equal angles are arranged on the outer side of the rotary disc (202); a balancing claw mechanism is arranged on one side of each support arm (203); a material receiving disc (8) is arranged on the upper end of the support seat (7) on one side of the rotary disc (202); and a material unloading plate (9) is arranged on the upper surface of the material receiving disc (8) close to the rotary disc (202).
7. The metal parts feeding equipment according to claim 6, characterized in that: The balancing claw mechanism comprises a rotating round seat (212) fixedly mounted on one side of the support arm (203), a sleeve (210) fixedly mounted on the outer side of the rotating round seat (212), a fixed plate (205) rotatably mounted on the outer side of the sleeve (210), and a clamping claw (204) fixedly mounted on the front end of the fixed plate (205).
8. The metal parts feeding equipment according to claim 7, characterized in that: A round rod (206) is fixedly mounted on the outer surface of the fixing plate (205), and the round rod (206) penetrates the surface of one side of the sleeve (210). A symmetrical limiting plate (207) is fixedly mounted on the outer surface of the round rod (206) and located inside the sleeve (210). A through groove (211) is provided at the center of the two limiting plates (207). Limiting straight rods (208) are fixedly mounted on the upper and lower ends of the inner wall of the sleeve (210) in a staggered manner, and a spring (209) is sleeved on the outer surface of the limiting straight rod (208).
Citation Information
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