Constant-pressure sweeper for conveying equipment
By designing a constant pressure sweeper for conveying equipment including a support frame, a scraper compensation device and a control system, the problems of high cost and unstable cleaning effect in the existing cleaning system are solved, and the automatic compensation function of constant pressure fit between the scraper and the conveyor belt is realized, reducing maintenance costs and improving cleaning effect.
Patent Information
- Application Number
- CN202411525090.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-03-04
AI Technical Summary
In the existing conveyor equipment cleaning system, the production cost of three cleaners with different structures is high, and the fitting force decreases after the scraper wears during use, and the cleaning effect becomes weaker. Manual adjustment is required, making it difficult to achieve constant fitting pressure between the scraper and the conveyor belt.
A constant pressure sweeper for conveying equipment is designed, using support frame devices, scraper compensation devices, fixed seat devices, control systems and limit pins. The pressure of the scraper and conveyor belt fitting is constant through components such as electric push rods, pressure sensors and tool holders, and the scraper wear is adapted to the scraper wear through automatic compensation function.
The use of three identical general structures to clean the conveyor belt, reducing processing and maintenance costs, ensuring the stability of the cleaning effect and the constant fitting pressure between the scraper and the conveyor belt, and improving impact resistance.
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Figure CN119551394A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of conveying equipment cleaning, and in particular to a constant pressure cleaner for conveying equipment. Background Art
[0002] The unloading end of the conveying equipment is prone to a lot of residual materials, which need to be cleaned to prevent the residual materials from continuing to run with the belt and damaging the belt, rollers, rollers and other components. Existing conveying equipment is often arranged with three cleaners with different structures, and cleaning is performed by three different cleaners. However, the processing and production costs of the three cleaners with different structures are relatively high. In addition, the scraper of the existing cleaner will be worn after long-term contact with the conveyor during use, and the fit strength will gradually decrease, and the cleaning effect will gradually weaken, requiring manual adjustment. Therefore, in view of the above situation, it is urgent to develop a conveyor belt cleaning method with three identical general structures, which is convenient for processing and later replacement and maintenance, and has a lower cost; a conveyor belt constant pressure cleaner with automatic compensation function to achieve constant fit pressure between the scraper and the conveyor belt during the entire operation process, so as to overcome the shortcomings in current practical applications and meet current needs. Summary of the invention
[0003] The object of the present invention is to provide a constant pressure cleaner for conveying equipment to solve the problems raised in the above background technology.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A constant pressure sweeper for conveying equipment comprises a support frame device, a scraper compensation device, a fixed seat device, a control system and a limit pin. The scraper compensation device is installed on the support frame device, and a fixed seat device is symmetrically installed on the left and right sides of the support frame device. A control system is installed on each of the fixed seat devices, and the two control systems are symmetrically arranged about the support frame device.
[0006] Preferably: the support frame device comprises: a rectangular steel tube, a guide plate, a rib plate, a track plate and a guide plate, a long groove is opened on the single-side surface of the short side of the rectangular steel tube, threaded holes are opened at both ends of the rectangular steel tube, the guide plate is a long plate, through holes are opened at both ends of the guide plate, there are two guide plates, the guide plate passes through the long groove opened on the rectangular steel tube, the upper surface of the rectangular steel tube is leaked out from the top of the guide plate, and the inner surface of the rectangular steel tube is leaked out from the bottom of the guide plate, the guide plate is fixed to the rectangular steel tube by welding, and the rib plate is trapezoidal The bottom surface of the rib plate is fitted with the upper surface of the grooved side of the rectangular steel tube, the side surface of the rib plate is in contact with the guide plate, the rib plate is fixed to the rectangular steel tube and the guide plate respectively by welding, the guide plate is a thin plate, the surface of the guide plate is in contact with the inclined surface of the rib plate and the outer surface of the rectangular steel tube, the guide plate is fixed to the rib plate and the rectangular steel tube by welding, the track plate is a plate, the track plate is installed inside the rectangular steel tube, and the track plate is fixed to the rectangular steel tube by welding.
[0007] Preferably: the scraper compensation device includes: an electric push rod, a push rod mounting seat, a bolt, a spring seat, a spring, a spring seat, a pressure sensor, a slider, a tool holder and a scraper, the scraper is a plate, the tool holder is a special-shaped plate, the lower part of the tool holder is trapezoidal, the trapezoidal inclined surface of the tool holder is a polished surface, and a rectangular groove is opened on the upper part, the length of the rectangular groove is consistent with the length of the scraper, the thickness of the tool holder is consistent with the thickness of the scraper, the scraper is installed in the rectangular groove of the tool holder, and the lower surface of the scraper is consistent with the The lower surface of the rectangular groove is fitted, the slider is provided with a guiding inclined groove, the slope of the inclined groove is consistent with the slope of the trapezoidal inclined surface of the tool holder, the single side of the slider is provided with a hollow cylindrical boss, the hollow cylindrical boss on the slider is provided with a notch, the pressure sensor is installed in the hollow cylindrical boss on the slider, the trapezoidal inclined surface of the tool holder is installed in the inclined groove of the slider, the trapezoidal inclined surface of the tool holder moves along the inclined groove of the slider, the lower surface of the slider contacts the upper surface of the track plate, and the slider moves along the track plate When moving, it drives the tool holder and the scraper to move up and down, the bottom of the spring seat two is a polished plane, and there is a cylindrical boss on each of the left and right sides, the circular boss on one side of the spring seat two is fitted with the working surface of the pressure sensor, and the circular boss on the other side of the spring seat two is installed on the inner ring of the spring, the bottom surface of the spring seat two is fitted with the upper surface of the track plate, and one end surface of the spring is fitted with the end surface of the spring seat two, the left and right widths of the spring seat one are slightly narrower than the inner wall of the rectangular steel tube, one side of the spring seat one has a cylindrical boss, and the spring seat one has a through hole, the inner ring of the spring is installed on the cylindrical boss of the spring seat one, and the other end surface of the spring contacts the end surface of the spring seat one, the bottom surface of the spring seat one is fitted with the upper surface of the track plate, and the two sides of the spring seat one are slightly narrower than the inner wall of the rectangular steel tube, and the spring seat one slides along the track plate, and the push rod mounting seat is a U-shaped member, and the push rod mounting seat is connected and fixed with the threaded hole at the end of the rectangular steel tube by the bolt one.
[0008] Preferably, the tool holder cooperates with the scraper to pass through the gap between the two guide plates, and the tool holder drives the scraper to move only along the gap formed after the two guide plates are welded.
[0009] Preferably, an upper surface of the spring seat is slightly lower than the inner wall surface of the rectangular steel tube to prevent it from deflecting inside the rectangular steel tube.
[0010] Preferably: a single bolt hole is respectively opened on the two side plates of the push rod mounting seat, a through hole and two bolt holes are opened on the other side of the push rod mounting seat, the electric push rod passes through the through hole on the push rod mounting seat, the electric push rod is connected to the push rod mounting seat by bolts, a cylindrical boss is provided on the front section of the push rod of the electric push rod, the circular boss of the electric push rod is installed in the through hole on the spring seat one, and the end face of the circular boss of the electric push rod is in contact with the end face of the spring seat one.
[0011] Preferably: the fixing seat device comprises: a support adjustment seat, bolt two, bolt three, a nut and bolt four, the support adjustment seat is composed of a round steel pipe and a steel plate flange welded together, the round steel pipe on the support adjustment seat is provided with three threaded holes distributed at 90° intervals, the axes of the three threaded holes are located in the same plane, the fourth threaded hole is parallel to one of the threaded holes, and is located at the lower left corner thereof, the flange on the support adjustment seat is provided with four through holes and two threaded holes, the bolt three and the nut have three, the nut is installed on the bolt three, the three bolts three are respectively installed in the three threaded holes distributed at 90° intervals on the support adjustment seat, and the bolt four is installed in the fourth threaded hole on the support adjustment seat.
[0012] Preferably: the rectangular steel tube in the support frame device passes through the inner wall of the circular tube of the support adjustment seat, the end face of the bolt four contacts the surface of the rectangular steel tube, and is used to adjust the deflection angle of the support frame device relative to the fixed seat device, the ends of the three bolts three are pressed against the surface of the rectangular steel tube, and are used to radially fix the support frame device, and the end face of the nut is adjusted to the outer surface of the circular tube of the support adjustment seat to prevent the bolt three from loosening.
[0013] Preferably: the control system includes: a controller and a bolt five, the controller is fixed in the threaded hole of the support adjustment seat by the bolt five, the controller contains a built-in power supply, the controller is provided with a start button and a tool change button, the signal line of the pressure sensor is inserted into the interface of the controller, and the signal line of the electric push rod is inserted into the interface of the controller; there are two limit pins, and the two limit pins are respectively inserted into the through holes at both ends of the two guide plates in the scraper compensation device to limit the moving range of the tool holder in the scraper compensation device.
[0014] The beneficial effects of the present invention are:
[0015] 1. Use three identical universal structures to clean the conveyor belt, which is convenient for processing and later replacement and maintenance, and reduces processing costs.
[0016] 2. The scraper compensation device consists of an electric push rod, a push rod mounting seat, a bolt, a spring seat, a spring, a spring seat 2, a pressure sensor, a slider, a tool holder, and a scraper. The electric push rod serves as a power source. The pressure sensor cooperates with the electric push rod to achieve a constant pressure between the scraper and the tape. The extension compensation of the scraper is achieved through the relative movement of the inclined surface of the tool holder and the inclined groove on the slider.
[0017] 3. The support frame device is composed of a rectangular steel pipe, a guide plate, a rib plate, a track plate, and a material guide plate. A rectangular groove is opened on the rectangular steel pipe. The guide plate passes through the rectangular groove and is welded and fixed to the rectangular steel pipe. The spacing between the two guide plates is the same as the thickness of the tool holder and the scraper. It is used to clamp the tool holder and the scraper. The length of the guide plate is the same as the length of the tool holder. On the one hand, it is for guiding, and on the other hand, it forms a closed space to prevent pollution of the internal structure of the rectangular steel pipe.
[0018] 4. A spring is provided in the scraper compensation device to reduce the impact load of the whole device. When the residual material on the working surface of the tape is hard to adhere to and the whole machine is not cleaned up when installed in the first sweeper position, the sweeper scraper can be reversed and the compressed spring can be returned to improve the impact resistance of the whole machine.
[0019] In summary, the present invention cleans the conveyor belt through three identical general structures, which is convenient for processing and subsequent replacement and maintenance, and has lower cost; it has an automatic compensation function to achieve constant pressure between the scraper and the conveyor belt during the entire operation process; it has good impact resistance, and the sweeper scraper can reversely retract the compression spring to avoid scraper damage and deformation of the entire machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the cleaning structure of the conveyor belt in the prior art.
[0021] Figure 2 It is a three-dimensional view of the sweeper of the present invention.
[0022] Figure 3 It is the front view of the sweeper of the present invention.
[0023] Figure 4 It is the left side view of the sweeper of the present invention.
[0024] Figure 5 It is a top view of the sweeper of the present invention.
[0025] Figure 6 It is a front view of the support frame device of the sweeper of the present invention.
[0026] Figure 7 For the present invention Figure 6 CC section view.
[0027] Figure 8 For the present invention Figure 5AA section view.
[0028] Fig. 9 For the present invention Fig. 9 Middle BB section view.
[0029] Fig.10 It is the front view of the fixing seat device in the present invention.
[0030] Fig.11 It is a left view of the fixing seat device in the present invention.
[0031] Fig.12 This is a schematic diagram of the use status of the sweeper of the present invention installed on a conveyor belt.
[0032] Legend:
[0033] 01. One-pass cleaning structure; 02. Two-pass cleaning structure; 03. Three-pass cleaning structure; 04. Conveyor belt; 1. Support frame device; 101. Rectangular steel pipe; 102. Guide plate; 103. Rib plate; 104. Track plate; 105. Guide plate; 2. Scraper compensation device; 201. Electric push rod; 202. Push rod mounting seat; 203. Bolt one; 204. Spring seat one; 205. Spring; 206. Spring seat two; 207. Pressure sensor; 208. Slider; 209. Tool holder; 210. Scraper; 3. Fixed seat device; 301. Support adjustment seat; 302. Bolt two; 303. Bolt three; 304. Nut; 305. Bolt four; 4. Control system; 401. Controller; 402. Bolt five; 5. Limit pin. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figure 1 In the prior art, the conveyor belt cleaning structure includes: a first cleaning structure 01, a second cleaning structure 02, a third cleaning structure 03 and a conveyor belt 04. The first cleaning structure 01, the second cleaning structure 02 and the third cleaning structure 03 are distributed at the end of the conveyor belt 04, and the structures of the first cleaning structure 01, the second cleaning structure 02 and the third cleaning structure 03 are different.
[0036] Specific examples are given below.
[0037] See also Figure 2 to Figure 12In an embodiment of the present invention, a constant pressure sweeper for conveying equipment includes a support frame device 1, a scraper compensation device 2, a fixed seat device 3, a control system 4 and a limit pin 5. The scraper compensation device 2 is installed on the support frame device 1, and a fixed seat device 3 is symmetrically installed on the left and right sides of the support frame device 1. A control system 4 is installed on each fixed seat device 3, and the two control systems 4 are symmetrically arranged about the support frame device 1.
[0038] See also Figure 4 , Figure 5 The support frame device 1 includes: a rectangular steel tube 101, a guide plate 102, a rib plate 103, a track plate 104 and a guide plate 105. A long groove is opened on one side of the short side of the rectangular steel tube 101, and threaded holes are opened at both ends of the rectangular steel tube 101. The guide plate 102 is a long plate with a single-side surface polished. Through holes are opened at both ends of the guide plate 102. There are two guide plates 102. The guide plate 102 passes through the long groove opened on the rectangular steel tube 101. The upper surface of the rectangular steel tube 101 is exposed above the guide plate 102, and the inner surface of the rectangular steel tube 101 is exposed below the guide plate 102. The non-polished surface on one side of the guide plate 102 is respectively attached to the surface of the long groove on the rectangular steel tube 101, and the guide plate 102 is fixed to the rectangular steel tube 101 by welding; the rib plate 103 is a trapezoidal The bottom surface of the rib plate 103 is fitted with the upper surface of the grooved side of the rectangular steel tube 101, and the side surface of the rib plate 103 is in contact with the guide plate 102. The rib plate 103 is fixed to the rectangular steel tube 101 and the guide plate 102 respectively by welding; the guide plate 105 is a thin plate, and the surface of the guide plate 105 is in contact with the inclined surface of the rib plate 103 and the outer surface of the rectangular steel tube 101, and the guide plate 105 is fixed to the rib plate 103 and the rectangular steel tube 101 by welding; the track plate 104 is a plate, and the upper surface is a polished surface, and the lower surface is not polished. The track plate 104 is installed inside the rectangular steel tube 101, and the lower surface of the track plate 104 is fitted with the inner surface of the ungrooved side of the rectangular steel tube 101, and the track plate 104 is fixed to the rectangular steel tube 101 by welding.
[0039] See also Figure 6 , Figure 7The scraper compensation device 2 includes: an electric push rod 201, a push rod mounting seat 202, a bolt 203, a spring seat 204, a spring 205, a spring seat 206, a pressure sensor 207, a slider 208, a tool holder 209 and a scraper 210. The scraper 210 is a plate, and a chamfer is provided at the top of the scraper 210 where it is attached to the conveyor belt. The tool holder 209 is a special-shaped plate, and the bottom of the tool holder 209 is a trapezoid. The trapezoidal inclined surface of the tool holder 209 is a polished surface, and a rectangular groove is provided on the top. The length of the rectangular groove is consistent with the length of the scraper 210. The thickness of the tool holder 209 is consistent with that of the scraper 210. The scraper 210 is installed in the rectangular groove of the tool holder 209. The lower surface of the scraper 210 fits with the lower surface of the rectangular groove of the tool holder 209. The slider 208 is provided with a guide inclined groove. The slope of the inclined groove is consistent with the slope of the trapezoidal inclined surface of the tool holder 209. The lower surface of the slider 208 is a polished surface. The single side of the slider 208 has a hollow cylindrical boss. The hollow cylindrical boss on the slider 208 has a notch. The pressure sensor 207 is installed in the hollow cylindrical boss on the slider 208. The pressure sensor 207 The signal line is led out through the notch on the hollow cylindrical boss on the slider 208. The tool holder 209 and the scraper 210 cooperate to pass through the gap between the two guide plates 102. The gap formed by welding the two guide plates 102 is consistent with the thickness of the tool holder 209. The tool holder 209 drives the scraper 210 to move only along the gap formed by welding the two guide plates 102. The trapezoidal inclined surface of the tool holder 209 is installed in the oblique groove of the slider 208. The trapezoidal inclined surface of the tool holder 209 moves along the oblique groove of the slider 208. The lower surface of the slider 208 is aligned with the track plate. The upper surface of the track plate 104 is in contact with the slider 208, and the tool holder 209 and the scraper 210 are driven to move up and down when the slider 208 moves along the track plate 104; the bottom of the spring seat 206 is a polished plane, and there is a cylindrical boss on each of the left and right sides. The circular boss on one side of the spring seat 206 fits with the working surface of the pressure sensor 207, and the circular boss on the other side of the spring seat 206 is installed on the inner ring of the spring 205. The bottom surface of the spring seat 206 fits with the upper surface of the track plate 104, and the end surface of one side of the spring 205 fits with the end surface of the spring seat 206;The bottom of the spring seat 204 is a polished plane, the left and right widths of the spring seat 204 are slightly narrower than the inner wall of the rectangular steel tube 101, the upper surface of the spring seat 204 is slightly lower than the inner wall surface of the rectangular steel tube 101 to prevent it from deflecting inside the rectangular steel tube 101, there is a cylindrical boss on one side, there is a through hole on the spring seat 204, the inner ring of the spring 205 is installed on the cylindrical boss of the spring seat 204, the other side end face of the spring 205 contacts the end face of the spring seat 204, the bottom surface of the spring seat 204 fits with the upper surface of the track plate 104, the two sides of the spring seat 204 are slightly narrower than the inner wall of the rectangular steel tube 101, and the spring seat 204 slides along the track plate 104 The push rod mounting seat 202 is a U-shaped part. The two side plates of the push rod mounting seat 202 are respectively provided with a single bolt hole. The other side of the push rod mounting seat 202 is provided with a through hole and two bolt holes. The electric push rod 201 passes through the through hole of the push rod mounting seat 202. The electric push rod 201 is connected to the push rod mounting seat 202 by bolts. The front section of the push rod of the electric push rod 201 is provided with a cylindrical boss. The circular boss of the electric push rod 201 is installed in the through hole on the spring seat 1 204. The end face of the circular boss of the electric push rod 201 fits with the end face of the spring seat 1 204. The push rod mounting seat 202 is connected and fixed with the threaded hole at the end of the rectangular steel pipe 101 by a bolt 1 203. ;
[0040] See Fig.10 , Fig.11 The fixing seat device 3 includes: a support adjustment seat 301, a second bolt 302, a third bolt 303, a nut 304 and a fourth bolt 305. The support adjustment seat 301 is welded by a round steel pipe and a steel plate flange. The round steel pipe on the support adjustment seat 301 is provided with three threaded holes distributed at a 90° interval. The axes of the three threaded holes are located in the same plane. The fourth threaded hole is parallel to one of the threaded holes and is located at the lower left corner. The flange on the support adjustment seat 301 is provided with four through holes and two threaded holes. The third bolt 303 and the nut 304 are composed of three. The nut 304 is installed on the third bolt 303. The three bolts 303 are divided into They are respectively installed in three threaded holes on the support adjustment seat 301 distributed at 90° intervals, and bolt four 305 is installed in the fourth threaded hole on the support adjustment seat 301; the rectangular steel pipe 101 in the support frame device 1 passes through the inner wall of the circular pipe of the support adjustment seat 301, and the end face of the bolt four 305 contacts the surface of the rectangular steel pipe 101, which is used to adjust the deflection angle of the support frame device 1 relative to the fixed seat device 3, and the ends of the three bolts three 303 are pressed against the surface of the rectangular steel pipe 101, which is used to radially fix the support frame device 1, and the end face of the nut 304 is adjusted to the outer surface of the circular pipe of the support adjustment seat 301 to prevent the bolt three 303 from loosening.
[0041] See also Figure 2 , Figure 3The control system 4 includes: a controller 401 and a bolt 402. The controller 401 is fixed in the threaded hole of the support adjustment seat 301 by the bolt 402. The controller 401 contains a built-in power supply. A start button and a tool change button are provided on the controller 401. The signal line of the pressure sensor 207 is inserted into the interface of the controller 401, and the signal line of the electric push rod 201 is inserted into the interface of the controller 401.
[0042] See also Figure 5 There are two limit pins 5, and the two limit pins 5 are respectively inserted into the through holes at both ends of the two guide plates 102 in the scraper compensation device 2 to limit the moving range of the tool holder 209 in the scraper compensation device 2.
[0043] Working principle: This conveying equipment constant pressure sweeper, when used:
[0044] Step 1, install the three above-mentioned sweepers to the end of the conveyor belt, first pre-drill holes in the corresponding installation positions and weld the corresponding supports, install the whole machine at the corresponding position, and the set installation position should be calculated to make the scraper 210 protrude 12-20mm relative to the upper surface of the guide plate 102, and push the rectangular steel pipe 101 to rotate by adjusting the bolt four 305, adjust the deflection angle of the whole machine support frame device 1, so that the end face of the scraper 210 fits the tape, tighten the bolt three 303 to tighten the rectangular steel pipe 101, so that the rectangular steel pipe 101 does not rotate, tighten the nut 304 to press the outer cylindrical surface of the support adjustment seat 301 to prevent the bolt three 303 from loosening;
[0045] Step 2, press the start button on the two controllers 401 on both sides, the electric push rod 201 extends, the electric push rod 201 pushes the spring seat 1 204 to move along the track plate 104, compresses the spring 205, and the spring 205 pushes the spring seat 206 to move and squeeze the pressure sensor 207. The bottom of the pressure sensor 207 pushes the slider 208 to move, and the slider 208 drives the tool holder 209 to move up and down. The tool holder 209 drives the scraper 210 to move and press the tape. As the electric push rod 201 continues to extend, the spring 205 is compressed, and the pressure between the spring seat 206 and the pressure sensor 207 gradually increases. The pressure between the scraper 210 and the tape increases synchronously. When the preset pressure value of the pressure sensor 207 is reached, the pressure sensor 207 feeds back a signal to the controller 401, and the controller 401 controls the electric push rod 201 to stop extending;
[0046] Step 3, when the scraper 210 and the tape are gradually worn, as the pressure of the pressure sensor 207 decreases, the controller 401 controls the electric push rod 201 to extend, and when the preset pressure value of the pressure sensor 207 is reached, the pressure sensor 207 feeds back a signal to the controller 401, and the controller 401 controls the electric push rod 201 to stop extending;
[0047] Step 4, looping step 3, when the tool holder 209 contacts the limit pin 5, the tool holder 209 cannot extend further due to the limitation of the limit pin 5, and when the pressure sensor 207 reaches the preset pressure value, the pressure sensor 207 feeds back a signal to the controller 401, and the controller 401 controls the electric push rod 201 to stop extending. In this state, the scraper 210 needs to be replaced;
[0048] Step 5: The operator loosens the nut 304, the bolt three 303 and the bolt four 305, deflects the whole machine support frame device 1 to facilitate the replacement of the scraper 210 position, pulls out the worn scraper 210, and inserts a new scraper 210;
[0049] Step 6, press the tool change button on the controller 401, the controller 401 controls the electric push rod 201 to retract, at this time, press the scraper 210 down, push the rectangular steel pipe 101 to rotate by adjusting the bolt four 305, adjust the deflection angle of the whole machine support frame device 1, make the end face of the scraper 210 fit with the tape, tighten the bolt three 303 to press the rectangular steel pipe 101, so that the rectangular steel pipe 101 does not rotate, tighten the nut 304 to press the outer cylindrical surface of the support adjustment seat 301 to prevent the bolt three 303 from loosening;
[0050] Step 7: Repeat steps 2 to 6.
[0051] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A constant pressure cleaner for conveying equipment, characterized in that: The invention comprises a support frame device (1), a scraper compensation device (2), a fixed seat device (3), a control system (4) and a limit pin (5); the scraper compensation device (2) is installed on the support frame device (1); a fixed seat device (3) is symmetrically installed on the left and right sides of the support frame device (1); each of the fixed seat devices (3) is installed with a control system (4); and the two control systems (4) are symmetrically arranged with respect to the support frame device (1).
2. The constant pressure cleaner for conveying equipment according to claim 1, characterized in that: The support frame device (1) comprises: a rectangular steel tube (101), a guide plate (102), a rib plate (103), a track plate (104) and a guide plate (105); a long groove is provided on a single side surface of a short side of the rectangular steel tube (101); threaded holes are provided at both ends of the rectangular steel tube (101); the guide plate (102) is a long plate; through holes are provided at both ends of the guide plate (102); there are two guide plates (102); the guide plate (102) passes through the long groove provided on the rectangular steel tube (101); the upper surface of the rectangular steel tube (101) is exposed above the guide plate (102); the inner surface of the rectangular steel tube (101) is exposed below the guide plate (102); the guide plate (102) is fixed to the rectangular steel tube (101) by welding; the rib plate (103) is a trapezoidal The bottom surface of the rib plate (103) is in contact with the upper surface of the grooved side of the rectangular steel tube (101), the side surface of the rib plate (103) is in contact with the guide plate (102), the rib plate (103) is fixed to the rectangular steel tube (101) and the guide plate (102) respectively by welding, the guide plate (105) is a thin plate, the surface of the guide plate (105) is in contact with the inclined surface of the rib plate (103) and the outer surface of the rectangular steel tube (101), the guide plate (105) is fixed to the rib plate (103) and the rectangular steel tube (101) by welding, and the track plate (104) is a plate, the track plate (104) is installed inside the rectangular steel tube (101), and the track plate (104) is fixed to the rectangular steel tube (101) by welding.
3. The constant pressure cleaner for conveying equipment according to claim 2, characterized in that: The scraper compensation device (2) comprises: an electric push rod (201), a push rod mounting seat (202), a bolt (203), a spring seat (204), a spring (205), a spring seat (206), a pressure sensor (207), a slider (208), a tool holder (209) and a scraper (210), wherein the scraper (210) is a plate, the tool holder (209) is a special-shaped plate, the lower part of the tool holder (209) is a trapezoid, the trapezoidal inclined surface of the tool holder (209) is a polished surface, and a rectangular groove is opened on the upper part, the length of the rectangular groove is consistent with the length of the scraper (210), the thickness of the tool holder (209) is consistent with the thickness of the scraper (210), and the scraper (210) is installed in the rectangular groove of the tool holder (209). The lower surface of the scraper (210) is fitted with the lower surface of the rectangular groove of the tool holder (209); the slider (208) is provided with a guiding inclined groove, the slope of the inclined groove is consistent with the slope of the trapezoidal inclined surface of the tool holder (209); the single side surface of the slider (208) is provided with a hollow cylindrical boss, the hollow cylindrical boss on the slider (208) is provided with a notch, the pressure sensor (207) is installed in the hollow cylindrical boss on the slider (208), the trapezoidal inclined surface of the tool holder (209) is installed in the inclined groove of the slider (208), the trapezoidal inclined surface of the tool holder (209) moves along the inclined groove of the slider (208), the lower surface of the slider (208) contacts the upper surface of the track plate (104), and the slider ( When the spring seat 208 moves along the track plate (104), the tool holder (209) and the scraper (210) are driven to move up and down. The bottom of the spring seat 2 (206) is a polished plane, and there is a cylindrical boss on each of the left and right sides. The circular boss on one side of the spring seat 2 (206) fits with the working surface of the pressure sensor (207), and the circular boss on the other side of the spring seat 2 (206) is installed on the inner ring of the spring (205). The bottom surface of the spring seat 2 (206) fits with the upper surface of the track plate (104), and the end surface of one side of the spring (205) fits with the end surface of the spring seat 2 (206). The left and right widths of the spring seat 1 (204) are slightly narrower than the inner wall of the rectangular steel tube (101). The seat (204) has a cylindrical boss on one side, and the spring seat (204) has a through hole. The inner ring of the spring (205) is installed on the cylindrical boss of the spring seat (204). The other end face of the spring (205) contacts the end face of the spring seat (204). The bottom surface of the spring seat (204) fits the upper surface of the track plate (104). The two sides of the spring seat (204) are slightly narrower than the inner wall of the rectangular steel tube (101). The spring seat (204) slides along the track plate (104). The push rod mounting seat (202) is a U-shaped part. The push rod mounting seat (202) is connected and fixed to the threaded hole at the end of the rectangular steel tube (101) through the bolt (203).
4. The constant pressure cleaner for conveying equipment according to claim 3, characterized in that: The tool holder (209) cooperates with the scraper (210) to pass through the gap between the two guide plates (102), and the tool holder (209) drives the scraper (210) to move only along the gap formed after the two guide plates (102) are welded.
5. The constant pressure cleaner for conveying equipment according to claim 4, characterized in that: The upper surface of the spring seat 1 (204) is slightly lower than the inner wall surface of the rectangular steel tube (101) to prevent it from deflecting inside the rectangular steel tube (101).
6. The constant pressure cleaner for conveying equipment according to claim 5, characterized in that: The push rod mounting seat (202) has a single bolt hole on both side plates, and the other side of the push rod mounting seat (202) has a through hole and two bolt holes. The electric push rod (201) passes through the through hole on the push rod mounting seat (202). The electric push rod (201) is connected to the push rod mounting seat (202) by bolts. The front section of the push rod of the electric push rod (201) is provided with a cylindrical boss. The circular boss of the electric push rod (201) is installed in the through hole on the spring seat (204). The end face of the circular boss of the electric push rod (201) is in contact with the end face of the spring seat (204).
7. The constant pressure cleaner for conveying equipment according to claim 1, characterized in that: The fixing seat device (3) comprises: a support adjustment seat (301), a second bolt (302), a third bolt (303), a nut (304) and a fourth bolt (305). The support adjustment seat (301) is formed by welding a round steel pipe and a steel plate flange. The round steel pipe on the support adjustment seat (301) is provided with three threaded holes distributed at a 90° interval. The axes of the three threaded holes are located in the same plane. The fourth threaded hole is parallel to one of the threaded holes and is located at the lower left corner thereof. The flange on the support adjustment seat (301) is provided with four through holes and two threaded holes. There are three bolts (303) and three nuts (304). The nut (304) is installed on the third bolt (303). The three third bolts (303) are respectively installed in the three threaded holes on the support adjustment seat (301) distributed at a 90° interval. The fourth bolt (305) is installed in the fourth threaded hole on the support adjustment seat (301).
8. The constant pressure cleaner for conveying equipment according to claim 7, characterized in that: The rectangular steel tube (101) in the support frame device (1) passes through the inner wall of the circular tube of the support adjustment seat (301), and the end face of the bolt four (305) contacts the surface of the rectangular steel tube (101) to adjust the deflection angle of the support frame device (1) relative to the fixing seat device (3). The ends of the three bolts three (303) are pressed against the surface of the rectangular steel tube (101) to radially fix the support frame device (1), and the end face of the nut (304) is adjusted to the outer surface of the circular tube of the support adjustment seat (301) to prevent the bolt three (303) from loosening.
9. The constant pressure cleaner for conveying equipment according to claim 3, characterized in that: The control system (4) comprises: a controller (401) and a bolt five (402), wherein the controller (401) is fixed in the threaded hole of the support adjustment seat (301) by the bolt five (402), the controller (401) contains a built-in power supply, and the controller (401) is provided with a start button and a tool change button, the signal line of the pressure sensor (207) is inserted into the interface of the controller (401), and the signal line of the electric push rod (201) is inserted into the interface of the controller (401); there are two limit pins (5), and the two limit pins (5) are respectively inserted into the through holes at both ends of the two guide plates (102) in the scraper compensation device (2) to limit the moving range of the tool holder (209) in the scraper compensation device (2).
10. The method for using the constant pressure cleaner for conveying equipment according to claim 1, characterized in that: Step 1, install the three above-mentioned sweepers to the end of the conveyor belt, first pre-drill holes at the corresponding installation positions and weld the corresponding supports, install the whole machine at the corresponding position, and the installation position is calculated to make the scraper (210) protrude 12-20mm relative to the upper surface of the guide plate (102), and push the rectangular steel pipe (101) to rotate by adjusting bolt four (305), adjust the deflection angle of the whole machine support frame device (1), so that the end face of the scraper (210) fits the tape, tighten the bolt three (303) to press the rectangular steel pipe (101) to prevent the rectangular steel pipe (101) from rotating, and tighten the nut (304) to press the outer cylindrical surface of the support adjustment seat (301) to prevent the bolt three (303) from loosening; Step 2: Press the start button on the two controllers (401) on both sides, the electric push rod (201) extends, the electric push rod (201) pushes the spring seat 1 (204) to move along the track plate (104), compresses the spring (205), the spring (205) pushes the spring seat 2 (206) to move and squeeze the pressure sensor (207), the bottom of the pressure sensor (207) pushes the slider (208) to move, the slider (208) drives the tool holder (209) to move up and down, and the tool holder (209) ) drives the scraper (210) to move and press the adhesive tape, as the electric push rod (201) continues to extend, the spring (205) is compressed, the pressure between the spring seat 2 (206) and the pressure sensor (207) gradually increases, and the pressure between the scraper (210) and the adhesive tape increases synchronously. When the pressure reaches the preset pressure value of the pressure sensor (207), the pressure sensor (207) feeds back a signal to the controller (401), and the controller (401) controls the electric push rod (201) to stop extending; Step 3: When the scraper (210) and the adhesive tape are gradually worn, as the pressure of the pressure sensor (207) decreases, the controller (401) controls the electric push rod (201) to extend, and when the preset pressure value of the pressure sensor (207) is reached, the pressure sensor (207) feeds back a signal to the controller (401), and the controller (401) controls the electric push rod (201) to stop extending; Step 4, looping step 3, when the knife holder (209) contacts the limit pin (5), the knife holder (209) cannot be extended further due to the limitation of the limit pin (5), and when the pressure sensor (207) reaches the preset pressure value, the pressure sensor (207) feeds back a signal to the controller (401), and the controller (401) controls the electric push rod (201) to stop extending. In this state, the scraper (210) needs to be replaced; Step 5: The operator loosens the nut (304), the bolt three (303) and the bolt four (305), deflects the whole machine support frame device (1) to facilitate the replacement of the scraper (210), removes the worn scraper (210), and inserts a new scraper (210); Step 6, press the tool change button on the controller (401), the controller (401) controls the electric push rod (201) to retract, and at this time, press the scraper (210) downward, push the rectangular steel pipe (101) to rotate by adjusting the bolt four (305), adjust the deflection angle of the whole machine support frame device (1), make the end face of the scraper (210) fit with the tape, tighten the bolt three (303) to press the rectangular steel pipe (101) to prevent the rectangular steel pipe (101) from rotating, tighten the nut (304) to press the outer cylindrical surface of the support adjustment seat (301) to prevent the bolt three (303) from loosening; Step 7: Repeat steps 2 to 6.
Citation Information
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