Sheet folding and welding platform
By designing the sheet folding and connecting platform, the sheet is fully automatic folding, connecting and conveying, solving the problems of low efficiency and unstable quality of traditional manual welding, and improving the tear strength of the sheet and the safety and service life of the battery.
Patent Information
- Application Number
- CN202411916773.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-03-04
AI Technical Summary
Traditional manual welding methods are inefficient and unstable in welding quality, resulting in insufficient tear strength of the insulating film or sheet, affecting the service life and safety of the battery.
A sheet folding welding platform is designed, including sheet material pick-up and placement components, folding components, welding components, material storage components and conveying components to realize fully automatic folding, welding and conveying of sheets.
Through automated production, the stability of welding quality and tear resistance of the sheet are improved, and the safety and service life of the battery are improved.
Smart Images

Figure CN119551475A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of die cutting, and in particular relates to a sheet folding and welding platform. Background Art
[0002] With the development of new energy vehicles, the production and packaging requirements of new energy batteries and electronic devices are becoming higher and higher. In current new energy batteries or electronic devices, the importance of product insulation filling and tear strength is increasingly valued by battery factories. In the production process of conventional insulating films or other thinner sheets, it is necessary to thicken the insulating film or sheet locally to achieve its purpose, such as improving tear strength. The folding and welding of insulating films are key steps to ensure battery safety and stability. Traditional manual welding methods are inefficient and the welding quality is unstable, which can easily cause insufficient tear strength of the insulating film, affecting the service life and safety of the battery. Similar problems may also exist in the folding and welding process of other sheets. Therefore, it is of great practical significance to develop a welding device with a high degree of automation, stable welding quality and the ability to improve the tear strength of insulating films (sheets).
[0003] The information disclosed in this background technology section is only intended to enhance the understanding of the overall background of the invention and should not be regarded as an acknowledgment or any form of suggestion that the information constitutes the prior art already known to a person skilled in the art. Summary of the invention
[0004] The object of the present invention is to provide a sheet folding and welding platform, which can realize the full-automatic folding, welding and conveying of sheets, thereby improving the stability of welding quality and the tearing strength of sheets.
[0005] In order to achieve the above-mentioned purpose, a specific embodiment of the present invention provides a technical solution as follows: a sheet folding and welding platform, which includes: a sheet material taking and placing assembly, a sheet material folding assembly, a welding assembly, a material storage assembly and a conveying assembly. The sheet material taking and placing assembly is used to take and place the sheet material; the sheet material folding assembly is arranged downstream of the sheet material taking and placing assembly, and is used to fold the edge of the sheet material; the welding assembly is arranged above the sheet material folding assembly, and is used to weld the folded sheet material; the material storage assembly is arranged downstream of the sheet material folding assembly, and is used to store the welded sheet material; the conveying assembly is arranged downstream of the material storage assembly, and is used to transport the sheet material stored at the material storage assembly to an external storage member.
[0006] In one or more embodiments of the present invention, the sheet material taking and placing assembly comprises: a material tray, a guide rail frame and a suction cup frame. The material tray is used to store the sheet material; the guide rail frame is arranged above the material tray, the sheet material folding assembly and the material storage assembly; the suction cup frame is provided with a plurality of suction cups; the suction cup frame can move up and down and can move along the guide rail frame to absorb and transport the sheet material.
[0007] In one or more embodiments of the present invention, the material tray is provided with a plurality of vertically extending positioning posts along its circumference for limiting the position of the sheet on the material tray.
[0008] In one or more embodiments of the present invention, two suction cup racks are provided; one suction cup rack is provided above the material tray, and the other suction cup rack is provided above the sheet folding assembly; the two suction cup racks move synchronously and in the same direction along the guide rail rack for simultaneously taking and placing the sheets.
[0009] In one or more embodiments of the present invention, the sheet folding assembly includes: a folding table, a pressure strip and a folding strip. The folding table is arranged below the welding assembly; the pressure strips are arranged on both sides of the folding table; the pressure strips can be horizontally moved to the top of the folding table and pressed on the folding table, so as to press the sheet on the upper surface of the folding table; the folding strips are closely arranged on both sides of the folding table and located below the pressure strips; the folding strips can move upward along the side walls of the folding table and horizontally along the upper surface of the folding table, so as to fold the edges of the sheet.
[0010] In one or more embodiments of the present invention, the folding strip is provided with a plurality of avoidance holes spaced apart along its length direction; the welding head of the welding assembly can extend into the avoidance hole to weld the folded sheet.
[0011] In one or more embodiments of the present invention, the welding assembly includes: a support frame, a welding matching part and a welding head. The support frame is arranged on one side of the sheet folding assembly; the welding matching part is arranged on the support frame; the welding head is arranged at the bottom of the welding matching part and can move up and down relative to the welding matching part.
[0012] In one or more embodiments of the present invention, the welding fitting portion is slidably disposed on the support frame to adjust the height of the welding head relative to the sheet folding assembly.
[0013] In one or more embodiments of the present invention, the material storage assembly includes: two limiting walls and a driving cylinder. The two limiting walls are slidably arranged on the surface of the conveying assembly; the two limiting walls are relatively arranged to form a containing space for placing the sheet; the driving cylinder is connected to the two limiting walls and is used to drive the two limiting walls to move closer or farther away.
[0014] In one or more embodiments of the present invention, the conveying assembly includes: a carrying platform and a conveyor belt. Rollers are arranged at both ends of the carrying platform; the conveyor belt is connected to the rollers and can move under the drive of the rollers; the limiting wall is arranged on the surface of the conveyor belt and can move in a direction perpendicular to the conveying direction of the conveyor belt.
[0015] Compared with the prior art, the sheet folding and welding platform of the present invention is provided with a sheet material taking and placing assembly to realize automatic absorption and release of sheets. The sheet folding assembly and the welding assembly cooperate to realize automatic folding and welding of sheets. The storage assembly cooperates with the conveying assembly to realize automatic storage and conveying of sheets. Therefore, the sheet folding and welding platform can realize automatic folding, welding and conveying of sheets. Through automated production, manual operation is not required, thereby improving the stability of sheet folding and welding quality and improving the tear resistance of sheets. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a first stereoscopic view of a sheet folding and welding platform in one embodiment of the present invention;
[0018] Figure 2 A second stereoscopic view of a sheet folding and welding platform in one embodiment of the present invention;
[0019] Figure 3 A three-dimensional diagram of a material tray and a sheet folding assembly in one embodiment of the present invention;
[0020] Figure 4 A three-dimensional diagram of a material storage assembly in one embodiment of the present invention;
[0021] Figure 5 It is a three-dimensional diagram of a guide rail frame and a suction cup frame in one embodiment of the present invention.
[0022] Description of main reference numerals:
[0023] 1-sheet material taking and placing assembly, 11-material tray, 111-positioning column, 12-guide rail frame, 13-suction cup frame, 131-suction cup, 132-first suction cup frame, 133-second suction cup frame, 2-sheet material folding assembly, 21-folding table, 22-pressure strip, 23-folding strip, 231-avoidance hole, 3-welding assembly, 31-support frame, 32-welding matching part, 33-welding head, 4-material storage assembly, 41-limiting wall, 42-driving cylinder, 5-conveyor assembly, 51-carrying platform, 511-roller, 52-conveyor belt. DETAILED DESCRIPTION
[0024] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0025] like Figure 1-3 As shown, a sheet folding and welding platform in one embodiment of the present invention includes a sheet material taking-and-putting assembly 1, a sheet material folding assembly 2, a welding assembly 3, a material storage assembly 4 and a conveying assembly 5. The sheet material taking-and-putting assembly 1 is used for taking and putting sheets. The sheet material folding assembly 2 is arranged downstream of the sheet material taking-and-putting assembly 1 for folding the edge of the sheet. The welding assembly 3 is arranged above the sheet material folding assembly 2 for welding the folded sheet. The material storage assembly 4 is arranged downstream of the sheet material folding assembly 2 for storing the welded sheet. The conveying assembly 5 is arranged downstream of the material storage assembly 4 for conveying the sheet stored in the material storage assembly 4 to an external storage member.
[0026] In the above embodiment, the sheet material taking and discharging assembly 1 conveys the sheet material to the sheet material folding assembly 2. After the sheet material folding assembly 2 folds the sheet material, the welding assembly 3 welds the folded portion of the sheet material to improve the tensile strength of the sheet material. After welding, the sheet material taking and discharging assembly moves the sheet material from the sheet material folding assembly 2 to the material storage assembly 4. After the material storage assembly 4 stores a certain number of sheets, the conveying assembly 5 transports the sheets to the external storage member.
[0027] With such arrangement, the sheet folding and welding platform can realize fully automatic folding, welding and conveying of the sheet, thereby improving the stability of welding quality and the tearing strength of the sheet.
[0028] In one embodiment, if Figure 1As shown, the sheet material taking and placing assembly 1 includes a material tray 11, a guide rail frame 12 and a suction cup frame 13. The material tray 11 is used to store sheets. For example, multiple sheets can be stacked on the material tray 11. Preferably, the material tray 11 is provided with a plurality of vertically extending positioning posts 111 along its circumference. The plurality of positioning posts 111 are arranged on the material tray 11 roughly along the contour of the sheet, so as to prevent the sheet from being offset on the material tray 11, so that the sheet is always within the set position range, and will not affect the suction of the sheet by the suction cup frame 13.
[0029] The guide rail frame 12 is arranged above the material tray 11, the sheet folding assembly 2 and the material storage assembly 4. A plurality of suction cups 131 are arranged on the suction cup frame 13 for sucking the sheet. The suction cup frame 13 can move up and down to get closer to or away from the sheet. The suction cup frame 13 can also move along the guide rail to realize the sheet transportation between the material tray 11, the sheet folding assembly 2 and the material storage assembly 4. Preferably, two suction cup frames 13 can be provided. For example, one suction cup frame 13 is arranged above the material tray 11, and the other suction cup frame 13 is arranged above the sheet folding assembly 2. Furthermore, the two suction cup frames 13 can move synchronously and in the same direction along the guide rail frame 12 to realize the simultaneous taking and placing of the sheet.
[0030] Specifically, if Figure 4 As shown, the suction cup frame 13 above the material tray 11 is the first suction cup frame 132, and the suction cup frame 13 above the sheet folding assembly 2 is the second suction cup frame 133. In the initial state, the first suction cup frame 132 approaches the material tray 11 and absorbs the sheet on the material tray 11. At the same time, the second suction cup frame 133 approaches the sheet folding assembly 2. Since there is no sheet in the sheet folding assembly 2, the second suction cup frame 133 does not absorb anything. Then, the first suction cup frame 132 moves along the guide frame 12 to the sheet folding assembly 2 and places the sheet on the sheet folding assembly 2 and returns to the top of the material tray 11; the second suction cup frame 133 moves synchronously to the material storage assembly 4 and returns to the top of the sheet folding assembly 2.
[0031] At this time, a sheet is placed at the sheet folding component 2, and a plurality of sheets to be folded are placed on the material tray 11. After the sheet at the sheet folding component 2 is folded and welded, the second suction cup frame 133 sucks the sheet at the sheet folding component 2; synchronously, the first suction cup frame 132 sucks the sheet on the material tray 11. Then, the second suction cup frame 133 moves to the top of the material storage component 4 and releases the welded sheet to the material storage component 4, and the first suction cup frame 132 moves to the top of the sheet folding component 2 and releases the sucked sheet to the sheet folding component 2; thus, the first suction cup frame 132 and the second suction cup frame 133 work together to achieve synchronous suction and release of the sheet, thereby improving the working efficiency of the sheet folding and welding platform.
[0032] In one embodiment, if Figure 3As shown, the sheet folding assembly 2 includes: a folding table 21, a pressure bar 22 and a folding bar 23. The folding table 21 is arranged below the welding assembly 3. The pressure bar 22 is arranged on both sides of the folding table 21. The pressure bar 22 can move horizontally to the top of the folding table 21 and be pressed on the folding table 21, so as to press the sheet on the upper surface of the folding table 21. The folding bar 23 is closely arranged on both sides of the folding table 21 and is located below the pressure bar 22; the folding bar 23 can move upward along the side wall of the folding table 21 and horizontally along the upper surface of the folding table 21, so as to fold the sheet.
[0033] The specific working method of the sheet folding component 2 is as follows: when the sheet is placed on the folding table 21, parts of the two ends of the sheet extend out of the folding table 21. The pressure strip 22 moves from both sides of the folding table 21 to the top of the folding table 21, and the outer edge of the pressure strip 22 is aligned with the outer edge of the folding table 21 and moves downward to be pressed on the sheet. Then, the folding strip 23 moves upward close to the side wall of the folding table 21, and the part of the sheet extending out of the folding table 21 is folded upward. After the lower surface of the folding strip 23 is slightly higher than the upper surface of the folding table 21, the folding strip 23 moves horizontally toward the position of the pressure strip 22 so that the sheet continues to fold in the direction close to the pressure strip 22. After the sheet is folded to a certain angle, the pressure strip 22 retreats in the direction away from the folding strip 23, and the folding strip 23 continues to move and be pressed to the upper surface of the folding table 21, completing the folding of the sheet. After the folding is completed, the welding component 3 welds the folded part.
[0034] Furthermore, the folding strip 23 is provided with a plurality of avoidance holes 231 spaced apart along its length direction. The welding head 33 of the welding assembly 3 can be inserted into the avoidance hole 231 to weld the folded sheet. With such arrangement, during welding, the folding strip 23 does not need to be moved, and the folded part of the sheet can be prevented from warping, which will not affect the welding.
[0035] In one embodiment, the welding assembly 3 includes: a support frame 31, a welding fitting portion 32 and a welding head 33. The support frame 31 is arranged on one side of the sheet folding assembly 2. The welding fitting portion 32 is arranged on the support frame 31. The welding head 33 is arranged at the bottom of the welding fitting portion 32 and can move up and down relative to the welding fitting portion 32.
[0036] Preferably, the welding fitting portion 32 is slidably disposed on the support frame 31 to adjust the height of the welding head 33 relative to the sheet folding assembly 2 to adapt to different sheet folding requirements and avoid interference with the folding process.
[0037] In the present invention, the material storage component 4 and the conveying component 5 can adopt existing structures. For example, the material storage component 4 can be a tray or a similar structure. The conveying component 5 can be a roller conveyor or a similar structure.
[0038] In one embodiment, if Figure 5As shown, the storage component 4 includes two limiting walls 41 and a driving cylinder 42. The two limiting walls 41 are slidably arranged on the surface of the conveying component 5. The two limiting walls 41 are arranged relative to each other to form a storage space for placing sheets. Each limiting wall 41 can be composed of two parts, and the two parts are connected by a connecting piece. The driving cylinder 42 is connected to the two limiting walls 41, and is used to drive the two limiting walls 41 to move closer or farther away. Specifically, the two limiting walls 41 can be close to each other to form a rectangular storage space. The sheets are stacked in the storage space in sequence. When the sheets are stacked to a certain number, the two limiting walls 41 are driven by the driving cylinder 42 to move away from each other, and cannot form a restrictive effect on the sheets. The conveying component 5 drives the sheets to move and transports the sheets to the external storage member.
[0039] In one embodiment, the conveying assembly 5 includes a carrier 51 and a conveyor belt 52. Rollers 511 are provided at both ends of the carrier 51. The conveyor belt 52 is connected to the rollers 511 and can move under the drive of the rollers 511. The limiting wall 41 of the storage assembly 4 is provided on the surface of the conveyor belt 52 and can move in a direction perpendicular to the conveying direction of the conveyor belt 52 under the drive of the driving cylinder 42. When the limiting walls 41 are away from each other and cannot form a limiting effect on the stacked sheets, the conveyor belt 52 starts to work and drives the sheets to move.
[0040] The sheet folding and welding platform of the present invention can fold and weld a variety of sheet materials, for example, insulating films used in new energy vehicle batteries or other materials with the same processing requirements.
[0041] It should be noted that the sheet folding and welding platform is also provided with a variety of cylinders and sensors to assist in the movement and operation of the above-mentioned accessories. The configuration thereof is a conventional technical means in this field and will not be described in detail here.
[0042] In summary, the sheet folding and welding platform is provided with a sheet material taking and placing component 1 to realize automatic absorption and release of the sheet. The sheet folding component 2 and the welding component 3 cooperate to realize automatic folding and welding of the sheet. The storage component 4 cooperates with the conveying component 5 to realize automatic storage and conveying of the sheet. Therefore, the sheet folding and welding platform can realize automatic folding, welding and conveying of the sheet. Through automated production, no manual operation is required, thereby improving the stability of the sheet folding and welding quality and improving the tearing strength of the sheet.
[0043] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0044] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A sheet folding welding platform, characterized in that: include: A sheet material taking and placing component, used for taking and placing the sheet material; A sheet folding assembly, arranged downstream of the sheet taking and placing assembly, for folding the edge of the sheet; A welding assembly, arranged above the sheet folding assembly, for welding the folded sheet; A material storage assembly, arranged downstream of the sheet folding assembly, for storing the sheet after welding; and The conveying component is arranged downstream of the material storage component and is used for conveying the sheet material stored in the material storage component to an external storage component.
2. The sheet folding welding platform according to claim 1, characterized in that: The sheet material taking and placing component comprises: A material tray, used for storing the sheet material; A guide rail frame is arranged above the material tray, the sheet folding assembly and the material storage assembly; and The suction cup frame is provided with a plurality of suction cups; the suction cup frame can move up and down and can move along the guide rail frame to absorb and transport the sheet.
3. The sheet folding welding platform according to claim 2, characterized in that: The material tray is provided with a plurality of vertically extending positioning posts along its circumference, which are used to limit the position of the sheet on the material tray.
4. The sheet folding welding platform according to claim 2, characterized in that: Two suction cup frames are provided; one suction cup frame is provided above the material tray, and the other suction cup frame is provided above the sheet folding assembly; the two suction cup frames move synchronously and in the same direction along the guide rail frame for simultaneously taking and placing the sheets.
5. The sheet folding welding platform according to claim 1, characterized in that: The sheet folding assembly comprises: A folding table, arranged below the welding assembly; A pressure bar is arranged on both sides of the folding table; the pressure bar can be horizontally moved to the top of the folding table and pressed on the folding table, so as to press the sheet material on the upper surface of the folding table; and The folding bars are closely arranged on both sides of the folding table and are located below the pressing bar; the folding bars can move upward along the side walls of the folding table and horizontally along the upper surface of the folding table to fold the edges of the sheet.
6. The sheet folding welding platform according to claim 5, characterized in that: The folding strip is provided with a plurality of avoidance holes spaced apart along its length direction; the welding head of the welding assembly can extend into the avoidance hole to weld the folded sheet.
7. The sheet folding and welding platform according to claim 1, characterized in that: The welding assembly comprises: A support frame, arranged on one side of the sheet folding assembly; A welding fitting portion, disposed on the support frame; and The welding head is arranged at the bottom of the welding matching part and can move up and down relative to the welding matching part.
8. The sheet folding and welding platform according to claim 7, characterized in that: The welding matching portion is slidably disposed on the supporting frame and is used for adjusting the height of the welding head relative to the sheet folding assembly.
9. The sheet folding welding platform according to claim 1, characterized in that: The material storage component comprises: Two limiting walls are slidably disposed on the surface of the conveying assembly; the two limiting walls are disposed opposite to each other to form a containing space for placing the sheet; and A driving cylinder is connected to the two limiting walls and is used for driving the two limiting walls to move closer or farther away.
10. The sheet folding welding platform according to claim 9, characterized in that: The conveying assembly comprises: A bearing platform, with rollers disposed at both ends; and The conveyor belt is connected to the roller and can move under the drive of the roller; the limiting wall is arranged on the surface of the conveyor belt and can move in a direction perpendicular to the conveying direction of the conveyor belt.