Distributed cable pay-off device integrated system
Through the automation and information technology of the distributed cable wiring device integrated system, the problems of low efficiency of traditional manpower construction and difficulty in management and control are solved, and efficient and convenient cable laying facilities are achieved.
Patent Information
- Application Number
- CN202411671526.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-03-04
AI Technical Summary
In the process of distribution network circuits, traditional human construction has problems such as high labor intensity, low work efficiency, and high requirements for the work ability of workers. At the same time, the low degree of automation and informatization leads to difficulties in management and control.
A distributed cable release device integrated system is provided, including power module, control module, cable release module, peristaltic cable release module and power guide wheel module. Through the coordinated work of these modules, the automatic laying and real-time monitoring of the cable is realized.
It improves construction efficiency, realizes real-time monitoring of construction conditions, saves labor costs, reduces personnel burden, and significantly improves the convenience and efficiency of cable laying operations.
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Figure CN119551498A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of power cables, and more specifically, to an integrated system of distributed cable pay-off devices. Background Art
[0002] As an important public infrastructure, the distribution network plays an important role in ensuring power supply, supporting economic and social development, and serving to improve people's livelihood. With the development of modern urbanization, the construction standards of medium-voltage distribution lines in urban areas are also improving.
[0003] Traditional manual construction is highly dependent on the ability and experience of operators in the distribution network line process. There are problems such as high labor intensity, low work efficiency, and high requirements on the work ability of operators. At the same time, the low degree of automation and informatization also causes difficulties in management and control.
[0004] Therefore, how to provide an integrated system for distributed cable laying devices that can improve construction efficiency, achieve real-time monitoring of construction conditions, save labor costs, and reduce personnel burden has become a technical problem that needs to be urgently solved by technical personnel in this field. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides a distributed cable pay-out device integrated system, which can improve construction efficiency, realize real-time monitoring of construction conditions, save labor costs, and reduce personnel burden.
[0006] The technical solution provided by the present invention is as follows:
[0007] The present invention provides an integrated system of a distributed cable pay-off device, which, compared with the prior art, comprises: a power module; a control module connected to the power module signal; a cable unwinding module connected to the control module signal; the cable unwinding module is used to pull the cable from the cable reel; a creeping cable pay-off module connected to the control module signal, the creeping cable pay-off module is used to drag the cable; a power guide wheel module and an unpowered guide wheel module for guiding the laying and transmission of the cable, and the control module comprises: a main control unit and a slave control unit connected to the power module.
[0008] Furthermore, in a preferred embodiment of the present invention, the cable unwinding module includes: a cable reel for storing cables; a first clamping motor connected to the main drive unit signal; a power wheel connected to the clamping motor, and the power wheel drags the cable under the drive of the clamping motor; and a counting wheel connected to the main control unit.
[0009] Furthermore, in a preferred embodiment of the present invention, the cable unwinding module includes: a cable reel for storing cables; a first clamping motor connected to the main drive unit signal; a power wheel connected to the clamping motor, and the power wheel drags the cable under the drive of the clamping motor; and a counting wheel connected to the main control unit.
[0010] Furthermore, in a preferred embodiment of the present invention, the power guide wheel module includes: a second clamping motor connected to the slave drive unit signal; and a power wheel connected to the clamping motor, wherein the power wheel drags the cable when driven by the clamping motor.
[0011] Among them, the power module is used to provide power for other modules of the distributed cable pay-off device integrated system, the cable pay-off module is used to pull the cable from the cable reel, the creeping cable pay-off module is used to drag the cable, the power guide wheel module and the unpowered guide wheel module are used to control the position of the cable, and the control module includes: a main control unit, the main control unit is used to summarize information and control the overall system; a slave station control unit, the slave station control unit is used to control the distributed device and monitor the operation of the device in real time.
[0012] Among them, the power module includes: a battery pack, which is used to provide energy; a power unit connected to the battery pack, which is arranged in a distributed manner; a main drive unit controlled by a main control unit; and a slave drive unit controlled by a slave control unit, which is arranged in a distributed manner.
[0013] Furthermore, the slave control unit includes: a sensing unit, which is used to detect data during the construction process in real time; a communication unit signal-connected to the main control unit, which is used to transmit information between the main control unit and the slave control unit; the sensing unit is signal-connected to the communication unit.
[0014] Furthermore, in a preferred embodiment of the present invention, the sensing unit includes: a thermal sensor connected to the communication unit signal; an electrical sensor connected to the communication unit signal; a mechanical sensor connected to the communication unit signal; a camera connected to the communication unit signal; and a positioning sensor connected to the communication unit signal.
[0015] Furthermore, the communication unit includes: a GPRS communication module connected to the thermal sensor, the electrical sensor, and the mechanical sensor signals; a 4G communication module connected to the camera signal; a 5G communication module connected to the camera signal; and a wireless communication module connected to the main control unit.
[0016] Furthermore, the main control unit includes: a data processing unit; a human-machine interface connected to the data processing unit signal, the human-machine interface is used for the operator to interact with the system; a main communication unit connected to the data processing unit signal, the main communication unit is used for information transmission between the main control unit and the slave control unit; a feedback control unit connected to the main communication unit signal; a self-holding alarm unit connected to the data processing unit signal, the self-holding alarm unit is used to alarm when an abnormal situation occurs; an encoder connected to the data processing unit signal, the encoder is connected to the counting wheel for calculating the length of the cable paid out.
[0017] Furthermore, the feedback control unit includes: a servo drive unit connected to the main communication unit signal; and an I / O device connected to the human-machine interface.
[0018] Furthermore, the creeping cable-releasing module is connected to a slave station driving unit, and includes: a mechanical arm controlled by the slave station driving unit.
[0019] Compared with the prior art, the present invention provides a distributed cable pay-off device integrated system, which includes: a power module; a control module connected to the power module signal; a cable pay-off module connected to the control module signal; the cable pay-off module is used to pull the cable from the cable reel; a creeping cable pay-off module connected to the control module signal, the creeping cable pay-off module is used to drag the cable; a power guide wheel module and a non-power guide wheel module for guiding the cable laying and transmission. The control module includes: a main control unit and a slave control unit connected to the power module, the main control unit is used to summarize information and control the overall system, and the slave control unit is used to control the distributed device and monitor the operation of the device in real time. Among them, the power module is used to provide power for other functional modules of the system such as the creeping cable releasing module and the cable unwinding module. When in use, the power module provides power to drive the power guide wheel module and the unpowered guide wheel module to lay the soft iron traction line, and then the creeping cable releasing module and the cable unwinding module are used to lay the entire section of cable. During the operation, the control module controls the work of each component, effectively coordinates and plans the engineering tasks in order to achieve the expected goals, and the slave station control unit monitors the operation of the device in real time. Compared with the existing technology, it helps the operator to effectively control the construction situation, significantly reduces the manpower loss cost in the cable laying operation, and improves the convenience and efficiency of the cable laying operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 A schematic diagram of an integrated system of a distributed cable pay-out device provided in an embodiment of the present invention;
[0022] Figure 2 A schematic diagram of a cable unwinding module provided in an embodiment of the present invention;
[0023] Figure 3 A schematic diagram of a power guide wheel module provided in an embodiment of the present invention;
[0024] Figure 4 A schematic diagram of the relationship between the power module and the control module provided in an embodiment of the present invention;
[0025] Figure 5 A schematic diagram of the relationship between the main control unit and the sub-control units provided in an embodiment of the present invention;
[0026] Figure 6 A schematic diagram of a creeping cable-releasing module provided in an embodiment of the present invention;
[0027] Figure 7 A schematic diagram of a power guide wheel provided in an embodiment of the present invention. DETAILED DESCRIPTION
[0028] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.
[0029] It should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, product or equipment that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, product or equipment.
[0030] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" and "several" is two or more, unless otherwise clearly and specifically defined.
[0031] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with this technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantive technical significance. Any structural modification, change in proportion or adjustment of size, without affecting the effects and purposes that can be achieved by the present invention, should still fall within the scope of the technical contents disclosed by the present invention.
[0032] Please Figures 1 to 7 As shown, the distributed cable pay-off device integrated system provided by the embodiment of the present invention, compared with the prior art, includes: a power module; a control module connected to the power module signal; a cable unwinding module connected to the control module signal; the cable unwinding module is used to pull the cable from the cable reel; a creeping cable pay-off module connected to the control module signal, the creeping cable pay-off module is used to drag the cable; a powered guide wheel module and an unpowered guide wheel module for guiding the cable laying and transmission, the control module includes: a main control unit and a slave control unit connected to the power module, the main control unit is used to summarize information and control the overall system, and the slave control unit is used to control the distributed device and monitor the operation of the device in real time. Among them, the power module is used to provide power for other functional modules of the system such as the creeping cable releasing module and the cable unwinding module. When in use, the power module provides power to drive the power guide wheel module and the unpowered guide wheel module to lay the soft iron traction line, and then the creeping cable releasing module and the cable unwinding module are used to lay the entire section of cable. During the operation, the control module controls the work of each component, effectively coordinates and plans the engineering tasks in order to achieve the expected goals, and the slave station control unit monitors the operation of the device in real time. Compared with the existing technology, it helps the operator to effectively control the construction situation, significantly reduces the manpower loss cost in the cable laying operation, and improves the convenience and efficiency of the cable laying operation.
[0033] Among them, the power module is used to provide power for other modules of the distributed cable pay-off device integrated system, the cable pay-off module is used to pull the cable from the cable reel, the creeping cable pay-off module is used to drag the cable, the power guide wheel module and the unpowered guide wheel module are used to control the position of the cable, and the control module includes: a main control unit, which is used to summarize information and control the overall system; a slave control unit, which is used to control the distributed device and monitor the operation of the device in real time, and the power module includes: a battery pack, which is used to provide energy; a power unit connected to the battery pack, which is arranged in a distributed manner; a main control unit A main drive unit controlled by the element; a slave drive unit controlled by a slave control unit, wherein the slave drive unit is arranged in a distributed manner. It should be noted that the power module of the distributed cable pay-off device integrated system provided in the embodiment of the present invention is used to provide power for other modules of the system. When in use, the power module provides power to drive the power guide wheel module and the unpowered guide wheel module to lay the soft iron traction line, and then the peristaltic cable pay-off module and the cable unwinding module are used to lay the entire section of cable. During the operation, the control module controls the work of each component, effectively coordinates and plans the engineering tasks in order to achieve the expected goals, and the slave control unit monitors the operation of the device in real time, helping the operator to effectively control the construction situation.
[0034] Therefore, compared with the prior art, the distributed cable laying device integrated system provided by the embodiment of the present invention breaks the information island in traditional construction site management, realizes information sharing and efficient collaboration among all project participants, and realizes intelligent management and efficient construction of various construction site tasks.
[0035] Specifically, the power module includes: a battery pack, which is used to provide energy; a power unit connected to the battery pack, which is arranged in a distributed manner; a main drive unit controlled by a main control unit; and a slave drive unit controlled by a slave control unit, which is arranged in a distributed manner.
[0036] It should be noted that in the current construction, diesel generators are usually used as power sources, which will not only cause noise pollution at the construction site, but also the pollutants generated by the diesel generators will seriously affect the environmental quality of the surrounding areas. The power module of the distributed cable pay-off device integrated system provided by the embodiment of the present invention adopts a battery pack as an energy source, which greatly reduces the environmental damage caused by the excessive power consumption of the diesel generator, and can more effectively avoid the noise nuisance caused by starting the diesel generator. The distributed setting of the main drive unit and the slave drive unit, as well as the coordinated control of the main control unit and the slave control unit, can continue to operate when individual units fail. The distributed design in the distributed cable pay-off device integrated system provided by the embodiment of the present invention improves the reliability and stability of the module, and reduces the risk of complete system failure due to single point failure compared to the prior art.
[0037] Specifically, the cable unwinding module is connected to the main drive unit, and includes: a cable reel for storing cables; a first clamping motor connected to the main drive unit signal; a power wheel connected to the clamping motor, and the power wheel drags the cable under the drive of the clamping motor; and a counting wheel connected to the main control unit.
[0038] The cable reel is used to store the cable, and the clamping motor is used to drive the power wheel to rotate to drag the cable. The counting wheel is connected to the main control unit and can monitor the cable unwinding length in real time. Through precise unwinding monitoring, the system can effectively control the length of the cable to meet actual needs and avoid unnecessary waste or pulling.
[0039] Specifically, the power guide wheel module is connected to the slave drive unit, and includes: a second clamping motor connected to the slave drive unit signal; a power wheel connected to the clamping motor, and the power wheel drags the cable under the drive of the clamping motor.
[0040] It should be noted that, in the embodiment of the present invention, the clamping motor of the cable unwinding module drags the cable through the power wheel, which helps to accurately control the tension of the cable during unwinding and prevent the cable from being damaged due to excessive tension. In the distributed cable unwinding device integrated system involved in the embodiment of the present invention, a power wheel is used to drag the cable, which effectively avoids tension damage and extrusion damage to the cable, and can greatly improve the construction efficiency during the laying process, and complete the cable laying construction more efficiently and with higher quality.
[0041] Specifically, in an embodiment of the present invention, the slave station control unit includes: a sensing unit, which is used to detect data during the construction process in real time; a communication unit signal-connected to the main control unit, which is used to transmit information between the main control unit and the slave station control unit; the sensing unit is signal-connected to the communication unit.
[0042] It should be noted that, in the embodiment of the present invention, a variety of communication methods are used to act on the slave control unit and each communication unit, so that all independently addressable working parts can be interconnected, and various required information such as heat, electricity, mechanics, etc. are collected through various sensors, positioning systems and video control systems to achieve the connection between objects and objects, objects and people, build an Internet of Things suitable for the target project, and realize remote monitoring and command transmission in complex or widely distributed construction scenarios. These data provide the main control unit with accurate construction process information, so that the main control unit can make real-time decisions and dynamic adjustments based on actual conditions, thereby improving construction efficiency and quality.
[0043] Specifically, in an embodiment of the present invention, the sensing unit includes: a thermal sensor connected to the communication unit signal; an electrical sensor connected to the communication unit signal; a mechanical sensor connected to the communication unit signal; a camera connected to the communication unit signal; and a positioning sensor connected to the communication unit signal.
[0044] It should be noted that, in the embodiment of the present invention, thermal sensors are used to collect temperature information of the construction site, so that operators can understand the working environment; electrical sensors are used to: Electrical sensors are used to monitor electrical parameters such as current and voltage to ensure that the equipment operates within a safe power range, prevent circuit abnormalities from causing system failures, and improve operational safety; mechanical sensors are used to detect the force on the cable on the one hand, effectively avoiding tension and extrusion damage to the cable, and on the other hand, they are also used to measure physical stresses such as pressure, vibration or displacement on the equipment, which is very important for structural safety monitoring, especially in complex construction scenes; cameras are used to observe the construction site, and can quickly play a self-maintaining alarm role when foreign objects enter the construction environment; positioning sensors are used to determine the position of distributed devices, helping the main control unit to grasp the spatial position and motion trajectory of the construction equipment in real time.
[0045] Specifically, the communication unit includes: a GPRS communication module connected to the thermal sensor, the electrical sensor, and the mechanical sensor signals; a 4G communication module connected to the camera signal; a 5G communication module connected to the camera signal; and a wireless communication module connected to the main control unit.
[0046] Among them, the data signals generated by thermal sensors, electrical sensors, mechanical sensors and other sensors are transmitted through the GPRS communication module, and the video signals of the cameras are sent to the main control unit through the 4G communication module or the 5G communication module. The video signals are accessed through 4G and 5G communication technologies, and the main control unit can directly read the video to realize real-time observation of the progress of each link in the construction. The wireless communication module mainly receives the start command of the main control station to realize the functions of cable unwinding and overall control.
[0047] Specifically, the main control unit includes: a human-machine interface, which is used for operators to interact with the system; a main communication unit, which is used for information transmission between the main control unit and the slave control unit; a data processing unit, which uses big data and artificial intelligence technology to perform in-depth analysis and mining on the collected data; a feedback control unit, which is used to achieve precise control of the distributed system; a self-holding alarm unit, which is used to alarm when an abnormal situation occurs; an encoder, which is connected to the counting wheel and is used to calculate the length of the cable paid out.
[0048] In the distributed cable pay-off device integrated system involved in the embodiment of the present invention, the human-machine interface can display a variety of information including video, providing a visual interface that is convenient for operators to operate; the communication unit receives information from the communication unit of the branch control unit and issues instructions to the branch control unit; the data processing unit uses big data and artificial intelligence technology to conduct in-depth analysis and mining of the collected data, providing scientific decision-making support for management personnel; the self-holding alarm unit can quickly play a self-holding alarm role when foreign objects enter the construction environment, so that the work is temporarily suspended until the foreign objects leave the work site and the construction work can be carried out again; the encoder is connected to the counting wheel to calculate the length of the cable paid out, and the corresponding remote device is started according to the current length and the host computer settings.
[0049] Specifically, the feedback control unit includes: a servo drive unit connected to the main communication unit signal; and an I / O device connected to the human-machine interface.
[0050] Among them, the servo drive unit can perform real-time detection of the operation of each unit when the system is driven by the power module, and adjust the control signal according to the feedback information to reduce errors and improve control accuracy; the I / O device mainly inputs and outputs data, which is convenient for operators to operate the system from the main control unit.
[0051] Specifically, the creeping cable-releasing module is connected to a slave station driving unit, and includes a mechanical arm controlled by the slave station driving unit.
[0052] Among them, when cable laying is required, the creeping cable laying module gradually starts to move after receiving the command, clamps the robotic arm to drag the cable after receiving the first action command, relaxes and retracts the robotic arm after receiving the second action command, and repeats the action commands repeatedly, so that the equipment can operate mechanizedly and finally complete the cable laying.
[0053] To be more specific, with the development of modern urbanization, the construction of medium-voltage distribution lines in urban areas has increasingly high standards and requirements. Under such circumstances, although traditional manual construction has the advantages of flexible and convenient construction and low investment cost in distribution network lines, the labor intensity of the project is too high, the work efficiency is low, and the working ability of the operators varies. There are still many constraints in the construction work. Therefore, it is necessary to upgrade and iterate the relevant equipment to focus on solving existing problems.
[0054] The distributed cable pay-off device integrated system provided in the embodiment of the present invention is a distributed cable pay-off device integrated system, which is a new type of construction machinery and equipment integration, which can solve the problem of low manual laying efficiency in the process of power cable laying, and solve the problem of low automation and information level in the process of power cable laying, and aims to achieve a high degree of distributed management and control of construction nodes and key processes. Specifically, it involves main functional devices such as power unit, main control unit, unwinding unit, peristaltic cable-laying unit, power guide wheel cable-laying unit and non-powered auxiliary. In use, after the preliminary survey of the project is completed, the starting battery is used as the power unit to drive the secondary power equipment to lay the soft iron traction line, and then the whole section of cable is laid through the peristaltic cable laying equipment and the cable unwinding unit. In the embodiment of the present invention, through the distributed cable pay-off device, the power unit is used to lay the soft iron traction line, and the whole section of cable is laid. The implementation and utilization of the integrated cable device system can effectively avoid tension damage and extrusion damage to the cable, greatly improve its construction efficiency during the laying process, and complete the cable laying construction more efficiently and with higher quality. At the same time, the work of each component can be controlled on the human-machine interface, which can effectively coordinate the planning of engineering tasks in order to achieve the expected goals. The use of intelligent equipment for process laying can have real-time data feedback, and provide data detection feedback at each node of the project, so that the operator can analyze it on the human-machine interface, thereby achieving real-time monitoring and effective regulation of the construction process. At the same time, the distributed cable laying device integrated system not only has the ability to provide one-stop solution services, but also saves a certain amount of labor costs while the automated construction equipment has the characteristics of high efficiency, safety, and stability. It can greatly improve the speed and quality of cable laying and reduce personnel costs to a certain extent.
[0055] Furthermore, the use of a distributed cable pay-off device integrated system can effectively solve many problems such as traction methods caused by cable dragging force and dragging speed during the laying process. At the same time, during the construction process, the system is mainly composed of a main power drive unit, a main control unit, a power unit and other fully functional distributed unit modules to carry out mechanical modular construction of the project. From a structural point of view, the use of distributed equipment can not only effectively avoid tension damage and pressure damage that may occur during the laying process, but also significantly improve the cable laying efficiency, improve the work quality and the level of work informatization.
[0056] The design of the power unit in the embodiment of the present invention is as follows Figure 1 As shown, electric drive will be adopted. In the current construction, diesel generators are usually used as the power source, which will not only produce heavy noise pollution at the construction site, but also the pollutants produced will greatly affect the environmental quality of the surrounding areas. The use of electric drive can greatly reduce the environmental damage caused by excessive power consumption of gasoline engines, and can effectively avoid the noise nuisance caused by starting diesel generators. At the same time, on multi-module equipment, since the power and power consumption values are relatively close, the electric drive units of each component will be relatively close, and considering factors such as the project cycle, the design of the power unit of the integrated system of the distributed cable pay-off device provided by the embodiment of the present invention will have strong compatibility, and will not use one-time energy consumption, thereby achieving "green construction" that guarantees the ecology and protects the construction environment.
[0057] The control unit in the integrated system of the distributed cable pay-off device provided in the embodiment of the present invention adopts distributed modular management, uses a variety of communication methods to act on the main control unit and the communication units of each component, establishes interconnection between all independently addressable working components, and collects various required information such as heat, electricity, and mechanics through various sensors, positioning systems, and video control systems, realizes the connection between objects and objects, and objects and people, and builds the Internet of Things suitable for the target project.
[0058] The distributed cable laying device integrated system provided by the embodiment of the present invention realizes the control function in the man-machine platform of the main station by reading and writing programs in the man-machine platform of the main station, clarifying the project volume and determining the construction plan. The main station will refine the information sensing equipment carried by each component, and the data signal will be forwarded through the GPRS network, and the video signal of the camera will be sent to the main station through the 5G network. Among them, through 4G and 5G communication technology, video signals are accessed, so that the video can be directly read on the human-machine platform, and real-time observation of the progress of each link in the construction can be realized. In addition, when foreign objects enter the construction environment, it can quickly play a self-maintaining alarm role, so that the work is temporarily suspended until the foreign objects leave the work site and then the construction work can be carried out; in another link, the slave station is equipped with a wireless communication module so that its components can complete the reception of the start command of the master control station to realize the functions of cable unwinding and overall control. When unwinding, the encoder measures the length of the cable released, and the corresponding remote device is started according to the current length and the upper computer settings, and the data of the working status of the remote device is read. Through the experience and processing of the construction operator, the instructions of each component are synchronized and the action is started. The slave station receives the start command of the master control station and acts on different components at different points: for the peristaltic cable releaser, after receiving the command, it gradually starts to act. The first action command starts with automatic clamping and dragging of the cable, and then the second command is carried out, which is to relax and retract the mechanical arm. The reciprocating action command enables the equipment to operate mechanized and finally complete the cable laying. The above-mentioned in each component such as Figure 2As shown, compared with the current manual construction process, each key node and key process will be replaced by mechanical parts. Using various unit parts, mechanized and automated equipment can be effectively applied to the cable laying scenario, in order to achieve the laying effect required in the scenario. In the construction of cable laying, the slave station will continuously organize the work data and package it and send it to the central control room, so that the construction operators can receive information data in time, thereby improving the project.
[0059] In summary, the distributed cable pay-off device integrated system provided by the embodiment of the present invention provides a distributed equipment integrated system with a high degree of mechanization, automation and informatization, which solves various problems caused by manpower loss in most cable laying processes. Compared with the prior art, it has significant technical effects, as follows:
[0060] Integration and intelligence: It integrates multiple technologies such as automation, big data, and controllability to achieve intelligent management of various tasks on the construction site and efficient construction.
[0061] Real-time monitoring and visualization: Use high-definition video surveillance, sensors and other equipment to monitor the personnel, equipment, materials and environmental conditions on the construction site in real time, and display them to management personnel in a visual manner.
[0062] Efficient collaboration and information sharing: Break the information silos in traditional construction site management and achieve information sharing and efficient collaboration among all project participants.
[0063] Refined management: Supports refined management of various tasks on the construction site, including personnel attendance, equipment maintenance, material management, construction quality management, etc.
[0064] Data analysis and decision support: Use big data and artificial intelligence technologies to conduct in-depth analysis and mining of collected data to provide scientific decision support for managers.
[0065] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A distributed cable pay-off device integrated system, characterized in that: include: Power module; A control module connected to the power module signal; a cable unwinding module connected to the control module signal; The cable unwinding module is used to pull the cable from the cable reel; A creeping cable-releasing module connected to the control module by signal, the creeping cable-releasing module being used for dragging the cable; Powered guide wheel module and unpowered guide wheel module for guiding cable laying and transmission; The control module comprises: A master control unit and a slave control unit connected to the power module.
2. The integrated system of distributed cable pay-off device according to claim 1, characterized in that: The power module comprises: Battery pack; A power unit connected to the battery pack; The power unit adopts a distributed arrangement; A main drive unit connected to the main control unit by signal, the main drive unit being connected to the cable unwinding module by signal; A slave station driving unit connected to the slave station control unit by signal; The slave station drive unit adopts a distributed setting; The creeping cable-releasing module is signal-connected to the slave station drive unit; The power guide wheel module is connected to the slave station drive unit.
3. The distributed cable pay-off device integrated system according to claim 2, characterized in that: The cable unwinding module comprises: cable reels for storing cables; A first clamping motor connected to the main drive unit by signal; A power wheel connected to the output end of the clamping motor, wherein the power wheel drags the cable under the drive of the clamping motor; Count wheel connected to the main control unit.
4. The integrated system of distributed cable pay-off device according to claim 3, characterized in that: The power guide wheel module comprises: A second clamping motor connected to the slave drive unit signal; A power wheel connected to the clamping motor, wherein the power wheel is used to drag the cable under the drive of the clamping motor.
5. The integrated system of distributed cable pay-off device according to claim 4, characterized in that: The slave control unit comprises: A sensor unit, the sensor unit is used to detect data during the construction process in real time; A communication unit connected to the main control unit by signal, the communication unit being used for information transmission between the main control unit and the slave control unit; The sensing unit is signal-connected to the communication unit.
6. The integrated system of distributed cable pay-off device according to claim 5, characterized in that: The sensing unit comprises: a thermal sensor signal-connected to the communication unit; an electrical sensor signal-connected to the communication unit; A mechanical sensor connected to the communication unit signal; A camera connected to the communication unit signal; A positioning sensor is signal-connected to the communication unit.
7. The integrated system of distributed cable pay-off device according to claim 6, characterized in that: The communication unit comprises: A GPRS communication module connected to the thermal sensor, the electrical sensor, and the mechanical sensor signals; A 4G communication module connected to the camera signal; A 5G communication module connected to the camera signal; A wireless communication module is signal-connected to the main control unit.
8. The integrated system of distributed cable pay-off device according to claim 7, characterized in that: The main control unit comprises: Data processing unit; A human-machine interface connected to the data processing unit by signal, the human-machine interface is used for an operator to interact with the system; A main communication unit connected to the data processing unit by signal, the main communication unit being used for information transmission between the main control unit and the slave control unit; a feedback control unit signal-connected to the main communication unit; A self-holding alarm unit connected to the data processing unit signal, the self-holding alarm unit is used to alarm when an abnormal situation occurs; An encoder is connected to the data processing unit signal, and the encoder is connected to the counting wheel for calculating the length of the cable paid out.
9. The integrated system of distributed cable pay-off device according to claim 8, characterized in that: The feedback control unit comprises: A servo drive unit connected to the main communication unit by signal; An I / O device connected to the human-machine interface.
10. The integrated system of distributed cable pay-off device according to claim 9, characterized in that: The creeping cable-releasing module is specifically: a cable-releasing mechanical arm connected to the slave station drive unit signal.
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