Single-shaft sleeve winding and adhesive tape wrapping machine and single-shaft sleeve winding and adhesive tape wrapping method

Abstract

The invention relates to the technical field of transformer processing, in particular to a single-shaft sleeve winding and adhesive tape wrapping machine which comprises a workbench, a machine frame is arranged on the workbench, a wire hooking mechanism is arranged on one side of the machine frame, a wire guiding mechanism is arranged on the other side of the machine frame, and a wire feeding mechanism used for feeding copper wires is arranged at the front end of the top of the machine frame. The wire feeding mechanism is located at the top of the wire guiding mechanism, the left end and the right end of the workbench are provided with a feeding mechanism and a discharging mechanism respectively, the rear end of the rack is provided with a material taking mechanism, and the periphery of the rack is provided with an automatic adhesive tape wrapping mechanism used for wrapping the copper wire with adhesive tape and an automatic adhesive tape pasting mechanism used for winding the framework with the adhesive tape. The whole structure of the equipment is more compact, automation of the whole process from feeding, adhesive tape wrapping at one end of a copper wire, winding, adhesive tape wrapping at the other end of the copper wire, adhesive tape wrapping on a framework and discharging is achieved, the production efficiency is greatly improved, the application range and flexibility of the equipment are enhanced, dependence on manpower is reduced, and the material cost is saved.

Description

Technical Field

[0001] The invention relates to the technical field of transformer processing, and in particular to a single-axis bushing winding and rubber tape wrapping machine and a single-axis bushing winding and rubber tape wrapping method. Background Art

[0002] With the continuous improvement of industrial automation, the demand for automated equipment in the manufacturing process of electronic components is growing. In particular, for coils used in motors, transformers and other equipment, their production efficiency directly affects the performance and cost control of the entire product. The traditional manual winding method is not only slow, but also prone to quality problems, such as loose coils and poor insulation. Therefore, the development of efficient and stable winding machines has become an urgent need in the industry.

[0003] There are already some automated winding solutions on the market, but these devices often have the following shortcomings:

[0004] High complexity: Existing winding equipment is usually complex in structure and requires multiple processes to be operated separately, which not only increases the cost of the equipment but also reduces production efficiency.

[0005] The degree of automation is not high: Although automated equipment has been used, manual intervention is still required in the loading and unloading of materials, copper wire tape wrapping and other links, and it is impossible to achieve full-process automated production. Summary of the invention

[0006] The present invention aims to at least solve the technical problems existing in the prior art. To this end, a single-axis sleeve winding tape wrapping machine and a single-axis sleeve winding tape wrapping method are provided to improve winding efficiency and product quality while reducing production costs and enhancing the adaptability and automation level of the equipment.

[0007] According to some embodiments of the first aspect of the present invention, a single-axis sleeve winding and taping machine comprises a workbench, a frame is arranged on the workbench, a wire hooking mechanism is arranged on one side of the frame, a conducting mechanism is arranged on the other side of the frame, a wire feeding mechanism for feeding copper wire is arranged at the top front end of the frame, the wire feeding mechanism is located on the top of the conducting mechanism, a loading mechanism and a unloading mechanism are respectively arranged at the left and right ends of the workbench, a material picking mechanism is arranged at the rear end of the frame, and an automatic tape wrapping mechanism for wrapping copper wire with tape and an automatic tape sticking mechanism for wrapping tape around a skeleton are arranged on the periphery of the frame.

[0008] A single-axis sleeve winding and taping machine according to some embodiments of the first aspect of the present invention has at least the following beneficial effects:

[0009] The present invention arranges the wire hooking mechanism, the wire conducting mechanism, the wire feeding mechanism, the loading mechanism, the unloading mechanism, the material taking mechanism, the automatic tape wrapping mechanism and the automatic tape sticking mechanism reasonably around the same frame, so that the overall structure of the equipment is more compact, the floor space is reduced, and the space utilization rate is improved. The whole process from loading, tape wrapping of one end of the copper wire, winding, tape wrapping of the other end of the copper wire, tape wrapping of the skeleton to unloading is realized, and the production efficiency is greatly improved. The material taking mechanism can automatically complete the transportation of the skeleton, reducing the time and error rate of manual operation, thereby improving the overall production efficiency. By accurately controlling the actions of the wire feeding mechanism and the wire conducting mechanism, it is ensured that the copper wire can be evenly and tightly arranged during the winding process, and the problems of loose coils and poor insulation are effectively avoided, thereby improving the quality of the coil. The single-axis sleeve winding tape wrapping machine of the present invention can adapt to the production needs of coils of various sizes and types, meet different production requirements, and greatly enhance the scope of application and flexibility of the equipment. In addition, due to the realization of a fully automated production process, the dependence on labor is reduced, which not only reduces the labor cost, but also further saves the material cost by reducing the scrap rate in the production process.

[0010] According to some embodiments of the first aspect of the present invention, a single-axis sleeve winding and taping machine, the frame includes a connecting frame body, a first side frame and a second side frame, the first side frame and the second side frame are respectively arranged on both sides of the connecting frame body, the material picking mechanism is located between the first side frame and the second side frame, the first side frame and the second side frame are both provided with XYZ-axis motion mechanisms, the two XYZ-axis motion mechanisms are respectively provided with a first U-axis rotation drive mechanism and a second U-axis rotation drive mechanism, the output end of the first U-axis rotation drive mechanism is provided with a first fixed plate, the first fixed plate is located at one end close to the second side frame, the wire hooking mechanism is arranged on the first fixed plate, the output end of the second U-axis rotation drive mechanism is provided with a second fixed plate, the second fixed plate is located at one end close to the first side frame, and the wire guiding mechanism is arranged on the second fixed plate.

[0011] According to a single-axis sleeve winding and taping machine of some embodiments of the first aspect of the present invention, a first pneumatic scissors is connected to the outer side of the first fixed plate, and the first pneumatic scissors is located on the outer side of the wire hooking mechanism.

[0012] According to some embodiments of the first aspect of the present invention, a single-axis sleeve winding and taping machine, the wire feeding mechanism includes a bearing plate, a wire feeding assembly is arranged at the upper end of the bearing plate, the front end of the bearing plate is connected to a mounting plate, the wire feeding assembly includes a first copper wire fixing magnetic ring, a third mounting seat and a second mounting seat are arranged at the upper and lower ends of the mounting plate, a first guide needle and a second guide needle are arranged on the third mounting seat and the second mounting seat, the first copper wire fixing magnetic ring, the first guide needle and the second guide needle are located on the same straight line, a first driving wheel and a first driven wheel are arranged on the mounting plate, and the first driving wheel and the first driven wheel are arranged between the first guide needle and the second guide needle.

[0013] According to some embodiments of the first aspect of the present invention, a single-axis sleeve winding and taping machine is provided, wherein the feeding mechanism includes a first material rail, a plurality of first air nozzles are arranged on the periphery of the first material rail, the unloading mechanism includes a second material rail, a plurality of second air nozzles are arranged on the periphery of the second material rail, and a second pneumatic scissors is arranged between the feeding mechanism and the unloading mechanism.

[0014] According to some embodiments of the first aspect of the present invention, a single-axis sleeve winding and taping machine, the material picking mechanism includes an X-axis displacement module and a base body, the X-axis displacement module is connected to the base body, a first photoelectric switch is arranged on the periphery of the X-axis displacement module, a first sensing sheet is arranged on the outer side of the base body, a first positioning plate is arranged on the top of the base body along the Z-axis direction, a Z-axis displacement module and a second photoelectric switch are arranged on the first positioning plate, the second photoelectric switch is located on the outer side of the Z-axis displacement module, a second positioning plate is arranged on the outer side of the Z-axis displacement module along the Y-axis direction, a second sensing sheet is arranged on the inner side of the second positioning plate, a Y-axis displacement module and a third photoelectric switch are arranged on the second positioning plate, the third photoelectric switch is located on the outer side of the Y-axis displacement module, a third positioning plate is arranged on the outer side of the Y-axis displacement module, a third sensing sheet is arranged on the inner side of the third positioning plate, a U-axis rotation drive mechanism is arranged on the third positioning plate, and a chuck is arranged on the output end of the U-axis rotation drive mechanism.

[0015] According to some embodiments of the first aspect of the present invention, a single-axis sleeve winding and taping machine, the automatic taping mechanism includes an assembly frame, a guide roller assembly is provided at one end of the assembly frame, a transverse stretching assembly is provided at the other end of the assembly frame, a clamping cylinder is provided on the transverse stretching assembly, a clamp is provided at the output end of the clamping cylinder, a telescopic knife assembly is provided on the assembly frame, the telescopic knife assembly is provided between the guide roller assembly and the clamp, a lifting cylinder is provided on the assembly frame, a first connecting plate is provided at the output end of the lifting cylinder, a rubber-coated wheel is rotatably provided on the first connecting plate, and the rubber-coated wheel is located at the end of the telescopic knife assembly away from the guide roller assembly.

[0016] According to some embodiments of the first aspect of the present invention, a single-axis sleeve winding and taping machine, the automatic tape wrapping mechanism includes a sixth connecting plate, a tape cutting mechanism, a tape wrapping mechanism, a tape feeding mechanism and a linear displacement mechanism, the tape cutting mechanism, the tape wrapping mechanism, the tape feeding mechanism and the linear displacement mechanism are all arranged on the sixth connecting plate, a clamping mechanism is arranged at the output end of the linear displacement mechanism, the clamping mechanism is located at the periphery of the tape feeding mechanism, the tape cutting mechanism is located between the clamping mechanism and the tape feeding mechanism, the tape wrapping mechanism includes a rotating drive mechanism and a roller, the output end of the rotating drive mechanism is connected to the roller, the roller is located at the periphery of the clamping mechanism, and a first opening is arranged at one end of the roller close to the clamping mechanism.

[0017] According to some embodiments of the first aspect of the present invention, a single-axis sleeve winding and taping machine, the taping mechanism includes a fixed plate, a first synchronous wheel, a second synchronous wheel, a synchronous belt and a first gear, the rotation drive mechanism is arranged on the fixed plate, the first synchronous wheel is arranged at the output end of the rotation drive mechanism, the first gear is rotatably arranged on the fixed plate, the first gear is connected to the second synchronous wheel, the first synchronous wheel and the second synchronous wheel are connected by a synchronous belt, a second gear is arranged on the top of the roller, the second gear is meshed with the first gear, a second opening is arranged at one end of the first gear close to the clamping mechanism, and the first opening and the second opening are arranged correspondingly.

[0018] A method for wrapping a single-axis sleeve with rubber tape according to some embodiments of the second aspect of the present invention is applied to the single-axis sleeve wrapping machine described in the first aspect, comprising the following steps:

[0019] S100, the feeding mechanism feeds the material, the picking mechanism moves to the feeding mechanism to pick up the skeleton, and the wire feeding mechanism guides the copper wire into the conductor mechanism;

[0020] S200, the wire feeding mechanism guides the copper wire into the conductor mechanism, and the conductor mechanism drives the copper wire to move to the automatic tape wrapping mechanism to wrap the end of the copper wire with tape;

[0021] S300, the material taking mechanism drives the frame to move to the wire mechanism to hang the pins and wind the wire;

[0022] S400, the material taking mechanism drives the frame after winding to the automatic tape wrapping mechanism again to wrap the other end of the copper wire with tape, and hang the pin again;

[0023] S500, the material taking mechanism drives the frame to move to the automatic tape sticking mechanism to wrap the tape;

[0024] S600, the material taking mechanism drives the semi-finished product to move to the material unloading mechanism for unloading.

[0025] A method for wrapping a single-axis sleeve with rubber tape according to some embodiments of the second aspect of the present invention has at least the following beneficial effects:

[0026] The present invention realizes the integrated production from loading, wrapping one end of the copper wire with rubber tape, winding, wrapping the other end of the copper wire with rubber tape, wrapping the skeleton with rubber tape to unloading, which greatly improves the production efficiency. The improvement of the degree of automation reduces the dependence on manual labor and reduces the production cost; and due to the improvement of production efficiency, the output per unit time increases, so that the cost of a single product is effectively controlled, and the flexibility of the equipment is enhanced.

[0027] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0029] Figure 1 It is a schematic structural diagram of an embodiment of the present invention.

[0030] Figure 2 The figure is a schematic diagram of the structure of the embodiment of the present invention after the shell is hidden.

[0031] Figure 3 Schematic diagram of the structure of a rack according to an embodiment of the present invention.

[0032] Figure 4 The structure of the XYZ axis motion mechanism of the embodiment of the present invention is shown in FIG. Figure 1 .

[0033] Figure 5 The structure of the XYZ axis motion mechanism of the embodiment of the present invention is shown in FIG. Figure 2 .

[0034] Figure 6 It is a structural schematic diagram of a wire and casing feeding mechanism according to an embodiment of the present invention.

[0035] Figure 7 It is a structural schematic diagram of the material taking mechanism of an embodiment of the present invention.

[0036] Figure 8 The structure of the embodiment of the present invention is shown in FIG. Figure 1 .

[0037] Fig. 9 The structure of the embodiment of the present invention is shown in FIG. Figure 2 .

[0038] Fig.10 This is a schematic structural diagram of the rubber wrapping mechanism of the present invention without the fourth fixing plate.

[0039] Fig.11 The structure of the automatic wall-sticking mechanism or the automatic tape-sticking mechanism according to the embodiment of the present invention is shown in FIG. Figure 1 .

[0040] Fig.12 The structure of the automatic wall-sticking mechanism or the automatic tape-sticking mechanism according to the embodiment of the present invention is shown in FIG. Figure 2 .

[0041] Reference numerals: 1, workbench, 2, frame, 3, wire feeding mechanism, 4, loading mechanism, 5, unloading mechanism, 6, material taking mechanism, 7, automatic tape wrapping mechanism, 8, automatic tape sticking mechanism, 9, housing, 10, shifting mechanism;

[0042] 201, line hook mechanism, 202, wire guide mechanism, 203, connecting frame, 204, first side frame, 205, second side frame, 206, XYZ axis motion mechanism, 207, first U axis rotation drive mechanism, 208, second U axis rotation drive mechanism, 209, first fixed plate, 210, second fixed plate, 211, first pneumatic scissors, 212, X axis motion mechanism, 213, Y axis motion mechanism, 214, Z axis motion mechanism, 215, first guide rail, 216 , a first slider, 217, a first drive motor, 218, a first screw rod, 219, a first screw rod nut, 220, a first connecting plate, 221, a second connecting plate, 222, a second guide rail, 223, a second slider, 224, a second drive motor, 225, a second screw rod, 226, a second screw rod nut, 227, a third connecting plate, 228, a third guide rail, 229, a third slider, 230, a third drive motor, 231, a third screw rod, 232, a third screw rod nut;

[0043] 201, hooking mechanism, 202, wire mechanism, 203, connecting frame, 204, first side frame, 205, second side frame, 206, XYZ axis motion mechanism, 207, first U axis rotation drive mechanism, 208, second U axis rotation drive mechanism, 209, first fixed plate, 210, second fixed plate, 211, first pneumatic scissors, 212, jacket assembly, 213, X axis motion mechanism, 214, Y axis motion mechanism, 215, Z axis motion mechanism, 216, first guide rail , 217, a first slider, 218, a first drive motor, 219, a first screw rod, 220, a first screw rod nut, 221, a first connecting plate, 222, a second connecting plate, 223, a second guide rail, 224, a second slider, 225, a second drive motor, 226, a second screw rod, 227, a second screw rod nut, 228, a third connecting plate, 229, a third guide rail, 230, a third slider, 231, a third drive motor, 232, a third screw rod, 233, a third screw rod nut;

[0044] 301, a bearing plate, 302, a wire feeding assembly, 303, a first copper wire fixing magnetic ring, 304, a mounting plate, 305, a first mounting seat, 306, a second mounting seat, 307, a first guide needle, 308, a second guide needle, 309, a first driving wheel, 310, a first driven wheel, 311, a second copper wire fixing magnetic ring, 312, a third mounting seat, 313, a third guide needle, 314, a fourth guide needle, 315, a second driving wheel, 316, a second driven wheel;

[0045] 401, first material rail, 402, first air nozzle;

[0046] 501, second material rail, 502, second air nozzle, 503, second pneumatic scissors;

[0047] 601, X-axis displacement module, 602, seat, 603, first photoelectric switch, 604, first sensor sheet, 605, first positioning plate, 606, Z-axis displacement module, 607, second photoelectric switch, 608, second positioning plate, 609, second sensor sheet, 610, Y-axis displacement module, 611, third photoelectric switch, 612, third positioning plate, 613, third sensor sheet, 614, U-axis rotation drive mechanism, 615, chuck;

[0048] 700, sixth connecting plate, 701, tape cutting mechanism, 702, tape wrapping mechanism, 703, tape feeding mechanism, 704, linear displacement mechanism, 705, clamping mechanism, 706, rotation driving mechanism, 707, roller, 708, first opening, 709, fourth fixing plate, 710, first synchronous wheel, 711, second synchronous wheel, 712, synchronous belt, 713, first gear, 714, second gear, 715, second opening, 716, material rack, 717, guide roller assembly, 718, adhesive tape pressing mechanism, 719, roller, 720, elastic roller, 721, adhesive tape elastic cylinder, 722, connecting block, 723, fixed cylinder, 724, fourth positioning plate, 725, pressing plate, 726, eighth guide rail, 727, eighth slide block, 728, fourth driving cylinder, 729, second tool, 730, ninth guide rail, 731, ninth slide block, 732, fifth fixed plate;

[0049] 801, assembly frame, 802, guide roller assembly, 803, transverse stretching assembly, 804, clamping cylinder, 805, clamp, 806, telescopic knife assembly, 807, lifting cylinder, 808, fourth connecting plate, 809, rubber-coated wheel, 810, fifth connecting plate, 811, fourth slider, 812, fourth guide rail, 813, first positioning block, 814, connecting part, 815, tray assembly, 816, limit plate, 817, rotation drive motor, 818, first gear, 819, material rack, 820, second gear, 821, guide Roller, 822, rotating shaft, 823, follower wheel, 824, through slot, 825, fourth photoelectric switch, 826, elastic roller, 827, tape elastic cylinder, 828, third driving cylinder, 829, first tool, 830, fifth guide rail, 831, fifth slider, 832, fixed cylinder, 833, second positioning block, 834, top plate, 835, sixth guide rail, 836, sixth slider, 837, stretching cylinder, 838, carrier plate, 839, seventh guide rail, 840, seventh slider, 841, fixed block, 842, third fixed plate;

[0050] 901. Tensioner. 902. Wire pulling mechanism. DETAILED DESCRIPTION

[0051] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0052] In the description of the present invention, it should be understood that the descriptions involving orientations, such as up, down, left, right, front, back, etc., and the orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the modules or components referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0053] In the description of the present invention, if there is a description of first and second, it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0054] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0055] like Figure 1-Figure 12 As shown, a first aspect of an embodiment of the present invention provides a single-axis sleeve winding and taping machine.

[0056] A single-axis casing winding and taping machine comprises a workbench 1, on which a frame 2 is arranged, a wire hooking mechanism 201 is arranged on one side of the frame 2, a wire guide mechanism 202 is arranged on the other side of the frame 2, a wire feeding mechanism 3 for feeding copper wire is arranged at the top front end of the frame 2, and the wire feeding mechanism is located on the top of the wire guide mechanism 202, a loading mechanism 4 and a unloading mechanism 5 are respectively arranged at the left and right ends of the workbench 1, a material taking mechanism 6 is arranged at the rear end of the frame 2, and an automatic tape wrapping mechanism 7 for wrapping copper wire with tape and an automatic tape sticking mechanism 8 for wrapping tape around a skeleton are arranged on the periphery of the frame 2.

[0057] The present invention arranges the wire hooking mechanism 201, the wire guide mechanism 202, the wire feeding mechanism 3, the loading mechanism 4, the unloading mechanism 5, the material taking mechanism 6, the automatic tape wrapping mechanism 7 and the automatic tape sticking mechanism 8 around the same frame 2 in a reasonable manner, so that the overall structure of the equipment is more compact, the floor space is reduced, and the space utilization rate is improved. The whole process from loading, tape wrapping of one end of the copper wire, winding, tape wrapping of the other end of the copper wire, tape wrapping of the skeleton to unloading is automated, which greatly improves the production efficiency. The material taking mechanism 6 can automatically complete the handling of the skeleton, which reduces the time and error rate of manual operation, thereby improving the overall Production efficiency, by accurately controlling the actions of the wire feeding mechanism 3 and the conductor mechanism 202, ensures that the copper wire can be arranged evenly and tightly during the winding process, effectively avoiding the problems of loose coils and poor insulation, thereby improving the quality of the coils. The single-axis sleeve winding and taping machine of the present invention can adapt to the production needs of coils of various sizes and types, meet different production requirements, greatly enhance the scope of application and flexibility of the equipment, and because it realizes a fully automated production process, it reduces dependence on manual labor, which not only reduces labor costs, but also further saves material costs by reducing the scrap rate in the production process.

[0058] In the single-axis sleeve winding and taping machine described in this embodiment, a shifting component 10 is provided on the frame 2, and the output end of the shifting component 10 is connected to the automatic taping mechanism 7, and the automatic taping mechanism 7 is located on the top of the automatic taping mechanism 8. Specifically, the automatic taping mechanism 7 can be shifted laterally by the shifting component 10 to facilitate avoidance, and after the shifting, the automatic taping mechanism 8 has enough space to facilitate the taping step.

[0059] The present embodiment describes a single-axis sleeve winding and taping machine, wherein the frame 2 includes a connecting frame body 203, a first side frame 204 and a second side frame 205, wherein the first side frame 204 and the second side frame 205 are respectively arranged on both sides of the connecting frame body 203, the material taking mechanism 6 is located between the first side frame 204 and the second side frame 205, and the first side frame 204 and the second side frame 205 are both provided with an XYZ axis motion mechanism 206, and the two XYZ axis motion mechanisms 206 are respectively provided with a first U axis rotation mechanism. A driving mechanism 207 and a second U-axis rotation driving mechanism 208, wherein a first fixed plate 209 is disposed at the output end of the first U-axis rotation driving mechanism 207, wherein the first fixed plate 209 is located at an end close to the second side frame 205, and the wire hooking mechanism 201 is disposed on the first fixed plate 209, and a second fixed plate 210 is disposed at the output end of the second U-axis rotation driving mechanism 208, wherein the second fixed plate 210 is located at an end close to the first side frame 204, and the wire hooking mechanism 202 is disposed on the second fixed plate 210. Specifically, the first side frame 204 and the second side frame 205 are both provided with an XYZ-axis motion mechanism 206, and the two XYZ-axis motion mechanisms 206 are respectively provided with a first U-axis rotation drive mechanism 207 and a second U-axis rotation drive mechanism 208, and the connecting frame 203 integrates the first side frame 204 and the second side frame 205 together, and an XYZ-axis motion mechanism 206 and a U-axis rotation drive mechanism are configured on each side frame, thereby realizing precise control of the hooking mechanism 201 and the conducting mechanism 202, which not only improves the flexibility and accuracy in the winding process, but also can adapt to the winding requirements of different positions and angles, can realize multi-directional foot winding of copper wire, improve the accuracy and speed of winding, reduce the error rate caused by human factors, and ultimately achieve the goals of increasing production capacity, reducing defective product rate and saving human resources.

[0060] In the single-axis sleeve winding and taping machine described in this embodiment, the first fixed plate 209 is connected to the outside of the first pneumatic scissors 211, and the first pneumatic scissors 211 are located outside the wire hooking mechanism 201. Specifically, the installation of the first pneumatic scissors 211 enables the device to cut the copper wire immediately after the winding is completed, avoiding subsequent processing steps, simplifying the production process, and improving production efficiency.

[0061] In the single-axis sleeve winding and taping machine described in this embodiment, the XYZ axis motion mechanism 206 includes an X axis motion mechanism 212, a Y axis motion mechanism 213 and a Z axis motion mechanism 214, the Z axis motion mechanism 214 is arranged on the side wall of the first side frame 204, the X axis motion mechanism 212 is arranged on the Z axis motion mechanism 214, the Y axis motion mechanism 213 is arranged on the Z axis motion mechanism 214, and the first U axis rotation drive mechanism 207 and the first U axis rotation drive mechanism 208 are arranged on the two Y axis motion mechanisms 213 respectively. Specifically, the introduction of the X axis motion mechanism 212, the Y axis motion mechanism 213 and the Z axis motion mechanism 214 enables the device to move precisely in three-dimensional space, enhances the versatility and applicability of the system, and such a design can ensure that in complex winding operations, the device can quickly and accurately reach the designated position and reduce errors.

[0062] In the single-axis sleeve winding and taping machine described in this embodiment, the Z-axis motion mechanism 214 includes a first guide rail 215, a first slider 216, a first drive motor 217, a first screw rod 218 and a first screw rod nut 219, the first guide rail 215 is arranged on the first side frame 204, the X-axis motion mechanism 212 is connected to the first slider 216, the first slider 216 is slidably connected to the first guide rail 215, the first drive motor 217 is arranged on the first side frame 204, the output end of the first drive motor 217 is connected to the first screw rod 218, the first screw rod nut 219 is screwed to the first screw rod 218, and the first screw rod nut 219 is connected to the X-axis motion mechanism 212. Specifically, the above arrangement ensures the stable movement of the device in the vertical direction, the first guide rail 215 and the first slider 216 ensure the smoothness during the movement, and the first drive motor 217 and the first screw rod 218 provide driving force, ensuring that the device can still maintain a good operating state under heavy load.

[0063] In the single-axis sleeve winding and taping machine described in this embodiment, the X-axis motion mechanism 212 includes a first connecting plate 220, a second connecting plate 221, a second guide rail 222, a second slider 223, a second drive motor 224, a second screw rod 225 and a second screw rod nut 226. The first connecting plate 220 is connected to the Z-axis motion mechanism 214, the second guide rail 222 is arranged on the first connecting plate 220, the second slider 223 is connected to the second connecting plate 221, the second slider 223 is slidably connected to the second guide rail 222, the second drive motor 224 is arranged on the second connecting plate 221, the output end of the second drive motor 224 is connected to the second screw rod 225, the second screw rod nut 226 is threadedly connected to the second screw rod 225, the second screw rod nut 226 is connected to the first connecting plate 220, and the second connecting plate 221 is connected to the Y-axis motion mechanism 213. Specifically, the above-mentioned configuration enables the device to move flexibly in the horizontal direction, further enhancing the flexibility of the system. By combining the second connecting plate 221 and the second slider 223, the smooth movement of the device on the X-axis is ensured. At the same time, the second drive motor 224 and the second screw 225 ensure sufficient driving force.

[0064] The single-axis sleeve winding and taping machine described in this embodiment, the Y-axis motion mechanism 213 includes a third connecting plate 227, a third guide rail 228, a third slider 229, a third drive motor 230, a third screw 231 and a third screw nut 232, the third guide rail 228 is arranged on the first U-axis rotation drive mechanism 207, the third connecting plate 227 is connected to the X-axis motion mechanism 212, the third connecting plate 227 is provided with the third slider 229, the third slider 229 is connected to the third guide rail 228, the third drive motor 230 is arranged on the third connecting plate 227, the output end of the third drive motor 230 is connected to the third screw 231, the third screw nut 232 is threadedly connected to the third screw 231, and the third screw nut 232 is connected to the first U-axis rotation drive mechanism 207. Specifically, the addition of the Y-axis motion mechanism 213 makes the movement of the device in the front and rear directions more flexible. Through the setting of the third connecting plate 227 and the third slider 229, the device can move stably on the Y-axis. At the same time, the driving force provided by the third drive motor 230 and the third screw rod 231 ensures that the device can maintain good positioning capabilities in any working state.

[0065] The present embodiment describes a single-axis sleeve winding and taping machine, wherein the wire feeding mechanism 3 includes a bearing plate 301, a wire feeding assembly 302 is provided at the upper end of the bearing plate 301, a mounting plate 304 is connected to the front end of the bearing plate 301, the wire feeding assembly 302 includes a first copper wire fixing magnetic ring 303, a first mounting seat 305 and a second mounting seat 306 are provided at the upper and lower ends of the mounting plate 304, a first guide pin 307 and a second guide pin 308 are provided on the first mounting seat 305 and the second mounting seat 306, respectively, the first copper wire fixing magnetic ring 303, the first guide pin 307 and the second guide pin 308 are located on the same straight line, a first driving wheel 309 and a first driven wheel 310 are provided on the mounting plate 304, and the first driving wheel 309 and the first driven wheel 310 are arranged between the first guide pin 307 and the second guide pin 308. Specifically, the design of the wire feeding assembly 302 ensures the smooth transmission of the copper wire. By setting up multiple first guide needles 307 and second guide needles 308, the copper wire can be effectively prevented from twisting or knotting during transmission. By setting up a first driving wheel 309 and a first driven wheel 310 to transport the copper wire, product quality is guaranteed.

[0066] In the single-axis sleeve winding and taping machine described in this embodiment, the wire feeding assembly 302 also includes a second copper wire fixing magnetic ring 311, a third mounting seat 312 is provided at the lower end of the mounting plate 304, a third guide pin 313 and a fourth guide pin 314 are provided on the first mounting seat 305 and the third mounting seat 312 respectively, the second copper wire fixing magnetic ring 311, the third guide pin 313 and the fourth guide pin 314 are located on the same straight line, a second driving wheel 315 and a second driven wheel 316 are provided on the mounting plate 304, and the second driving wheel 315 and the second driven wheel 316 are provided between the third guide pin 313 and the fourth guide pin 314. Specifically, the addition of the second copper wire fixing magnetic ring 311 and related components realizes dual-line synchronous operation, further improves the processing capacity and flexibility of the equipment, and is suitable for complex and changeable production process requirements.

[0067] The single-axis sleeve winding and taping machine described in this embodiment includes a shell 9, the workbench 1 is located inside the shell 9, a tensioner 901 is provided at the top rear end of the shell 9, and a wire pulling mechanism 902 is provided at the top middle end of the shell 9.

[0068] In the single-axis sleeve winding and taping machine described in this embodiment, the feeding mechanism 4 includes a first material rail 401, and a plurality of first air nozzles 402 are arranged on the periphery of the first material rail 401. The unloading mechanism 5 includes a second material rail 501, and a plurality of second air nozzles 502 are arranged on the periphery of the second material rail 501. A second pneumatic scissors 503 are arranged between the feeding mechanism 4 and the unloading mechanism 5. Specifically, the first material rail 401 and the second material rail 501 adopt a straight vibration feeding track, cooperate with the first air nozzle 402 and the second air nozzle 502 to realize the stable transportation of materials, and the second pneumatic scissors 503 can perform the operation of cutting the thread head and thread tail.

[0069] The present embodiment describes a single-axis sleeve winding and taping machine, wherein the material taking mechanism 6 comprises an X-axis displacement module 601 and a seat body 602, wherein the X-axis displacement module 601 is connected to the seat body 602, a first photoelectric switch 603 is arranged on the periphery of the X-axis displacement module 601, a first induction sheet 604 is arranged on the outer side of the seat body 602, a first positioning plate 605 is arranged on the top of the seat body 602 along the Z-axis direction, a Z-axis displacement module 606 and a second photoelectric switch 607 are arranged on the first positioning plate 605, and the second photoelectric switch 607 is located on the outer side of the Z-axis displacement module 606, A second positioning plate 608 is arranged on the outer side of block 606 along the Y-axis direction, a second sensing plate 609 is arranged on the inner side of the second positioning plate 608, a Y-axis displacement module 610 and a third photoelectric switch 611 are arranged on the second positioning plate 608, the third photoelectric switch 611 is located on the outer side of the Y-axis displacement module 610, a third positioning plate 612 is arranged on the outer side of the Y-axis displacement module 610, a third sensing plate 613 is arranged on the inner side of the third positioning plate 612, a U-axis rotation drive mechanism 614 is arranged on the third positioning plate 612, and a chuck 615 is arranged on the output end of the U-axis rotation drive mechanism 614. Specifically, the present invention is connected to the base body 602 through an X-axis displacement module 601, a first positioning plate 605 is arranged on the top of the base body 602 along the Z-axis direction, a Z-axis displacement module 606 is arranged on the first positioning plate 605, a second positioning plate 608 is arranged on the outer side of the Z-axis displacement module 606 along the Y-axis direction, a Y-axis displacement module 610 is arranged on the second positioning plate 608, a third positioning plate 612 is arranged on the outer side of the Y-axis displacement module 610, a U-axis rotation drive mechanism 614 is arranged on the third positioning plate 612, and an output of the U-axis rotation drive mechanism 614 is arranged. A chuck 615 is provided at the output end, and X, Y, and Z can drive the U-axis rotation drive mechanism 614 to move. The chuck 615 can clamp the product to be wound, and then the U-axis rotation drive mechanism 614 is started to complete the winding. At the same time, the present invention cooperates with the first photoelectric switch 603, the first sensor sheet 604, the second photoelectric switch 607, the second sensor sheet 609, the third photoelectric switch 611 and the third sensor sheet 613 to achieve positioning, and it is not easy to be offset, which ensures the smooth winding of the product to a certain extent and improves the product yield.

[0070] The present embodiment describes a single-axis sleeve winding and taping machine, wherein the automatic taping mechanism 8 includes an assembly frame 801, one end of the assembly frame 801 is provided with a guide roller assembly 802, the other end of the assembly frame 801 is provided with a transverse stretching assembly 803, the transverse stretching assembly 803 is provided with a clamping cylinder 804, the output end of the clamping cylinder 804 is provided with a clamp 805, the assembly frame 801 is provided with a telescopic knife assembly 806, the telescopic knife assembly 806 is arranged between the guide roller assembly 802 and the clamp 805, the assembly frame 801 is provided with a lifting cylinder 807, the output end of the lifting cylinder 807 is provided with a fourth connecting plate 808, the fourth connecting plate 808 is rotatably provided with a rubber-coated wheel 809, and the rubber-coated wheel 809 is located at the end of the telescopic knife assembly 806 away from the guide roller assembly 802. Specifically, the adhesive tape and the retaining wall are introduced through the guide roller assembly 802, and the clamping cylinder 804 controls the clamp 805 to clamp one end of the adhesive tape and the retaining wall. The adhesive tape and the retaining wall are stretched by the lateral displacement mechanism 803, and then the telescopic knife assembly 806 can be extended for cutting. At the same time, a rubber-coated wheel 809 is provided, and the material-picking mechanism 6 clamps the product to be attached, and attaches the product to be attached to the adhesive tape and one end of the retaining wall. Then the material-picking mechanism 6 rotates and cooperates with the rolling of the rubber-coated wheel 809 to complete the attachment, so that the positioning and cutting of the adhesive tape can be completed quickly, and the attachment is convenient, which greatly shortens the processing time of a single product, improves the overall output capacity of the production line, stabilizes product quality, and effectively reduces labor costs.

[0071] In the single-axis casing winding and taping machine described in this embodiment, the assembly frame 801 is provided with a fifth connecting plate 810, the fourth connecting plate 808 is provided with a fourth slider 811 at one end close to the fifth connecting plate 810, the fifth connecting plate 810 is provided with a fourth guide rail 812 at one end close to the fourth connecting plate 808, and the fourth slider 811 is movably connected to the fourth guide rail 812. Specifically, the above arrangement improves the displacement stability of the rubber-coated wheel 809.

[0072] In the single-axis casing winding and taping machine described in this embodiment, the side wall of the fourth connecting plate 808 is connected with a first positioning block 813, the top of the first positioning block 813 extends upward to form a connecting portion 814, and the rubber-wrapped wheel 809 is rotatably connected to the connecting portion 814. Specifically, the above-mentioned structure has good stability, and by providing the connecting portion 814, it is not necessary to extend the first positioning block 813 completely to the bottom of the adhesive tape and the retaining wall, and it can be avoided.

[0073] In the single-axis sleeve winding and tape wrapping machine described in this embodiment, a material tray assembly 815 is arranged on the outer side of the assembly frame body 801, and the material tray assembly 815 includes a limit plate 816, and a rotary drive motor 817 is arranged on the limit plate 816. The output end of the rotary drive motor 817 is provided with a first gear 818, and a material rack 819 is rotatably arranged on the limit plate 816. A second gear 820 is arranged on the inner side of the material rack 819, and the first gear 818 is meshed with the second gear 820. Specifically, when the rotary drive motor 817 is working, the first gear 818 drives the second gear 820 to rotate, so that the supply of the adhesive tape retaining wall material is more uniform and smooth. The coordinated use of the rotary drive motor 817 and the gear group can accurately control the release speed of the adhesive tape retaining wall material, and avoid the occurrence of excessive looseness or over-tightness of the material.

[0074] In the single-axis sleeve winding and taping machine described in this embodiment, the guide roller assembly 802 includes a plurality of guide rollers 821 and a plurality of rotating shafts 822, the rotating shafts 822 are rotatably arranged on the assembly frame 801, the rotating shafts 822 are respectively passed through the guide rollers 821, and the guide rollers 821 are rotatably arranged on the assembly frame 801. Specifically, the arrangement of the plurality of guide rollers 821 ensures the smooth transmission of the material, reduces the deviation or wrinkle phenomenon during the transmission process, and improves the accuracy of the bonding.

[0075] In the single-axis sleeve winding and tape wrapping machine described in this embodiment, the guide roller 821 is sleeved on one end of the rotating shaft 822, the other end of the rotating shaft 822 is penetrated through the assembly frame 801, the other end of the rotating shaft 822 is connected to a follower wheel 823, a plurality of through slots 824 are opened on the edge of the follower wheel 823, and a fourth photoelectric switch 825 is arranged on the assembly frame 801, and the fourth photoelectric switch 825 is arranged corresponding to the through slots 824. Specifically, the through slots 824 on the follower wheel 823 and the fourth photoelectric switch 825 can realize real-time monitoring of the adhesive tape retaining wall material during transmission. When the adhesive tape retaining wall is used up, the guide roller 821 will not rotate, and the fourth photoelectric switch 825 can be used for monitoring.

[0076] In the single-axis sleeve winding and tape wrapping machine described in this embodiment, the guide roller assembly 802 further includes an elastic roller 826, a tape elastic cylinder 827 is provided on the assembly frame 801, a fixed block 841 is provided at the output end of the tape elastic cylinder 827, and the elastic roller 826 is rotatably provided on the fixed block 841. Specifically, the combination of the elastic roller 826 and the tape elastic cylinder 827 can adjust the tension of the adhesive tape retaining wall material to avoid poor lamination due to material relaxation.

[0077] In the single-axis sleeve winding and taping machine described in this embodiment, the telescopic knife assembly 806 includes a third driving cylinder 828 and a first knife 829, a fifth guide rail 830 is arranged on the assembly frame 801 in the vertical direction, a fifth slider 831 is slidably connected to the fifth guide rail 830, the output end of the third driving cylinder 828 is connected to the fifth slider 831, the top of the fifth slider 831 is connected to a third fixed plate 842, and the first knife 829 is fixed on the third fixed plate 842. Specifically, the vertical movement design of the telescopic knife assembly 806 makes the cutting action more accurate and controllable, and the fifth guide rail 830 and the fifth slider 831 have good coordination stability.

[0078] The present embodiment describes a single-axis sleeve winding and taping machine, wherein a fixed cylinder 832 and a second positioning block 833 are provided on the assembly frame 801, and a top plate 834 is provided at the output end of the fixed cylinder 832, and the top plate 834 is located at the bottom of the second positioning block 833, and the fixed cylinder 832 is used to drive the top plate 834 to move up and down, and the second positioning block 833 is located between the guide roller assembly 802 and the clamp 805, and a sixth guide rail 835 is provided on the assembly frame 801 in the vertical direction, and a sixth slider 836 is slidably connected to the sixth guide rail 835, and the output end of the fixed cylinder 832 is connected to the bottom of the sixth slider 836, and the top of the sixth slider 836 is connected to the top plate 834. Specifically, the linkage mechanism between the fixed cylinder 832 and the second positioning block 833 can effectively fix one end of the adhesive tape retaining wall material to be bonded, and cooperate with the clamp 805 to fix the other end of the adhesive tape retaining wall material. After both ends of the adhesive tape retaining wall material are fixed, the smooth cutting work of the telescopic knife assembly 806 is ensured, thereby improving the consistency of the finished product.

[0079] In the single-axis sleeve winding and taping machine described in this embodiment, the transverse stretching assembly 803 includes a stretching cylinder 837 and a carrier plate 838. A seventh guide rail 839 is disposed transversely on the assembly frame 801. A seventh slider 840 is slidably connected to the seventh guide rail 839. The seventh slider 840 is connected to the carrier plate 838. The output end of the stretching cylinder 837 is connected to the carrier plate 838. Specifically, the transverse stretching assembly 803 uses the stretching cylinder 837 and the carrier plate 838 in coordination, so that the device can accurately adjust its position in the transverse direction as needed, thereby enhancing the adaptability of the system and meeting the laminating requirements of products of various specifications.

[0080] The present embodiment describes a single-axis sleeve winding and taping machine, wherein the automatic taping mechanism 7 comprises a sixth connecting plate 700, a tape cutting mechanism 701, a tape wrapping mechanism 702, a tape feeding mechanism 703 and a linear displacement mechanism 704, wherein the tape cutting mechanism 701, the tape wrapping mechanism 702, the tape feeding mechanism 703 and the linear displacement mechanism 704 are all arranged on the sixth connecting plate 700, and a clamping mechanism 705 is arranged at the output end of the linear displacement mechanism 704. The clamping mechanism 705 is located at the periphery of the tape feeding mechanism 703, the tape cutting mechanism 701 is located between the clamping mechanism 705 and the tape feeding mechanism 703, the tape wrapping mechanism 702 includes a rotating drive mechanism 706 and a roller 707, the output end of the rotating drive mechanism 706 is connected to the roller 707, the roller 707 is located at the periphery of the clamping mechanism 705, and a first opening 708 is provided at one end of the roller 707 close to the clamping mechanism 705. Specifically, a clamping mechanism 705 is provided at the output end of the linear displacement mechanism 704, and the clamping mechanism 705 is located at the periphery of the tape feeding mechanism 703, and the tape cutting mechanism 701 is located between the clamping mechanism 705 and the tape feeding mechanism 703, and the tape is transported to the clamping mechanism 705 through the tape feeding mechanism 703, and the clamping mechanism 705 pulls out the tape, and an external mechanism inserts a plurality of copper wires and adheres the plurality of copper wires to one end of the tape, and the tape cutting mechanism 701 cuts the tape, and then the external mechanism inserts the plurality of copper wires adhered with the tape into the first opening 708, and the rotary drive mechanism 706 drives the roller 707 to rotate, driving the tape to rotate one circle, and completely wrapping the plurality of copper wires with the tape, so that the plurality of copper wires can be automatically and quickly wrapped with the tape, and the consistency of the wrapping quality can be ensured and the work efficiency can be improved.

[0081] The present embodiment describes a single-axis sleeve winding and taping machine, wherein the taping mechanism 702 includes a fourth fixed plate 709, a first synchronous wheel 710, a second synchronous wheel 711, a synchronous belt 712 and a first gear 713, the rotation drive mechanism 706 is arranged on the fourth fixed plate 709, the first synchronous wheel 710 is arranged at the output end of the rotation drive mechanism 706, the first gear 713 is rotatably arranged on the fourth fixed plate 709, the first gear 713 is connected to the second synchronous wheel 711, the first synchronous wheel 710 and the second synchronous wheel 711 are connected through a synchronous belt 712, a second gear 714 is arranged on the top of the roller 707, the second gear 714 is meshed with the first gear 713, and a second opening 715 is arranged at one end of the first gear 713 close to the clamping mechanism 705, and the first opening 708 and the second opening 715 are arranged correspondingly. Specifically, by using the gear transmission system of the first synchronous wheel 710, the second synchronous wheel 711, the synchronous belt 712, the first gear 713 and the second gear 714, the stable transmission and precise control of the tape during the wrapping process are ensured, and the corresponding settings of the first opening 708 and the second opening 715 ensure the smooth introduction of the tape.

[0082] In the single-axis sleeve winding and tape wrapping machine described in this embodiment, the tape feeding mechanism 703 includes a material rack 716, a guide roller assembly 717, and a tape pressing mechanism 718. The material rack 716, the guide roller assembly 717, and the tape pressing mechanism 718 are sequentially arranged on the sixth connecting plate 700, and the tape pressing mechanism 718 is located outside the clamping mechanism 705. Specifically, the design of the tape feeding mechanism 703 ensures a smooth transition of the tape from the material rack 716 to the tape pressing mechanism 718, avoids wrinkles or breaks of the tape during the transmission process, and thus improves the wrapping quality and reliability.

[0083] In the single-axis sleeve winding and taping machine described in this embodiment, the guide roller assembly 717 includes a plurality of rollers 719, and the rollers 719 are rotatably arranged on the sixth connecting plate 700. Specifically, the above arrangement has a compact structure and a good guiding effect.

[0084] In the single-axis sleeve winding and tape wrapping machine described in this embodiment, the guide roller assembly 717 further includes an elastic roller 720, a tape elastic cylinder 721 is provided on the sixth connecting plate 700, a connecting block 722 is provided at the output end of the tape elastic cylinder 721, and the elastic roller 720 is rotatably arranged on the connecting block 722. Specifically, by adding the elastic roller 720 and the tape elastic cylinder 721, the tension of the tape can be dynamically adjusted to ensure that the tape is neither too loose nor over-tightened during the transmission process, thereby ensuring the consistency of the tape wrapping effect.

[0085] In the single-axis casing winding and taping machine described in this embodiment, the taping pressing mechanism 718 includes a fixed cylinder 723 and a fourth positioning plate 724, both of which are arranged on the sixth connecting plate 700, and a pressing plate 725 is arranged at the output end of the fixed cylinder 723, and the fixed cylinder 723 is used to drive the pressing plate 725 to approach or move away from the fourth positioning plate 724, and the fourth positioning plate 724 is located between the guide roller assembly 717 and the clamping mechanism 705. Specifically, the design of the taping pressing mechanism 718 enables the tape to be effectively pre-treated and flattened before entering the taping step, further improving the quality of the final package.

[0086] In the single-axis casing winding and taping machine described in this embodiment, the sixth connecting plate 700 is provided with an eighth guide rail 726, and the bottom of the pressing plate 725 is provided with an eighth slider 727, and the eighth slider 727 is slidably connected to the eighth guide rail 726. Specifically, by providing the eighth guide rail 726 on the sixth connecting plate 700 and the pressing plate 725 with the eighth slider 727, the pressing plate 725 is smoothly moved, the noise and wear during the operation of the equipment are reduced, and the service life is extended.

[0087] In the single-axis sleeve winding and taping machine described in this embodiment, the tape cutting mechanism 701 includes a fourth driving cylinder 728 and a second cutter 729, a ninth guide rail 730 is arranged on the sixth connecting plate 700 in the vertical direction, a ninth slider 731 is slidably connected to the ninth guide rail 730, the output end of the fourth driving cylinder 728 is connected to the ninth slider 731, the top of the ninth slider 731 is connected to a fifth fixed plate 732, and the second cutter 729 is fixed on the fifth fixed plate 732. Specifically, the above arrangement makes the cutting action more precise and controllable, and reduces the cutting error.

[0088] A second aspect of an embodiment of the present invention provides a method for wrapping a single-axis casing with rubber tape.

[0089] A method for winding and wrapping a single-axis sleeve with rubber tape, applied to the single-axis sleeve winding and wrapping a rubber tape machine described in claim 1, comprising the following steps:

[0090] S100, the material taking mechanism 6 moves to the feeding mechanism 4 to pick up the skeleton, and the wire feeding mechanism 3 guides the copper wire into the conductor mechanism 202;

[0091] S200, the wire feeding mechanism 3 guides the copper wire into the conductor mechanism 202, and the conductor mechanism 202 drives the copper wire to move to the automatic tape wrapping mechanism 7 to wrap the end of the copper wire with tape;

[0092] S300, the material taking mechanism 6 drives the frame to move to the wire guide mechanism 202 to hang the pins and wind the wires;

[0093] S400, the material taking mechanism 6 drives the frame after winding to the automatic tape wrapping mechanism 7 again to wrap the other end of the copper wire with tape, and hang the pin again;

[0094] S500, the material taking mechanism 6 drives the frame to move to the automatic adhesive tape sticking mechanism 8 to wrap the adhesive tape;

[0095] S600, the material taking mechanism 6 drives the semi-finished product to move to the material unloading mechanism 5 for unloading.

[0096] The present invention realizes the integrated production from feeding, wrapping one end of the copper wire with rubber tape, winding, wrapping the other end of the copper wire with rubber tape, wrapping the skeleton with rubber tape to unloading, which greatly improves the production efficiency. The improvement of the degree of automation reduces the dependence on manual labor and reduces the production cost. In addition, due to the improvement of production efficiency, the output per unit time increases, so that the cost of a single product is effectively controlled and the flexibility of the equipment is enhanced. It can be understood that the transformer has a PIN pin, and the copper wire needs to be hung on the pin pin.

[0097] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A single-axis casing winding and taping machine, characterized in that: It comprises a workbench, on which a frame is arranged, a wire hooking mechanism is arranged on one side of the frame, a conducting mechanism is arranged on the other side of the frame, a wire feeding mechanism for feeding copper wire is arranged at the top front end of the frame, the wire feeding mechanism is located on the top of the conducting mechanism, a loading mechanism and a unloading mechanism are arranged at the left and right ends of the workbench respectively, a material taking mechanism is arranged at the rear end of the frame, and an automatic tape wrapping mechanism for wrapping copper wire with tape and an automatic tape sticking mechanism for wrapping tape around a skeleton are arranged on the periphery of the frame.

2. A single-axis casing winding and taping machine according to claim 1, characterized in that: The frame includes a connecting frame body, a first side frame and a second side frame, the first side frame and the second side frame are respectively arranged on both sides of the connecting frame body, the material picking mechanism is located between the first side frame and the second side frame, the first side frame and the second side frame are both provided with XYZ-axis motion mechanisms, the two XYZ-axis motion mechanisms are respectively provided with a first U-axis rotation drive mechanism and a second U-axis rotation drive mechanism, a first fixed plate is provided at the output end of the first U-axis rotation drive mechanism, the first fixed plate is located at one end close to the second side frame, the wire hooking mechanism is provided on the first fixed plate, a second fixed plate is provided at the output end of the second U-axis rotation drive mechanism, the second fixed plate is located at one end close to the first side frame, and the wire guide mechanism is provided on the second fixed plate.

3. A single-axis casing winding and taping machine according to claim 2, characterized in that: The outer side of the first fixing plate is connected with a first pneumatic scissors, and the first pneumatic scissors is located on the outer side of the line hooking mechanism.

4. The single-axis casing winding and taping machine according to claim 1, characterized in that: The wire feeding mechanism includes a bearing plate, a wire feeding assembly is arranged at the upper end of the bearing plate, a mounting plate is connected to the front end of the bearing plate, the wire feeding assembly includes a first copper wire fixing magnetic ring, a third mounting seat and a second mounting seat are arranged at the upper and lower ends of the mounting plate respectively, a first guide needle and a second guide needle are arranged on the third mounting seat and the second mounting seat respectively, the first copper wire fixing magnetic ring, the first guide needle and the second guide needle are located on the same straight line, a first driving wheel and a first driven wheel are arranged on the mounting plate, and the first driving wheel and the first driven wheel are arranged between the first guide needle and the second guide needle.

5. The single-axis casing winding and taping machine according to claim 1, characterized in that: The feeding mechanism comprises a first material rail, a plurality of first air nozzles are arranged on the periphery of the first material rail, the unloading mechanism comprises a second material rail, a plurality of second air nozzles are arranged on the periphery of the second material rail, and a second pneumatic scissors are arranged between the feeding mechanism and the unloading mechanism.

6. The single-axis casing winding and taping machine according to claim 1, characterized in that: The material picking mechanism includes an X-axis displacement module and a base body, the X-axis displacement module is connected to the base body, a first photoelectric switch is arranged on the periphery of the X-axis displacement module, a first sensing sheet is arranged on the outer side of the base body, a first positioning plate is arranged on the top of the base body along the Z-axis direction, the Z-axis displacement module and the second photoelectric switch are arranged on the first positioning plate, the second photoelectric switch is located on the outer side of the Z-axis displacement module, a second positioning plate is arranged on the outer side of the Z-axis displacement module along the Y-axis direction, a second sensing sheet is arranged on the inner side of the second positioning plate, a Y-axis displacement module and a third photoelectric switch are arranged on the second positioning plate, the third photoelectric switch is located on the outer side of the Y-axis displacement module, a third positioning plate is arranged on the outer side of the Y-axis displacement module, a third sensing sheet is arranged on the inner side of the third positioning plate, a U-axis rotation drive mechanism is arranged on the third positioning plate, and a chuck is arranged on the output end of the U-axis rotation drive mechanism.

7. The single-axis casing winding and taping machine according to claim 1, characterized in that: The automatic adhesive tape applying mechanism includes an assembly frame, one end of the assembly frame is provided with a guide roller assembly, the other end of the assembly frame is provided with a transverse stretching assembly, the transverse stretching assembly is provided with a clamping cylinder, the output end of the clamping cylinder is provided with a clamp, the assembly frame is provided with a telescopic knife assembly, the telescopic knife assembly is arranged between the guide roller assembly and the clamp, the assembly frame is provided with a lifting cylinder, the output end of the lifting cylinder is provided with a first connecting plate, the first connecting plate is rotatably provided with a rubber-coated wheel, and the rubber-coated wheel is located at one end of the telescopic knife assembly away from the guide roller assembly.

8. The single-axis casing winding and taping machine according to claim 1, characterized in that: The automatic tape wrapping mechanism includes a sixth connecting plate, a tape cutting mechanism, a tape wrapping mechanism, a tape feeding mechanism and a linear displacement mechanism. The tape cutting mechanism, the tape wrapping mechanism, the tape feeding mechanism and the linear displacement mechanism are all arranged on the sixth connecting plate. A clamping mechanism is arranged at the output end of the linear displacement mechanism. The clamping mechanism is located at the periphery of the tape feeding mechanism. The tape cutting mechanism is located between the clamping mechanism and the tape feeding mechanism. The tape wrapping mechanism includes a rotating driving mechanism and a roller. The output end of the rotating driving mechanism is connected to the roller. The roller is located at the periphery of the clamping mechanism. A first opening is arranged at one end of the roller close to the clamping mechanism.

9. The single-axis casing winding and taping machine according to claim 8, characterized in that: The rubber wrapping mechanism includes a fourth fixed plate, a first synchronous wheel, a second synchronous wheel, a synchronous belt and a first gear. The rotation drive mechanism is arranged on the fourth fixed plate, the first synchronous wheel is arranged at the output end of the rotation drive mechanism, the first gear is rotatably arranged on the fourth fixed plate, the first gear is connected to the second synchronous wheel, the first synchronous wheel and the second synchronous wheel are connected through a synchronous belt, a second gear is arranged on the top of the roller, the second gear is meshed with the first gear, a second opening is arranged at one end of the first gear close to the clamping mechanism, and the first opening and the second opening are arranged correspondingly.

10. A method for wrapping a single-axis casing with rubber tape, characterized in that: The single-axis sleeve winding and taping machine applied to any one of claims 1 to 9 comprises the following steps: S100, the material taking mechanism moves to the feeding mechanism to pick up the skeleton, and the wire feeding mechanism guides the copper wire into the conductor mechanism; S200, the wire feeding mechanism guides the copper wire into the conductor mechanism, and the conductor mechanism drives the copper wire to move to the automatic tape wrapping mechanism to wrap the end of the copper wire with tape; S300, the material taking mechanism drives the frame to move to the wire mechanism to hang the pins and wind the wire; S400, the material taking mechanism drives the bobbin after winding to the automatic tape wrapping mechanism again to wrap the other end of the copper wire with tape, and hang the pin again; S500, the material taking mechanism drives the frame to move to the automatic tape sticking mechanism to wrap the tape; S600, the material taking mechanism drives the semi-finished product to move to the material unloading mechanism for unloading.

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