Pretreatment device for tinned copper wire production and use method thereof
By introducing scraping structures and brushing structures into the tin-plated copper wire production device, the problem of difficulty in removing impurities on the copper wire in depth in the prior art is solved, and the firm adhesion of the tin-plated layer and the extension of the service life of the cable are achieved.
Patent Information
- Application Number
- CN202411516690.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing tin-plating copper wire production equipment is difficult to deeply remove oxides and tiny particles on the surface of the copper wire, resulting in poor adhesion and easy peeling of the tin-plating layer.
A pretreatment device is designed, including a scraping structure and a brushing structure. The scraping structure scrapes away oxides and oil stains on the surface of the copper wire by scraping the structure to adapt to copper wire of different specifications; the brushing structure deeply wipes and rinses the copper wire in the cleaning room and the water washing room to completely remove residual impurities and cleaning agents.
Deep pre-cleaning and rinsing of copper wires is achieved, ensuring firm adhesion of the tin-plated layer and extending the service life of the cable.
Smart Images

Figure CN119565953A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of tinned copper wire production, and particularly relates to a pretreatment device for tinned copper wire production and a use method thereof. Background Art
[0002] Tinned copper wire refers to copper wire with a thin layer of metallic tin plated on the surface. Tinned copper wire is relatively soft and has good conductivity. Compared with bare copper wire, it has stronger corrosion resistance and oxidation resistance, which can greatly extend the service life of low-voltage cables.
[0003] During the production of tinned copper wire, the copper wire needs to be cleaned and pre-treated before tinning to remove the attachments on the surface of the copper wire or the oil stains during the processing. However, the cleaning device can only remove part of the oil stains and impurities on the surface of the copper wire. For some stubborn oxides and tiny particles, the treatment effect is not good. For example, a simple spray cleaning method cannot clean deeply between the copper wire textures, resulting in poor adhesion and easy peeling of the subsequent tin plating layer.
[0004] Combining the above-mentioned problems, it is found that it is difficult to avoid the above-mentioned problems when the existing devices on the market are used, and thus it is impossible to achieve the desired effect. Therefore, we propose a pretreatment device for tinned copper wire production and a method of using the device, which can achieve deep pre-cleaning of copper wire during use to ensure that the subsequent tin plating adheres firmly. Summary of the invention
[0005] The purpose of the present invention is to provide a pretreatment device for the existing tin-plated copper wire production. The advantage of the present invention is that a scraping structure is provided, and the scraping structure can pre-scrape off oxides and impurities such as oil stains attached to the surface of the copper wire, thereby pre-cleaning the copper wire. The scraping structure can also adapt to copper wires with specifications within a certain range, thereby meeting the needs of pre-cleaning of copper wires of different specifications. The brushing structure can wipe the copper wire while it is being transported in the cleaning chamber and the water washing chamber respectively, thereby achieving deep cleaning of the copper wire, thereby removing residual oxides and tiny particles on the surface of the copper wire, and rinsing the copper wire to remove residual cleaning agents on the surface of the copper wire, thereby ensuring the cleaning effect of the copper wire to the greatest extent.
[0006] The above technical objectives of the present invention are achieved through the following technical solutions: A pretreatment device for tinned copper wire production and a method of using the same, comprising a tank body and a partition, the partition being welded to the middle of the tank body, and the partition dividing the inside of the tank body into a cleaning chamber and a water washing chamber, the front and rear sides of the top of the tank body and the top of the partition being bolted with guide rollers, and the top of the front side of the tank body being bolted with a scraping structure, the scraping structure being used in conjunction with the front side guide roller, and the insides of the cleaning chamber and the water washing chamber being rotatably connected with a brushing structure;
[0007] The scrubbing structure includes two support frames, which are bolted to the inside of the trough body, and a rotating drum is rotatably connected between the opposite sides of the two support frames, an adjusting piece is provided on the surface of the rotating drum, and a roller brush piece is provided on the side of the adjusting piece away from the rotating drum, a positioning frame is bolted to the top of the support frame, a cleaning piece is bolted between the opposite sides of the two positioning frames on both sides, and the cleaning piece is used in conjunction with the roller brush piece.
[0008] By adopting the above technical scheme, a scraping structure is set up, which can pre-scrape off oxides and impurities such as oil stains attached to the surface of the copper wire, thereby pre-cleaning the copper wire. The scraping structure can also adapt to copper wires with specifications within a certain range, thereby meeting the needs of pre-cleaning of copper wires of different specifications. The brushing structure can wipe the copper wire while it is being transported in the cleaning chamber and the water washing chamber respectively, thereby achieving deep cleaning of the copper wire, thereby removing residual oxides and tiny particles on the surface of the copper wire, and rinsing the copper wire to remove residual cleaning agents on the surface of the copper wire, thereby ensuring the cleaning effect of the copper wire to the greatest extent.
[0009] The present invention is further configured as follows: the adjusting member includes a connecting shaft, the connecting shaft is located inside the rotating drum, and driving bevel gears are sleeved on both sides of the surface of the connecting shaft, the surface of the driving bevel gear is meshingly connected with a driven bevel gear, a stud is provided inside the driven bevel gear, and a movable plate is threadedly connected to the surface of one end of the stud, one side of the movable plate extends to the surface of the rotating drum and is used in conjunction with the roller brush member.
[0010] By adopting the above technical solution, by setting an adjustment piece, the connecting shaft can be driven to rotate by an external driving device, so that it can synchronously drive the active bevel gear to rotate, and through the meshing connection between the active bevel gear and the driven bevel gear, multiple driven bevel gears and studs can be rotated synchronously, and through the threaded cooperation between the stud and the movable plate, the movable plate can be moved on the surface of the stud, so that the distance between the roller brush and the rotating drum can be adjusted, thereby achieving the effect of adjusting the cleaning intensity of the roller brush on the copper wire, and adapting to copper wires of different specifications.
[0011] The present invention is further configured as follows: a thread groove is provided on one side of the movable plate close to the stud, and the stud is threadedly connected inside the thread groove, and a sealing structure is provided at the connection between the movable plate and the rotating drum.
[0012] By adopting the above technical solution, the threaded matching between the stud and the movable plate can be achieved by providing the threaded groove, and the sealing performance between the rotating drum and the movable plate can be improved by providing the sealing structure.
[0013] The present invention is further configured as follows: the roller brush member includes a fixed block, two guide pillars are bolted to the side of the fixed block close to the movable plate, and the guide pillars extend to the inside of the movable plate on the side close to the movable plate and are in sliding contact therewith, a positioning spring is sleeved on the surface of the guide pillar, and the positioning spring is respectively connected to the fixed block and the movable plate on one side close to the two, a rotating brush wheel is rotatably connected between the opposite sides of the two fixed blocks on both sides, and the rotating brush wheel is used in conjunction with the cleaning member.
[0014] By adopting the above technical scheme, a roller brush is provided, and the copper wire can be scrubbed by the flexible bristles arranged on the surface of the rotating brush wheel. When the tension of the copper wire fluctuates during transportation, the elasticity of the positioning spring can be used to adapt the copper wire transportation tension to keep it within a constant range, thereby effectively improving the cleaning effect of the copper wire.
[0015] The present invention is further configured as follows: the cleaning member includes a fixed cover, the fixed cover is located between the opposite sides of the two positioning frames, the top of the fixed cover is connected to an air inlet pipe, and the inner wall of the fixed cover is provided with a plurality of air jet pipes, the surface of the air jet pipe is welded with a plurality of separation thorns in a ring shape, a flow channel is opened inside the fixed cover, and the air jet pipe and the air inlet pipe are both connected to the flow channel.
[0016] By adopting the above technical scheme, a cleaning part is set up. When the rotating brush wheel rotates to the bottom of the fixed cover, the separation thorns on the surface of the jet tube come into contact with the bristles of the rotating brush wheel, so as to separate the debris attached to its surface, and transport high-pressure gas to the fixed cover through the air inlet pipe, and distribute it to multiple jet tubes through the flow channel. The high-speed airflow of compressed air can blow away the impurities on the bristles, thereby cleaning the roller brush part, avoiding the situation where the roller brush part is attached with debris and causes scratches on the copper wire or causes the debris to re-attach to the copper wire, thereby ensuring the cleaning quality of the copper wire.
[0017] The present invention is further configured as follows: the nozzle diameter of the air jet pipe is gradually reduced, and the air jet pipe is configured in a cone shape as a whole.
[0018] By adopting the above technical solution, the nozzle diameter of the air jet pipe is gradually reduced, and the air jet pipe is set in a cone shape as a whole, which can speed up the air flow rate and improve the cleaning effect of the roller brush.
[0019] The present invention is further configured as follows: the scraping structure includes a fixing frame, the fixing frame is bolted to the top of the front side of the trough body, and a bottom support plate is arranged on the top of the fixing frame, a plurality of support plates are bolted to the bottom of the bottom support plate, and the support plates are bolted to the fixing frame, a pressure cover is bolted to the top of the bottom support plate, slots are provided on the opposite sides of the bottom support plate and the pressure cover, and a plurality of scraping members are arranged between the opposite sides of the bottom support plate and the pressure cover, the two scraping members on the front and rear sides are arranged in a group, and the scraping members are located between the two slots at the top and bottom.
[0020] By adopting the above technical solution and setting up a scraping structure, the copper wire can pass through the groove between the pressure cover and the bottom support plate, and the scraping member can pre-scrape off impurities such as oxides and oil stains attached to the surface of the copper wire, thereby pre-cleaning the copper wire and facilitating the subsequent brushing structure to perform deep cleaning on the copper wire.
[0021] The present invention is further configured as follows: the scraping member includes a fixed sleeve, the fixed sleeve is located between the opposite sides of the two grooves at the top and the bottom, a plurality of elastic scraping blades are arranged in a ring shape inside the fixed sleeve, and the rear end of the surface of the elastic scraping blade is welded to the inner wall of the fixed sleeve, a pressure piece is welded on the side of the elastic scraping blade close to the inner wall of the fixed sleeve, and the side of the pressure piece away from the elastic scraping blade is welded to the inner wall of the fixed sleeve.
[0022] By adopting the above technical solution, a scraping piece is provided, and the elastic scraper can be closely fitted to the surface of the copper wire through a pressure piece supported by an elastic material. Therefore, during the copper wire transportation process, the elastic scraper can pre-scrape off oxides and impurities such as oil stains attached to the surface of the copper wire, thereby pre-cleaning the copper wire. At the same time, the elasticity of the elastic scraper can be used to adapt to copper wires of different specifications, making the scraping work of the copper wire flexible.
[0023] The present invention is further configured as follows: a certain gap is provided between two adjacent elastic scrapers, the front and rear elastic scrapers are staggered, and a plurality of elastic scrapers are arranged in a cone shape as a whole.
[0024] By adopting the above technical solution, a certain gap is set between two adjacent elastic scrapers, so that the elastic scrapers can expand or contract freely, which is convenient for adapting to copper wires of different specifications. By staggered setting of the front and rear elastic scrapers, the copper wire can be scraped in multiple levels and comprehensively.
[0025] A method for using a pretreatment device for producing tinned copper wire comprises the following steps:
[0026] S1. Pass one end of the copper wire to be tinned through the scraping structure, bypass the front guide roller and the brushing structure in the cleaning chamber, bypass in a V shape, then bypass from the middle guide roller to the brushing structure in the washing chamber, and finally bypass from the rear guide roller and wrap around the traction device;
[0027] S2. The copper wire is pulled through a scraping structure by a traction device, and the scraping structure pre-scrapes away oxides and impurities such as oil stains attached to the surface of the copper wire to achieve pre-cleaning;
[0028] S3. After pre-cleaning, the copper wire is wiped by the cleaning agent in the cleaning chamber by the brush structure on the front side to remove stubbornly attached oxides and tiny particles;
[0029] S4. Finally, the copper wire enters the water washing chamber, and the brushing structure at the rear side drives the pure water to brush the copper wire, thereby removing the residual cleaning agent on the surface of the copper wire and completing the rinsing operation.
[0030] In summary, the present invention has the following beneficial effects:
[0031] 1. By setting a scraping structure, the scraping structure can pre-scrape off the oxides and impurities such as oil attached to the surface of the copper wire, so as to pre-clean the copper wire. In addition, the scraping structure can also adapt to the specifications of copper wires within a certain range, thus meeting the needs of pre-cleaning of copper wires of different specifications.
[0032] 2. By setting up a brushing structure, the brushing structure can wipe the copper wire while it is being transported in the cleaning chamber and the water washing chamber, so as to achieve deep cleaning of the copper wire, thereby removing the residual oxides and tiny particles on the surface of the copper wire, and rinsing the copper wire to remove the residual cleaning agent on the surface of the copper wire, thereby ensuring the cleaning effect of the copper wire to the greatest extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0034] Figure 2 It is a schematic diagram of the connection between the rotary drum, the adjustment member and the roller brush member of the present invention;
[0035] Figure 3 It is a schematic diagram of the connection between the adjusting member and the rotating drum of the present invention;
[0036] Figure 4 It is a schematic diagram of the structure of the roller brush member of the present invention;
[0037] Figure 5 It is a schematic diagram of the use of the roller brush member and the cleaning member of the present invention;
[0038] Figure 6 It is a schematic diagram of the scraping structure of the present invention;
[0039] Figure 7 It is a schematic diagram of the structure of the scraping member of the present invention;
[0040] Figure 8The present invention is a schematic flow chart of a method for using a pretreatment device for producing tinned copper wires.
[0041] Figure numerals: 1, tank body; 2, partition; 3, cleaning chamber; 4, washing chamber; 5, guide roller; 6, scraping structure; 61, fixed frame; 62, bottom support plate; 63, support plate; 64, pressure cover; 65, notch; 66, scraping member; 661, fixed sleeve; 662, elastic scraper; 663, pressing sheet; 7, scrubbing structure; 71, support frame; 72, rotating drum; 73, adjusting member; 731, connecting Connecting shaft; 732, driving bevel gear; 733, driven bevel gear; 734, stud; 735, movable plate; 74, roller brush member; 741, fixing block; 742, guide column; 743, positioning spring; 744, rotating brush wheel; 75, positioning frame; 76, cleaning member; 761, fixing cover; 762, air inlet pipe; 763, jet pipe; 764, separation thorn; 765, flow channel; 8, thread groove. DETAILED DESCRIPTION
[0042] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0043] Embodiment 1:
[0044] refer to Figure 1-5 A pretreatment device for tinned copper wire production, comprising a tank body 1 and a partition 2, the partition 2 is welded to the middle of the tank body 1, and the partition 2 divides the inside of the tank body 1 into a cleaning chamber 3 and a water washing chamber 4, the front and rear sides of the top of the tank body 1 and the top of the partition 2 are bolted with guide rollers 5, and the insides of the cleaning chamber 3 and the water washing chamber 4 are rotatably connected with a brushing structure 7;
[0045] The scrubbing structure 7 comprises two support frames 71, which are bolted to the inside of the tank body 1, and a rotating drum 72 is rotatably connected between the opposite sides of the two support frames 71, an adjusting member 73 is provided on the surface of the rotating drum 72, and a roller brush member 74 is provided on the side of the adjusting member 73 away from the rotating drum 72, a positioning frame 75 is bolted to the top of the support frame 71, and a cleaning member 76 is bolted between the opposite sides of the two positioning frames 75 on both sides, and the cleaning member 76 is used in conjunction with the roller brush member 74. By setting up the scrubbing structure 7, the scrubbing structure 7 can wipe the copper wire while it is being transported in the cleaning chamber 3 and the water washing chamber 4, respectively, so as to achieve deep cleaning of the copper wire, thereby removing residual oxides and tiny particles on the surface of the copper wire, and rinsing the copper wire to remove residual cleaning agent on the surface of the copper wire, thereby ensuring the cleaning effect of the copper wire to a great extent.
[0046] like Figure 3As shown, the adjusting member 73 includes a connecting shaft 731, the connecting shaft 731 is inside the rotating drum 72, and both sides of the surface of the connecting shaft 731 are sleeved with a driving bevel gear 732, the surface of the driving bevel gear 732 is meshed and connected with a driven bevel gear 733, a stud 734 is provided inside the driven bevel gear 733, and a surface of one end of the stud 734 is threadedly connected with a movable plate 735, one side of the movable plate 735 extends to the surface of the rotating drum 72 and is used in conjunction with the roller brush member 74. By setting the adjusting member 73, the external driving device The drive connecting shaft 731 is rotated to synchronously drive the active bevel gear 732 to rotate, and through the meshing connection between the active bevel gear 732 and the driven bevel gear 733, multiple driven bevel gears 733 and the stud 734 rotate synchronously, and through the threaded cooperation between the stud 734 and the movable plate 735, the movable plate 735 can be moved on the surface of the stud 734, so that the distance between the roller brush member 74 and the rotating drum 72 can be adjusted, thereby achieving the effect of adjusting the cleaning force of the roller brush member 74 on the copper wire, and playing the role of adapting to copper wires of different specifications.
[0047] like Figure 3 As shown, a thread groove 8 is provided on one side of the movable plate 735 close to the stud 734, and the stud 734 is threadedly connected to the inside of the thread groove 8, and a sealing structure is provided at the connection between the movable plate 735 and the rotating drum 72. By providing the thread groove 8, the threaded cooperation of the stud 734 and the movable plate 735 can be achieved, and by providing the sealing structure, the sealing between the rotating drum 72 and the movable plate 735 can be improved.
[0048] like Figure 4 As shown, the roller brush member 74 includes a fixed block 741, and two guide pillars 742 are bolted to one side of the fixed block 741 close to the movable plate 735, and the guide pillar 742 extends to the inside of the movable plate 735 on one side, and is in sliding contact with the movable plate. A positioning spring 743 is sleeved on the surface of the guide pillar 742, and the positioning spring 743 is connected to the fixed block 741 and the movable plate 735 on one side respectively. A rotating brush wheel 744 is rotatably connected between the opposite sides of the two fixed blocks 741 on both sides, and the rotating brush wheel 744 is used in conjunction with the cleaning member 76. By setting the roller brush member 74, the copper wire can be scrubbed by the flexible bristles arranged on the surface of the rotating brush wheel 744, and by the coordinated use of the positioning spring 743 and the guide pillar 742, when the tension of the copper wire conveying fluctuates, the elasticity of the positioning spring 743 can be used to adapt to the copper wire conveying tension, so that the conveying tension is maintained within a constant range, thereby effectively improving the cleaning effect of the copper wire.
[0049] like Figure 5As shown, the cleaning member 76 includes a fixed cover 761, which is located between the two opposite sides of the positioning frames 75. The top of the fixed cover 761 is connected to an air inlet pipe 762, and the inner wall of the fixed cover 761 is provided with a plurality of jet pipes 763, and the surface of the jet pipe 763 is welded with a plurality of separation thorns 764 in a ring shape. A flow channel 765 is provided inside the fixed cover 761, and the jet pipe 763 and the air inlet pipe 762 are both connected to the flow channel 765. By providing the cleaning member 76, when the rotating brush wheel 744 rotates to the bottom of the fixed cover 761, the separation thorns 764 on the surface of the jet pipe 763 are The thorns 764 come into contact with the bristles of the rotating brush wheel 744 to separate the debris attached to its surface, and transport high-pressure gas to the fixed cover 761 through the air inlet pipe 762, and distribute it to multiple jet pipes 763 through the flow channel 765. The gas is sprayed on the rotating brush wheel 744 through the jet pipes 763 to blow the bristles. The high-speed airflow of compressed air can blow away the impurities on the bristles, thereby cleaning the roller brush member 74, avoiding the roller brush member 74 from attaching debris and causing scratches on the copper wire or causing the debris to re-attach to the copper wire, thereby ensuring the cleaning quality of the copper wire.
[0050] like Figure 5 As shown, the nozzle diameter of the jet pipe 763 is gradually reduced, and the jet pipe 763 is set in a cone shape as a whole. By gradually reducing the nozzle diameter of the jet pipe 763 and setting the jet pipe 763 in a cone shape as a whole, the air flow velocity can be accelerated and the cleaning effect of the roller brush 74 can be improved.
[0051] A brief description of the use process: one end of the copper wire is passed around the bottom of the front roller brush member 74, then passed around the middle guide roller 5 to the brushing structure 7 of the washing chamber 4, and finally passed around the rear guide roller 5 and wound on the traction device, and then the connecting shaft 731 is driven to rotate by an external driving device, so that it synchronously drives the active bevel gear 732 to rotate, and through the meshing connection between the active bevel gear 732 and the driven bevel gear 733, multiple driven bevel gears 733 and studs 734 are rotated synchronously, and through the threaded cooperation between the studs 734 and the movable plate 735, the movable plate 735 can be moved on the surface of the studs 734, so that the distance between the roller brush member 74 and the rotating drum 72 can be adjusted, thereby adjusting the contact strength between the roller brush member 74 and the copper wire, and then under the transportation of the copper wire, the rotating drum 72 is driven to rotate by an external driving device, so that the roller brush member 74 and the copper wire are moved. The brush member 74 rotates together with the rotating drum 72, and utilizes friction to make the rotating brush wheel 744 rotate, so that the copper wire can be scrubbed by the flexible bristles arranged on the surface of the rotating brush wheel 744. When the rotating brush wheel 744 rotates to the bottom of the fixed cover 761, the separation thorns 764 on the surface of the jet tube 763 come into contact with the bristles of the rotating brush wheel 744, and the debris attached to its surface can be separated. The high-pressure gas is transported into the fixed cover 761 through the air inlet pipe 762, and distributed to multiple jet tubes 763 through the flow channel 765. The high-pressure gas is sprayed on the rotating brush wheel 744 through the jet tube 763 to purge the bristles. The high-speed airflow of the compressed air can blow away the impurities on the bristles and clean the rotating brush wheel 744. Finally, the cleaned copper wire enters the washing chamber 4 for rinsing to remove the detergent remaining on its surface.
[0052] Embodiment 2:
[0053] refer to Figure 6-7 , including a trough body 1 and a partition 2, the partition 2 is welded to the middle part of the trough body 1, and the partition 2 divides the interior of the trough body 1 into a cleaning chamber 3 and a washing chamber 4, the front and rear sides of the top of the trough body 1 and the top of the partition 2 are bolted with guide rollers 5, and the top of the front side of the trough body 1 is bolted with a scraping structure 6, the scraping structure 6 is used in conjunction with the front guide roller 5, by setting the scraping structure 6, the scraping structure 6 can pre-scrape off oxides and impurities such as oil stains attached to the surface of the copper wire, and has a pre-cleaning effect on the copper wire, and the scraping structure 6 can also adapt to copper wires of specifications within a certain range, thereby meeting the needs of pre-cleaning of copper wires of different specifications.
[0054] like Figure 6As shown, the scraping structure 6 includes a fixing frame 61, which is bolted to the top of the front side of the trough body 1, and a bottom support plate 62 is arranged on the top of the fixing frame 61, and a plurality of support plates 63 are bolted to the bottom of the bottom support plate 62, and the support plates 63 are bolted to the fixing frame 61, and a pressure cover 64 is bolted to the top of the bottom support plate 62, and slots 65 are provided on the opposite sides of the bottom support plate 62 and the pressure cover 64, and a plurality of scraping members 66 are arranged between the opposite sides of the bottom support plate 62 and the pressure cover 64, and the front and rear scraping members 66 are arranged in a group, and the scraping member 66 is between the top and bottom two slots 65, by setting the scraping structure 6, the copper wire can pass through the slot 65 between the pressure cover 64 and the bottom support plate 62, and the oxides and impurities such as oil stains attached to the surface of the copper wire can be scraped off in advance by the scraping member 66, so as to pre-clean the copper wire, and facilitate the subsequent brushing structure 7 to perform deep cleaning on the copper wire.
[0055] like Figure 7 As shown, the scraper 66 includes a fixed sleeve 661, which is located between the opposite sides of the two notches 65 at the top and the bottom. A plurality of elastic scrapers 662 are arranged in a ring shape inside the fixed sleeve 661, and the rear end of the surface of the elastic scraper 662 is welded to the inner wall of the fixed sleeve 661. A pressing piece 663 is welded to the side of the elastic scraper 662 close to the inner wall of the fixed sleeve 661, and the side of the pressing piece 663 away from the elastic scraper 662 is welded to the inner wall of the fixed sleeve 661. By setting the scraper 66, the elastic scraper 662 can be closely fitted to the surface of the copper wire through the pressing piece 663 supported by the elastic material. Therefore, during the copper wire transportation process, the elastic scraper 662 can pre-scrape off the oxides and impurities such as oil stains attached to the surface of the copper wire, so as to pre-clean the copper wire. At the same time, the elasticity of the elastic scraper 662 can be used to adapt to copper wires of different specifications, so that the scraping work of the copper wire is flexible.
[0056] like Figure 7 As shown, there is a certain gap between two adjacent elastic scrapers 662, and the front and rear elastic scrapers 662 are staggered, and the elastic scrapers 662 are arranged in a cone shape as a whole. By setting a certain gap between two adjacent elastic scrapers 662, the elastic scrapers 662 can expand or contract freely, so as to adapt to copper wires of different specifications. By staggering the front and rear elastic scrapers 662, the copper wire can be scraped in multiple stages and comprehensively.
[0057] Brief description of the use process: the copper wire is passed through the notch 65 between the pressure cover 64 and the bottom support plate 62, and through the cavity formed by a plurality of elastic scrapers 662, and through the pressing sheet 663 supported by the elastic material, so that the elastic scraper 662 is closely fitted with the surface of the copper wire. Therefore, during the copper wire transportation process, the elastic scraper 662 can pre-scrape off oxides and impurities such as oil stains attached to the surface of the copper wire, and pre-clean the copper wire. At the same time, the elasticity of the elastic scraper 662 can be used to adapt to copper wires of different specifications, so that the scraping work of the copper wire is flexible.
[0058] like Figure 8 As shown, the present invention also provides a method for using a pretreatment device for tinned copper wire production, comprising the following steps:
[0059] S1. Pass one end of the copper wire to be tinned through the scraping structure 6, and bypass the front guide roller 5 and the brushing structure 7 in the cleaning chamber 3, bypass in a V shape, and then bypass from the middle guide roller 5 to the brushing structure 7 in the washing chamber 4, and finally bypass from the rear guide roller 5 and wrap around the traction device;
[0060] S2. The copper wire is pulled through the scraping structure 6 by the traction device, and the scraping structure 6 pre-scrapes off the oxides and impurities such as oil attached to the surface of the copper wire to achieve pre-cleaning;
[0061] S3. After pre-cleaning, the copper wire is wiped by the cleaning agent in the cleaning chamber 3 by the brush structure 7 on the front side to remove stubbornly attached oxides and tiny particles;
[0062] S4. Finally, the copper wire enters the water washing chamber 4, and the brushing structure 7 at the rear side drives the pure water to brush the copper wire, thereby removing the residual cleaning agent on the surface of the copper wire and completing the rinsing operation.
[0063] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A pretreatment device for tinned copper wire production, comprising a tank body (1) and a partition plate (2), characterized in that: The partition (2) is welded to the middle part of the tank body (1), and the partition (2) divides the inside of the tank body (1) into a cleaning chamber (3) and a water washing chamber (4). The front and rear sides of the top of the tank body (1) and the top of the partition (2) are both bolted with guide rollers (5), and the top of the front side of the tank body (1) is bolted with a scraping structure (6), and the scraping structure (6) is used in conjunction with the front guide roller (5). The insides of the cleaning chamber (3) and the water washing chamber (4) are both rotatably connected with a scrubbing structure (7); The scrubbing structure (7) comprises two support frames (71), the support frames (71) are bolted inside the tank body (1), and a rotating drum (72) is rotatably connected between opposite sides of the two support frames (71), an adjusting member (73) is provided on the surface of the rotating drum (72), and a roller brush member (74) is provided on the side of the adjusting member (73) away from the rotating drum (72), a positioning frame (75) is bolted on the top of the support frame (71), and a cleaning member (76) is bolted between opposite sides of the two positioning frames (75), and the cleaning member (76) is used in conjunction with the roller brush member (74).
2. A pretreatment device for tinned copper wire production according to claim 1, characterized in that: The adjusting member (73) comprises a connecting shaft (731), the connecting shaft (731) is located inside the rotating drum (72), and driving bevel gears (732) are sleeved on both sides of the surface of the connecting shaft (731), the surface of the driving bevel gear (732) is meshingly connected with a driven bevel gear (733), a stud (734) is provided inside the driven bevel gear (733), and a movable plate (735) is threadedly connected to the surface of one end of the stud (734), and one side of the movable plate (735) extends to the surface of the rotating drum (72) and is used in conjunction with the roller brush member (74).
3. A pretreatment device for tinned copper wire production according to claim 2, characterized in that: A thread groove (8) is provided on one side of the movable plate (735) close to the stud (734), and the stud (734) is threadedly connected to the inside of the thread groove (8). A sealing structure is provided at the connection between the movable plate (735) and the rotating drum (72).
4. A pretreatment device for tinned copper wire production according to claim 2, characterized in that: The roller brush member (74) comprises a fixed block (741), and two guide pillars (742) are bolted to one side of the fixed block (741) close to the movable plate (735), and the guide pillars (742) extend to the inside of the movable plate (735) on one side close to the movable plate (735) and are in sliding contact therewith, and a positioning spring (743) is sleeved on the surface of the guide pillar (742), and the positioning spring (743) is connected to the fixed block (741) and the movable plate (735) on one side respectively, and a rotating brush wheel (744) is rotatably connected between the opposite sides of the two fixed blocks (741), and the rotating brush wheel (744) is used in conjunction with the cleaning member (76).
5. A pretreatment device for tinned copper wire production according to claim 4, characterized in that: The cleaning member (76) comprises a fixed cover (761), the fixed cover (761) being located between opposite sides of the two positioning frames (75), the top of the fixed cover (761) being connected to an air inlet pipe (762), and the inner wall of the fixed cover (761) being provided with a plurality of air jet pipes (763), the surface of the air jet pipe (763) being welded with a plurality of separation thorns (764) in a ring shape, a flow channel (765) being provided inside the fixed cover (761), and the air jet pipe (763) and the air inlet pipe (762) being both connected to the flow channel (765).
6. A pretreatment device for tinned copper wire production according to claim 5, characterized in that: The nozzle diameter of the air jet pipe (763) gradually decreases, and the air jet pipe (763) is configured in a cone shape as a whole.
7. A pretreatment device for tinned copper wire production according to claim 1, characterized in that: The scraping structure (6) comprises a fixing frame (61), the fixing frame (61) is bolted to the top of the front side of the trough body (1), and a bottom support plate (62) is arranged on the top of the fixing frame (61), a plurality of support plates (63) are bolted to the bottom of the bottom support plate (62), and the support plates (63) are bolted to the fixing frame (61), a pressure cover (64) is bolted to the top of the bottom support plate (62), and slots (65) are provided on the opposite sides of the bottom support plate (62) and the pressure cover (64), and a plurality of scraping members (66) are arranged between the opposite sides of the bottom support plate (62) and the pressure cover (64), and the two scraping members (66) on the front side and the rear side are arranged in a group, and the scraping member (66) is located between the two slots (65) on the top and the bottom.
8. A pretreatment device for tinned copper wire production according to claim 7, characterized in that: The scraping member (66) comprises a fixed sleeve (661), the fixed sleeve (661) being located between two opposite sides of the top and bottom notches (65), a plurality of elastic scrapers (662) being arranged in an annular shape inside the fixed sleeve (661), and the rear ends of the surfaces of the elastic scrapers (662) being welded to the inner wall of the fixed sleeve (661), a pressing sheet (663) being welded to the side of the elastic scrapers (662) close to the inner wall of the fixed sleeve (661), and a side of the pressing sheet (663) away from the elastic scrapers (662) being welded to the inner wall of the fixed sleeve (661).
9. A pretreatment device for tinned copper wire production according to claim 8, characterized in that: A certain gap is provided between two adjacent elastic scrapers (662), and the front and rear elastic scrapers (662) are staggered, and a plurality of elastic scrapers (662) are arranged in a cone shape as a whole.
10. A method for using a pretreatment device for tinned copper wire production according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Pass one end of the copper wire to be tinned through the scraping structure (6), and bypass the front guide roller (5) and the brushing structure (7) in the cleaning chamber (3), bypass in a V shape, and then bypass from the middle guide roller (5) to the brushing structure (7) in the washing chamber (4), and finally bypass from the rear guide roller (5) and wrap around the traction device; S2. The copper wire is pulled by the traction device to pass through the scraping structure (6), and the scraping structure (6) pre-scrapes off the oxides and impurities such as oil attached to the surface of the copper wire to achieve pre-cleaning; S3. After pre-cleaning, the copper wire is wiped by the cleaning agent in the cleaning chamber (3) by the brush structure (7) on the front side to remove stubbornly attached oxides and tiny particles; S4. Finally, the copper wire enters the water washing chamber (4), and the brushing structure (7) at the rear side drives the pure water to brush the copper wire, thereby removing the residual cleaning agent on the surface of the copper wire and completing the rinsing operation.