Production and processing equipment for copper flat wire

Abstract

The invention relates to the technical field of metal wire production, in particular to copper flat wire production and processing equipment which comprises a winding roller used for winding a copper flat wire, an arch frame used for loading a roller and a clamp used for clamping and fixing the copper flat wire, the rear end of the clamp is fixedly connected with a traction cable, the other end of the traction cable is connected to the winding roller, and the winding roller is fixedly connected with the arch frame. An upper roller and a lower roller are movably connected in the arch frame; the upper roller and the lower roller which are movably connected in the arch frame are arranged, the upper roller and the lower roller are driven by the upper hydraulic cylinder and the lower hydraulic cylinder to move up and down in the arch frame, then the gap between the upper roller and the lower roller can be flexibly adjusted according to needs, and various needs are met. In addition, the copper flat wire is clamped and connected in advance and is directly pulled to the winding roller through the pulling rope to be wound, manual pulling of workers is not needed any more, the end of the copper flat wire is connected to a winding disc, and the adverse effect caused by errors of the workers is eradicated.

Description

Technical Field

[0001] The invention relates to the technical field of metal wire production, and in particular to production and processing equipment for copper flat wires. Background Art

[0002] The production and processing of copper flat wires are generally produced by hot rolling or cold rolling using a rolling mill. After heating, the copper metal ingot or copper metal rod is sent to the rolling mill, and is formed after rough rolling, medium rolling and fine rolling. Among them, fine rolling is the last rolling process, which is the process that finally determines the width, thickness and other dimensions of the copper flat wire. However, the current rolling mill rolls used to produce copper flat wires are generally fixed, whether hot rolling or cold rolling, which makes it difficult to adjust the gap between the rolls according to needs during the production of copper flat wires.

[0003] Moreover, during the production process of copper flat wire, the routing of the copper flat wire is generally automatically conveyed by hot rolling equipment, and the final winding of the copper flat wire generally requires workers to manually pull the end of the copper flat wire to connect it to the winding reel, and then the winding reel automatically winds it up and winds the copper flat wire into a circle.

[0004] However, since the rolling mill cannot be stopped easily during production, after the rolling mill spits out the copper flat wire, the worker needs to quickly pull the copper flat wire to the winding drum and ensure that the wire end of the copper flat wire can be connected to the winding drum and will not fall off. This not only requires high proficiency of the workers, but is also prone to errors. If the workers fail to operate successfully in time, the normal production and winding process of the entire copper flat wire may be hindered, greatly affecting production efficiency. Summary of the invention

[0005] In view of this, the purpose of the present invention is to propose a production and processing equipment for copper flat wire to solve the problems in the prior art that the gap between the last rolling rollers cannot be adjusted and that workers are required to pull and connect the ends of the copper flat wire to the winding reel when winding the copper flat wire, which is prone to errors.

[0006] Based on the above purpose, the present invention provides a production and processing equipment for copper flat wire, including a winding roller for winding the copper flat wire and an arch frame for loading the roller, and the production and processing equipment also includes:

[0007] A clamp for clamping and fixing the copper flat wire, wherein the rear end of the clamp is fixedly connected to a traction rope, and the other end of the traction rope is connected to a winding roller;

[0008] An upper roller and a lower roller movably connected in the arch frame, wherein the upper roller and the lower roller are rotatably connected to a movable plate;

[0009] An upper hydraulic cylinder and a lower hydraulic cylinder are fixedly connected in the arch frame, and an upper roller and a lower roller are respectively connected to the output shafts of the upper hydraulic cylinder and the lower hydraulic cylinder through a movable plate.

[0010] Furthermore, the clamp includes a main board, an upper clamping plate and a lower clamping plate, wherein the upper clamping plate is fixedly connected to the upper end of the main board, and the lower clamping plate is located below the upper clamping plate and movably connected to the main board.

[0011] Furthermore, the lower end of the main board is fixedly connected to a fixing plate, the lower clamping plate is located above the fixing plate, and the fixing plate is also connected to a clamping spring, and the upper end of the clamping spring is fixedly connected to the lower end of the lower clamping plate.

[0012] Furthermore, a movable groove is provided on the main board, and the lower clamp is slidably connected in the movable groove via a protrusion fixedly connected thereto, and the other end of the protrusion is fixedly connected to a limiting block, the width of the limiting block is greater than the width of the movable groove, and the limiting block is located on the other side of the main board and is slidably connected thereto.

[0013] Furthermore, a sliding top plate is provided between the upper clamping plate and the lower clamping plate, the other end of the sliding top plate passes through the main board and is slidably connected thereto, and the other end of the sliding top plate is fixedly connected to a locking member, which is pressed on the limit block and is slidably connected thereto.

[0014] Furthermore, a plurality of rollers are rotatably connected to the bottom of the main board, and a plurality of anti-slip strips are fixedly connected to the opposite end surfaces of the upper clamping plate and the lower clamping plate.

[0015] Furthermore, the arch frame is fixedly connected to the base, and the winding roller is rotatably connected to the base via two vertical plates.

[0016] Furthermore, a clamp groove for placing a clamp is provided on the outer wall of the winding roller.

[0017] Furthermore, a support plate is fixedly connected to the base in front of the arch frame, and a pallet is fixedly connected to the top of the support plate for carrying the clamp. A baffle is slidably connected to the pallet, and the upper end of the baffle is located above the pallet to block the clamp and prevent the clamp from moving backwards. The lower end of the pallet is fixedly connected to a lifting motor, and the lower end of the baffle is fixedly connected to the output shaft of the lifting motor.

[0018] Furthermore, a curved surface pedestal is provided between the winding roller and the arch frame, and the curved surface pedestal is fixedly connected to the base.

[0019] The beneficial effects of the present invention are as follows: 1. An upper roller and a lower roller movably connected in the arch frame are arranged, and the upper roller and the lower roller are driven by the upper hydraulic cylinder and the lower hydraulic cylinder to move up and down in the arch frame, so that the gap between the upper roller and the lower roller can be flexibly adjusted as needed to meet various needs.

[0020] 2. The upper and lower rollers are movable and can be opened to allow the clamp to pass when needed. After the clamp passes through the upper and lower rollers, the upper and lower hydraulic cylinders drive the upper and lower rollers to move to the predetermined position for the final rolling. Therefore, the copper flat wire can be clamped and connected in advance in front of the upper and lower rollers, and directly pulled to the winding roller for winding through the traction rope, and workers no longer need to manually pull and connect the end of the copper flat wire to the winding disk, eliminating the adverse effects caused by workers' mistakes.

[0021] 3. A pallet with a determined position is set in front of the arch, and the clamp is placed on the pallet in advance. The pallet is set according to the position of the copper flat wire after it comes out of the rolling mill to ensure that the copper flat wire can be automatically inserted into the clamp after it comes out of the rolling mill, ensuring that the clamp can accurately clamp the copper flat wire without manual operation.

[0022] 4. A sliding top plate is set between the upper plate and the lower plate in the clamp. After the copper flat wire is inserted between the upper plate and the lower plate in the clamp, it will automatically move against the sliding top plate, causing the sliding top plate to slide backward (since there is a baffle on the support plate to resist the clamp, the clamp will not move backward), and slide with the locking piece, so that the locking piece is disengaged from the limit block, and then the lower plate is released. Therefore, the lower plate can automatically clamp the copper flat wire under the action of the clamping spring. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 It is a schematic diagram of the overall structural principle of the device of the present invention.

[0025] Figure 2 It is a schematic structural diagram of the device of the present invention from a rear side perspective.

[0026] Figure 3 It is a front view of the device of the present invention.

[0027] Figure 4 It is a schematic diagram of the internal structure principle of the device of the present invention.

[0028] Figure 5 for Figure 4 Enlarged view of part A.

[0029] Figure 6 It is a schematic diagram of the structural principle of the clamp part in the device of the present invention.

[0030] The markings in the figure are:

[0031] 101. Base, 102. Winding roller, 103. Traction rope, 104. Clamp, 105. Arc pedestal, 106. Arch, 107. Upper hydraulic cylinder, 108. Lower hydraulic cylinder, 109. Upper roller, 110. Lower roller, 111. Support plate, 112. Support plate, 113. Lifting motor, 114. Baffle, 115. Clamp slot, 116. Main board, 117. Upper clamp, 118. Lower clamp, 119. Anti-slip strip, 120. Movable slot, 121. Limit block, 122. Locking piece, 123. Sliding top plate, 124. Fixed plate, 125. Clamping spring, 126. Roller. DETAILED DESCRIPTION

[0032] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0033] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0034] A first aspect of the present invention, as Figure 1 , Figure 2 and Figure 3 As shown, since the rolling mill rolls for producing copper flat wires are generally fixed, whether hot rolling or cold rolling, the gap between the rolls cannot be adjusted, and it is difficult to flexibly adjust according to needs during the production of copper flat wires. Therefore, the present invention provides an upper roll 109 and a lower roll 110 movably connected in the arch frame 106, and the upper roll 109 and the lower roll 110 are driven by the upper hydraulic cylinder 107 and the lower hydraulic cylinder 108 to move up and down in the arch frame 106, so that the gap between the upper roll 109 and the lower roll 110 can be flexibly adjusted according to needs to meet various needs.

[0035] Specifically, a winding roller 102 for winding copper flat wire and an arch frame 106 for loading rolling rollers are provided on the base 101. The arch frame 106 is fixedly connected to the base 101, and the winding roller 102 is rotatably connected to the base 101 through two vertical plates. An upper hydraulic cylinder 107 and a lower hydraulic cylinder 108 are fixedly connected in the arch frame 106. In addition, an upper rolling roller 109 and a lower rolling roller 110 are each rotatably connected to a movable plate, and the upper rolling roller 109 and the lower rolling roller 110 are respectively connected to the output shafts of the upper hydraulic cylinder 107 and the lower hydraulic cylinder 108 through movable plates.

[0036] In addition, a clamp 104 for clamping and fixing the copper flat wire is provided. The rear end of the clamp 104 is fixedly connected to a traction rope 103. The other end of the traction rope 103 is connected to the winding roller 102. A clamp groove 115 for placing the clamp 104 is provided on the outer wall of the winding roller 102.

[0037] Because the upper roller 109 and the lower roller 110 are movable, they can be opened to allow the clamp 104 to pass when needed. After the clamp 104 passes through the upper roller 109 and the lower roller 110, the upper hydraulic cylinder 107 and the lower hydraulic cylinder 108 drive the upper roller 109 and the lower roller 110 to move to a predetermined position for final rolling. Therefore, the copper flat wire can be clamped and connected in advance in front of the upper roller 109 and the lower roller 110, and directly pulled to the winding roller 102 for winding through the traction rope 103, and the workers no longer need to manually pull and connect the end of the copper flat wire to the winding disk, eliminating the adverse effects caused by workers' mistakes.

[0038] A second aspect of the present invention, as Figure 4 and Figure 5 As shown in the figure, the copper flat wire is usually automatically conveyed by the hot rolling equipment, and the final winding of the copper flat wire generally requires manual pulling by workers, connecting the end of the copper flat wire to the winding reel, and then the winding reel automatically winds up and winds the copper flat wire into a circle. However, since the rolling mill cannot be easily stopped during production, after the rolling mill spits out the copper flat wire, the worker needs to quickly pull the copper flat wire to the winding reel and ensure that the end of the copper flat wire can be connected to the winding reel and will not fall off. This not only requires high proficiency of workers, but is also prone to errors. The present invention has a support plate 112 fixedly connected to the base 101 in front of the arch frame 106, and the top of the support plate 112 is fixedly connected to a support plate 111 for carrying the clamp 104, and a baffle 114 is slidably connected to the support plate 111. The upper end of the baffle 114 is located above the support plate 111 and is used to block the clamp 104 to prevent the clamp 104 from moving backwards. The lower end of the support plate 111 is fixedly connected to a lifting motor 113, and the lower end of the baffle 114 is fixedly connected to the output shaft of the lifting motor 113.

[0039] Therefore, the position and height of the support plate 111 can be set according to the position of the copper flat wire after it comes out of the rolling mill, ensuring that the copper flat wire can be automatically inserted into the clamp 104 after it comes out of the rolling mill, and ensuring that the clamp 104 can accurately clamp the copper flat wire without manual operation. Workers are no longer required to manually pull and connect the end of the copper flat wire to the winding reel, eliminating the adverse effects caused by worker errors.

[0040] A third aspect of the present invention is as follows Figure 6 and Figure 6 As shown, because the connection of copper flat wires generally requires workers to enter the school, especially the fixation of the broken ends of the copper flat wires, in order to solve this problem, the present invention specially designs the clamp 104, and the clamp 104 includes a main board 116, an upper clamping plate 117 and a lower clamping plate 118. The upper clamping plate 117 is fixedly connected to the upper end of the main board 116, and the lower clamping plate 118 is located below the upper clamping plate 117 and is movably connected to the main board 116.

[0041] In addition, the lower end of the main board 116 is also fixedly connected to a fixed plate 124, the lower clamping plate 118 is located above the fixed plate 124, and the fixed plate 124 is also connected to a clamping spring 125, and the upper end of the clamping spring 125 is fixedly connected to the lower end of the lower clamping plate 118. The main board 116 is provided with a movable groove 120, and the lower clamping plate 118 is slidably connected in the movable groove 120 through a protrusion fixedly connected thereto, and the other end of the protrusion is fixedly connected to a limit block 121, the width of the limit block 121 is greater than the width of the movable groove 120, and the limit block 121 is located on the other side of the main board 116 and is slidably connected thereto. A sliding top plate 123 is also provided between the upper clamping plate 117 and the lower clamping plate 118, the other end of the sliding top plate 123 passes through the main board 116 and is slidably connected thereto, and the other end of the sliding top plate 123 is fixedly connected to a locking member 122, and the locking member 122 is pressed on the limit block 121 and is slidably connected thereto.

[0042] Preferably, a plurality of rollers 126 are rotatably connected to the bottom of the main board 116 , and a plurality of anti-slip clips 119 are fixedly connected to the opposite end surfaces of the upper clamping plate 117 and the lower clamping plate 118 .

[0043] A sliding top plate 123 is set between the upper clamping plate 117 and the lower clamping plate 118 in the clamp 104. After the copper flat wire is inserted between the upper clamping plate 117 and the lower clamping plate 118 in the clamp 104, it will automatically move against the sliding top plate 123, so that the sliding top plate 123 slides backward (because there is a baffle 114 on the support plate 111 against the clamp 104, the clamp 104 will not move backward), and slides with the locking piece 122, so that the locking piece 122 is disengaged from the limit block 121, and then the lower clamping plate 118 is released. Therefore, the lower clamping plate 118 can automatically clamp the copper flat wire under the action of the clamping spring 125.

[0044] In addition, a curved pedestal 105 is provided between the winding roller 102 and the arch 106, and the curved pedestal 105 is fixedly connected to the base 101. The curved pedestal 105 plays a supporting role when the winding roller 102 starts to wind and pull the line, and the curved pedestal 105 cooperates with the roller 126 at the bottom of the main board 116, so that when the traction rope 103 pulls the clamp 104 to go through the curved pedestal 105, it can ensure smooth passage.

[0045] In summary, the upper roller 109 and the lower roller 110 are movably connected in the arch frame 106, and the upper roller 109 and the lower roller 110 are driven by the upper hydraulic cylinder 107 and the lower hydraulic cylinder 108 to move up and down in the arch frame 106, so that the gap between the upper roller 109 and the lower roller 110 can be flexibly adjusted as needed to meet various needs. Moreover, the upper roller 109 and the lower roller 110 are arranged to be movable, and can be opened to allow the clamp 104 to pass when necessary. After the clamp 104 passes through the upper roller 109 and the lower roller 110, the upper hydraulic cylinder 107 and the lower hydraulic cylinder 108 drive the upper roller 109 and the lower roller 110 to move to a predetermined position for the final rolling. Therefore, the copper flat wire can be clamped and connected in advance in front of the upper roller 109 and the lower roller 110, and directly pulled to the winding roller 102 for winding through the traction rope 103, and workers no longer need to manually pull and connect the end of the copper flat wire to the winding disk, eliminating the adverse effects caused by workers' mistakes. A pallet 111 with a fixed position is set in front of the arch 106, and the clamp 104 is placed on the pallet 111 in advance. The pallet 111 is set according to the position of the copper flat wire after it comes out of the rolling mill, ensuring that the copper flat wire can be automatically inserted into the clamp 104 after it comes out of the rolling mill, ensuring that the clamp 104 can accurately clamp the copper flat wire without manual operation. A sliding top plate 123 is set between the upper clamping plate 117 and the lower clamping plate 118 in the clamp 104. After the copper flat wire is inserted between the upper clamping plate 117 and the lower clamping plate 118 in the clamp 104, it will automatically move against the sliding top plate 123, causing the sliding top plate 123 to slide backward, sliding with the locking piece 122, causing the locking piece 122 to disengage from the limit block 121, and then releasing the lower clamping plate 118. Therefore, the lower clamping plate 118 can automatically clamp the copper flat wire under the action of the clamping spring 125.

[0046] It should be understood by those skilled in the art that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention, including the claims, is limited to these examples; within the context of the present invention, the technical features in the above embodiments or in different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0047] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A production and processing equipment for copper flat wire, comprising a winding roller (102) for winding the copper flat wire and an arch frame (106) for loading the roller, characterized in that: The production and processing equipment also includes: A clamp (104) for clamping and fixing the copper flat wire, wherein the rear end of the clamp (104) is fixedly connected to a traction rope (103), and the other end of the traction rope (103) is connected to a winding roller (102); An upper roller (109) and a lower roller (110) are movably connected in the arch frame (106), and the upper roller (109) and the lower roller (110) are each rotatably connected to a movable plate; An upper hydraulic cylinder (107) and a lower hydraulic cylinder (108) are fixedly connected in the arch frame (106), and an upper roller (109) and a lower roller (110) are respectively connected to the output shafts of the upper hydraulic cylinder (107) and the lower hydraulic cylinder (108) through movable plates.

2. The production and processing equipment for a copper flat wire according to claim 1, characterized in that: The clamp (104) comprises a main board (116), an upper clamping plate (117) and a lower clamping plate (118), wherein the upper clamping plate (117) is fixedly connected to the upper end of the main board (116), and the lower clamping plate (118) is located below the upper clamping plate (117) and is movably connected to the main board (116).

3. The production and processing equipment of a copper flat wire according to claim 2, characterized in that: The lower end of the main board (116) is also fixedly connected to a fixing plate (124), the lower clamping plate (118) is located above the fixing plate (124), and a clamping spring (125) is also connected to the fixing plate (124), and the upper end of the clamping spring (125) is fixedly connected to the lower end of the lower clamping plate (118).

4. The production and processing equipment for a copper flat wire according to claim 2 or 3, characterized in that: The main board (116) is provided with a movable groove (120), and the lower clamping plate (118) is slidably connected in the movable groove (120) via a protrusion fixedly connected thereto, and the other end of the protrusion is fixedly connected to a limit block (121), the width of the limit block (121) is greater than the width of the movable groove (120), and the limit block (121) is located on the other side of the main board (116) and is slidably connected thereto.

5. The production and processing equipment for copper flat wire according to claim 4, characterized in that: A sliding top plate (123) is also provided between the upper clamping plate (117) and the lower clamping plate (118), the other end of the sliding top plate (123) passes through the main plate (116) and is slidably connected thereto, and the other end of the sliding top plate (123) is fixedly connected to a locking member (122), and the locking member (122) is pressed on the limiting block (121) and is slidably connected thereto.

6. The production and processing equipment for a copper flat wire according to claim 2 or 3, characterized in that: The bottom of the main board (116) is also rotatably connected to a plurality of rollers (126), and the opposite end surfaces of the upper clamping plate (117) and the lower clamping plate (118) are also fixedly connected to a plurality of anti-slip clip strips (119).

7. The production and processing equipment for a copper flat wire according to claim 1, characterized in that: The arch frame (106) is fixedly connected to the base (101), and the winding roller (102) is rotatably connected to the base (101) via two vertical plates.

8. The production and processing equipment for copper flat wire according to claim 7, characterized in that: The outer wall of the winding roller (102) is also provided with a clamp groove (115) for placing the clamp (104).

9. The production and processing equipment for copper flat wire according to claim 7, characterized in that: A support plate (112) is also fixedly connected to the base (101) in front of the arch frame (106); a support plate (111) is fixedly connected to the top of the support plate (112) for carrying the clamp (104); a baffle (114) is slidably connected to the support plate (111); the upper end of the baffle (114) is located above the support plate (111) for blocking the clamp (104) to prevent the clamp (104) from moving backwards; a lifting motor (113) is fixedly connected to the lower end of the support plate (111); and the lower end of the baffle (114) is fixedly connected to the output shaft of the lifting motor (113).

10. The production and processing equipment for a copper flat wire according to claim 7, characterized in that: A curved surface pedestal (105) is also provided between the winding roller (102) and the arch frame (106), and the curved surface pedestal (105) is fixedly connected to the base (101).

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