High-precision cutting control system for non-metal parts
By integrating cutting-edge sensor technology and intelligent algorithms in the high-precision cutting control system of non-metal parts, the key parameters in the cutting process are monitored and adjusted in real time, and the problems of low machining accuracy and low production efficiency in existing systems are solved, achieving higher accuracy and efficiency.
Patent Information
- Application Number
- CN202411927598.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing high-precision cutting control system for non-metal parts is not high enough due to equipment accuracy, tool wear, operating skills, etc., which affects product quality. The characteristics of non-metallic materials make the cutting process complex and time-consuming, affecting production efficiency.
Design a high-precision cutting control system to monitor and adjust key parameters during cutting process in real time by integrating tip sensor technology, such as tool feed speed, cutting depth and angle. The system integrates intelligent algorithms, automatically select the most suitable cutting strategy according to the physical characteristics of different non-metallic materials, and is equipped with a temperature compensation function to ensure the stability of the temperature and humidity of the processing environment.
It significantly improves the processing accuracy and production efficiency of non-metallic parts, shortens the production cycle, reduces production costs, extends the service life of the tool, and improves the product qualification rate.
Smart Images

Figure CN119567333A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of non-metallic parts processing, and in particular to a high-precision cutting control system for non-metallic parts. Background Art
[0002] Non-metal parts play a vital role in medical devices. They not only provide necessary functions for medical devices, but also affect the safety and reliability of the equipment. The cutting control system, as a key link in the manufacturing of non-metal parts, is of great significance to the performance and quality of medical devices.
[0003] When the device is in use, the first servo motor drives the cylinder to move, thereby driving the tool to move left and right, so that the tool cannot move forward and backward, and cannot cut the front and back of the precision component; The existing patent (publication number: CN220462487U) discloses a cutting control system for precision component processing, which belongs to the technical field of cutting control systems, including a top plate, a hydraulic column fixedly connected to the top of the top plate, a first motor fixedly connected to the top of the first fixed frame, a first threaded rod fixedly connected to the output end of the first motor, a first limit rod fixedly connected to the side of the first fixed frame away from the first motor, a second motor fixedly connected to the top of the second fixed frame, a second threaded rod fixedly connected to the output end of the second motor, and a second limit rod fixedly connected to the side of the second fixed frame away from the second motor. This cutting control system for precision component processing drives the first threaded rod to move the moving block forward and backward when the first motor drives the second threaded rod, and the moving block moves left and right when the second motor drives the second threaded rod, so that the driving motor and the cutting knife can be driven by the moving block, so that the cutting control system can perform multi-faceted cutting on the precision components, and can process the precision components more finely.
[0004] In view of the above problems, existing patents have provided solutions. However, the existing high-precision cutting control system for non-metallic parts has insufficient processing accuracy during use due to equipment accuracy, tool wear, operating skills and other reasons, which affects product quality and may delay the production process. In addition, the characteristics of non-metallic materials (such as high hardness and toughness) make the cutting process complicated and time-consuming. In addition, the frequent start-up and stop of equipment and tool replacement lead to low production efficiency. In addition, non-metallic materials will expand and contract at different temperatures. The thermal expansion coefficient of some plastic materials is relatively large. If the processing environment temperature is unstable, the size of the material will change during the processing, resulting in a decrease in processing accuracy.
[0005] Therefore, a high-precision cutting control system for non-metallic parts is proposed. Summary of the invention
[0006] The core concept of the present invention is to develop an innovative high-precision cutting control system, which is specially designed to meet the specific needs of non-metallic material processing. By integrating cutting-edge sensor technology, the system can monitor and adjust key parameters in the cutting process in real time, including but not limited to the feed speed, cutting depth and angle of the tool, so as to ensure the stability and repeatability of the entire processing process. In addition, the system also integrates intelligent algorithms, which can automatically select the most suitable cutting strategy according to different types of non-metallic materials and their physical properties, thereby significantly improving processing efficiency and accuracy. In order to effectively deal with the problem of thermal expansion and contraction of materials at different temperatures, the control system of the present invention is also specially equipped with a temperature compensation function. This function can automatically adjust the processing parameters according to the real-time monitored ambient temperature changes to ensure that the processed dimensions are accurate. Through the comprehensive application of these advanced technologies, the high-precision cutting control system of the present invention can not only greatly improve the processing accuracy of non-metallic parts, but also effectively shorten the production cycle, reduce production costs, and ultimately bring higher economic benefits to users.
[0007] In order to achieve the above objectives, the present invention proposes an innovative technical solution, which relates to a high-precision cutting control system for non-metallic materials. The system is mainly composed of a numerical control cutting structure, on the surface of which a collection rack is fixed by bolting. A protective shell is further bolted to the top of the collection rack to protect the internal components from the influence of the external environment. A temperature recognition structure is installed on the inner wall of the protective shell for real-time monitoring and control of the temperature of the cutting area. The top of the temperature recognition structure is fixedly connected to the temperature and humidity adjustment component to ensure that the environmental conditions during the cutting process are accurately controlled. The right side of the temperature and humidity adjustment component is connected to the left side of the protective shell in a fixed manner to form a closed and controllable environment. In addition, a circulating cooling box is provided at the bottom of the collection rack to absorb the heat generated during the cutting process and maintain the stable operation of the system. The top of the circulating cooling box is fixedly connected to a filter box, and a filter mechanism is provided on the inner wall of the filter box to purify the coolant in the circulating cooling box to ensure the cooling effect and cutting quality. A tool body is provided on the inner wall of the numerical control cutting structure, which is a direct acting component in the cutting process. A fixed rod is set on the front side of the CNC cutting structure to stabilize the workpiece position and improve cutting accuracy. The top of the fixed rod is bolted with a product detection component, which can monitor the quality of the cut product in real time to ensure that the accuracy and quality of the final product meet the standards.
[0008] The temperature identification structure includes a temperature and humidity regulator, a temperature and humidity monitoring probe and an installation component. The right side of the installation component is bolted to the left side of the temperature and humidity monitoring probe, the surface of the installation component is bolted to the inner wall of the protective shell, the left side of the installation component is bolted to the right side of the temperature and humidity regulator, and the bottom of the temperature and humidity regulating component is fixedly connected to the top of the temperature and humidity regulator.
[0009] In a preferred embodiment, a slot structure is specially designed on the inner wall of the filter mechanism for clamping and fixing the sealing ring. The sealing ring is precisely installed on the inner wall of the filter mechanism to ensure that its surface is tightly clamped with the inner wall of the filter box, thereby forming an interface with good sealing effect. This design can effectively prevent leakage problems that may occur during the filtration process and ensure the stability and reliability of the filtration effect. In addition, in order to further enhance the sealing performance of the filter mechanism, the sealing ring is usually made of high temperature resistant and corrosion resistant materials to meet the requirements of different working environments. During the manufacturing process of the filter box, the installation position and method of the sealing ring are also carefully designed to ensure that no displacement or deformation occurs during long-term use, thereby maintaining a continuous and stable sealing effect. In addition, the clamping structure design between the inner wall of the filter mechanism and the sealing ring also takes into account the characteristics of easy disassembly and replacement, so as to facilitate the maintenance and replacement of the sealing ring, thereby extending the overall service life of the filter box.
[0010] In a preferred embodiment of the present invention, the design of the filter mechanism is carefully considered, and it includes several key components, such as a filter frame, a movable frame, and a baffle. Specifically, the rear side portion of the baffle is tightly combined with the front side portion of the movable frame by bolting. Such a design ensures good fixation between the baffle and the movable frame, and is also convenient for disassembly and replacement when necessary. The surface of the filter frame is designed to be plugged into the inner wall of the movable frame. This plugging method enables the filter frame to be firmly installed in the movable frame while maintaining a certain movable space to facilitate the installation and maintenance of the filter frame. In addition, the surface of the baffle is connected to the inner wall of the filter box by a snap-on method. This connection method not only ensures a close fit between the baffle and the filter box, but also facilitates rapid disassembly and cleaning when necessary. The surface of the movable frame is movably connected to the inner wall of the filter box. Such a design allows the entire filter mechanism to be flexibly moved inside the filter box to adapt to different filtering needs. Finally, the surface of the sealing ring is tightly combined with the inner wall of the baffle by means of a snap connection. This design ensures the sealing performance of the filter mechanism during operation, prevents leakage of the filter medium, and thus improves the filtering efficiency and effect.
[0011] Furthermore, the preferred filtering mechanism also includes one or more filter elements, which may be filter paper, filter screen or other types of filter media, which are fixed to the filter frame to filter impurities in the fluid. The replacement cycle of the filter element can be determined according to the actual use and filtering effect to ensure the filtering efficiency and extend the service life of the filtering mechanism. In addition, the design of the movable frame allows the user to adjust it according to the size and shape of the filter box to meet the filtering needs of different sizes. The shape and size of the baffle are also optimized to ensure that the fluid can pass through the filter element evenly during the filtering process while preventing damage to the filter medium. The inner wall of the filter box is designed with corresponding slots or positions to ensure that the baffle and the movable frame can be firmly installed in the predetermined position, while facilitating the user to carry out daily cleaning and maintenance work. The design of the entire filtering mechanism is intended to provide an efficient and convenient filtering solution while ensuring the stability and reliability of the system.
[0012] In practical applications, the preferred filtering mechanism may also include some auxiliary functions. For example, the filtering mechanism may be equipped with a pressure sensor for real-time monitoring of pressure changes during the filtering process, thereby providing instant feedback on the filtering efficiency. In addition, the filtering mechanism may also include an automatic cleaning function, which starts the cleaning program by timing or according to the feedback of the pressure sensor to keep the filter element clean and the filtering effect. In order to further improve the filtering performance, the filter frame may be designed with multiple filter layers, each of which can filter particles of different sizes, thereby achieving multi-stage filtration. In terms of the maintenance of the filtering mechanism, the designer also takes into account the convenience of user operation. For example, the filter frame and the movable frame may be designed with a quick release mechanism, so that the user can quickly replace the filter element and reduce maintenance time. Overall, the preferred filtering mechanism takes into account functionality, efficiency and user-friendliness in design, aiming to provide users with an efficient, reliable and easy-to-maintain filtering solution.
[0013] In a preferred embodiment, a fixing block is fixed to the right side of the baffle by bolting. The outer surface of the fixing block is tightly engaged with the inner wall of the filter box to ensure the stability of the fixing block. Furthermore, the inner wall of the fixing block is designed with a movable connection structure, through which the knob can be flexibly connected to the fixing block. The outer surface of the knob is designed with threads, which match the corresponding threads on the inner wall of the filter box, thereby realizing the threaded connection between the knob and the inner wall of the filter box. This design allows the knob to be easily rotated, so that the user can adjust the position of the baffle as needed, thereby achieving the purpose of controlling the filtering effect. In addition, in order to further enhance the sealing performance of the filter box, a sealing ring can be designed at the clamping point between the fixing block and the inner wall of the filter box. The sealing ring can effectively prevent liquid or gas from leaking from between the fixing block and the inner wall during the filtering process, ensuring the reliability of the filtering effect. At the same time, the surface of the knob can be designed with an anti-slip design, so that the user can hold and rotate the knob more firmly during operation, thereby achieving precise adjustment of the baffle position.
[0014] In a preferred embodiment, a fixing plate is bolted to the front side of the CNC cutting structure by bolts or other connection methods. The fixing plate is designed to fit tightly with the front side of the CNC cutting structure to ensure its stability and durability. The top edge of the fixing plate is tightly bolted to the bottom edge of a fixing rod by bolts, welding or other mechanical connection methods. Such a design not only enhances the stability of the CNC cutting structure, but also facilitates the rapid replacement or adjustment of the fixing rod when necessary, thereby improving the maintenance efficiency and operation convenience of the entire CNC cutting device.
[0015] In another embodiment, the rear side of the CNC cutting structure is designed with adjustable support devices. These support devices include retractable support rods and adjustment knobs, allowing the user to adjust the length and position of the support rods according to the size and shape of the workpiece. In this way, the stability and accuracy of the workpiece during the cutting process can be ensured, and processing errors caused by workpiece movement or vibration can be reduced. In addition, the surface of the support device can also adopt an anti-slip design to prevent the workpiece from sliding during the processing process to ensure processing safety.
[0016] A control panel for easy operation can also be designed on the side of the CNC cutting structure. The control panel integrates various operation buttons and display screens, through which users can set cutting parameters, monitor cutting status, and perform fault diagnosis. In order to improve the intuitiveness and convenience of operation, the buttons and display screens on the control panel can adopt a graphical interface, so that users can quickly get started even without professional training. In addition, the design of the control panel also takes into account the needs of waterproof and dustproof to adapt to various working environments.
[0017] In order to further improve the performance of the CNC cutting structure, an advanced cooling system can also be integrated into the structure. The cooling system sprays coolant into the cutting area through a nozzle, effectively reducing the temperature of the tool and the workpiece, extending the service life of the tool, and improving the finish of the cut surface. The injection pressure and flow rate of the coolant can be adjusted according to different cutting materials and process requirements to achieve the best cooling effect. At the same time, the design of the cooling system also pays attention to environmental protection, ensuring the recovery and recycling of the coolant to reduce the impact on the environment.
[0018] In addition, the connection design between the fixing plate and the fixing rod takes into account the ease of operation and the reliability of the structure. At the top of the fixing plate, there are usually special positioning holes or grooves designed to precisely dock with the corresponding part of the fixing rod. This design not only ensures the stability of the connection, but also allows the position of the fixing rod to be fine-tuned to a certain extent to adapt to different processing requirements. In order to further enhance the strength of the connection, the connection between the fixing plate and the fixing rod may be thickened or made of special materials to withstand the high loads and impact forces that may be generated during the CNC cutting process.
[0019] In the CNC cutting control system, in addition to the design of the fixed plate and the fixed rod, the selection and management of the tool is also crucial. The choice of tool directly affects the accuracy and efficiency of cutting. Therefore, the control system will be equipped with a tool library, which stores the detailed parameters and usage records of various tools. Users can select the most suitable tool from the tool library according to the type of processing material, cutting depth and speed requirements. In addition, the system can automatically record the wear of the tool and remind the user to replace or maintain it when necessary to ensure the continuity and stability of the cutting process.
[0020] In order to achieve high-precision cutting, the control system also integrates a precise positioning system. This system usually includes a high-resolution encoder and a servo motor, which can accurately control the movement trajectory and speed of the tool. Combined with the parameter settings on the control panel, the positioning system can achieve micron-level positioning accuracy, ensuring that the non-metallic parts cut out are accurate in size and smooth in surface. In addition, the positioning system also has a self-diagnosis function, which can monitor and adjust its own status in real time to cope with possible deviations.
[0021] In actual applications, in order to ensure the efficiency and safety of the cutting process, the control system is also equipped with a variety of sensors. These sensors can monitor the temperature of the cutting area, the degree of tool wear, and the fixing state of the workpiece in real time. Once an abnormal situation is detected, the system will immediately issue an alarm and automatically take measures, such as reducing the cutting speed or suspending the operation, to prevent equipment damage and workpiece scrapping. Through these intelligent monitoring and protection mechanisms, the CNC cutting control system greatly improves the reliability of the processing process and the quality of the product.
[0022] In a preferred embodiment, the product detection assembly is composed of multiple parts, specifically including a visual detector, an adjustment rod and a test bench. These components are connected in a specific manner to ensure the accuracy and efficiency of the detection process. First, the bottom of the test bench is designed to be bolted to the top of the fixed rod. Such a structural design can ensure the stability of the test bench and prevent unnecessary movement or shaking during the detection process. Secondly, the bottom of the adjustment rod is bolted to the inner wall of the test bench. This connection method enables the adjustment rod to be firmly supported on the test bench, and also facilitates the adjustment and positioning of the adjustment rod. Finally, the front side of the adjustment rod is bolted to the rear side of the visual detector. Such a design not only ensures the stable installation of the visual detector, but also facilitates the operator to fine-tune the front and rear positions of the visual detector as needed to adapt to the product detection needs of different sizes or shapes. Through this carefully designed connection method, the entire product detection assembly can efficiently and accurately complete the product detection task.
[0023] In the preferred embodiment, the visual inspection instrument is a core component, and its function is to conduct a detailed appearance inspection of the product through high-precision image capture and analysis technology. It can identify defects such as scratches, stains, dimensional deviations, etc. on the surface of the product, and transmit the inspection results to the operator or automatic control system in real time. In order to meet the inspection requirements of different products, the visual inspection instrument is usually equipped with an adjustable light source and a high-resolution camera to ensure that clear image data can be obtained in various environments.
[0024] The design of the adjustment rod allows the operator to make quick adjustments based on the height and shape of the product to ensure that the visual inspection instrument can capture the image of the product from the best angle. The flexibility of the adjustment rod makes the entire inspection process more efficient and also reduces the adjustment time due to product changes. As the foundation of the entire inspection assembly, the inspection table must be designed to be strong enough to support the entire inspection system. The surface of the inspection table is usually made of wear-resistant materials to withstand long-term use and wear. In addition, the design of the inspection table also takes into account the transportation and positioning of the product, and is usually equipped with guide rails or positioning devices to ensure the stability and accuracy of the product during the inspection process. In summary, the product inspection assembly can achieve fast and accurate inspection of products through the coordinated work of carefully designed parts, greatly improving production efficiency and product quality.
[0025] In a preferred embodiment, the inner wall of the protective shell is designed to be slidably connected to facilitate installation and maintenance. A protective door is slidably connected to the inner wall of the protective shell, and the front side of the protective door is specially designed with a handle for easy operation. This design allows the user to easily open or close the protective door to protect the internal equipment or items. In addition, the structural design of the protective door takes durability and safety into consideration, and is made of high-strength materials to ensure that it is not easily damaged during long-term use. A sealing strip is provided between the edge of the protective door and the inner wall of the protective shell to prevent the intrusion of dust and moisture, thereby protecting the internal equipment from environmental factors. In the design of the handle, ergonomic principles are also fully considered to ensure that the user can hold it comfortably during operation and can quickly and accurately open the protective door even in an emergency.
[0026] In this high-precision cutting control system, in addition to the design of the protective shell and protective door, the control system itself also uses advanced technology to ensure the accuracy of the cutting process. The control system integrates high-precision sensors and microprocessors, which can monitor various parameters in the cutting process in real time, such as the position, speed and cutting force of the tool. The microprocessor dynamically adjusts the cutting parameters based on the data provided by the sensors to ensure that the cutting process is always carried out in the best condition. In addition, the control system also has a self-diagnosis function that can promptly detect and report any potential faults or abnormal conditions, thereby avoiding production delays caused by equipment failures.
[0027] In order to further improve the cutting efficiency and product quality, the control system also supports seamless connection with computer-aided design (CAD) software. Through this connection, users can directly import the design drawings into the control system, and the system will automatically calculate the optimal cutting path and parameters. This not only reduces the workload of manual programming, but also greatly improves the accuracy and repeatability of cutting. At the same time, the control system also supports remote monitoring and operation, allowing engineers to monitor and adjust the cutting process in real time at any location to ensure the continuity and stability of the cutting operation.
[0028] In practical applications, this high-precision cutting control system has proven its excellent performance. It can not only handle a variety of complex non-metallic materials, such as plastics, rubber and composite materials, but also maintain extremely high accuracy and repeatability during the cutting process. This makes the system widely used in the automotive, aerospace, medical equipment and other industries, and has become an important tool for improving product manufacturing accuracy and production efficiency.
[0029] In a preferred embodiment of the present invention, the left side of the circulating cooling box is specially designed with an area for installing a circulating pump. The circulating pump is precisely placed in this position to ensure that it can effectively perform its cooling function. In addition, in order to ensure that the cooling medium can flow smoothly, the top of the circulating pump is fixedly connected to a circulating pipe. This circulating pipe is designed to guide the cooling medium from the circulating pump to the CNC cutting structure. It is worth noting that the right port of the circulating pipe is fixedly connected to the left port of the CNC cutting structure, which can ensure that the cooling medium can be directly delivered to the CNC cutting structure, thereby providing a continuous cooling effect for the entire cutting process. In order to further optimize the cooling effect, a temperature sensor is also provided on the right side of the circulating cooling box, which can monitor the temperature of the cooling medium in real time. When the temperature exceeds the preset safety range, the sensor will trigger the alarm system and promptly notify the operator to make necessary adjustments. In addition, a return pipe is also provided on the left side of the CNC cutting structure, and the function of the return pipe is to redirect the used cooling medium back to the circulating cooling box for re-cooling and recycling. This design not only improves the cooling efficiency, but also reduces the consumption of cooling medium, thereby reducing the overall operating cost.
[0030] Compared with the prior art, the present invention has the following beneficial effects: 1. The present application sets a temperature recognition structure, and the temperature and humidity monitoring probe is fixed to the inner wall of the protective shell through the installation component, which can monitor the temperature and humidity changes in the processing environment in real time and accurately, and transmit the data to the temperature and humidity regulator. During the processing, non-metallic materials are more sensitive to the ambient temperature and humidity. For example, some plastics or composite materials may change size or fluctuate in performance when the temperature changes. The temperature and humidity regulator controls the operation of the temperature and humidity regulating component based on the data monitored by the probe to ensure that the ambient temperature and humidity are within a suitable range. This helps to improve the processing accuracy, ensure the stability of product quality, and reduce the product size deviation and surface quality degradation caused by environmental factors. The problem, thereby improving the product qualification rate, also helps to extend the service life of the tool, reduce production costs, and enhance the reliability and stability of the CNC cutting structure in high-precision processing, so that the entire CNC cutting structure can better adapt to the processing requirements of different non-metallic materials and improve production efficiency. 2. The present application sets a filtering mechanism, which is arranged on the inner wall of the filter box and works in conjunction with the circulating cooling box and the collecting rack. During the cutting process of non-metallic parts, debris, impurities in the coolant, etc. will be generated. The filtering mechanism can effectively intercept these impurities and prevent them from entering the circulating cooling box, thereby avoiding blockage or damage to the cooling system by impurities, and ensuring the smooth operation of the cooling cycle. This enables the circulating cooling box to continuously and stably provide cooling function for the cutting process, helps to take away the heat generated by the tool and workpiece during processing, reduces the influence of thermal deformation on processing accuracy, and improves processing accuracy and surface quality. At the same time, the filtering mechanism maintains the cleanliness of the coolant, enables it to better play a lubricating and cooling role, extends the service life of the coolant, reduces the frequency of coolant replacement, thereby improving production efficiency, reducing production costs, and helping to keep the processing environment clean, reduce the potential damage of impurities to other parts of the equipment, ensure the stable operation of the entire CNC cutting structure, and ensure that the product quality meets the requirements of high-precision processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 The overall structure diagram of the high-precision cutting control system for non-metallic parts of the present invention; Figure 2 It is a structural diagram of the collection rack of the present invention; Figure 3 It is a structural diagram of the circulating cooling box of the present invention; Figure 4 It is a structural diagram of the filtering mechanism of the present invention; Figure 5 It is a structural diagram of the movable frame of the present invention; Figure 6 It is a structural diagram of the temperature recognition structure of the present invention; Figure 7 This is a structural diagram of the product detection component of the present invention.
[0032] In the figure, 1. CNC cutting structure; 2. Filter mechanism; 201. Filter frame; 202. Movable frame; 203. Baffle; 3. Temperature identification structure; 301. Temperature and humidity regulator; 302. Temperature and humidity monitoring probe; 303. Installation assembly; 4. Product inspection assembly; 401. Visual inspection instrument; 402. Adjustment rod; 403. Inspection table; 5. Collection rack; 6. Protective shell; 7. Temperature and humidity adjustment assembly; 8. Circulating cooling box; 9. Filter box; 10. Tool body; 11. Fixed rod; 12. Sealing ring; 13. Fixed block; 14. Knob; 15. Fixed plate; 16. Protective door; 17. Handle; 18. Circulating pump; 19. Circulating pipe. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] See also Figure 1-7 , the present invention provides a technical solution: A high-precision cutting control system for non-metallic parts, comprising a numerical control cutting structure 1, a collecting rack 5 is bolted to the surface of the numerical control cutting structure 1, a protective shell 6 is bolted to the top of the collecting rack 5, a temperature identification structure 3 is bolted to the inner wall of the protective shell 6, a temperature and humidity adjustment component 7 is fixedly connected to the top of the temperature identification structure 3, the right side of the temperature and humidity adjustment component 7 is fixedly connected to the left side of the protective shell 6, a circulating cooling box 8 is arranged at the bottom of the collecting rack 5, a filter box 9 is fixedly connected to the top of the circulating cooling box 8, a filter mechanism 2 is arranged on the inner wall of the filter box 9, a tool body 10 is arranged on the inner wall of the numerical control cutting structure 1, a fixing rod 11 is arranged on the front side of the numerical control cutting structure 1, and a product detection component 4 is bolted to the top of the fixing rod 11; The temperature identification structure 3 includes a temperature and humidity regulator 301, a temperature and humidity monitoring probe 302 and an installation component 303. The right side of the installation component 303 is bolted to the left side of the temperature and humidity monitoring probe 302, the surface of the installation component 303 is bolted to the inner wall of the protective shell 6, the left side of the installation component 303 is bolted to the right side of the temperature and humidity regulator 301, and the bottom of the temperature and humidity adjustment component 7 is fixedly connected to the top of the temperature and humidity regulator 301.
[0035] In this embodiment: by setting the temperature recognition structure 3, the temperature and humidity monitoring probe 302 is fixed to the inner wall of the protective shell 6 through the installation component 303, which can monitor the temperature and humidity changes in the processing environment in real time and accurately, and transmit the data to the temperature and humidity regulator 301. During the processing, non-metallic materials are more sensitive to the ambient temperature and humidity. For example, some plastics or composite materials may change size or fluctuate in performance when the temperature changes. The temperature and humidity regulator 301 controls the operation of the temperature and humidity adjustment component 7 based on the data monitored by the probe to ensure that the ambient temperature and humidity are within a suitable range. This helps to improve the processing accuracy, ensure the stability of product quality, and reduce the product size deviation and surface quality degradation caused by environmental factors. The problem, thereby improving the product qualification rate, also helps to extend the service life of the tool, reduce production costs, and enhance the reliability and stability of the CNC cutting structure 1 in high-precision processing, so that the entire CNC cutting structure 1 can better adapt to the processing requirements of different non-metallic materials and improve production efficiency. A filtering mechanism 2 is provided, and the filtering mechanism 2 is arranged on the inner wall of the filtering box 9, and works in cooperation with the circulating cooling box 8 and the collecting rack 5. In the process of cutting non-metallic parts, debris, impurities in the coolant, etc. will be generated. The filtering mechanism 2 can effectively intercept these impurities and prevent them from entering the circulating cooling box 8, so as to avoid the impurities from clogging or damaging the cooling system, and ensure the smooth operation of the cooling cycle. This enables the circulating cooling box 8 to continuously and stably provide cooling function for the cutting process, which helps to take away the heat generated by the tool and the workpiece during processing, reduce the influence of thermal deformation on the processing accuracy, and improve the processing accuracy and surface quality. At the same time, the filtering mechanism 2 maintains the cleanliness of the coolant, so that it can better play the role of lubrication and cooling, extend the service life of the coolant, reduce the frequency of coolant replacement, thereby improving production efficiency, reducing production costs, and helping to keep the processing environment clean, reduce the potential damage of impurities to other parts of the equipment, ensure the stable operation of the entire CNC cutting structure 1, and ensure that the product quality meets the requirements of high-precision processing.
[0036] Specifically, Figure 4 As shown, a sealing ring 12 is clamped on the inner wall of the filter mechanism 2 , and the surface of the sealing ring 12 is clamped on the inner wall of the filter box 9 .
[0037] Specifically, Figure 4 As shown, the filtering mechanism 2 includes a filtering frame 201, a movable frame 202 and a baffle 203. The rear side of the baffle 203 is bolted to the front side of the movable frame 202. The surface of the filtering frame 201 is plugged into the inner wall of the movable frame 202. The surface of the baffle 203 is snap-fitted to the inner wall of the filtering box 9. The surface of the movable frame 202 is movably connected to the inner wall of the filtering box 9. The surface of the sealing ring 12 is snap-fitted to the inner wall of the baffle 203.
[0038] Specifically, Figure 5As shown, a fixing block 13 is bolted to the right side of the baffle 203 , and the surface of the fixing block 13 is snap-fitted to the inner wall of the filter box 9 . A knob 14 is movably connected to the inner wall of the fixing block 13 , and the surface of the knob 14 is threadedly connected to the inner wall of the filter box 9 .
[0039] In this embodiment: the setting of the sealing ring 12 plays a good sealing role between the filter mechanism 2 and the filter box 9, and the combined structure of the filter frame 201 and the movable frame 202 realizes a high-efficiency filtering function. The filter frame 201 can effectively intercept debris and impurities in the coolant, and the movable frame 202 facilitates the installation and disassembly of the filter frame 201. When the filter frame 201 accumulates certain impurities and needs to be cleaned or replaced, it can be easily operated by pulling out the movable frame 202, thereby improving the maintenance efficiency. The setting of the baffle 203 further blocks impurities and prevents them from flowing back. At the same time, the cooperation of the fixed block 13 and the knob 14 makes the fixation of the baffle 203 more reliable. Under the premise of ensuring the filtering effect, it is convenient to inspect and clean the inside of the filter mechanism 2, which helps to extend the service life of the filter mechanism 2, reduce maintenance costs, and ensure that the filter mechanism 2 works stably for a long time, thereby ensuring the continuous and efficient operation of the cooling circulation system, providing stable cooling support for the CNC cutting structure 1, and improving the processing accuracy and quality.
[0040] Specifically, Figure 1 , Figure 7 As shown, a fixing plate 15 is bolted to the front side of the numerically controlled cutting structure 1 , and the top of the fixing plate 15 is bolted to the bottom of the fixing rod 11 .
[0041] Specifically, Figure 7 As shown, the product inspection component 4 includes a visual inspection instrument 401, an adjustment rod 402 and an inspection table 403. The bottom of the inspection table 403 is bolted to the top of the fixed rod 11, the bottom of the adjustment rod 402 is bolted to the inner wall of the inspection table 403, and the front side of the adjustment rod 402 is bolted to the rear side of the visual inspection instrument 401.
[0042] In this embodiment: the visual inspection instrument 401 in the product inspection component 4 is installed on the inspection table 403 through the adjustment rod 402, and can accurately inspect the processed non-metallic parts under the support of the fixed rod 11. The visual inspection instrument 401 can quickly obtain the size, shape, surface quality and other information of the workpiece, and compare it with the preset standard to promptly discover the size deviation, surface defects and other problems that may occur in the processing process. The design of the adjustment rod 402 enables the visual inspection instrument 401 to be flexibly adjusted according to different inspection requirements. Whether it is for workpieces of different sizes or for inspection of different parts of the workpiece, the height, angle and position of the visual inspection instrument 401 can be changed by adjusting the adjustment rod 402, thereby achieving comprehensive and accurate inspection.
[0043] Specifically, Figure 1As shown, a protective door 16 is slidably connected to the inner wall of the protective shell 6 , and a handle 17 is bolted to the front side of the protective door 16 .
[0044] Specifically, Figure 2 , Figure 3 As shown, a circulation pump 18 is arranged on the left side of the circulation cooling box 8 , a circulation pipe 19 is fixedly connected to the top of the circulation pump 18 , and the right side of the circulation pipe 19 is fixedly connected to the left side of the CNC cutting structure 1 .
[0045] In this embodiment: the arrangement of the circulation pump 18 and the circulation pipe 19 constitutes an efficient cooling circulation system. The circulation pump 18 can extract the coolant in the circulation cooling box 8 and transport it to the CNC cutting structure 1 through the circulation pipe 19, effectively taking away the heat generated by the tool and the workpiece during the processing, which helps to reduce the wear of the tool and reduce the dimensional error and shape deviation of the workpiece caused by thermal deformation, thereby significantly improving the processing accuracy and surface quality. The setting of the protective door 16 provides safety protection for the operator. When the CNC cutting structure 1 is working, closing the protective door 16 can prevent the operator from accidentally contacting the high-speed rotating tool or being injured by the debris splashed during the processing, thereby ensuring the personal safety of the operator.
[0046] Working principle: During the use of the CNC cutting structure 1, by setting the temperature identification structure 3, the temperature and humidity monitoring probe 302 is fixed to the inner wall of the protective shell 6 through the installation component 303, which can monitor the temperature and humidity changes in the processing environment in real time and accurately, and transmit the data to the temperature and humidity regulator 301. During the processing, non-metallic materials are more sensitive to the ambient temperature and humidity. For example, some plastics or composite materials may change size or fluctuate in performance when the temperature changes. The temperature and humidity regulator 301 controls the operation of the temperature and humidity regulating component 7 based on the data monitored by the probe to ensure that the ambient temperature and humidity are within a suitable range. This helps to improve the processing accuracy, ensure the stability of product quality, and reduce product size deviations and surface quality degradation caused by environmental factors, thereby improving the product qualification rate. At the same time, it also helps to extend the service life of the tool, reduce production costs, and enhance the reliability and stability of the CNC cutting structure 1 in high-precision processing, so that the entire CNC cutting structure 1 can better adapt to the processing needs of different non-metallic materials and improve production efficiency. Production efficiency is improved by setting a filtering mechanism 2, which is arranged on the inner wall of the filter box 9 and works in conjunction with the circulating cooling box 8 and the collecting rack 5. During the cutting process of non-metallic parts, debris, impurities in the coolant, etc. will be generated. The filtering mechanism 2 can effectively intercept these impurities and prevent them from entering the circulating cooling box 8, thereby avoiding blockage or damage to the cooling system by impurities and ensuring the smooth running of the cooling cycle. This enables the circulating cooling box 8 to continuously and stably provide cooling function for the cutting process, which helps to take away the heat generated by the tool and workpiece during processing, reduce the influence of thermal deformation on processing accuracy, and improve processing accuracy and surface quality. At the same time, the filtering mechanism 2 maintains the cleanliness of the coolant, so that it can better play a lubricating and cooling role, extend the service life of the coolant, reduce the frequency of coolant replacement, thereby improving production efficiency, reducing production costs, and helping to keep the processing environment clean, reduce the potential damage of impurities to other components of the equipment, ensure the stable operation of the entire CNC cutting structure 1, and ensure that the product quality meets the requirements of high-precision processing.
[0047] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-precision cutting control system for non-metallic parts, comprising a numerical control cutting structure (1), characterized in that: A collecting rack (5) is bolted to the surface of the numerically controlled cutting structure (1), a protective shell (6) is bolted to the top of the collecting rack (5), a temperature identification structure (3) is bolted to the inner wall of the protective shell (6), a temperature and humidity adjustment component (7) is fixedly connected to the top of the temperature identification structure (3), the right side of the temperature and humidity adjustment component (7) is fixedly connected to the left side of the protective shell (6), a circulating cooling box (8) is arranged at the bottom of the collecting rack (5), a filter box (9) is fixedly connected to the top of the circulating cooling box (8), a filter mechanism (2) is arranged on the inner wall of the filter box (9), a tool body (10) is arranged on the inner wall of the numerically controlled cutting structure (1), a fixing rod (11) is arranged on the front side of the numerically controlled cutting structure (1), and a product detection component (4) is bolted to the top of the fixing rod (11); The temperature identification structure (3) comprises a temperature and humidity regulator (301), a temperature and humidity monitoring probe (302) and a mounting assembly (303); the right side of the mounting assembly (303) is bolted to the left side of the temperature and humidity monitoring probe (302); the surface of the mounting assembly (303) is bolted to the inner wall of the protective shell (6); the left side of the mounting assembly (303) is bolted to the right side of the temperature and humidity regulator (301); and the bottom of the temperature and humidity regulating assembly (7) is fixedly connected to the top of the temperature and humidity regulator (301).
2. A high-precision cutting control system for non-metallic parts according to claim 1, characterized in that: A sealing ring (12) is clamped on the inner wall of the filter mechanism (2), and a surface of the sealing ring (12) is clamped on the inner wall of the filter box (9).
3. A high-precision cutting control system for non-metallic parts according to claim 2, characterized in that: The filtering mechanism (2) comprises a filtering frame (201), a movable frame (202) and a baffle (203); the rear side of the baffle (203) is bolted to the front side of the movable frame (202); the surface of the filtering frame (201) is plugged into the inner wall of the movable frame (202); the surface of the baffle (203) is snap-fitted to the inner wall of the filtering box (9); the surface of the movable frame (202) is movably connected to the inner wall of the filtering box (9); and the surface of the sealing ring (12) is snap-fitted to the inner wall of the baffle (203).
4. A high-precision cutting control system for non-metallic parts according to claim 3, characterized in that: A fixing block (13) is bolted to the right side of the baffle (203), the surface of the fixing block (13) is snap-fitted to the inner wall of the filter box (9), the inner wall of the fixing block (13) is movably connected to a knob (14), and the surface of the knob (14) is threadedly connected to the inner wall of the filter box (9).
5. The high-precision cutting control system for non-metallic parts according to claim 1, characterized in that: A fixing plate (15) is bolted to the front side of the numerically controlled cutting structure (1), and the top of the fixing plate (15) is bolted to the bottom of the fixing rod (11).
6. A high-precision cutting control system for non-metallic parts according to claim 5, characterized in that: The product inspection component (4) comprises a visual inspection instrument (401), an adjustment rod (402) and an inspection platform (403); the bottom of the inspection platform (403) is bolted to the top of the fixed rod (11); the bottom of the adjustment rod (402) is bolted to the inner wall of the inspection platform (403); and the front side of the adjustment rod (402) is bolted to the rear side of the visual inspection instrument (401).
7. The high-precision cutting control system for non-metallic parts according to claim 1, characterized in that: A protective door (16) is slidably connected to the inner wall of the protective shell (6), and a handle (17) is bolted to the front side of the protective door (16).
8. The high-precision cutting control system for non-metallic parts according to claim 1, characterized in that: A circulation pump (18) is provided on the left side of the circulation cooling box (8), a circulation pipe (19) is fixedly connected to the top of the circulation pump (18), and the right side of the circulation pipe (19) is fixedly connected to the left side of the numerical control cutting structure (1).
Citation Information
Patent Citations
Cutting device for precision element machining
CN220462487U
Cited By
High-precision pipe fitting cutting device
CN120056204A