Basalt fiber board processing equipment and process thereof

Abstract

The basalt fiber board processing equipment comprises a base, a conveying plate is fixedly mounted on the right side of the base, supporting columns are fixedly mounted at the bottom of the base and the bottom of the conveying plate, a supporting frame is fixedly mounted at the top of the base, and a high-temperature-resistant box is fixedly mounted at the top of the supporting frame; and a platinum-rhodium alloy wire-drawing bushing plate is fixedly mounted in the high-temperature-resistant box. According to the basalt fiber wire drawing device, after basalt fiber wire drawing is completed, a limiting wire can fall into a separation box along a groove, a separation plate moves in a movable groove, and a connecting spring is stressed to be stretched or extruded, so that the separation plate shakes front and back in the separation box, and basalt fiber wires are stripped off; the cooling forming speed of the basalt fibers can be increased through shaking, the separation operation of the basalt fibers is completed through mechanical design, manual assistance is not needed, potential safety hazards in the process are reduced, and the machining safety of the basalt fiber board is improved.

Description

Technical Field

[0001] The invention relates to the technical field of basalt fibers, and in particular to basalt fiber board processing equipment and a process thereof. Background Art

[0002] Basalt fiber is a continuous fiber drawn from natural basalt. It is a continuous fiber drawn at high speed through a platinum-rhodium alloy wire drawing plate after the basalt material is melted at 1450℃~1500℃. The color of pure natural basalt fiber is generally brown. Basalt fiber is a new type of inorganic environmentally friendly green high-performance fiber material. It is composed of oxides such as silicon dioxide, aluminum oxide, calcium oxide, magnesium oxide, iron oxide and titanium dioxide. Basalt continuous fiber not only has high strength, but also has many excellent properties such as electrical insulation, corrosion resistance, and high temperature resistance.

[0003] For example, a molding equipment and a molding process for basalt fiber processing proposed in 202310528314.8 can realize roller changing without stopping the machine, and in the process of roller changing, it can realize automatic cutting limit and automatic winding and cutting end, which is convenient for operation.

[0004] In the existing technology, when processing basalt fiber sheets, basalt needs to be drawn into basalt fibers, and then the basalt fiber sheets are processed into sheets. However, in the traditional basalt fiber drawing process, the basalt fiber strands that are stuck together need to be separated manually. Due to the high temperature operation, there are many safety hazards. Therefore, a basalt fiber sheet processing equipment and process are proposed to solve the above problems. Summary of the invention

[0005] In view of the shortcomings of the prior art, the present invention provides a basalt fiber board processing equipment and process thereof, which has the advantages of mechanized production, no need for manual assistance and improved production efficiency. It solves the problem that in the traditional basalt fiber drawing process, the basalt fiber filaments that are stuck together need to be manually separated, and there are many safety hazards due to high-temperature operation.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a basalt fiber board processing equipment, comprising a base, a transmission plate is fixedly installed on the right side of the base, support columns are fixedly installed on the bottoms of the base and the transmission plate, a support frame is fixedly installed on the top of the base, a high-temperature resistant box is fixedly installed on the top of the support frame, a platinum-rhodium alloy wire drawing leak plate is fixedly installed inside the high-temperature resistant box, a groove is opened on the right side of the high-temperature resistant box, a cooling mechanism is fixedly installed on the top of the base, a separation device is arranged on the right side of the cooling mechanism, side plates are fixedly installed on the front and back sides of the transmission plate, a driving motor is fixedly installed on the front side of the cooling mechanism, a protective cover is fixedly installed between the driving motor and the side plate, an extrusion molding machine is fixedly installed on the top of the transmission plate, a rotating shaft is rotatably installed between the two side plates, a scraper is fixedly installed on the outer surface of the rotating shaft, a separation groove is opened on the scraper, and a conveyor belt is arranged on the top of the transmission plate;

[0007] The cooling mechanism comprises a cooling box, a ventilation pipe is fixedly installed on the left side of the cooling box, a mounting frame is fixedly installed inside the cooling box, an air supply pipe is fixedly installed on the right side of the mounting frame, a nozzle is fixedly installed on the air supply pipe, a blower is fixedly installed on the inner bottom wall of the cooling box, and a delivery pipe is fixedly installed between the output end of the blower and the air supply pipe;

[0008] The separation device includes a separation box, which has openings at the top and bottom, a left side wall of the separation box, a push plate movably installed inside the inner cavity, a first electric push rod fixedly installed on the rear side wall of the separation box, a separation plate movably installed on the right side of the push plate, a pull plate movably installed on the right side of the push plate, a second electric push rod slidably installed on the front side wall of the separation box, a moving opening is provided on the pull plate, a movable groove is provided on the right side of the push plate, connecting springs are fixedly installed on the front and rear sides of the separation plate, and a slot is provided on the right side wall of the separation box.

[0009] Furthermore, the high temperature resistant box and the base are parallel to each other, and the grooves are arranged at equal distances on the right side of the bottom wall of the high temperature resistant box.

[0010] Furthermore, the front end of the rotating shaft passes through the side plate and extends to the front side of the side plate, the driving motor and the side plate are connected via a belt transmission, and the protective cover is sleeved on the outside of the belt.

[0011] Furthermore, the scrapers are arranged in a circular shape with equal distances, the separation grooves are arranged on the outside of the scrapers with equal distances, and the bottom of the scrapers does not contact the conveyor belt, and the rotating shaft is located on the right side of the cooling mechanism.

[0012] Furthermore, the left end of the ventilation pipe passes through the support frame and extends to the left side of the support frame, and the air supply pipe is arranged in a curved shape on the right side of the cooling box.

[0013] Furthermore, the output end of the first electric push rod is fixedly connected to the push plate, and the front and rear ends of the push plate are respectively slidably connected to the inner wall of the separation box.

[0014] Furthermore, the pull plate is sleeved on the outer side of the separation plate through a movable opening, and the pull plate is movably installed on the right side of the push plate, and the output end of the second electric push rod is fixedly connected to the pull plate.

[0015] Furthermore, the left end of the separation plate extends to the interior of the movable groove, one end of the connecting spring force separation plate is fixedly connected to the inner wall of the movable groove, the separation plates are arranged at equal distances, and the slot is located at a corresponding position on the right side of the separation plate.

[0016] A basalt fiber board processing technology, including a process of processing using basalt fiber board processing equipment, the processing technology is specifically as follows:

[0017] Step 1: Melt the basalt at high temperature, and draw the melted basalt through a platinum-rhodium alloy drawing plate;

[0018] Step 2: The basalt fiber filaments will fall from the grooves and enter the interior of the separation device during the falling process to separate the basalt fiber filaments to avoid adhesion;

[0019] Step 3: During the falling process, the basalt fiber is cooled and shaped by a cooling mechanism;

[0020] Step 4: After cooling and shaping, the basalt fiber filaments will be combed by the scraper and pressed down onto the conveyor belt, and then driven by the conveyor belt to the inside of the extrusion molding machine to be made into basalt fiber sheets.

[0021] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0022] 1. After the basalt fiber drawing is completed, the limiting wire will fall along the groove to the inside of the separation box, and the separation plate will move inside the movable groove. The connecting spring will be stretched or squeezed by force, so that the separation plate will shake back and forth inside the separation box to peel off the basalt fiber. The shaking can also accelerate the cooling and forming speed of the basalt fiber. The mechanical design is used to complete the separation operation of the basalt fiber without manual assistance, thereby reducing the safety hazards in this process and improving the safety of basalt fiber board processing.

[0023] 2. The present invention places basalt fiber filaments inside a separation tank, combs them, rotates them downward and presses them onto a conveyor belt, which is then driven by the conveyor belt to the inside of an extrusion molding machine to form basalt fiber sheets. The entire production process is an assembly line operation, which can quickly complete the processing of basalt fiber sheets with a simple process and high processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of the present invention;

[0025] Figure 2 For the present invention Figure 1 A magnified view of the structure at center;

[0026] Figure 3 It is a front cross-sectional view of the cooling mechanism of the present invention;

[0027] Figure 4 This is a right side view of the air supply pipe of the present invention;

[0028] Figure 5 It is a top cross-sectional view of the separation device of the present invention;

[0029] Figure 6 For the present invention Figure 5 Enlarged view of the structure at point B in the middle.

[0030] In the figure: 1. base; 2. transmission plate; 3. support column; 4. support frame; 5. high temperature resistant box; 6. platinum-rhodium alloy drawing leakage plate; 7. groove; 8. cooling mechanism; 801. cooling box; 802. ventilation pipe; 803. mounting frame; 804. air supply pipe; 805. nozzle; 806. blower; 807. conveying pipe; 9. separation device; 901. separation box; 902. opening; 903. inner cavity; 904. push plate; 905. first electric push rod; 906. separation plate; 907. pull plate; 908. second electric push rod; 909. moving port; 910. movable slot; 911. connecting spring; 912. slot; 10. side plate; 11. driving motor; 12. protective cover; 13. extrusion molding machine; 14. rotating shaft; 15. scraper; 16. separation slot; 17. transmission belt. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figure 1-6A basalt fiber sheet processing equipment in this embodiment includes a base 1, a transmission plate 2 is fixedly installed on the right side of the base 1, a support column 3 is fixedly installed on the bottom of the base 1 and the transmission plate 2, a support frame 4 is fixedly installed on the top of the base 1, a high temperature resistant box 5 is fixedly installed on the top of the support frame 4, a platinum-rhodium alloy drawing leak plate 6 is fixedly installed inside the high temperature resistant box 5, a groove 7 is opened on the right side of the high temperature resistant box 5, a cooling mechanism 8 is fixedly installed on the top of the base 1, a separation device 9 is arranged on the right side of the cooling mechanism 8, side plates 10 are fixedly installed on the front and back of the transmission plate 2, a driving motor 11 is fixedly installed on the front of the cooling mechanism 8, a protective cover 12 is fixedly installed between the driving motor 11 and the side plate 10, an extrusion molding machine 13 is fixedly installed on the top of the transmission plate 2, a rotating shaft 14 is rotatably installed between the two side plates 10, a scraper 15 is fixedly installed on the outer surface of the rotating shaft 14, a separation groove 16 is opened on the scraper 15, and a conveyor belt 17 is arranged on the top of the transmission plate 2;

[0033] The cooling mechanism 8 includes a cooling box 801, a ventilation pipe 802 is fixedly installed on the left side of the cooling box 801, a mounting frame 803 is fixedly installed inside the cooling box 801, an air supply pipe 804 is fixedly installed on the right side of the mounting frame 803, a nozzle 805 is fixedly installed on the air supply pipe 804, a blower 806 is fixedly installed on the inner bottom wall of the cooling box 801, and a delivery pipe 807 is fixedly installed between the output end of the blower 806 and the air supply pipe 804;

[0034] The separation device 9 includes a separation box 901, which has openings 902 on the top and bottom, an inner cavity 903 on the left side wall, a push plate 904 movably installed inside the inner cavity 903, a first electric push rod 905 fixedly installed on the rear side wall of the separation box 901, a separation plate 906 movably installed on the right side of the push plate 904, a pull plate 907 movably installed on the right side of the push plate 904, a second electric push rod 908 slidably installed on the front side wall of the separation box 901, a moving opening 909 on the pull plate 907, a movable groove 910 on the right side of the push plate 904, connecting springs 911 fixedly installed on the front and rear sides of the separation plate 906, and a slot 912 on the right side wall of the separation box 901.

[0035] A basalt fiber board processing technology, including a process of processing using basalt fiber board processing equipment, the processing technology is as follows:

[0036] Step 1, melting basalt at high temperature, and drawing the melted basalt through a platinum-rhodium alloy drawing plate 6;

[0037] Step 2: The basalt fiber strands will fall from the groove 7, and during the falling process, they will enter the interior of the separation device 9 to separate the basalt fiber strands to avoid adhesion;

[0038] Step 3: During the falling process, the basalt fiber yarn is cooled and shaped by the cooling mechanism 8;

[0039] Step 4: After cooling and shaping, the basalt fiber filaments will be combed by the scraper 15 and pressed down onto the conveyor belt 17 , and then driven by the conveyor belt 17 to the inside of the extrusion molding machine 13 to be made into a basalt fiber board.

[0040] In this embodiment, the high temperature resistant box 5 and the base 1 are arranged in parallel to ensure that the basalt fiber filaments fall vertically, the rotating shaft 14 is driven by the driving motor 11, and the belt is connected for transmission, and the belt is installed inside the protective cover 12. The scraper 15 is arranged in an annular manner on the outside of the rotating shaft 14 and is driven by it to rotate, and the basalt fiber filaments are combed through the separation grooves 16 arranged at equal distances.

[0041] In this embodiment, the ventilation pipe 802 is used to transport air to the interior of the mosquito coil 801 to supply air to the blower 806. The air supply pipe 804 is arranged in a curved shape on the right side of the cooling box 801. The wind generated by the blower 806 will be sent into the interior of each nozzle 805 by the air supply pipe 804. The nozzle 805 transports the wind to the right side and blows it to the falling basalt fiber filaments to cool them down, while blowing them to the right side at the same time.

[0042] In this embodiment, the first electric push rod 905 is used to drive the push plate 904 to move left and right, and the second electric push rod 908 is used to drive the pull plate 907 to move forward and backward. The first electric push rod 905 pushes the separation plate 906 to move to the right to separate the fiber filaments that are stuck together, and the push plate 904 is pulled forward and backward by the output shaft of the second electric push rod 908. After the inner wall of the moving port 909 contacts the separation plate 906, it will drive the separation plate 906 to move. The separation plate 906 moves inside the movable groove 910, and the connecting spring 911 is stretched or squeezed by force, so that the separation plate 906 swings back and forth inside the separation box 901.

[0043] In summary, the basalt fiber board processing equipment and process thereof, by setting up a separation device 9, after the basalt fiber drawing is completed, the limiting wire will fall along the groove 7 to the inside of the separation box 901, allowing the separation plate 906 to shake back and forth inside the separation box 901 to peel off the basalt fiber filaments. The shaking can also accelerate the cooling and forming speed of the basalt fiber filaments. The mechanical design is used to complete the separation operation of the basalt fiber filaments without manual assistance, thereby reducing the safety hazards in this process and improving the safety of basalt fiber board processing. The basalt fiber board processing equipment and process thereof, through separation and cooling of basalt fiber filaments will fall between two side plates 10, through the output shaft of the driving motor 11 to drive the rotating shaft 14 to rotate, the rotating shaft 14 drives the outer scraper 15 to rotate, the basalt fiber filaments are placed in the separation tank 16, combed, and pressed on the conveyor belt 17 by downward rotation, and driven by the conveyor belt 17 to the inside of the extrusion molding machine 13 to make basalt fiber board. The whole production process is an assembly line operation, which can quickly complete the processing of basalt fiber board, with simple process and high processing efficiency, and solves the problem that the basalt fiber filaments that are stuck together need to be manually separated in the traditional basalt fiber drawing process, and there are many safety hazards due to high temperature operation.

[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A basalt fiber board processing device, comprising a base (1), characterized in that: A transmission plate (2) is fixedly installed on the right side of the base (1), and support columns (3) are fixedly installed on the bottoms of the base (1) and the transmission plate (2). A support frame (4) is fixedly installed on the top of the base (1), and a high-temperature resistant box (5) is fixedly installed on the top of the support frame (4). A platinum-rhodium alloy wire drawing leak plate (6) is fixedly installed inside the high-temperature resistant box (5). A groove (7) is provided on the right side of the high-temperature resistant box (5). A cooling mechanism (8) is fixedly installed on the top of the base (1), and a separation device (9) is provided on the right side of the cooling mechanism (8). Side plates (10) are fixedly mounted on the front and back of the conveyor plate (2); a driving motor (11) is fixedly mounted on the front of the cooling mechanism (8); a protective cover (12) is fixedly mounted between the driving motor (11) and the side plate (10); an extrusion molding machine (13) is fixedly mounted on the top of the conveyor plate (2); a rotating shaft (14) is rotatably mounted between the two side plates (10); a scraper (15) is fixedly mounted on the outer surface of the rotating shaft (14); a separation groove (16) is provided on the scraper (15); and a conveyor belt (17) is arranged on the top of the conveyor plate (2); The cooling mechanism (8) comprises a cooling box (801), a ventilation pipe (802) is fixedly installed on the left side of the cooling box (801), a mounting frame (803) is fixedly installed inside the cooling box (801), an air supply pipe (804) is fixedly installed on the right side of the mounting frame (803), a nozzle (805) is fixedly installed on the air supply pipe (804), a blower (806) is fixedly installed on the inner bottom wall of the cooling box (801), and a delivery pipe (807) is fixedly installed between the output end of the blower (806) and the air supply pipe (804); The separation device (9) comprises a separation box (901), the top and bottom of the separation box (901) are both provided with openings (902), the left side wall of the separation box (901) is provided with an inner cavity (903), a push plate (904) is movably installed inside the inner cavity (903), a first electric push rod (905) is fixedly installed on the rear side wall of the separation box (901), and a separation plate (906) is movably installed on the right side of the push plate (904), A pull plate (907) is movably installed on the right side of the push plate (904), a second electric push rod (908) is slidably installed on the front side wall of the separation box (901), a movable opening (909) is provided on the pull plate (907), a movable groove (910) is provided on the right side of the push plate (904), connecting springs (911) are fixedly installed on the front and rear sides of the separation plate (906), and a slot (912) is provided on the right side wall of the separation box (901).

2. The basalt fiber board processing equipment according to claim 1, characterized in that: The high temperature resistant box (5) and the base (1) are parallel to each other, and the grooves (7) are arranged at equal distances on the right side of the bottom wall of the high temperature resistant box (5).

3. The basalt fiber board processing equipment according to claim 1, characterized in that: The front end of the rotating shaft (14) passes through the side plate (10) and extends to the front side of the side plate (10); the driving motor (11) and the side plate (10) are connected via a belt transmission; and the protective cover (12) is sleeved on the outside of the belt.

4. The basalt fiber board processing equipment according to claim 1, characterized in that: The scrapers (15) are arranged in a circular shape at equal distances, the separation grooves (16) are arranged at equal distances on the outside of the scrapers (15), and the bottom of the scrapers (15) does not contact the conveyor belt (17), and the rotating shaft (14) is located on the right side of the cooling mechanism (8).

5. The basalt fiber board processing equipment according to claim 1, characterized in that: The left end of the ventilation pipe (802) passes through the support frame (4) and extends to the left side of the support frame (4), and the air supply pipe (804) is arranged in a curved shape on the right side of the cooling box (801).

6. The basalt fiber board processing equipment according to claim 1, characterized in that: The output end of the first electric push rod (905) is fixedly connected to the push plate (904), and the front and rear ends of the push plate (904) are respectively slidably connected to the inner wall of the separation box (901).

7. The basalt fiber board processing equipment according to claim 1, characterized in that: The pulling plate (907) is sleeved on the outer side of the separation plate (906) through the movable opening (909), and the pulling plate (907) is movably installed on the right side of the pushing plate (904), and the output end of the second electric push rod (908) is fixedly connected to the pulling plate (907).

8. The basalt fiber board processing equipment according to claim 1, characterized in that: The left end of the separation plate (906) extends to the interior of the movable groove (910), one end of the connection spring (911) is fixedly connected to the inner wall of the movable groove (910), the separation plates (906) are arranged at equal distances, and the slot (912) is located at a corresponding position on the right side of the separation plate (906).

9. A basalt fiber board processing process, comprising a process of processing using the basalt fiber board processing equipment according to any one of claims 1 to 8, characterized in that: The processing technology is as follows: Step 1, melting basalt at high temperature, and drawing the melted basalt through a platinum-rhodium alloy drawing plate (6); Step 2: The basalt fiber strands will fall from the groove (7), and during the falling process, they will enter the interior of the separation device (9) to separate the basalt fiber strands to avoid adhesion; Step 3: During the falling process, the basalt fiber strands are cooled and shaped by a cooling mechanism (8); Step 4: After cooling and shaping, the basalt fiber filaments are combed by the scraper (15) and pressed onto the conveyor belt (17), and then driven by the conveyor belt (17) to the inside of the extrusion molding machine (13) to be made into basalt fiber boards.

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