Multi-raw-material mixed anaerobic fermentation equipment and fermentation process
By designing anaerobic fermentation equipment for mixed raw materials and using technical means such as chopping, transporting and stirring, the problem of uneven mixing of feed raw materials is solved, and a more uniform microbial distribution and more efficient fermentation effect are achieved.
Patent Information
- Application Number
- CN202411807716.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-07
AI Technical Summary
In the prior art, the feed raw materials in the fermentation tank are unevenly mixed, resulting in uneven distribution of microorganisms and affecting the fermentation effect.
A multi-material mixed anaerobic fermentation equipment is designed, including a working cylinder, a conveying cylinder and a mixing cylinder. Through components such as chopping mechanism, conveying guide mechanism, stirring paddle and exhaust mechanism, the uniform chopping, conveying and full mixing of raw materials is achieved to ensure the uniformity of the fermentation process.
Through this equipment and process, the chopping efficiency and mixing uniformity of the raw materials can be significantly improved, the raw materials can be blocked, the fermentation effect can be enhanced, and the occurrence of oxidation reactions can be reduced.
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Figure CN119570601A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fermentation equipment, and in particular to multi-raw material mixed anaerobic fermentation equipment and a fermentation process. Background Art
[0002] In the poultry farming industry, duck farming has high requirements on the nutritional value and quality of feed, which is directly related to the growth quality of ducks. The feed cost in farming usually accounts for 60%-70% of the total farming cost. Therefore, the rational use of various agricultural and sideline products as feed raw materials can greatly reduce the farming cost. Commonly used feed raw materials for ducks include grains, soybean meal, silage, etc.
[0003] In the prior art, the above feed raw materials are usually mixed and then anaerobically fermented before feeding. During the anaerobic fermentation process, microorganisms will decompose the non-digestible components in the raw materials and convert them into nutrient-rich metabolites, thereby increasing the protein content and biological availability of the feed. In addition, the organic acids produced during the fermentation process can effectively inhibit the growth of harmful bacteria, reduce the occurrence of digestive tract diseases in ducks, and improve their immunity. When fermenting feed, a fermentation tank is usually used for fermentation, but the mixing of the feed raw materials in the fermentation tank may be uneven, resulting in uneven distribution of microorganisms during the fermentation process, affecting the fermentation effect. Summary of the invention
[0004] The purpose of the present invention is to solve the problem in the prior art that the feed raw materials in the fermentation tank may be mixed unevenly, resulting in uneven distribution of microorganisms during the fermentation process, affecting the fermentation effect, and to propose a multi-raw material mixed anaerobic fermentation equipment and fermentation process.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A multi-raw material mixing anaerobic fermentation equipment comprises a working cylinder, and also comprises: a rotating shaft rotatably connected to the working cylinder, wherein a first chopping mechanism is arranged on the outer wall of the rotating shaft, a sleeve is sleeved on the rotating shaft, a second chopping mechanism is arranged on the sleeve, and the first chopping mechanism and the second chopping mechanism rotate in opposite directions; a conveying cylinder fixedly connected to the side wall of the working cylinder, wherein a conveying guide mechanism is arranged in the conveying cylinder, the bottom of the working cylinder is connected to the lower side wall of the conveying cylinder, the upper side wall of the conveying cylinder is connected to the top of the working cylinder, and the conveying guide mechanism cooperates with the crushing mechanism; a mixing cylinder fixedly connected to the side wall of the conveying cylinder and connected to the conveying cylinder, wherein a stirring paddle is rotatably arranged in the mixing cylinder, a heating tube is arranged in the mixing cylinder, the heating tube cooperates with the stirring paddle, an exhaust mechanism is arranged on the mixing cylinder, and the input end of the exhaust mechanism extends into the mixing cylinder.
[0007] In order to make the rotation directions of the rotating shaft and the sleeve opposite, preferably, the sleeve extends to the outside of the working cylinder and is fixedly connected to an auxiliary gear, the bottom of the working cylinder is rotatably connected to a connecting rod, a main gear is fixedly connected to the connecting rod, the main gear is meshed with the auxiliary gear, a first pulley is fixedly connected to the connecting rod, the rotating shaft extends to the outside of the working cylinder and is fixedly connected to a second pulley, and the first pulley is connected to the second pulley through a belt transmission.
[0008] In order to facilitate the transportation of raw materials inside the conveying cylinder, the conveying guide mechanism further includes a spiral plate, which is rotatably connected to a conveying rod inside the conveying cylinder, the spiral plate is fixedly connected to the outer wall of the conveying rod, and the edge of the spiral plate is in contact with the inner wall of the conveying cylinder, the upper side wall of the conveying cylinder is connected to the top of the working cylinder through the second pipe, the bottom of the working cylinder is connected to the lower side wall of the conveying cylinder through the first pipe, and the conveying cylinder is connected to the top of the mixing cylinder through the third pipe.
[0009] In order to facilitate the rotation of the transmission rod, further, a third pulley is fixedly connected to the rotating shaft, and the transmission rod extends to the outside of the transmission cylinder and is fixedly connected to a fourth pulley, and the third pulley is connected to the fourth pulley through a belt drive.
[0010] In order to facilitate the extraction of gas inside the mixing cylinder, preferably, the exhaust mechanism includes a boosting cylinder fixedly connected to the bottom of the mixing cylinder, a boosting rod is slidably connected to the boosting cylinder, a piston is provided on the boosting rod, and the piston is in contact with the inner wall of the boosting cylinder, an air inlet pipe and an air outlet pipe are respectively provided on the boosting cylinder, and a one-way valve is provided on the air inlet pipe and the air outlet pipe, and the air inlet pipe is connected to the top of the mixing cylinder.
[0011] In order to facilitate the reciprocating movement of the boosting rod, preferably, a support plate is fixedly connected to the side wall of the mixing cylinder, a transmission shaft is rotatably connected to the support plate, a first crank is rotatably connected to the transmission shaft, a second crank is rotatably connected to the first crank, a slider is rotatably connected to the second crank, and the end of the boosting rod away from the piston is fixedly connected to the slider.
[0012] In order to facilitate the stirring of the raw materials in the mixing drum, preferably, a connecting shaft is rotatably connected inside the mixing drum, the stirring paddle is fixedly connected to the outer wall of the connecting shaft, the connecting shaft extends to the outside of the mixing drum and is fixedly connected to a connecting gear, the slider is fixedly connected to a transmission rack, and the transmission rack is meshed with the connecting gear.
[0013] In order to facilitate the rotation of the transmission gear, preferably, a telescopic part is provided on the support plate, and the output end of the telescopic part is fixedly connected to a telescopic rod, and the telescopic rod is fixedly connected to a mounting plate, and the mounting plate is rotatably connected to a mounting shaft, and a movable gear is fixedly connected to the mounting shaft, and the transmission rod passes through the support plate and extends to the outside to be provided with a limiting plate, the top of the movable gear is fixedly connected to a limiting cylinder, and the limiting cylinder is slidably connected to the limiting plate, and the transmission shaft is fixedly connected to a transmission gear, and the movable gear can be meshed with the transmission gear for transmission.
[0014] In order to facilitate the rotation of the connecting rod, preferably, a motor is fixedly connected to the support plate, and the connecting rod is fixedly connected to the output end of the motor.
[0015] A multi-raw material mixed anaerobic fermentation process comprises the following steps:
[0016] Step 1: Input a variety of raw materials to be mixed into the working cylinder;
[0017] Step 2: The first chopping mechanism and the second chopping mechanism cooperate to rotate and continuously chop the raw materials to be mixed;
[0018] Step 3: The raw materials to be mixed after the initial shredding are fed into the conveying cylinder through the first pipeline, and the conveying guide mechanism feeds the raw materials into the working cylinder through the second pipeline for repeated shredding;
[0019] Step 4: block the second pipe, and then transfer the raw materials in the conveying cylinder into the mixing cylinder through the third pipe for fermentation;
[0020] Step 5: The heating tube heats up and ferments the raw materials inside the mixing barrel, and the stirring paddle stirs the inside of the mixing barrel, and the exhaust mechanism extracts the gas inside the mixing barrel.
[0021] Compared with the prior art, the present invention provides a multi-raw material mixed anaerobic fermentation equipment and fermentation process, which has the following beneficial effects:
[0022] 1. The multi-raw material mixed anaerobic fermentation equipment can chop the raw materials to be fermented by rotating the first chopping knife and the second chopping knife in opposite directions, and the two groups of chopping mechanisms can rotate in opposite directions to chop the raw materials to be fermented, so that the raw materials to be fermented can be more evenly distributed between the two chopping knives, thereby improving the chopping efficiency, and preventing the raw materials to be fermented from being blocked between the chopping knives, which is conducive to the subsequent full mixing of the raw materials;
[0023] 2. The multi-raw material mixed anaerobic fermentation equipment can transport the raw materials to be fermented through the conveying guide mechanism, and can repeatedly transport the chopped raw materials inside the working cylinder to the conveying cylinder, and then transport them from the conveying cylinder to the working cylinder for repeated chopping, so that the raw materials to be fermented can be repeatedly chopped, so that the raw materials are chopped more evenly, which is helpful to improve the subsequent fermentation effect;
[0024] 3. The multi-raw material mixed anaerobic fermentation equipment can move on the inner wall of the working cylinder through the cleaning plate, and the residual raw materials adhering to the cleaning plate can be scraped off to prevent the raw materials from adhering to the inner wall of the working cylinder;
[0025] 4. The multi-raw material mixed anaerobic fermentation equipment can extract the gas generated in the mixing cylinder to the outside through the exhaust mechanism, so that the fermentation raw materials in the mixing cylinder are in an anaerobic state, thereby preventing oxygen from entering the mixing cylinder and preventing oxidation reaction of the raw materials;
[0026] 5. The multi-raw material mixed anaerobic fermentation equipment can effectively mix the fermentation raw materials through the reciprocating rotation of the stirring paddle in the mixing drum to avoid material precipitation or stratification, thereby improving the mixing uniformity and the fermentation effect. In addition, when stirring, the stirring paddle will quickly discharge the gas that may be mixed in the raw materials, and then extract the gas through the exhaust mechanism, which helps to maintain a suitable fermentation environment.
[0027] The parts not involved in the device are the same as the prior art or can be implemented by using the prior art. The present invention can start the switches of the stirring paddle and the exhaust mechanism as needed, so that the stirring paddle can reciprocate in the mixing barrel, which can effectively mix the fermentation raw materials and avoid material precipitation or stratification, thereby improving the mixing uniformity and the fermentation effect. Moreover, when stirring, the stirring paddle will quickly discharge the gas that may be mixed in the raw materials, and then extract the gas through the exhaust mechanism, which helps to maintain a suitable fermentation environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 A schematic diagram of an axonometric view of a multi-raw material mixed anaerobic fermentation equipment proposed by the present invention Figure 1 ;
[0029] Figure 2 A schematic diagram of an axonometric view of a multi-raw material mixed anaerobic fermentation equipment proposed by the present invention Figure 2 ;
[0030] Figure 3 A schematic diagram of the cross-section of a multi-raw material mixed anaerobic fermentation equipment proposed by the present invention Figure 1 ;
[0031] Figure 4 A schematic diagram of the cross-section of a multi-raw material mixed anaerobic fermentation equipment proposed by the present invention Figure 2 ;
[0032] Figure 5 This is a schematic diagram of the interior of a mixing cylinder of a multi-raw material mixed anaerobic fermentation equipment proposed by the present invention;
[0033] Figure 6This is a partial structural schematic diagram of a multi-raw material mixed anaerobic fermentation equipment proposed by the present invention;
[0034] Figure 7 This is a schematic diagram of the structure of an air extraction mechanism for a multi-raw material mixed anaerobic fermentation device proposed by the present invention;
[0035] Figure 8 A multi-raw material mixed anaerobic fermentation equipment proposed by the present invention Figure 7 Schematic diagram of the structure of part A.
[0036] In the figure: 1, working cylinder; 2, rotating shaft; 3, first chopping knife; 4, sleeve; 5, second chopping knife; 6, cleaning plate; 7, connecting rod; 8, main gear; 9, auxiliary gear; 10, first pulley; 11, second pulley; 12, motor; 13, conveying cylinder; 14, first pipeline; 15, second pipeline; 16, third pipeline; 17, spiral tube; 18, conveying rod; 19, mixing cylinder; 20, connecting shaft; 21, stirring paddle; 22, heating tube; 23, Temperature sensor; 24. Support plate; 25. Limit plate; 26. Movable gear; 27. Limit cylinder; 28. Transmission shaft; 29. Transmission gear; 30. First crank; 31. Second crank; 32. Slider; 33. Transmission rack; 34. Connecting gear; 35. Telescopic member; 36. Telescopic rod; 37. Mounting shaft; 38. Boost cylinder; 39. Boost rod; 40. Inlet pipe; 41. Exit pipe; 42. Discharge pipe; 43. Spiral plate; 44. Mounting plate. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0038] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0039] Example:
[0040] Reference Figure 1-Figure 8, a multi-raw material mixed anaerobic fermentation equipment, including a working cylinder 1, and also includes: a rotating shaft 2, which is rotatably connected to the working cylinder 1, wherein a first chopping mechanism is arranged on the outer wall of the rotating shaft 2, a sleeve 4 is sleeved on the rotating shaft 2, a second chopping mechanism is arranged on the sleeve 4, and the first chopping mechanism and the second chopping mechanism rotate in opposite directions; a conveying cylinder 13, which is fixedly connected to the side wall of the working cylinder 1, wherein a conveying guide mechanism is arranged in the conveying cylinder 13, and the bottom of the working cylinder 1 is connected to the lower side wall of the conveying cylinder 13, the upper side wall of the conveying cylinder 13 is connected to the top of the working cylinder 1, and the conveying guide mechanism cooperates with the crushing mechanism; a mixing cylinder 19, which is fixedly connected to the side wall of the conveying cylinder 13 and is connected to the conveying cylinder 13, wherein a stirring paddle 21 is rotatably arranged in the mixing cylinder 19, and a heating tube 22 is arranged in the mixing cylinder 19, the heating tube 22 cooperates with the stirring paddle 21, and an exhaust mechanism is arranged on the mixing cylinder 19, and the input end of the exhaust mechanism extends into the mixing cylinder 19.
[0041] The first chopping mechanism comprises a first chopping knife 3, which is fixedly connected to the outer wall of the rotating shaft 2, and the second chopping mechanism comprises a second chopping knife 5, which is fixedly connected to the outer wall of the sleeve 4, and the first chopping knife 3 and the second chopping knife 5 rotate in opposite directions. By chopping the raw materials to be fermented through the opposite rotation of the two groups of chopping mechanisms, the raw materials to be fermented can be more evenly distributed between the two chopping knives, thereby improving the chopping efficiency, and preventing the raw materials to be fermented from being blocked between the chopping knives, which is conducive to the subsequent sufficient mixing of the raw materials.
[0042] In order to ensure that the rotation directions of the first chopping knife 3 and the second chopping knife 5 are always opposite, the sleeve 4 extends to the outside of the working cylinder 1 and is fixedly connected to an auxiliary gear 9. The bottom of the working cylinder 1 is rotatably connected to a connecting rod 7, and a main gear 8 is fixedly connected to the connecting rod 7. The main gear 8 is meshed with the auxiliary gear 9. A first pulley 10 is fixedly connected to the connecting rod 7. The rotating shaft 2 extends to the outside of the working cylinder 1 and is fixedly connected to a second pulley 11. The first pulley 10 is connected to the second pulley 11 through a belt.
[0043] When the connecting rod 7 rotates, it will drive the main gear 8 to rotate synchronously, and the main gear 8 will drive the auxiliary gear 9 to rotate synchronously, the auxiliary gear 9 will drive the sleeve 4 to rotate, and the connecting rod 7 will also drive the first pulley 10 to rotate synchronously, so that the first pulley 10 drives the second pulley 11 to rotate synchronously. During this process, the auxiliary gear 9 rotates in opposite directions to the main gear 8, while the connecting rod 7 rotates in the same direction as the rotating shaft 2, so that the rotation directions of the rotating shaft 2 and the sleeve 4 are always opposite.
[0044] The conveying guide mechanism inside the conveying cylinder 13 can convey the raw materials to be fermented, and can repeatedly convey the chopped raw materials inside the working cylinder 1 to the conveying cylinder 13, and then be transported by the conveying cylinder 13 to the working cylinder 1 for repeated chopping, so that the raw materials to be fermented can be repeatedly chopped, so that the raw materials can be chopped more evenly, which helps to improve the subsequent fermentation effect.
[0045] In addition, a cleaning plate 6 is also provided in the working cylinder 1, and the cleaning plate 6 is fixedly connected to the rotating shaft 2 through a connecting plate. When the rotating shaft 2 rotates, the cleaning plate 6 will move along the inner wall of the working cylinder 1 to scrape off the residual raw materials adhered to the cleaning plate 6 to prevent the raw materials from adhering to the inner wall of the working cylinder 1.
[0046] In order to improve the fermentation effect of the raw materials to be fermented, the above-mentioned conveying guiding mechanism further includes a spiral plate 43, a conveying rod 18 is rotatably connected inside the conveying cylinder 13, the spiral plate 43 is fixedly connected to the outer wall of the conveying rod 18, and the edge of the spiral plate 43 fits with the inner wall of the conveying cylinder 13, the upper side wall of the conveying cylinder 13 is connected to the top of the working cylinder 1 through the second pipe 15, the bottom of the working cylinder 1 is connected to the lower side wall of the conveying cylinder 13 through the first pipe 14, and the conveying cylinder 13 is connected to the top of the mixing cylinder 19 through the third pipe 16.
[0047] Control valves are provided on the first pipeline 14, the second pipeline 15 and the third pipeline 16 for controlling the passage of the pipelines. When the raw materials are circulated and shredded, the passage of the third pipeline 16 is closed, while the passages of the first pipeline 14 and the second pipeline 15 are always open.
[0048] When the chopped raw materials need to be fermented, the passage of the third pipe 16 is opened and the passage of the second pipe 15 is closed. A spiral tube 17 is also provided in the working cylinder 1. When the third pipe 16 transports the raw materials, they are transported into the spiral tube 17, so that the raw materials can be rotated and discharged, so that they can cooperate with the shredding mechanism to improve the shredding effect of the raw materials.
[0049] The rotating shaft 2 is fixedly connected with a third pulley, the transmission rod 18 extends to the outside of the transmission cylinder 13 and is fixedly connected with a fourth pulley, and the third pulley is connected with the fourth pulley through a belt drive.
[0050] When the rotating shaft 2 rotates, the third pulley and the fourth pulley are connected by belt drive, which will drive the conveying rod 18 to rotate synchronously, and then the spiral plate 43 rotates synchronously with the conveying rod 18, so that the edge of the spiral plate 43 moves along the inner wall of the conveying cylinder 13, so that the raw materials are continuously transported from the bottom to the top.
[0051] The heating tube 22 in the mixing barrel 19 can heat the raw materials to keep them in a suitable fermentation temperature range, and a temperature sensor 23 is also provided in the mixing barrel 19 to monitor the temperature in real time.
[0052] A discharge pipe 42 is also provided at the bottom of the mixing drum 19 , and a one-way valve is provided on the discharge pipe 42 to control the passage of the discharge pipe 42 , thereby discharging the fermented raw materials in the mixing drum 19 .
[0053] In order to put the mixing drum 19 in an anaerobic state, the gas generated in the mixing drum 19 can be pumped out to the outside through the exhaust mechanism, so that the fermentation raw materials in the mixing drum 19 are in an anaerobic state, thereby preventing oxygen from entering the mixing drum 19 and preventing oxidation reaction of the raw materials.
[0054] Furthermore, the above-mentioned vacuum mechanism includes a booster cylinder 38 fixedly connected to the bottom of the mixing cylinder 19, and a booster rod 39 is slidably connected to the booster cylinder 38. A piston is provided on the booster rod 39, and the piston is in contact with the inner wall of the booster cylinder 38. An air inlet pipe 40 and an air outlet pipe 41 are respectively provided on the booster cylinder 38, and both the air inlet pipe 40 and the air outlet pipe 41 are provided with a one-way valve, and the air inlet pipe 40 is connected to the top of the mixing cylinder 19.
[0055] When the boost rod 39 slides on the boost cylinder 38, the boost rod 39 will drive the piston to move against the inner wall of the boost cylinder 38. When the boost rod 39 moves toward the outside of the boost cylinder 38, negative pressure will be generated inside the boost cylinder 38, and the air inlet pipe 40 will transport the gas in the mixing cylinder 19 to the boost cylinder 38 for replenishment. During this process, the gas in the mixing cylinder 19 is extracted, the air outlet pipe 41 stops exhausting, and a filter is provided on the air inlet pipe 40 to prevent the raw materials in the mixing cylinder 19 from entering the air inlet pipe 40. When the boost rod 39 moves toward the inside of the boost cylinder 38, the piston will pressurize the internal gas, and then transport the gas in the mixing cylinder 19 to the outside through the air outlet pipe 41. The gas can be collected and utilized as needed. During this process, the air inlet pipe 40 stops intake.
[0056] In addition, a support plate 24 is fixedly connected to the side wall of the mixing barrel 19, a transmission shaft 28 is rotatably connected to the support plate 24, a first crank 30 is rotatably connected to the transmission shaft 28, a second crank 31 is rotatably connected to the first crank 30, a slider 32 is rotatably connected to the second crank 31, and an end of the boost rod 39 away from the piston is fixedly connected to the slider 32.
[0057] When the transmission shaft 28 rotates, the first crank 30 and the second crank 31 rotate in coordination, which can drive the slider 32 to move back and forth, and then the slider 32 drives the boost rod 39 to slide back and forth on the boost cylinder 38.
[0058] The support plate 24 is fixedly connected with a motor 12 , and the connecting rod 7 is fixedly connected to the output end of the motor 12 . The motor 12 can drive the connecting rod 7 to rotate.
[0059] In order to improve the uniform fermentation effect of the raw materials in the mixing drum 19, a connecting shaft 20 is rotatably connected inside the mixing drum 19, a stirring paddle 21 is fixedly connected to the outer wall of the connecting shaft 20, the connecting shaft 20 extends to the outside of the mixing drum 19 and is fixedly connected to a connecting gear 34, a transmission rack 33 is fixedly connected to the slider 32, and the transmission rack 33 is meshed with the connecting gear 34.
[0060] When the slider 32 moves back and forth, it will drive the transmission rack 33 to move synchronously, and then the transmission rack 33 drives the connecting gear 34 to rotate back and forth, and the connecting gear 34 drives the connecting shaft 20 to rotate back and forth, so that it can rotate clockwise for one circle and then counterclockwise for one circle, so that the stirring paddle 21 can rotate back and forth in the mixing barrel 19 to stir the fermented raw materials.
[0061] By reciprocating the stirring paddle 21 in the mixing barrel 19, the fermentation raw materials can be effectively mixed to avoid material precipitation or stratification, thereby improving the mixing uniformity and the fermentation effect. In addition, when stirring, the stirring paddle 21 will quickly discharge the gas that may be mixed in the raw materials, and then extract the gas through the exhaust mechanism, which helps to maintain a suitable fermentation environment.
[0062] In order to improve the practicability of the device, the stirring blade 21 and the air extraction mechanism can be started as needed.
[0063] A telescopic member 35 is provided on the support plate 24, and a telescopic rod 36 is fixedly connected to the output end of the telescopic member 35, and a mounting plate 44 is fixedly connected to the telescopic rod 36, and a mounting shaft 37 is rotatably connected to the mounting plate 44, and a movable gear 26 is fixedly connected to the mounting shaft 37, and the transmission rod 18 passes through the support plate 24 and extends to the outside to be provided with a limiting plate 25, and the top of the movable gear 26 is fixedly connected to the limiting cylinder 27, and the limiting cylinder 27 is slidably connected to the limiting plate 25, and a transmission gear 29 is fixedly connected to the transmission shaft 28, and the movable gear 26 can be meshed with the transmission gear 29 for transmission.
[0064] The telescopic member 35 may be a telescopic cylinder for driving the telescopic rod 36 to move telescopically, so that the telescopic rod 36 drives the mounting plate 44 to move synchronously. When the stirring paddle 21 and the exhaust mechanism need to be started, the starting Figure 8 As shown in , the telescopic member 35 drives the mounting plate 44 to move, so that the limiting cylinder 27 slides from the limiting plate 25 to the bottom, thereby making the movable gear 26 mesh with the transmission gear 29, and the transmission gear 29 will rotate synchronously at this time.
[0065] When the stirring paddle 21 and the exhaust mechanism need to stop, the switch of the telescopic member 35 is started, so that the telescopic rod 36 drives the mounting plate 44 to reset. During this process, the limit cylinder 27 slides from the bottom of the limit plate 25 to the top, thereby stopping the movable gear 26 from meshing with the transmission gear 29.
[0066] During the above process, the transmission rod 18 always keeps rotating. When the movable gear 26 is meshed with the transmission gear 29, the limit plate 25 can limit the limit cylinder 27, and the mounting shaft 37 connected to the mounting plate 44 is rotated to keep the movable gear 26 in a rotating state during the movement. A sliding groove engaged with the limit plate 25 is provided in the limit cylinder 27, so that it can only be in a sliding state.
[0067] A multi-raw material mixed anaerobic fermentation process comprises the following steps:
[0068] Step 1: Inputting a plurality of raw materials to be mixed into the working cylinder 1;
[0069] Step 2: The first chopping mechanism and the second chopping mechanism cooperate to rotate and continuously chop the raw materials to be mixed;
[0070] Step 3: The raw materials to be mixed after the initial shredding are fed into the conveying cylinder 13 through the first pipe 14, and the conveying guide mechanism feeds the raw materials into the working cylinder 1 through the second pipe 15 for repeated shredding;
[0071] Step 4: block the second pipe 15, and then transfer the raw materials in the conveying cylinder 13 into the mixing cylinder 19 through the third pipe 16 for fermentation;
[0072] Step 5: The heating tube 22 heats up the raw materials in the mixing barrel 19 for fermentation, and the stirring paddle 21 stirs the inside of the mixing barrel 19 , and the exhaust mechanism extracts the gas inside the mixing barrel 19 .
[0073] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A multi-raw material mixed anaerobic fermentation device, comprising a working cylinder (1), characterized in that: Also includes: The rotating shaft (2) is rotatably connected to the working cylinder (1). Wherein, a first shredding mechanism is arranged on the outer wall of the rotating shaft (2), a sleeve (4) is sleeved on the rotating shaft (2), a second shredding mechanism is arranged on the sleeve (4), and the first shredding mechanism and the second shredding mechanism rotate in opposite directions; The transmission cylinder (13) is fixedly connected to the side wall of the working cylinder (1). The conveying cylinder (13) is provided with a conveying guide mechanism, the bottom of the working cylinder (1) is connected to the lower side wall of the conveying cylinder (13), the upper side wall of the conveying cylinder (13) is connected to the top of the working cylinder (1), and the conveying guide mechanism cooperates with the crushing mechanism; The mixing cylinder (19) is fixedly connected to the side wall of the conveying cylinder (13) and communicated with the conveying cylinder (13). A stirring paddle (21) is rotatably arranged in the mixing cylinder (19), and a heating tube (22) is arranged in the mixing cylinder (19), the heating tube (22) cooperates with the stirring paddle (21), and an air extraction mechanism is arranged on the mixing cylinder (19), and the input end of the air extraction mechanism extends into the mixing cylinder (19).
2. The multi-raw material mixed anaerobic fermentation equipment according to claim 1, characterized in that: The sleeve (4) extends to the outside of the working cylinder (1) and is fixedly connected to an auxiliary gear (9); the bottom of the working cylinder (1) is rotatably connected to a connecting rod (7); the connecting rod (7) is fixedly connected to a main gear (8); the main gear (8) is meshed with the auxiliary gear (9); the connecting rod (7) is fixedly connected to a first pulley (10); the rotating shaft (2) extends to the outside of the working cylinder (1) and is fixedly connected to a second pulley (11); the first pulley (10) is connected to the second pulley (11) through a belt.
3. The multi-raw material mixed anaerobic fermentation equipment according to claim 2, characterized in that: The conveying guide mechanism comprises a spiral plate (43), a conveying rod (18) rotatably connected inside the conveying cylinder (13), the spiral plate (43) being fixedly connected to the outer wall of the conveying rod (18), and the edge of the spiral plate (43) being in contact with the inner wall of the conveying cylinder (13), the upper side wall of the conveying cylinder (13) being connected to the top of the working cylinder (1) through a second pipe (15), the bottom of the working cylinder (1) being connected to the lower side wall of the conveying cylinder (13) through a first pipe (14), and the conveying cylinder (13) being connected to the top of the mixing cylinder (19) through a third pipe (16).
4. The multi-raw material mixed anaerobic fermentation equipment according to claim 3, characterized in that: The rotating shaft (2) is fixedly connected to a third pulley, the transmission rod (18) extends to the outside of the transmission cylinder (13) and is fixedly connected to a fourth pulley, and the third pulley is connected to the fourth pulley via a belt drive.
5. The multi-raw material mixed anaerobic fermentation equipment according to claim 1, characterized in that: The air extraction mechanism comprises a booster cylinder (38) fixedly connected to the bottom of the mixing cylinder (19), a booster rod (39) slidably connected to the booster cylinder (38), a piston is arranged on the booster rod (39), and the piston is in contact with the inner wall of the booster cylinder (38), an air inlet pipe (40) and an air outlet pipe (41) are respectively arranged on the booster cylinder (38), and both the air inlet pipe (40) and the air outlet pipe (41) are provided with a one-way valve, and the air inlet pipe (40) is connected to the top of the mixing cylinder (19).
6. The multi-raw material mixed anaerobic fermentation equipment according to claim 5, characterized in that: A support plate (24) is fixedly connected to the side wall of the mixing cylinder (19); a transmission shaft (28) is rotatably connected to the support plate (24); a first crank (30) is rotatably connected to the transmission shaft (28); a second crank (31) is rotatably connected to the first crank (30); a slider (32) is rotatably connected to the second crank (31); an end of the boost rod (39) away from the piston is fixedly connected to the slider (32).
7. The multi-raw material mixed anaerobic fermentation equipment according to claim 6, characterized in that: A connecting shaft (20) is rotatably connected inside the mixing barrel (19), the stirring paddle (21) is fixedly connected to the outer wall of the connecting shaft (20), the connecting shaft (20) extends to the outside of the mixing barrel (19) and is fixedly connected to a connecting gear (34), the sliding block (32) is fixedly connected to a transmission rack (33), and the transmission rack (33) is meshed with the connecting gear (34).
8. The multi-raw material mixed anaerobic fermentation equipment according to claim 6, characterized in that: The support plate (24) is provided with a telescopic member (35), the output end of the telescopic member (35) is fixedly connected with a telescopic rod (36), the telescopic rod (36) is fixedly connected with a mounting plate (44), the mounting plate (44) is rotatably connected with a mounting shaft (37), the mounting shaft (37) is fixedly connected with a movable gear (26), and the transmission rod (18) passes through the support plate (24) and extends to an externally provided limit plate (25), the top of the movable gear (26) is fixedly connected with a limit cylinder (27), the limit cylinder (27) is slidably connected to the limit plate (25), the transmission shaft (28) is fixedly connected with a transmission gear (29), and the movable gear (26) can be meshed with the transmission gear (29) for transmission.
9. The multi-raw material mixed anaerobic fermentation equipment according to claim 2, characterized in that: The support plate (24) is fixedly connected to a motor (12), and the connecting rod (7) is fixedly connected to an output end of the motor (12).
10. A multi-raw material mixed anaerobic fermentation process, comprising the multi-raw material mixed anaerobic fermentation equipment according to any one of claims 1 to 9, characterized in that: The following steps are also included: Step 1: Inputting a plurality of raw materials to be mixed into a working cylinder (1); Step 2: The first chopping mechanism and the second chopping mechanism cooperate to rotate and continuously chop the raw materials to be mixed; Step 3: the raw materials to be mixed after the initial shredding are fed into the interior of the conveying cylinder (13) through the first pipe (14), and the conveying guide mechanism feeds the raw materials into the interior of the working cylinder (1) through the second pipe (15) for repeated shredding; Step 4: blocking the second pipe (15), and then feeding the raw materials in the conveying cylinder (13) into the mixing cylinder (19) through the third pipe (16) for fermentation; Step 5: The heating tube (22) heats up the raw materials inside the mixing cylinder (19) to ferment, and the stirring paddle (21) stirs the inside of the mixing cylinder (19), and the exhaust mechanism extracts the gas inside the mixing cylinder (19).
Citation Information
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