Defoaming type pouring equipment with detection function for high-voltage direct-current insulation system
By designing a high-pressure DC insulation system defoaming pouring equipment with detection functions, using stirring, ultrasonic detection and vibration defoaming techniques, the problem of difficulty in removing bubbles in insulating floor materials in traditional methods is solved, achieving more efficient defoaming and safer insulation performance.
Patent Information
- Application Number
- CN202411745924.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-03-07
AI Technical Summary
During the pouring of insulated floors, traditional methods are difficult to effectively remove bubbles from the material, resulting in a decrease in insulation performance and an increase in the risk of leakage accidents.
A high-pressure DC insulating system defoaming equipment with detection function is designed, including a stirring device, an ultrasonic detector and a defoaming device. The material is stirred and heated by a stirring device, and the ultrasonic detector detects the bubbles in the material, and the bubble removal device automatically removes the bubbles using a vibrating rod and a emitting device.
It effectively reduces the bubble content in the insulating material, improves detection accuracy and bubble removal efficiency, and reduces the labor intensity of workers and the risk of leakage accidents.
Smart Images

Figure CN119571992A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of casting equipment, in particular to a defoaming casting equipment for a high-voltage direct current insulation system with a detection function. Background Art
[0002] The pouring of insulating floor refers to the construction process of fully mixing the insulating materials, pouring them into the warehouse, leveling the warehouse, and tamping them to make them dense. The pouring must be continuous and uniform and prevent the segregation of the insulating pouring materials.
[0003] During the pouring process, the pouring material will carry bubbles with it into the designated pouring position. In the traditional method, bubbles will also enter the pouring material when the materials are mixed evenly. It is only after the pouring is completed that a carpet-style degassing operation is performed manually. This has a high labor intensity for the workers. During the high-intensity work process, some places may be missed and no degassing operation may be performed, resulting in leakage accidents in the insulation performance of this location. At the same time, workers cannot guarantee that they can reach the deeper locations where bubbles exist for degassing every time, resulting in the inability to completely eliminate bubbles in the deeper locations of the insulating floor, which reduces the quality of the insulating floor. Summary of the invention
[0004] The object of the present invention is to provide a high-voltage direct current insulation system debubbling type casting equipment with a detection function to solve the problems raised in the prior art.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a technical solution of a debubbling casting equipment for a high-voltage DC insulation system with a detection function, the casting equipment comprising a stirring device, an installation box, a driving device, an ultrasonic detector and a debubbling device, the stirring device is connected to the installation box, the installation box is connected to the driving device, there are two driving devices, the driving device above the ultrasonic detector is connected to the ultrasonic detector, the installation box is connected to the debubbling device, and the driving device above the debubbling device is connected to the debubbling device.
[0006] The installation box is used as the main installation basis for the installation of other devices. The insulating casting material is fully stirred and heated by the stirring device. The stirring of the stirring device allows the insulating casting material to be stirred more fully. At the same time, the heating of the stirring device allows the bubbles in the insulating casting material to be heated and discharged from the insulating casting material during stirring. After the processing is completed, it is sent from the discharge route of the stirring device to the bottom of the installation box for discharge. At the same time, the driving device lowers the ultrasonic detector to the discharged insulating casting material. When bubbles are detected in the insulating casting material, the driving device releases the debubbling device for debubbling.
[0007] Furthermore, the stirring device includes a support frame, a stirring tank, a stirring motor, a stirring rod and a discharge pipe. The support frame and the stirring tank are tightly connected, the stirring tank and the stirring motor are tightly connected, the output end of the stirring motor and the stirring rod are tightly connected, the stirring tank is provided with a discharge hole, the discharge pipe and the discharge hole are flange-connected, the stirring rod includes a stirring main rod and a stirring support rod, the stirring main rod is tightly connected to the output end of the stirring motor, there are several stirring support rods, several stirring support rods are tightly connected to the stirring main rod, and a heating element is provided on the stirring support rod.
[0008] The support frame is used as the main supporting foundation to support and install other components. The mixing tank is used as a container to contain the material to be mixed. The mixing motor outputs torque to drive the mixing main rod to rotate, and the rotation of the mixing main rod drives the rotation of the mixing support rod. The materials in the mixing tank are mixed evenly through the rotation of the mixing support rod. At the same time, the heating element on the mixing support rod heats the mixed material in the mixing tank, and the bubbles in the mixed material are discharged upward by the heat, thereby reducing the bubble content of the material during the processing. After the material is processed, it is discharged through the discharge pipe.
[0009] Furthermore, the installation box is provided with a feed hole, a discharge hole, an ultrasonic hole and a debubble hole, the discharge pipe passes through the feed hole and the discharge hole in sequence, the ultrasonic detector and the ultrasonic hole are located on the same axis, and the debubble device and the debubble hole are located on the same axis.
[0010] The discharging direction of the discharging pipe is changed by the feed hole and the discharging through hole, so that the discharging pipe discharges downward along the direction of the discharging through hole, which is convenient for the ultrasonic detector on the same axis of the ultrasonic hole to detect, and also facilitates the debubbling device above the debubbling hole to perform debubbling operation.
[0011] Furthermore, the driving device includes a driving motor, a driving rod and a disc. The driving motor is firmly connected to the mounting box. There are two discs. The driving motor is firmly connected to the disc close to the driving motor. The two discs are rotatably connected to the driving rod. The output end of the driving motor is firmly connected to the driving rod. Several turns of insulating wire are wound around the driving rod. The insulating wire is firmly connected to the driving rod. The insulating wire adjacent to the ultrasonic detector is firmly connected to the ultrasonic detector. The insulating wire adjacent to the debubbling device is firmly connected to the debubbling device.
[0012] The disc serves as an installation device to limit the position of the insulating wire wound on the driving rod. When the ultrasonic detector is needed to detect bubbles and the debubble device is needed to remove bubbles, the driving motor serves as the main power source. The driving motor outputs a torque to drive the driving rod to rotate. The rotation of the driving rod drives the insulating wire on the driving rod to be retracted and extended. The ultrasonic detector and the debubble device are placed in the insulating casting material that has been discharged to the specified position to work through the retraction and extension of the insulating wire.
[0013] Furthermore, the ultrasonic detector includes a detection shell, a counterweight and a detection device. The detection shell and the insulating wire are tightly connected, the counterweight is placed in the detection shell, the detection shell and the counterweight are tightly connected, the detection device and the counterweight are tightly connected, there are two detection devices, and the two detection devices are symmetrically distributed about the counterweight.
[0014] The detection shell is used as the main installation basis for the installation and positioning of other components. When it is necessary to check the bubbles in the insulating casting material, the insulating wire is released by rotating the driving rod. Under the action of the counterweight block, the detection shell and the detection device fall from the ultrasonic hole into the insulating casting material to detect the bubble content. The two detection devices make the detection range more comprehensive and reduce the situation where bubbles are not detected.
[0015] Furthermore, the detection device includes a shielding material, a piezoelectric element, a matcher and a conical resonance disk. The shielding material and the counterweight are fastened together, the piezoelectric element and the shielding material are fastened together, the piezoelectric element and the matcher are fastened together, and the matcher and the conical resonance disk are fastened together.
[0016] The shielding material is used to absorb the sound waves of the piezoelectric element to prevent the two detection devices from interfering with each other and affecting the detection results. The ultrasonic wave is released through the piezoelectric element, and then the conical resonance disk amplifies the ultrasonic signal to expand the detection range of the sound wave. The ultrasonic signal is then recovered by the conical resonance disk, and the ultrasonic signal is processed by the matcher to determine the bubble content in the insulating casting material, and then the debubbling device is used to remove bubbles.
[0017] Furthermore, the defoaming device includes an emission device and a vibrating rod, the emission device and the installation box are tightly connected, the emission device and the vibrating rod are tightly connected, and the vibrating rod and the insulating wire are tightly connected.
[0018] The launching device is used to quickly eject the vibrating rod. Through the launching device, the vibrating rod can enter the insulating casting material at different depths to perform defoaming work.
[0019] Furthermore, the launching device includes springs and a launching plate. There are several springs. One end of several springs is fastened to the mounting box, and one end of several springs away from the mounting box is fastened to the launching plate. A connecting hole is provided on the launching plate, and one end of the insulating wire away from the driving rod passes through the connecting hole and is fastened to the vibrating rod.
[0020] The spring is used as the main energy storage component to store energy used to launch the vibrating rod. The driving rod is rotated to drive the vibrating rod to move, and the movement of the vibrating rod drives the launching plate to move. The movement of the launching plate drives the spring to expand. The elastic potential energy of the spring expansion increases. Different sizes of elastic potential energy can be stored according to the depth of the insulating casting material that has been poured. When the vibrating rod needs to be launched, the driving rod rotates in the opposite direction, and the elastic potential energy of the spring is instantly released to launch the vibrating rod from the debubbling hole, so that the vibrating rod can enter deeper into the insulating casting material, making the debubbling effect of the vibrating rod better, and then the driving rod is contracted to allow the vibrating rod to perform debubbling work at different heights.
[0021] Furthermore, the vibrating rod includes a rod body, an output cylinder, a vibration motor, a vibration rod and a rod head. An installation cavity and a conical cavity are provided inside the rod body. The installation cavity and the conical cavity are connected. The output cylinder is placed in the installation cavity. The vibration motor is placed in the installation cavity. One end of the vibration rod is placed in the installation cavity. The end of the vibration rod away from the installation cavity is placed in the conical cavity. The output cylinder and the installation cavity are tightly connected. The output end of the output cylinder and the vibration motor are tightly connected. The output end of the vibration motor and the vibration rod are tightly connected. The vibration rod and the rod head are tightly connected. The rod body and the launching plate are abutted. The rod body is made of insulating material.
[0022] The rod body is used as the main installation basis for the installation and positioning of other components. The output cylinder, vibration motor, vibration rod and rod head are installed through the installation cavity and the conical cavity. When it is necessary to remove bubbles in the insulating casting material, the vibration is output by the vibration motor to drive the vibration rod to swing, and the swing of the vibration rod drives the rod head to swing. After the vibration rod swings, it hits the conical cavity to emit a vibration wave, and then the energy transmitted by the vibration wave is diffused into the insulating casting material. When the vibration wave contacts the bubble, the bubble is broken by the vibration wave, and the gas in the bubble is discharged upward into the air. When the frequency and amplitude of the vibration need to be adjusted, the frequency and amplitude of the vibration can be adjusted simultaneously by adjusting the output power of the vibration motor and controlling the output displacement of the output cylinder.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. By arranging a heating unit on the stirring main rod, the bubble content of the insulating casting material before casting is reduced, thereby reducing the bubble content in the insulating material after casting.
[0025] 2. By setting up two detection devices to detect the bubble content of the insulating material after pouring, the detection range is expanded and the accuracy of the detection results is increased.
[0026] 3. The vibration waves generated by the vibrating rod are used to transfer energy to the bubbles, so that the bubbles are broken by the vibration energy. At the same time, a launching device is also provided to launch the vibrating rod to different depths for debubbling operations. The use of the launching device instead of manual labor reduces manpower operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 for Figure 1 Enlarged view of part A;
[0029] Figure 3 It is a schematic diagram of the structure of the stirring device of the present invention;
[0030] Figure 4 for Figure 3 BB section view;
[0031] Figure 5 for Figure 3 CC section view;
[0032] Figure 6 for Figure 5 A local D magnified view of;
[0033] Figure 7 for Figure 5 A magnified view of a local area E.
[0034] In the figure: 1. stirring device; 11. support frame; 12. stirring tank; 13. stirring motor; 14. stirring rod; 141. stirring main rod; 142. stirring support rod; 15. discharge pipe; 2. installation box; 21. feeding hole; 22. discharge through hole; 23. ultrasonic hole; 24. degassing hole; 3. driving device; 31. driving motor; 32. driving rod; 33. disc; 4. ultrasonic detector; 41. detection shell; 42. counterweight block; 43. Detection device; 431. Shielding material; 432. Piezoelectric element; 433. Matching device; 434. Conical resonance disk; 5. Debubbling device; 51. Launching device; 511. Spring; 512. Launching plate; 5121. Connecting hole; 52. Vibrating rod; 521. Rod body; 5211. Mounting cavity; 5212. Conical cavity; 522. Output cylinder; 523. Vibration motor; 524. Vibration rod; 525. Rod head. DETAILED DESCRIPTION
[0035] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.
[0036] Example: Figure 1-Figure 7As shown, the present invention provides a technical solution of a debubble casting equipment for a high-voltage DC insulation system with a detection function, the casting equipment includes a stirring device 1, an installation box 2, a driving device 3, an ultrasonic detector 4 and a debubble device 5, the stirring device 1 is connected to the installation box 2, the installation box 2 is connected to the driving device 3, there are two driving devices 3, the driving device 3 above the ultrasonic detector 4 is connected to the ultrasonic detector 4, the installation box 2 is connected to the debubble device 5, and the driving device 3 above the debubble device 5 is connected to the debubble device 5.
[0037] The installation box 2 is used as the main installation base for the installation of other devices. The insulating casting material is fully stirred and heated by the stirring device 1. The stirring of the stirring device 1 allows the insulating casting material to be stirred more fully. At the same time, the heating of the stirring device 1 allows the bubbles in the insulating casting material to be heated and discharged from the insulating casting material during stirring. After the processing is completed, the material is sent to the bottom of the installation box 2 from the discharge route of the stirring device 1 for discharge. At the same time, the driving device 3 lowers the insulating casting material discharged by the ultrasonic detector 4. When bubbles are detected in the insulating casting material, the driving device 3 releases the debubbling device 5 for debubbling.
[0038] like Figure 1 , Figure 3 and Figure 4 As shown, the stirring device 1 includes a support frame 11, a stirring tank 12, a stirring motor 13, a stirring rod 14 and a discharge pipe 15. The support frame 11 and the stirring tank 12 are tightly connected, the stirring tank 12 and the stirring motor 13 are tightly connected, the output end of the stirring motor 13 and the stirring rod 14 are tightly connected, the stirring tank 12 is provided with a discharge hole, the discharge pipe 15 is flange-connected to the discharge hole, the stirring rod 14 includes a stirring main rod 141 and a stirring support rod 142, the stirring main rod 141 is tightly connected to the output end of the stirring motor 13, there are several stirring support rods 142, several stirring support rods 142 are tightly connected to the stirring main rod 141, and a heating element is provided on the stirring support rod 142.
[0039] The support frame 11 is used as the main supporting foundation for supporting and installing other components. The stirring tank 12 is used as a container for containing the material to be stirred. The stirring motor 13 outputs a torque to drive the stirring main rod 141 to rotate. The rotation of the stirring main rod 141 drives the stirring support rod 142 to rotate. The materials in the stirring tank 12 are evenly mixed through the rotation of the stirring support rod 142. At the same time, the heating element on the stirring support rod 142 heats the mixed material in the stirring tank 12, and the bubbles in the mixed material are discharged upward by the heat, thereby reducing the bubble content of the material during the processing. After the material is processed, it is discharged through the discharge pipe 15.
[0040] like Figure 1 and Figure 2As shown, the installation box 2 is provided with a feed hole 21, a discharge hole 22, an ultrasonic hole 23 and a debubble hole 24, the discharge pipe 15 passes through the feed hole 21 and the discharge hole 22 in sequence, the ultrasonic detector 4 and the ultrasonic hole 23 are located on the same axis, and the debubble device 5 and the debubble hole 24 are located on the same axis.
[0041] The discharge direction of the discharge pipe 15 is changed by the feed hole 21 and the discharge hole 22, so that the discharge pipe 15 discharges downward along the direction of the discharge hole 22, which is convenient for the ultrasonic detector 4 on the same axis of the ultrasonic hole 23 to detect, and also facilitates the debubble device 5 above the debubble hole 24 to perform debubble operation.
[0042] like Figure 2 As shown, the driving device 3 includes a driving motor 31, a driving rod 32 and a disc 33. The driving motor 31 is tightly connected to the mounting box 2. There are two discs 33. The driving motor 31 is tightly connected to the disc 33 close to the driving motor 31. The two discs 33 are rotatably connected to the driving rod 32. The output end of the driving motor 31 is tightly connected to the driving rod 32. Several turns of insulating wire are wound around the driving rod 32. The insulating wire is tightly connected to the driving rod 32. The insulating wire adjacent to the ultrasonic detector 4 is tightly connected to the ultrasonic detector 4. The insulating wire adjacent to the debubbling device 5 is tightly connected to the debubbling device 5.
[0043] The disc 33 serves as an installation device to limit the position of the insulating wire wound on the driving rod 32. When the ultrasonic detector 4 is needed to detect bubbles and the debubble device 5 is needed to remove bubbles, the driving motor 31 serves as the main power source. The driving motor 31 outputs a torque to drive the driving rod 32 to rotate. The rotation of the driving rod 32 drives the insulating wire on the driving rod 32 to be retracted and extended. The ultrasonic detector 4 and the debubble device 5 are placed in the insulating casting material that has been discharged to the specified position to work through the retraction and extension of the insulating wire.
[0044] like Figure 5 and Figure 6 As shown, the ultrasonic detector 4 includes a detection shell 41, a counterweight 42 and a detection device 43. The detection shell 41 and the insulating wire are fastened together, the counterweight 42 is placed in the detection shell 41, the detection shell 41 and the counterweight 42 are fastened together, the detection device 43 and the counterweight 42 are fastened together, there are two detection devices 43, and the two detection devices 43 are symmetrically distributed about the counterweight 42.
[0045] The detection shell 41 is used as the main installation basis for the installation and positioning of other components. When it is necessary to check the bubbles in the insulating casting material, the driving rod 32 is rotated to release the insulating wire. Under the action of the counterweight block 42, the detection shell 41 and the detection device 43 fall from the ultrasonic hole 23 into the insulating casting material to detect the bubble content. The two detection devices 43 make the detection range more comprehensive and reduce the situation where bubbles are not detected.
[0046] like Figure 6 As shown, the detection device 43 includes a shielding material 431, a piezoelectric element 432, a matcher 433 and a conical resonance disk 434. The shielding material 431 and the counterweight 42 are fastened together, the piezoelectric element 432 and the shielding material 431 are fastened together, the piezoelectric element 432 and the matcher 433 are fastened together, and the matcher 433 and the conical resonance disk 434 are fastened together.
[0047] The shielding material 431 is used to absorb the sound waves of the piezoelectric element 432 to prevent the two detection devices 43 from interfering with each other and affecting the detection results. The ultrasonic waves are released through the piezoelectric element 432, and then the conical resonance disk 434 amplifies the ultrasonic signal to expand the detection range of the sound waves. The ultrasonic signal is then recovered by the conical resonance disk 434, and the ultrasonic signal is processed by the matcher 433 to determine the bubble content in the insulating casting material, and then the debubbling device 5 performs debubbling.
[0048] like Figure 2 and Figure 7 As shown, the defoaming device 5 includes an emitting device 51 and a vibrating rod 52, the emitting device 51 is firmly connected to the installation box 2, the emitting device 51 is firmly connected to the vibrating rod 52, and the vibrating rod 52 is firmly connected to the insulating wire.
[0049] The launching device 51 is used to quickly eject the vibrating rod 52 , and the vibrating rod 52 can enter the insulating casting material at different depths through the launching device 51 to perform debubbling work.
[0050] like Figure 2 and Figure 7 As shown, the launching device 51 includes a spring 511 and a launching plate 512. There are several springs 511. One end of several springs 511 is fastened to the mounting box 2, and the other end of several springs 511 away from the mounting box 2 is fastened to the launching plate 512. A connecting hole 5121 is provided on the launching plate 512. The end of the insulating wire away from the driving rod 32 passes through the connecting hole 5121 and is fastened to the vibrating rod 52.
[0051] The spring 511 is used as the main energy storage component to store energy for launching the vibrating rod 52. The driving rod 32 is rotated to drive the vibrating rod 52 to move, and the movement of the vibrating rod 52 drives the launching plate 512 to move. The movement of the launching plate 512 drives the spring 511 to expand. The elastic potential energy of the spring 511 increases due to the expansion. Different sizes of elastic potential energy can be stored according to the depth of the insulating casting material that has been poured. When the vibrating rod 52 needs to be launched, the driving rod 32 rotates in the opposite direction, and the elastic potential energy of the spring 511 is instantly released to launch the vibrating rod 52 from the debubbling hole 24, so that the vibrating rod 52 enters deeper into the insulating casting material, so that the debubbling effect of the vibrating rod 52 is better, and then the driving rod 32 is contracted to allow the vibrating rod 52 to perform debubbling work at different heights.
[0052] like Figure 2 and Figure 7 As shown, the vibrating rod 52 includes a rod body 521, an output cylinder 522, a vibration motor 523, a vibration rod 524 and a rod head 525. The rod body 521 is provided with a mounting cavity 5211 and a conical cavity 5212. The mounting cavity 5211 and the conical cavity 5212 are connected. The output cylinder 522 is placed in the mounting cavity 5211, the vibration motor 523 is placed in the mounting cavity 5211, and one end of the vibration rod 524 is placed in the mounting cavity 5 211, the end of the vibration rod 524 away from the installation cavity 5211 is placed in the conical cavity 5212, the output cylinder 522 and the installation cavity 5211 are fastened together, the output end of the output cylinder 522 and the vibration motor 523 are fastened together, the output end of the vibration motor 523 and the vibration rod 524 are fastened together, the vibration rod 524 and the rod head 525 are fastened together, the rod body 521 and the launching plate 512 are abutted, and the rod body 521 is made of insulating material.
[0053] The rod body 521 is used as the main installation base for the installation and positioning of other components. The output cylinder 522, the vibration motor 523, the vibration rod 524 and the rod head 525 are installed through the installation cavity 5211 and the conical cavity 5212. When it is necessary to remove bubbles in the insulating casting material, the vibration is output by the vibration motor 523 to drive the vibration rod 524 to swing, and the swing of the vibration rod 524 drives the rod head 525 to swing. After the vibration rod 524 swings, it hits the conical cavity 5212 to emit a vibration wave, and then the energy transmitted by the vibration wave diffuses into the insulating casting material. When the vibration wave contacts the bubble, the bubble is broken by the action of the vibration wave, and the gas in the bubble is discharged upward into the air. When it is necessary to adjust the frequency and amplitude of the vibration, the frequency and amplitude of the vibration can be adjusted simultaneously by adjusting the output power of the vibration motor 523 and controlling the output displacement degree of the output cylinder 522.
[0054] The working principle of the present invention is as follows: the stirring motor 13 outputs a torque to drive the stirring main rod 141 to rotate, and the rotation of the stirring main rod 141 drives the stirring support rod 142 to rotate, and the materials in the stirring tank 12 are mixed evenly through the rotation of the stirring support rod 142. At the same time, the heating element on the stirring support rod 142 heats the mixed material in the stirring tank 12, and the bubbles in the mixed material are discharged upward by the heat, so as to reduce the bubble content of the material during the processing. After the material processing is completed, the material is discharged through the discharge pipe 15. After the material is discharged to a certain height, the driving motor 31 outputs a torque to drive the driving rod 32 to rotate, and the rotation of the driving rod 32 drives the insulating wire on the driving rod 32 to be retracted and released. Under the action of the counterweight block 42, the detection shell 41 and the detection device 43 fall from the ultrasonic hole 23 to the insulating casting material to detect the bubble content, and the ultrasonic wave is released by the piezoelectric element 432, and then the conical resonance disk 434 The sound wave signal is amplified to expand the detection range of the sound wave, and then the ultrasonic signal is recovered by the conical resonance disk 434. The ultrasonic signal is processed by the matcher 433 to determine the bubble content in the insulating casting material. When the bubble content is detected to exceed the standard, the driving rod 32 rotates in the opposite direction, and the elastic potential energy of the spring 511 is instantly released to launch the vibrating rod 52 from the debubbling hole 24. After being launched into the insulating casting material, the vibration motor 523 outputs vibration, driving the vibration rod 524 to swing, and the swing of the vibration rod 524 drives the rod head 525 to swing. After the vibration rod 524 swings, it hits the conical cavity 5212 to emit a vibration wave, and then the energy transmitted by the vibration wave is diffused into the insulating casting material. When the vibration wave contacts the bubble, the bubble is broken by the action of the vibration wave, and the gas in the bubble is discharged upward into the air, and then the driving rod 32 is contracted to allow the vibrating rod 52 to perform debubbling work at different heights.
[0055] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A defoaming casting equipment for a high-voltage DC insulation system with a detection function, characterized in that: The pouring equipment comprises a stirring device (1), an installation box (2), a driving device (3), an ultrasonic detector (4) and a defoaming device (5); the stirring device (1) is connected to the installation box (2), the installation box (2) is connected to the driving device (3), there are two driving devices (3), the driving device (3) above the ultrasonic detector (4) is connected to the ultrasonic detector (4), the installation box (2) is connected to the defoaming device (5), and the driving device (3) above the defoaming device (5) is connected to the defoaming device (5).
2. A high-voltage DC insulating system defoaming casting device with detection function according to claim 1, characterized in that: The stirring device (1) comprises a support frame (11), a stirring tank (12), a stirring motor (13), a stirring rod (14) and a discharge pipe (15); the support frame (11) and the stirring tank (12) are tightly connected; the stirring tank (12) and the stirring motor (13) are tightly connected; the output end of the stirring motor (13) and the stirring rod (14) are tightly connected; a discharge hole is provided on the stirring tank (12); the discharge pipe (15) and the discharge hole are flange-connected; the stirring rod (14) comprises a stirring main rod (141) and a stirring support rod (142); the stirring main rod (141) and the output end of the stirring motor (13) are tightly connected; there are a plurality of stirring support rods (142); a plurality of stirring support rods (142) and the stirring main rod (141) are tightly connected; and a heating element is provided on the stirring support rod (142).
3. A high-voltage DC insulating system defoaming casting device with detection function according to claim 2, characterized in that: The installation box (2) is provided with a feed hole (21), a discharge hole (22), an ultrasonic hole (23) and a debubbling hole (24); the discharge pipe (15) passes through the feed hole (21) and the discharge hole (22) in sequence; the ultrasonic detector (4) and the ultrasonic hole (23) are located on the same axis; and the debubbling device (5) and the debubbling hole (24) are located on the same axis.
4. The debubbling casting equipment for high-voltage DC insulation system with detection function according to claim 3 is characterized in that: The driving device (3) comprises a driving motor (31), a driving rod (32) and a disc (33); the driving motor (31) is tightly connected to the installation box (2); there are two discs (33); the driving motor (31) is tightly connected to the disc (33) close to the driving motor (31); the two discs (33) are rotatably connected to the driving rod (32); the output end of the driving motor (31) is tightly connected to the driving rod (32); a plurality of turns of insulating wire are wound around the driving rod (32); the insulating wire adjacent to the ultrasonic detector (4) is tightly connected to the ultrasonic detector (4); and the insulating wire adjacent to the debubbling device (5) is tightly connected to the debubbling device (5).
5. The debubbling casting equipment for high-voltage DC insulation system with detection function according to claim 4 is characterized in that: The ultrasonic detector (4) comprises a detection shell (41), a counterweight (42) and a detection device (43); the detection shell (41) is tightly connected to the insulating wire; the counterweight (42) is placed in the detection shell (41); the detection shell (41) and the counterweight (42) are tightly connected; the detection device (43) and the counterweight (42) are tightly connected; there are two detection devices (43), and the two detection devices (43) are symmetrically distributed with respect to the counterweight (42); the detection shell (41) is made of insulating material.
6. The debubbling casting equipment for high-voltage DC insulation system with detection function according to claim 5, characterized in that: The detection device (43) includes a shielding material (431), a piezoelectric element (432), a matcher (433) and a conical resonance disk (434); the shielding material (431) and the counterweight (42) are tightly connected, the piezoelectric element (432) and the shielding material (431) are tightly connected, the piezoelectric element (432) and the matcher (433) are tightly connected, and the matcher (433) and the conical resonance disk (434) are tightly connected.
7. The debubbling casting equipment for high-voltage DC insulation system with detection function according to claim 6 is characterized in that: The defoaming device (5) comprises an emitting device (51) and a vibrating rod (52); the emitting device (51) is tightly connected to the installation box (2); the emitting device (51) is tightly connected to the vibrating rod (52); and the vibrating rod (52) is tightly connected to the insulating wire.
8. The debubbling casting equipment for high-voltage DC insulation system with detection function according to claim 7, characterized in that: The launching device (51) comprises a spring (511) and a launching plate (512). There are a plurality of springs (511), one end of a plurality of the springs (511) is tightly connected to the installation box (2), and the ends of a plurality of the springs (511) away from the installation box (2) are tightly connected to the launching plate (512). A connecting hole (5121) is provided on the launching plate (512), and the end of the insulating wire away from the driving rod (32) passes through the connecting hole (5121) and is tightly connected to the vibrating rod (52).
9. The debubbling casting equipment for high-voltage DC insulation system with detection function according to claim 8, characterized in that: The vibrating rod (52) comprises a rod body (521), an output cylinder (522), a vibration motor (523), a vibration rod (524) and a rod head (525); a mounting cavity (5211) and a conical cavity (5212) are provided inside the rod body (521); the mounting cavity (5211) and the conical cavity (5212) are communicated; the output cylinder (522) is placed in the mounting cavity (5211); the vibration motor (523) is placed in the mounting cavity (5211); one end of the vibration rod (524) is placed in the mounting cavity (5211); 11), one end of the vibration rod (524) away from the installation cavity (5211) is placed in the conical cavity (5212), the output cylinder (522) and the installation cavity (5211) are tightly connected, the output end of the output cylinder (522) and the vibration motor (523) are tightly connected, the output end of the vibration motor (523) and the vibration rod (524) are tightly connected, the vibration rod (524) and the rod head (525) are tightly connected, the rod body (521) and the launch plate (512) are abutted, and the rod body (521) is made of insulating material.