Split type ceramic cap and mounting method thereof
Through the separated design of ceramic cap combination structure, the problem of ceramic cap reliance on ceramic clay is solved, the installation efficiency and system stability are improved, and the independent production and convenient combination of ceramic caps are realized.
Patent Information
- Application Number
- CN202411852578.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-03-07
AI Technical Summary
The fixing method of existing ceramic caps depends on ceramic clay, which is cumbersome, time-consuming and susceptible to clay quality problems, resulting in low installation efficiency, poor stability and insufficient production flexibility.
The separate design is adopted, and the ceramic main cap and the ceramic auxiliary cap are combined, and the plug groove and plug block, convex ring and adapter groove are used to achieve close integration to reduce the dependence on ceramic clay.
It improves the installation efficiency and system stability of ceramic caps, is convenient to operate, avoids clay-related problems, and realizes independent production and convenient combination of ceramic caps and other components.
Smart Images
Figure CN119572731A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic caps, in particular to a split ceramic cap and a mounting method thereof. Background Art
[0002] In industrial production and many specific fields, there is an important demand for end protection and sealing of pipelines or some equipment. Ceramic materials have good wear resistance, corrosion resistance and high temperature resistance, so ceramic caps are widely used in many occasions and used to protect related components; the existing traditional ceramic cap structure usually adopts an integrated molding design, and when connected to pipes or other components, it mainly relies on ceramic putty to achieve fixation and sealing. This method of applying ceramic putty and waiting for it to solidify is intended to ensure the tightness and stability of the connection between the ceramic cap and the protected component, thereby achieving the effect of protection and sealing. In addition, this fixing method is not only cumbersome to operate, requiring precise mixing and application of ceramic putty, but also requires a certain amount of time and specific environmental conditions during the curing process of the putty, which greatly affects the installation efficiency and increases labor costs and time costs; at the same time, due to the dependence on ceramic putty, once there is a problem with the quality of the putty, such as poor adhesion, poor temperature resistance or insufficient corrosion resistance, the ceramic cap may become loose, fall off or even damaged during use, thereby affecting the normal operation and service life of the entire device and reducing the stability and reliability of the system; moreover, the installation method lacks flexibility and must be assembled simultaneously with supporting components at a specific installation stage. The independent production and subsequent convenient combination of the ceramic cap and other components cannot be achieved, which limits the optimization of the production process and the diversified application of products. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention provides a split ceramic cap and an installation method thereof, which solves the problem that the fixing method is not only cumbersome to operate but also inflexible and has a certain dependence on ceramic glue.
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a split ceramic cap, including a ceramic cap formed by combining a ceramic main cap and a ceramic auxiliary cap, the shape of the ceramic main cap and the ceramic auxiliary cap after combination is cylindrical, a connecting groove is provided inside the ceramic main cap, the connecting groove adopts at least three stages, and the diameter gradually decreases from top to bottom, an adapting groove is provided inside the ceramic auxiliary cap, the adapting groove adopts at least two stages, and the diameter gradually decreases from top to bottom, a convex ring is fixedly connected to the top of the ceramic auxiliary cap, the two stages of the adapting groove correspond to the two stages on the lower side of the connecting groove, and have the same diameter and form a circle after splicing.
[0005] Preferably, a top groove is opened on the inner upper side of the ceramic main cap, and the shape of the top groove is circular. A center groove is opened on the inner middle side of the ceramic main cap and is connected with the top groove. A reserved bottom groove is opened on the inner lower side of the ceramic main cap and is connected with the center groove. The center groove and the reserved bottom groove are both semicircular, and the top groove, the center groove and the reserved bottom groove constitute a connecting groove.
[0006] Preferably, a splicing top groove is opened on the inner upper side of the ceramic auxiliary cap, and a splicing bottom groove is opened on the inner lower side of the ceramic auxiliary cap. The splicing bottom groove and the splicing top groove are connected and both are semicircular.
[0007] Preferably, the outer wall of the ceramic main cap is provided with a plug-in slot, and the ceramic auxiliary cap is fixedly connected with a plug-in block on one side of the plane. The plug-in block is adapted to the plug-in slot and plugged into each other for a combination of the ceramic main cap and the ceramic auxiliary cap.
[0008] Preferably, the height of the ceramic auxiliary cap accounts for 55-65% of the height of the ceramic main cap.
[0009] A method for installing a split ceramic cap comprises the following steps: Step 1: Check the appearance of the ceramic main cap and the ceramic auxiliary cap, and make sure that the plug-in slot on the ceramic main cap and the plug-in block on the ceramic auxiliary cap are intact and without deformation to ensure that the two can fit together smoothly; clean the position where installation is required; Step 2: Align the internal connecting grooves and the adapting grooves of the ceramic main cap and the ceramic auxiliary cap, so that the convex ring on the ceramic auxiliary cap is embedded in the corresponding position of the ceramic main cap, and at the same time, align the splicing top groove of the ceramic auxiliary cap with the central splicing groove of the ceramic main cap, and align the splicing bottom groove with the reserved bottom groove to form a complete internal channel structure; Step 3: Push the ceramic auxiliary cap toward the ceramic main cap so that the plug-in block on the ceramic auxiliary cap is accurately inserted into the plug-in slot of the ceramic main cap until it is fully inserted to ensure that the ceramic main cap and the ceramic auxiliary cap are tightly combined.
[0010] Preferably, after the ceramic main cap and the ceramic auxiliary cap are tightly combined in step three, a sealant may be applied for sealing.
[0011] Preferably, the sealant is any one of ceramic glue, epoxy resin sealant and rubber sealant.
[0012] The present invention provides a split ceramic cap and an installation method thereof, which has the following beneficial effects: 1. The present invention adopts a separate design, which abandons the dependence of traditional ceramic caps on ceramic cement, avoids the risks brought by cement-related problems, and improves the installation efficiency of the ceramic cap and the system stability.
[0013] 2. The combined structure of the present invention is easy to operate, and it can be selected whether to perform additional sealing treatment according to actual needs, thereby ensuring the accuracy and firmness of the two after splicing, and facilitating quick and accurate installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A perspective view of the present invention; Figure 2 It is a schematic diagram of the combination of the ceramic main cap and the ceramic auxiliary cap in the present invention; Figure 3 is a cross-sectional view of the ceramic main cap in the present invention; Figure 4 It is a schematic diagram showing the structure of the ceramic auxiliary cap in the present invention.
[0015] Among them, 1. Ceramic main cap; 2. Ceramic auxiliary cap; 3. Plug-in slot; 4. Plug-in block; 5. Convex ring; 6. Center groove; 7. Reserved bottom groove; 8. Top groove; 9. Spliced top groove; 10. Spliced bottom groove. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] Example: Please refer to the attached Figure 1 As one aspect of the present invention, this embodiment provides a split ceramic cap, comprising: Please refer to the attached Figure 1 and attached Figure 2 The outer wall of the ceramic main cap 1 is provided with a plug-in groove 3, and the ceramic auxiliary cap 2 is located on one side of the plane and is fixedly connected with a plug-in block 4, and the plug-in block 4 is adapted to the plug-in groove 3 and plugged into each other, so as to form a ceramic cap for the combination of the ceramic main cap 1 and the ceramic auxiliary cap 2. The shape of the ceramic main cap 1 and the ceramic auxiliary cap 2 after combination is cylindrical, and the height of the ceramic auxiliary cap 2 accounts for 60% of the height of the ceramic main cap 1. The combined ceramic cap is cylindrical in shape and has a stable structure; Please refer to the attached Figure 3A top groove 8 is provided on the upper inner side of the ceramic main cap 1, and the top groove 8 is circular in shape. A central groove 6 is provided on the middle inner side of the ceramic main cap 1, and is communicated with the top groove 8. A reserved bottom groove 7 is provided on the lower inner side of the ceramic main cap 1, and is communicated with the central groove 6. Both the central groove 6 and the reserved bottom groove 7 are semicircular, and the diameters of the top groove 8, the central groove 6 and the reserved bottom groove 7 gradually decrease from top to bottom, which ensures the accuracy and firmness of the two after splicing, and is convenient for quick and accurate installation on the end of the pipeline or equipment, while achieving good sealing and protection functions; Please refer to the attached Figure 4 A splicing top groove 9 is opened on the upper inner side of the ceramic auxiliary cap 2, and a splicing bottom groove 10 is opened on the lower inner side of the ceramic auxiliary cap 2. The splicing bottom groove 10 is connected to the splicing top groove 9, and both are semicircular and the diameter gradually decreases from top to bottom. A convex ring 5 is fixedly connected to the top of the ceramic auxiliary cap 2. The two stages of the adapter groove correspond to the two stages on the lower side of the connecting groove, and have the same diameter size and form a circle after splicing, which ensures the accuracy and firmness of the two after splicing, and is convenient for quick and accurate installation to the end of the pipeline or equipment, while achieving good sealing and protection functions.
[0018] Based on the above-mentioned split ceramic cap, as another aspect of the present invention, a method for installing the split ceramic cap is provided, comprising the following steps: Step 1: Check the appearance of the ceramic main cap 1 and the ceramic auxiliary cap 2, and make sure that the plug-in slot 3 on the ceramic main cap 1 and the plug-in block 4 on the ceramic auxiliary cap 2 are intact and without deformation, to ensure that the two can fit together smoothly; clean the position to be installed; Step 2: Align the internal connecting grooves and the adapting grooves of the ceramic main cap 1 and the ceramic auxiliary cap 2, so that the convex ring 5 on the ceramic auxiliary cap 2 is embedded in the corresponding position of the ceramic main cap 1, and at the same time align the splicing top groove 9 of the ceramic auxiliary cap 2 with the central splicing groove 6 of the ceramic main cap 1, and align the splicing bottom groove 10 with the reserved bottom groove 7 to form a complete internal channel structure; Step three, push the ceramic auxiliary cap 2 to move towards the ceramic main cap 1, so that the plug-in block 4 on the ceramic auxiliary cap 2 is accurately inserted into the plug-in slot 3 of the ceramic main cap 1 until it is fully inserted, ensuring that the ceramic main cap 1 and the ceramic auxiliary cap 2 are tightly combined. During this period, after the ceramic main cap 1 and the ceramic auxiliary cap 2 are tightly combined, sealant can be applied for sealing. The sealant can be any one of ceramic glue, epoxy resin sealant and rubber sealant.
[0019] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A split ceramic cap, characterized in that: The invention comprises a ceramic cap formed by combining a ceramic main cap (1) and a ceramic auxiliary cap (2), wherein the ceramic main cap (1) and the ceramic auxiliary cap (2) are combined into a cylindrical shape, wherein a connecting groove is provided inside the ceramic main cap (1), wherein the connecting groove has at least three stages and the diameter gradually decreases from top to bottom, and an adapting groove is provided inside the ceramic auxiliary cap (2), wherein the adapting groove has at least two stages and the diameter gradually decreases from top to bottom, and a convex ring (5) is fixedly connected to the top of the ceramic auxiliary cap (2), wherein the two stages of the adapting groove correspond to the two stages on the lower side of the connecting groove, have the same diameter and form a circle after being spliced.
2. A split ceramic cap according to claim 1, characterized in that: The upper side of the interior of the ceramic main cap (1) is provided with a top groove (8), the top groove (8) being circular in shape, the middle side of the interior of the ceramic main cap (1) is provided with a central groove (6), which is communicated with the top groove (8), the lower side of the interior of the ceramic main cap (1) is provided with a reserved bottom groove (7), which is communicated with the central groove (6), the central groove (6) and the reserved bottom groove (7) are both semicircular in shape, and the top groove (8), the central groove (6) and the reserved bottom groove (7) together constitute a connecting groove.
3. A split ceramic cap according to claim 1, characterized in that: A splicing top groove (9) is provided on the upper inner side of the ceramic auxiliary cap (2), and a splicing bottom groove (10) is provided on the lower inner side of the ceramic auxiliary cap (2); the splicing bottom groove (10) and the splicing top groove (9) are connected and are both semicircular.
4. A split ceramic cap according to claim 1, characterized in that: The outer wall of the ceramic main cap (1) is provided with a plug-in slot (3), and the ceramic auxiliary cap (2) is fixedly connected to a plug-in block (4) on one side of the plane, and the plug-in block (4) is adapted to the plug-in slot (3) and plugged into each other, so as to be used for the combination of the ceramic main cap (1) and the ceramic auxiliary cap (2).
5. A split ceramic cap according to claim 1, characterized in that: The height of the ceramic auxiliary cap (2) accounts for 55-65% of the height of the ceramic main cap (1).
6. A method for installing a split ceramic cap, using a split ceramic cap as claimed in any one of claims 1 to 5, characterized in that: The following steps are involved: Step 1: Check the appearance of the ceramic main cap (1) and the ceramic auxiliary cap (2), and make sure that the plug-in slot (3) on the ceramic main cap (1) and the plug-in block (4) on the ceramic auxiliary cap (2) are intact and free of deformation, to ensure that the two can fit together smoothly; clean the position to be installed; Step 2: align the internal connecting grooves and the adapting grooves of the ceramic main cap (1) and the ceramic auxiliary cap (2), so that the convex ring (5) on the ceramic auxiliary cap (2) is embedded in the corresponding position of the ceramic main cap (1), and at the same time, align the splicing top groove (9) of the ceramic auxiliary cap (2) with the central splicing groove (6) of the ceramic main cap (1), and align the splicing bottom groove (10) with the reserved bottom groove (7) to form a complete internal channel structure; Step 3: Push the ceramic auxiliary cap (2) toward the ceramic main cap (1) so that the plug-in block (4) on the ceramic auxiliary cap (2) is accurately inserted into the plug-in slot (3) of the ceramic main cap (1) until it is fully inserted, ensuring that the ceramic main cap (1) and the ceramic auxiliary cap (2) are tightly combined.
7. The method for installing a split ceramic cap according to claim 6, characterized in that: After the ceramic main cap (1) and the ceramic auxiliary cap (2) are tightly combined in step 3, a sealant may be applied to perform a sealing process.
8. The method for installing a split ceramic cap according to claim 6, characterized in that: The sealant is any one of ceramic glue, epoxy resin sealant and rubber sealant.