Filling and sealing all-in-one machine

Abstract

The invention discloses a filling and sealing all-in-one machine which comprises a workbench, a material receiving and feeding mechanism, a conveying mechanism, a material conveying mechanism and a flame melting and sealing mechanism are arranged on the workbench, the material receiving and feeding mechanism comprises a feeding assembly and a material receiving assembly, and the conveying mechanism comprises a driving assembly and a rotating assembly. The material conveying mechanism is divided into a liquid material conveying mechanism, a rod-shaped material conveying mechanism and a powder block material conveying mechanism, and the flame melting and sealing mechanism comprises a flame melting assembly, a topping mechanism and a waste recovery channel. The filling and sealing machine can effectively realize filling and sealing of various types of materials in the glass container, and is small in whole machine size, simple to operate, low in failure rate, stable in operation and suitable for large-range popularization.

Description

Technical Field

[0001] The present invention relates to the technical field of potting equipment, and in particular to an all-in-one potting machine. Background Art

[0002] A filling machine is a type of filling equipment, usually used to fill materials into sealed containers. Depending on the material to be filled, its structure is different, and for different types of sealed containers, its related packaging mechanism is also different.

[0003] For the filling of glass containers, most of the existing filling equipment is usually for the filling of a single material. If multiple materials are involved, the overall equipment size will be too large. The reason for this is that conventional designs often combine different functional equipment in series, lacking the inspiration of integrated design, which ultimately leads to bloated equipment design. In addition, due to the lack of unified control systems between different equipment, it will also bring great inconvenience to operators. Summary of the invention

[0004] In view of the problems raised in the background technology, the present invention provides a filling and sealing machine.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A potting and sealing machine comprises a workbench, wherein the workbench is provided with a feeding and receiving mechanism, a conveying mechanism, a material conveying mechanism and a flame sealing mechanism;

[0007] The feeding and receiving mechanism is used to deliver the containers to be filled to the conveying mechanism and receive the finished products after packaging;

[0008] The conveying mechanism receives the containers to be filled and delivers them to the material conveying mechanism and the flame sealing mechanism in sequence, and finally delivers the finished products to the receiving and feeding mechanism.

[0009] The material conveying mechanism: conveys the material into the container to be filled that is delivered to the material conveying mechanism by the transmission mechanism;

[0010] The flame sealing mechanism is used to seal the container to be filled after the material is transported, thus completing the packaging operation;

[0011] The feeding and collecting mechanism comprises a feeding assembly and a receiving assembly, wherein the feeding assembly is composed of a container placement trough, a feeding motor, a feeding roller and a feeding baffle, the receiving assembly is installed on one side of the feeding assembly, and comprises a receiving trough and a finished product temporary storage trough, the container placement trough is installed on the workbench through a bracket, and the horizontal heights of the two ends are different, so that the container placement trough is arranged obliquely, the feeding motor is fixedly installed at the end of the container placement trough with a lower horizontal height, and is transmission-connected with the feeding roller to control the rotation of the feeding roller, the feeding roller is arranged horizontally, and a spiral groove is opened on it, the feeding baffle is installed above the feeding roller, and is arranged parallel to the feeding roller, the receiving trough is connected with the finished product temporary storage trough, and is installed on the workbench, and one end of the receiving trough extends toward the direction of the conveying mechanism;

[0012] The conveying mechanism comprises a driving assembly and a rotating assembly, the driving assembly is composed of a transmission motor and a turntable mounting seat, the rotating assembly is composed of a rotating disk and a limiting frame, the transmission motor is installed on the workbench, and is located at one side of the collecting and feeding mechanism, and its transmission shaft is vertically arranged upward, the turntable mounting seat is fixedly connected to the transmission shaft of the transmission motor, the rotating disk comprises a turntable bottom plate, an upper turntable and a lower turntable, the turntable bottom plate is circular and can be detachably mounted on the turntable mounting seat, the upper turntable is in an annular shape, and is fixedly and coaxially mounted above the turntable mounting seat by a connecting column, the lower turntable is in an annular shape, and is fixedly and coaxially mounted between the turntable mounting seat and the upper turntable by a connecting column, the periphery of the annular shape of the upper turntable and the lower turntable is spaced apart with accommodating slots for accommodating containers to enter, the limiting frame is installed on the workbench, and is arranged in an annular shape around the rotating disk, and a notch is provided in the area close to the collecting and feeding mechanism for the conveying and receiving of containers;

[0013] The flame sealing mechanism is installed on the workbench and is located on a side close to the material receiving component. The flame sealing mechanism includes a flame melting component, a topping mechanism and a waste recovery channel. The flame melting component is composed of a plurality of flame spray guns arranged at intervals. The topping mechanism consists of a vertical lifter, a horizontal track and a topping clamping claw module. The vertical lifter is fixedly arranged on the workbench, the horizontal track is installed on the lifting seat of the vertical lifter, and the topping clamping claw module is installed on the sliding seat of the horizontal track, which includes a clamping claw, a rotating rod and a rotating motor. The rotating motor is connected to the rotating rod through a gear transmission. The rotating rod is vertically arranged, and the clamping claw is installed at the lower end of the rotating rod. The waste recovery channel is arranged on one side of the vertical lifter, and its upper end extends toward the direction of the clamping claw, and its lower end is connected to the waste box arranged inside the workbench.

[0014] In the above-mentioned filling and sealing machine, the material conveying mechanism is arranged along the annular orientation of the limiting frame, and the number is at least one, and the material conveying mechanism is divided into a liquid material conveying mechanism, a rod material conveying mechanism and a powder block material conveying mechanism;

[0015] The liquid material conveying mechanism comprises a first cylinder, a metering pump, a conveying pipeline and a liquid injection needle tube, wherein the first cylinder is installed on a workbench, the metering pump is installed above the first cylinder through a bracket, the conveying pipeline is connected to the metering pump, and the liquid material is conveyed to the metering pump, the first cylinder is vertically arranged, the liquid injection needle tube is fixedly installed on the first cylinder, and the vertical lifting and lowering is controlled by the first cylinder, and the liquid injection needle tube is connected to the metering pump through a conduit to receive the liquid material;

[0016] The rod-shaped material conveying mechanism comprises a rod-shaped material temporary storage trough and a rod-shaped material unloading assembly, the rod-shaped material temporary storage trough is obliquely arranged, and its lower end is in a constricted shape, and the rod-shaped materials are neatly arranged in the rod-shaped material temporary storage trough, and the rod-shaped material unloading assembly comprises a unloading cover shell, a unloading column block, a unloading motor and a unloading die, the unloading cover shell is hollow cylindrical, the upper end is open and connected with the lower end of the rod-shaped material temporary storage trough, and the lower end is open and connected with the upper end of the unloading die, the unloading column block is cylindrical, and is gap-fittedly arranged in the unloading cover shell, and a plurality of strip grooves for accommodating the entry of the rod-shaped materials are spaced apart along the axial direction on its outer surface, the unloading motor is fixedly arranged at the rear end of the unloading cover shell, and its transmission shaft is fixedly connected to the unloading column block and controls its rotation, and a unloading channel is opened inside the unloading die, the upper part of the unloading channel is funnel-shaped and the lower part is vertically guided to guide the vertical unloading of the rod-shaped materials;

[0017] The powder block material conveying mechanism includes a powder block material temporary storage hopper, a vibrating feeder, a weighing feed hopper and a blanking funnel. The lower end of the powder block material temporary storage hopper is connected to the vibrating feeder, and the discharge end of the vibrating feeder is connected to the weighing feed hopper. The weighing feed hopper is an electrically opened and closed type, and is provided with a weighing sensor. The blanking funnel is arranged directly below the weighing feed hopper, and its lower end is a constricted shape, and is connected to a funnel blanking pipe. The funnel blanking pipe extends vertically downward to guide the powder block material to fall vertically. The outer shell of the funnel blanking pipe is connected with a blanking pipe, and the blanking pipe is connected to a second cylinder through a connecting rod. The second cylinder is vertically arranged and controls the blanking pipe to extend and retract in the vertical direction.

[0018] In the above-mentioned filling and sealing machine, anti-collision bearings are provided at the edge of the accommodating slot of the upper turntable and at the corresponding position on the turntable bottom plate in the vertical direction. The anti-collision bearings are fixedly installed by bolts and can rotate freely, and a buffer rubber sleeve is wrapped on its outer surface.

[0019] The above-mentioned one-piece filling and sealing machine, wherein the clamping jaw is a spring reset clamping jaw, which is normally in a clamping state, and a contact is arranged at its upper end. A top contact mechanism is arranged at the upper end of the clamping jaw, and the top contact mechanism includes a third cylinder, a touch rod and a reset spring. The touch rod is vertically slidably arranged, and the third cylinder is fixedly arranged above the touch rod, and its telescopic end is vertically arranged downward for pushing the touch rod, so that the touch rod moves downward and squeezes the contact, thereby opening the clamping jaw, and the reset spring is sleeved outside the touch rod, and controls the touch rod to reset in the vertical direction and disengage from the contact.

[0020] The above-mentioned filling and sealing machine, wherein the flame sealing mechanism and the powder block material conveying mechanism are also correspondingly equipped with a container rolling mechanism, the container rolling mechanism is used to rotate the container contained on the rotating disk, the container rolling mechanism includes a rolling motor, a transmission rod and a rolling disc, the rolling motor is vertically arranged, and its transmission shaft is vertically arranged upward, the transmission rod is connected to the rolling motor for transmission and is vertically arranged, the rolling disc is fixedly installed on the top of the transmission rod, and the rotation is controlled by the rolling motor, and the edge of the rolling disc is wrapped with an anti-slip rubber ring.

[0021] In the above-mentioned filling and sealing machine, a protective cover and a control panel are arranged on the workbench.

[0022] In the above-mentioned filling and sealing machine, universal wheels are arranged below the workbench and are equipped with brake locks.

[0023] Technical effects and advantages of the present invention:

[0024] The present invention discloses an all-in-one filling and sealing machine, comprising a workbench, on which a feeding and collecting mechanism, a transmission mechanism, a material conveying mechanism and a flame melting and sealing mechanism are arranged. The feeding and collecting mechanism comprises a feeding component and a receiving component, the transmission mechanism comprises a driving component and a rotating component, the material conveying mechanism is divided into a liquid material conveying mechanism, a rod-shaped material conveying mechanism and a powder block material conveying mechanism, and the flame melting and sealing mechanism comprises a flame melting component, a top removal mechanism and a waste material recovery channel. The present invention adopts an integrated design, with reasonable mechanism design, clear and concise logic, high integration between mechanisms, and can effectively realize the filling and sealing of multiple types of materials in glass containers. At the same time, the whole machine has a small size, simple operation, low failure rate, stable operation, and is suitable for large-scale promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the present invention.

[0026] Figure 2 It is a schematic diagram of the present invention (protective cover and control panel removed).

[0027] Figure 3 It is a schematic diagram of the feeding and receiving mechanism and the conveying mechanism.

[0028] Figure 4 It is a top view of the feeding and conveying mechanism.

[0029] Figure 5 Schematic diagram of the feeding assembly.

[0030] Figure 6 A top view of the feeding assembly.

[0031] Figure 7 This is a schematic diagram of the material receiving component.

[0032] Figure 8 Schematic diagram of the transmission mechanism.

[0033] Fig. 9 A top view of the transmission mechanism.

[0034] Fig.10 This is the front view of the transmission mechanism.

[0035] Fig.11 Schematic diagram of the flame sealing mechanism.

[0036] Fig.12 Schematic diagram of the flame melting assembly and waste recovery channel.

[0037] Fig.13 Schematic diagram of the top removal mechanism.

[0038] Fig.14 A cross-sectional view of the clamping jaws.

[0039] Fig.15 It is a schematic diagram of the liquid material conveying mechanism and the transmission mechanism.

[0040] Fig.16 Schematic diagram of liquid material conveying mechanism.

[0041] Fig.17 It is a schematic diagram of the rod material conveying mechanism and the transmission mechanism.

[0042] Fig.18 This is the front view of the rod material conveying mechanism.

[0043] Fig.19 It is a side view of the rod material conveying mechanism.

[0044] Fig. 20 Schematic diagram of the unloading column block.

[0045] Fig.21 This is a cross-sectional view of the blanking die.

[0046] Fig. 22 It is a schematic diagram of the powder block material conveying mechanism and the transmission mechanism.

[0047] Fig.23 Schematic diagram of the powder block material conveying mechanism.

[0048] Fig.24 Schematic diagram of container rolling mechanism.

[0049] Fig.25 Schematic diagram of installing the slide and quick-release slider at the workstation.

[0050] The reference numerals are as follows: 1. workbench; A. feeding and receiving mechanism; B. conveying mechanism; C. material conveying mechanism; D. flame sealing mechanism; 2. feeding assembly; 3. receiving assembly; 4. container placement slot; 5. feeding motor; 6. feeding roller; 7. feeding baffle; 8. receiving slot; 9. finished product temporary storage slot; 10. groove; 11. driving assembly; 12. rotating assembly; 13. transmission motor; 14. turntable mounting seat; 15. rotating disk; 1 6. Limiting frame; 17. Turntable bottom plate; 18. Upper turntable; 19. Lower turntable; 20. Connecting column; 21. Accommodating notch; 22. Notch; 23. Flame melting assembly; 24. De-roofing mechanism; 25. Flame spray gun; 26. Vertical lifter; 27. Horizontal track; 28. De-roofing clamping claw module; 29. ​​Waste recovery channel; 30. Clamping claw; 31. Rotating rod; 32. Rotating motor; 33. Liquid material conveying mechanism; 34. Rod material conveying mechanism ; 35. Powder block material conveying mechanism; 36. First cylinder; 37. Metering pump; 38. Conveying pipeline; 39. Injection needle; 40. Rod material temporary storage tank; 41. Rod material unloading assembly; 42. Unloading cover; 43. Unloading column block; 44. Unloading motor; 45. Unloading die; 46. Strip groove; 47. Unloading channel; 48. Powder block temporary storage hopper; 49. Vibrating feeder; 50. Weighing unloading hopper; 51. Unloading funnel; 52. Weighing transmission Sensor; 53, anti-collision bearing; 54, container rolling mechanism; 55, rolling motor; 56, transmission rod; 57, rolling disc; 58, protective cover; 59, control panel; 60, universal wheel; 61, guide plate; 62, hopper discharge pipe; 63, drop pipe; 64, second cylinder; 65, contact; 66, top touch mechanism; 67, third cylinder; 68, touch rod; 69, reset spring; 70, station installation slide; 71, quick-release slider. DETAILED DESCRIPTION

[0051] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0052] Example 1

[0053] like Figure 1-Figure 2The filling and sealing machine shown is used for filling and sealing a variety of different materials into containers (especially glass tube containers). The filling and sealing machine includes a workbench 1, on which a material receiving and feeding mechanism A, a conveying mechanism B, a material conveying mechanism C and a flame sealing mechanism D are arranged;

[0054] The feeding and receiving mechanism A conveys the containers to be filled to the conveying mechanism B, and receives the finished products after packaging; the conveying mechanism B receives the containers to be filled, and sends them to the material conveying mechanism C and the flame sealing mechanism D in turn, and finally delivers the finished products after packaging to the feeding and receiving mechanism A; the material conveying mechanism C conveys materials to the containers to be filled that are delivered to the material conveying mechanism C through the conveying mechanism B; the flame sealing mechanism D seals the containers to be filled that have completed material transportation, and completes the packaging operation.

[0055] Specifically:

[0056] like Figure 3-Figure 7 As shown, the feeding and collecting mechanism A includes a feeding component 2 and a collecting component 3. The feeding component 2 is composed of a container placement slot 4, a feeding motor 5, a feeding roller 6 and a feeding baffle 7. The collecting component 3 is installed on one side of the feeding component 2, and includes a collecting slot 8 and a finished product temporary storage slot 9.

[0057] The container placement slot 4 is installed on the workbench 1 through a bracket, and the horizontal heights of the two ends are different, so that the container placement slot 4 is set obliquely. The feeding motor 5 is fixedly installed at the lower end of the horizontal height of the container placement slot 4 and is connected to the feeding roller 6 for driving to control the rotation of the feeding roller 6. The feeding roller 6 is set horizontally and has a spiral groove 10 on it. The feeding baffle 7 is installed above the feeding roller 6 and is set parallel to the feeding roller 6. At this time, the glass tube containers are arranged in sequence in the container placement slot 4, and under the action of gravity, the glass tube containers are placed in the container placement slot 4. , part of the glass tube container falls on the groove 10, and under the joint action of the feeding baffle 7, the multiple glass tube containers falling on the groove 10 are sequentially spaced along the axial direction of the feeding roller 6, and finally after the feeding motor 5 is started, they are successively transported to the rear end conveying mechanism B; in addition, the receiving trough 8 and the finished product temporary storage trough 9 are connected and installed on the workbench 1, and one end of the receiving trough 8 extends toward the conveying mechanism B. Under the action of the conveying mechanism B, the finished products are delivered to the receiving trough 8 and finally enter the finished product temporary storage trough 9 one after another.

[0058] like Figure 2 and Figure 8-Figure 10 As shown, the transmission mechanism B includes a driving assembly 11 and a rotating assembly 12, wherein the driving assembly 11 is composed of a transmission motor 13 and a turntable mounting seat 14, and the rotating assembly 12 is composed of a rotating disk 15 and a limiting frame 16;

[0059] The transmission motor 13 is installed on the workbench 1, located on one side of the feeding and receiving mechanism A, and its transmission shaft is arranged vertically upward. The turntable mounting seat 14 is fixedly connected to the transmission shaft of the transmission motor 13, and is driven by the transmission motor 13 to rotate (intermittent rotation); the rotating disk 15 includes a turntable bottom plate 17, an upper turntable 18 and a lower turntable 19. The turntable bottom plate 17 is circular and can be detachably mounted on the turntable mounting seat 14. The upper turntable 18 is annular and is fixedly installed horizontally and coaxially above the turntable mounting seat 14 through a connecting column 20. The lower turntable 19 is annular and is connected to the turntable mounting seat 14 through a connecting column 20. 0 is fixedly installed horizontally and coaxially between the turntable mounting seat 14 and the upper turntable 18. At this time, it can be seen that the turntable bottom plate 17, the lower turntable 19 and the upper turntable 18 are arranged in a three-layer interval structure from bottom to top, and the rotating disk 15 rotates as a whole with the turntable mounting seat 14; the upper turntable 18 and the lower turntable 19 are arranged at intervals on the periphery of the circular ring with receiving slots 21 for accommodating the entry of containers, and the limiting frame 16 is installed on the workbench 1 and is arranged in a ring around the rotating disk 15, and a notch 22 is provided in the area close to the receiving and feeding mechanism A for the transportation and reception of containers;

[0060] When the glass tube container is fed into the conveying mechanism B through the feeding assembly 2, the glass tube container first falls into the receiving slot 21, and is provided with bottom support by the turntable bottom plate 17 (a spherical shallow groove is provided at the vertical position corresponding to the receiving slot 21 on the turntable bottom plate 17 to assist the bottom positioning of the glass tube container), and is kept in a vertical state. As the rotating disk 15 rotates, the receiving slot 21 is blocked by the limiting frame 16, and the glass tube container is restricted to the receiving slot 21 to avoid being thrown out due to the operation of the equipment. Subsequently, the restricted glass tube container passes through the material conveying mechanism C to complete the filling of the material, and then passes through the flame sealing mechanism D to complete the packaging to obtain the finished product, and finally is sent to the receiving assembly 3 to complete the collection of the finished product; combined with Figure 7 It can be seen that a guide plate 61 is provided on one end of the material receiving trough 8 extending in the direction of the conveying mechanism B. The guide plate 61 extends into the gap between the upper turntable 18 and the lower turntable 19. As the rotating disk 15 continues to rotate, the finished products enter the material receiving trough 8 in sequence under the guidance of the guide plate 61, completing the collection of the finished products.

[0061] like Figure 2 and Figure 11-Figure 14 As shown, the flame sealing mechanism D is installed on the workbench 1 and is located on a side close to the material receiving assembly 3. The flame sealing mechanism D includes a flame melting assembly 23, a top removal mechanism 24 and a waste material recovery channel 29. The flame melting assembly 23 is composed of a plurality of flame spray guns 25 arranged at intervals. The top removal mechanism 24 is composed of a vertical lifter 26, a horizontal track 27 and a top removal clamping claw module 28.

[0062] The vertical lifter 26 is fixedly arranged on the workbench 1, the horizontal track 27 is installed on the lifting seat of the vertical lifter 26, the top removal clamping claw module 28 is installed on the slide seat of the horizontal track 27, and includes a clamping claw 30, a rotating rod 31 and a rotating motor 32, the rotating motor 32 is connected to the rotating rod 31 through a gear, the rotating rod 31 is vertically arranged, the clamping claw 30 is installed at the lower end of the rotating rod 31, and the waste recovery channel 29 is arranged on one side of the vertical lifter 26, the upper end of which extends toward the direction of the clamping claw 30, and the lower end of which is connected to the waste box arranged inside the workbench 1;

[0063] When the glass tube container passes through the flame sealing mechanism D via the conveying mechanism B (at this time, the glass tube container has been filled with materials), the flame melting assembly 23 works, and at least three flame spray guns 25 are set. The first flame spray gun 25 preheats the lower part of the upper end of the glass tube container, and the second flame spray gun 25 melts the lower part of the upper end of the glass tube container. At this time, the clamp 30 moves to the top of the glass tube container on the vertical lifter 26 and the horizontal track 27, and clamps its end. At the same time, under the action of the rotating motor 32, the end of the glass tube container is rotated and twisted. When the end of the glass tube container is separated from the glass tube container, the clamp 30 moves again, moves the twisted end of the glass tube container to the waste recovery channel 29, and throws it into the waste recovery channel 29; on the other hand, the top of the glass tube container with the top removed has been sealed at this time, and under the action of the third flame spray gun 25, it is polished and packaged to obtain a finished product (the glass tube container to be packaged passes through three flame spray guns 25 in sequence under the conveying mechanism B).

[0064] Example 2

[0065] like Figure 2 and Figure 15-Figure 23 The embodiment of the present invention discloses the relevant technical features of the material conveying mechanism C, and the contents thereof are different according to the requirements of different products; in order to meet the requirements of filling materials of different contents, the embodiment discloses a conveying mechanism for liquid materials, a conveying mechanism for powder block solid materials, and a conveying mechanism for rod-shaped materials;

[0066] Specifically, the material conveying mechanism C is arranged along the annular orientation of the limiting frame 16 , and the number is at least one. The material conveying mechanism C is divided into a liquid material conveying mechanism 33 , a rod-shaped material conveying mechanism 34 and a powder block material conveying mechanism 35 .

[0067] like Figure 2 and Figure 15-16As shown, the liquid material delivery mechanism 33 is used for injecting liquid materials, which includes a first cylinder 36, a metering pump 37, a delivery pipeline 38 and a liquid injection needle tube 39. The first cylinder 36 is installed on the workbench 1, and the metering pump 37 is installed above the first cylinder 36 through a bracket. The delivery pipeline 38 is connected to the metering pump 37 to deliver liquid to the metering pump 37. The first cylinder 36 is vertically arranged, and the liquid injection needle tube 39 is fixedly installed on the first cylinder 36 and is controlled by the first cylinder 36 to rise and fall vertically. The liquid injection needle tube 39 and the metering pump 37 are connected to each other. The pump 37 is connected through a conduit to receive liquid material; when the glass tube container to be filled passes through the liquid material conveying mechanism 33 and stops, the injection needle 39 is just above the glass tube container, and the first cylinder 36 works to control the injection needle 39 to descend, so that the lower end of the injection needle 39 enters the glass tube container, and then the conveying pipeline 38 supplies liquid material, and under the action of the metering pump 37, the liquid material is pumped into the glass tube container. After the filling is completed, the first cylinder 36 drives the injection needle 39 to reset and wait for the next filling.

[0068] like Figure 2 and Figure 17-Figure 21 As shown, the rod-shaped material conveying mechanism 34 is used for injecting rod-shaped materials, which includes a rod-shaped material temporary storage groove 40 and a rod-shaped material unloading component 41. The rod-shaped material temporary storage groove 40 is arranged obliquely, and its lower end is in a constricted shape. Under the action of gravity, the rod-shaped materials are neatly arranged in the rod-shaped material temporary storage groove 40. The rod-shaped material unloading component 41 includes a unloading cover shell 42, a unloading column block 43, a unloading motor 44 and a unloading die 45, wherein the unloading cover shell 42 is hollow cylindrical, and its upper end is open and connected to the lower end of the rod-shaped material temporary storage groove 40, and its lower end is open and connected to the upper end of the unloading die 45. The unloading column block 43 is cylindrical and is arranged in the unloading cover shell 42 with a clearance fit, and its outer surface is provided with a plurality of spaced apart portions in the axial direction for accommodating rods. The bar groove 46 for the rod-shaped material to enter, the unloading motor 44 is fixedly arranged at the rear end of the unloading cover shell 42, and its transmission shaft is fixedly connected to the unloading column block 43 and controls its rotation; a unloading channel 47 is opened inside the unloading die 45, and the upper part of the unloading channel 47 is funnel-shaped and guided, and the lower part is vertically guided to guide the vertical unloading of the rod-shaped material; when the glass tube container to be filled passes through the rod-shaped material conveying mechanism 34 and stops, the unloading motor 44 rotates to make the rod-shaped material contained in the bar groove 46 fall into the unloading die 45, and then fall into the glass tube container accurately through the guidance of the unloading channel 47, and synchronously, the rod-shaped material in the rod-shaped material temporary storage groove 40 sequentially enters the vacated bar groove 46, waiting for the subsequent injection of the rod-shaped material.

[0069] like Figure 2 and Figure 22-Figure 23As shown, the powder block material conveying mechanism 35 is used for injecting powder block materials (the particle size of the powder block materials has been pre-screened), which includes a powder block material temporary storage hopper 48, a vibrating feeder 49, a weighing feed hopper 50 and a feeding funnel 51. The lower end of the powder block material temporary storage hopper 48 is connected to the vibrating feeder 49, and the feeding end of the vibrating feeder 49 is connected to the weighing feed hopper 50. The weighing feed hopper 50 is an electrically opened and closed type, and is equipped with a weighing sensor 52. The feeding funnel 51 is arranged directly below the weighing feed hopper 50, and its lower end is in a constricted shape and is connected to a funnel feeding pipe 62. The funnel feeding pipe 62 extends vertically downward to guide the powder block material to drop vertically. The outer shell of the funnel feeding pipe 62 is connected to a feeding pipe 63, and the feeding pipe 63 passes through The connecting rod is connected to a second cylinder 64, which is vertically arranged and controls the drop tube 63 to extend and retract in the vertical direction; when the glass tube container to be filled passes through the powder block material conveying mechanism 35 and stops, the second cylinder 64 is started, and the drop tube 63 descends to the pipe mouth of the glass tube container, and then the weighing hopper 50 is opened, and the powder block material weighed therein passes through the drop funnel 51 and the drop tube 63 into the glass tube container, and then the drop tube 63 is reset, the weighing hopper 50 is closed, and the vibration feeder 49 is started to vibrate and feed the material into the weighing hopper 50 until the weighing sensor 52 senses a preset weight, at which time the vibration feeder 49 stops working and waits for the subsequent injection of powder block material.

[0070] In actual use, the type and quantity of the material conveying mechanism C need to be adjusted according to the different contents to be poured. Taking the chemical medicine tube used for chemical anchors as an example, the contents involve resin (mostly vinyl resin, liquid material), quartz particles (powder block material), and curing agent / hardener (rod material). According to its processing flow and material selection, the material conveying mechanism C should use a liquid material conveying mechanism 33, a rod material conveying mechanism 34 and a powder block material conveying mechanism 35, with one set of each.

[0071] Example 3

[0072] like Figure 8 The filling and sealing machine shown in the figure, in order to improve the yield rate of the filling and sealing machine, in this embodiment, anti-collision bearings 53 are arranged at the edge of the receiving slot 21 of the upper turntable 18 and at the corresponding position of the turntable bottom plate 17 in the vertical direction. The anti-collision bearing 53 is fixedly installed by bolts and can rotate freely. The outer surface of the anti-collision bearing 53 is wrapped with a buffer rubber sleeve; when the glass tube container falls into the receiving slot 21, it can provide a certain buffer to prevent hard contact from causing damage to the glass tube container. In addition, it also has a certain limiting effect.

[0073] Example 4

[0074] like Figure 2 and Figure 13-14In the potting and sealing machine shown in the figure, the clamping jaw 30 is improved in design in this embodiment. Considering the requirements of the top removal action of the clamping jaw 30 (involving movement and rotation), the use of conventional pneumatic clamping jaws or electric clamping jaws often requires the configuration of relevant air circuits or circuits, and at the same time, it is necessary to cooperate with the rotation action of the clamping jaw 30 and use relevant rotating connectors or joints (to realize air circuit conduction or power supply). In view of actual use, it is quite unfriendly for long-term use and maintenance.

[0075] Based on this, in this embodiment, the clamping jaw 30 is a spring reset clamping jaw, which is normally in a clamping state, and a contact 65 is set at its upper end to control its opening (releasing the clamping state); in order to control the opening action of the clamping jaw 30, this embodiment is provided with a top contact mechanism 66 at the upper end of the clamping jaw 30, and the top contact mechanism 66 includes a third cylinder 67, a touch rod 68 and a reset spring 69, and the touch rod 68 is vertically slidably arranged, and its lower end faces the contact 65, and the third cylinder 67 is fixedly arranged above the touch rod 68, and its The telescopic end is vertically arranged downward, and is used to push the feeler rod 68, so that the feeler rod 68 moves downward and squeezes the contact 65, thereby opening the clamping jaw 30. The reset spring 69 is sleeved outside the feeler rod 68, and controls the feeler rod 68 to reset in the vertical direction and disengage from the contact 65. In addition, the feeler rod 68 rotates synchronously with the clamping jaw 30, and its upper end adopts a ball head design. Therefore, when the feeler rod 68 is pushed by the third cylinder 67, the friction is relatively small, and the rotation of the clamping jaw 30 is basically unaffected.

[0076] Specifically, in combination with the content of the first embodiment, before the clamping jaw 30 clamps the end of the glass tube container, at this time, the third cylinder 67 is in an extended state, pushing the touch rod 68, so that the clamping jaw 30 is in an open state. When the clamping jaw 30 is in place for clamping, the third cylinder 67 is reset, the touch rod 68 is separated from the contact 65, and the clamping jaw 30 is closed to perform a clamping action; after the rotating and twisting action is completed, the end of the glass tube container is separated from the glass tube container, and the clamping jaw 30 moves toward the waste recovery channel 29. At this time, the third cylinder 67 is still in a reset state, and the clamping jaw 30 is in a clamping state. When the clamping jaw 30 is in place and arrives at the waste recovery channel 29, the third cylinder 67 works again, extends and pushes the touch rod 68. At this time, the clamping jaw 30 is in an open state, and the twisted end of the glass tube container is thrown into the waste recovery channel 29; then the clamping jaw 30 remains in an open state and moves again toward the end of the next glass tube container until it is in place to clamp the end of the glass tube container, and this reciprocating process is repeated.

[0077] As can be seen from the above embodiments, this embodiment avoids a large number of gas path designs and the use of rotating connectors / joints that may cause later sealing / conduction failures, thereby reducing the failure rate and improving operational stability.

[0078] Example 5

[0079] like Figure 3 and Fig.24 The filling and sealing integrated machine shown in the figure increases the uniformity of material filling, prevents clogging of the container, and improves the heating uniformity of the flame sealing mechanism D. In this embodiment, a container rolling mechanism 54 is also provided at the flame sealing mechanism D and the powder block material conveying mechanism 35. The container rolling mechanism 54 is used to rotate the container accommodated on the rotating disk 15. The container rolling mechanism 54 includes a rolling motor 55, a transmission rod 56, and a rolling disc 57. The rolling motor 55 is vertically arranged, and its transmission shaft is vertically arranged upward. The transmission rod 56 is transmission-connected to the rolling motor 55, and the transmission shaft is vertically arranged upward. The transmission rod 56 is transmission-connected to the rolling motor 55, and the transmission shaft is vertically arranged upward. The transmission shaft ... The rolling disc 57 is arranged vertically, and is fixedly installed on the top of the transmission rod 56. The rotation is controlled by the rolling motor 55. The edge of the rolling disc 57 is wrapped with an anti-skid rubber ring. In actual work, when the glass tube container passes through the flame sealing mechanism D and the powder block material conveying mechanism 35 and stops, the glass tube container just contacts and squeezes the rolling disc 57. When the rolling disc 57 rotates, it will drive the glass tube container to rotate. At the same time, with the anti-collision bearing 53, the rotation of the glass tube container is more stable, and the wear of the outer surface of the glass tube container caused by friction can be reduced / eliminated.

[0080] Example 6

[0081] like Figure 1-Figure 25 The filling and sealing machine shown in the figure has a protective cover 58 on the workbench 1 to achieve safe production, and a control panel 59 is provided outside the protective cover 58. Considering the need to move the equipment, a universal wheel 60 is provided under the workbench 1 in the present embodiment, and a brake lock is configured.

[0082] In addition, the rotating disk 15 is detachably mounted on the turntable mounting seat 14 through the turntable bottom plate 17, such as fastened by bolts or the like; according to the different requirements of the product tube diameter specifications (glass tube container tube diameter), the specifications of the accommodating slot 21 on the rotating disk 15 need to be adjusted, and the rotating disk 15 has a quick replacement function, so that the filling and sealing machine has the performance advantage of processing multiple specifications of products; at the same time, a plurality of station installation slides 70 are arranged on the workbench, and a quick-loading slider 71 is installed at the bottom of some components corresponding to the material conveying mechanism C and the flame sealing mechanism D. The station installation slide 70 is matched with the quick-loading slider 71 to achieve the effect of quick installation and quick removal. The station installation slide 70 and the quick-loading slider 71 have an anti-fool design (such as an anti-fool wire groove design, etc.), and at the same time, they are equipped with an elastic quick locking mechanism. The station installation slide 70 and the quick-loading slider 71 are self-locking after sliding in, and are unlocked by a button and slide out quickly.

[0083] In the description of the present invention, unless otherwise clearly specified and limited, the terms "set", "install", "connect", "connect", and "fix" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0084] The standard parts used in the present invention can all be purchased from the market, and the special-shaped parts can all be customized according to the description and the drawings.

[0085] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A filling and sealing machine, comprising a workbench (1), characterized in that: The workbench (1) is provided with a material feeding mechanism A, a conveying mechanism B, a material conveying mechanism C and a flame sealing mechanism D; The feeding and receiving mechanism A delivers the containers to be filled to the conveying mechanism B and receives the finished products after packaging; The conveying mechanism B receives the containers to be filled and delivers them to the material conveying mechanism C and the flame sealing mechanism D in sequence, and finally delivers the finished packaged products to the receiving and feeding mechanism A; The material conveying mechanism C conveys the material into the container to be filled which is delivered to the material conveying mechanism C by the conveying mechanism B; The flame sealing mechanism D is used to seal the container to be filled after the material is transported, thus completing the packaging operation; The feeding and collecting mechanism A comprises a feeding assembly (2) and a collecting assembly (3), wherein the feeding assembly (2) is composed of a container placement trough (4), a feeding motor (5), a feeding roller (6) and a feeding baffle (7), wherein the collecting assembly (3) is installed on one side of the feeding assembly (2) and comprises a collecting trough (8) and a finished product temporary storage trough (9), wherein the container placement trough (4) is installed on the workbench (1) through a bracket, and the horizontal heights of the two ends are different, so that the container placement trough (4) is arranged obliquely, and the feeding motor (5) The feeding baffle (7) is fixedly mounted at the lower end of the container placement groove (4) and is connected to the feeding roller (6) by transmission to control the rotation of the feeding roller (6). The feeding roller (6) is arranged horizontally and has a spiral groove (10) thereon. The feeding baffle (7) is mounted above the feeding roller (6) and is arranged parallel to the feeding roller (6). The receiving groove (8) is connected to the finished product temporary storage groove (9) and is mounted on the workbench (1). One end of the receiving groove (8) extends in the direction of the conveying mechanism B. The conveying mechanism B comprises a driving assembly (11) and a rotating assembly (12); the driving assembly (11) is composed of a transmission motor (13) and a turntable mounting seat (14); the rotating assembly (12) is composed of a rotating disk (15) and a limiting frame (16); the transmission motor (13) is mounted on the workbench (1) and is located on one side of the feeding and receiving mechanism A; its transmission shaft is vertically arranged upward; the turntable mounting seat (14) is fixedly connected to the transmission shaft of the transmission motor (13); the rotating disk (15) comprises a turntable bottom plate (17), an upper turntable (18) and a lower turntable (19); the turntable bottom plate (17) is circular and can be detachably mounted on the turntable mounting seat (14), the upper turntable (18) is in the form of a circular ring, which is fixed horizontally and coaxially mounted above the turntable mounting seat (14) through a connecting column (20), the lower turntable (19) is in the form of a circular ring, which is fixed horizontally and coaxially mounted between the turntable mounting seat (14) and the upper turntable (18) through a connecting column (20), and the periphery of the circular rings of the upper turntable (18) and the lower turntable (19) is provided with receiving slots (21) for accommodating containers to enter, the limiting frame (16) is installed on the workbench (1), and is arranged in the form of a ring around the rotating disk (15), and a notch (22) is provided in the area close to the feeding and receiving mechanism A for the transportation and reception of containers; The flame sealing mechanism D is installed on the workbench (1) and is located on a side close to the material receiving assembly (3). The flame sealing mechanism D comprises a flame melting assembly (23), a top removal mechanism (24) and a waste material recovery channel (29). The flame melting assembly (23) is composed of a plurality of flame spray guns (25) arranged at intervals. The top removal mechanism (24) is composed of a vertical lifter (26), a horizontal track (27) and a top removal clamping claw module (28). The vertical lifter (26) is fixedly arranged on the workbench (1). The horizontal track (27) is installed on the vertical lifter. The top-removing clamping claw module (28) is installed on the lifting seat of the descender (26), and comprises a clamping claw (30), a rotating rod (31) and a rotating motor (32). The rotating motor (32) is connected to the rotating rod (31) through a gear. The rotating rod (31) is vertically arranged, and the clamping claw (30) is installed at the lower end of the rotating rod (31). The waste recovery channel (29) is arranged on one side of the vertical lifter (26), and its upper end extends toward the direction of the clamping claw (30), and its lower end is connected to the waste box arranged inside the workbench (1).

2. A filling and sealing machine according to claim 1, characterized in that: The material conveying mechanism C is arranged along the annular orientation of the limiting frame (16), and the number is at least one, and the material conveying mechanism C is divided into a liquid material conveying mechanism (33), a rod-shaped material conveying mechanism (34) and a powder block material conveying mechanism (35); The liquid material conveying mechanism (33) comprises a first cylinder (36), a metering pump (37), a conveying pipeline (38) and a liquid injection needle tube (39); the first cylinder (36) is installed on the workbench (1); the metering pump (37) is installed above the first cylinder (36) through a bracket; the conveying pipeline (38) is connected to the metering pump (37) to convey liquid material to the metering pump (37); the first cylinder (36) is vertically arranged; the liquid injection needle tube (39) is fixedly installed on the first cylinder (36) and is controlled to rise and fall vertically by the first cylinder (36); the liquid injection needle tube (39) is connected to the metering pump (37) through a conduit to receive liquid material; The rod-shaped material conveying mechanism (34) comprises a rod-shaped material temporary storage groove (40) and a rod-shaped material unloading assembly (41). The rod-shaped material temporary storage groove (40) is arranged obliquely, and its lower end is in a constricted shape. The rod-shaped materials are neatly arranged in the rod-shaped material temporary storage groove (40). The rod-shaped material unloading assembly (41) comprises an unloading cover shell (42), an unloading column block (43), an unloading motor (44) and an unloading die (45). The unloading cover shell (42) is in a hollow cylindrical shape, and its upper end is open and connected to the lower end of the rod-shaped material temporary storage groove (40), and its lower end is open and connected to the unloading die (45). ) is connected to the upper end, the unloading column block (43) is cylindrical and is arranged in a clearance fit in the unloading cover shell (42), and its outer surface is provided with a plurality of strip grooves (46) spaced apart in the axial direction for accommodating the rod-shaped materials to enter, the unloading motor (44) is fixedly arranged at the rear end of the unloading cover shell (42), and its transmission shaft is fixedly connected to the unloading column block (43) and controls its rotation, and a unloading channel (47) is provided inside the unloading die (45), and the upper part of the unloading channel (47) is funnel-shaped and guided, and the lower part is vertically guided, so as to guide the rod-shaped materials to drop vertically; The powder block material conveying mechanism (35) comprises a powder block material temporary storage hopper (48), a vibrating feeder (49), a weighing feed hopper (50) and a feeding funnel (51). The lower end of the powder block material temporary storage hopper (48) is connected to the vibrating feeder (49). The feeding end of the vibrating feeder (49) is connected to the weighing feed hopper (50). The weighing feed hopper (50) is an electrically opened and closed type and is provided with a weighing sensor (52). The feeding funnel (51) 51) is arranged directly below the weighing hopper (50), and its lower end is in a constricted shape, and its lower end is in a constricted shape, and is connected to a hopper discharge pipe (62), the hopper discharge pipe (62) extends vertically downward to guide the powder block material to fall vertically, the outer shell of the hopper discharge pipe (62) is connected with a discharge pipe (63), the discharge pipe (63) is connected to a second cylinder (64) through a connecting rod, the second cylinder (64) is vertically arranged, and controls the discharge pipe (63) to extend and retract in the vertical direction.

3. A filling and sealing machine according to claim 1, characterized in that: Anti-collision bearings (53) are provided at the edge of the receiving slot (21) of the upper turntable (18) and at the corresponding position on the turntable bottom plate (17) in the vertical direction. The anti-collision bearings (53) are fixedly installed by bolts and can rotate freely. The outer surface of the anti-collision bearings is wrapped with a buffer rubber sleeve.

4. A filling and sealing machine according to claim 1, characterized in that: The clamping jaw (30) is a spring reset clamping jaw, which is normally in a clamping state. A contact (65) is arranged at the upper end of the clamping jaw (30). A top contact mechanism (66) is arranged at the upper end of the clamping jaw (30). The top contact mechanism (66) comprises a third cylinder (67), a touch rod (68) and a reset spring (69). The touch rod (68) is arranged to slide vertically. The third cylinder (67) is fixedly arranged above the touch rod (68). The telescopic end of the third cylinder (67) is arranged vertically downward and is used to push the touch rod (68) to make the touch rod (68) move downward and squeeze the contact (65), thereby opening the clamping jaw (30). The reset spring (69) is sleeved outside the touch rod (68) and controls the touch rod (68) to reset in the vertical direction and disengage from the contact (65).

5. The potting and sealing machine according to claim 2, characterized in that: The flame sealing mechanism D and the powder block material conveying mechanism (35) are also provided with a container rolling mechanism (54) correspondingly. The container rolling mechanism (54) is used to rotate the container contained on the rotating disk (15). The container rolling mechanism (54) comprises a rolling motor (55), a transmission rod (56) and a rolling disc (57). The rolling motor (55) is arranged vertically, and its transmission shaft is arranged vertically upward. The transmission rod (56) is connected to the rolling motor (55) in a transmission manner and is arranged vertically. The rolling disc (57) is fixedly installed on the top of the transmission rod (56) and is controlled to rotate by the rolling motor (55). The edge of the rolling disc (57) is wrapped with an anti-slip rubber ring.

6. The potting and sealing machine according to claim 1, characterized in that: The workbench (1) is provided with a protective cover (58) and a control panel (59).

7. The potting and sealing machine according to claim 1, characterized in that: Universal wheels (60) are arranged below the workbench (1) and are equipped with brake locks.

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