Double-faced jacquard blanket and preparation process thereof
By using technical means such as double-sided weaving, biological enzyme treatment, alkaline liquid impregnation, merceration treatment and steam pre-shrinkage in the preparation process of double-sided jacquard carpet, the problem of insufficient texture and durability of double-sided jacquard carpet is solved, and higher texture and dimensional stability are achieved.
Patent Information
- Application Number
- CN202411776305.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-03-11
AI Technical Summary
The existing double-sided jacquard carpet has shortcomings in texture and durability, and the surface lacks fleece and has a low color and texture.
After using double-sided braiding technology, biological enzyme treatment and alkaline impregnation and finishing, followed by trimming, cleaning, drying and merceration, and secondary modeling, and finally steam pre-shrinkage treatment to improve the three-dimensionality, layering, gloss and softness of the blanket.
Through the above process processing, the texture of the double-sided jacquard carpet is significantly improved, the fiber surface is smooth, and the strength and stability are enhanced, which reduces fiber breakage and improves the dimensional stability and comfort of the blanket.
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Figure BDA0005171543530000081
Abstract
Description
Technical Field
[0001] The present application relates to the field of textile technology, and in particular to a double-sided jacquard blanket and a preparation process thereof. Background Art
[0002] As a decorative and practical textile, jacquard blankets are widely used in home decoration, hotels and other places. However, traditional jacquard blankets can usually only display a single pattern, and the feel and durability need to be improved. With the improvement of consumers' aesthetic needs, higher requirements are placed on the beauty and practicality of jacquard blankets, and some double-sided jacquard blankets are gradually emerging.
[0003] At present, there are some double-sided textiles on the market, made of chemical fibers and cotton fibers, with exquisite patterns, but the surface often lacks velvet and is less gentle. This type of product is not only thick, but also has lower color and texture. Summary of the invention
[0004] In order to improve the texture of the existing double-sided jacquard blanket, the present application provides a double-sided jacquard blanket and a preparation process thereof.
[0005] In a first aspect, the present application provides a preparation process of a double-sided jacquard blanket, which adopts the following technical solution: A preparation process of a double-sided jacquard blanket comprises the following specific steps: S1: Double-sided pattern design, determine the patterns on the front and back of the blanket; S2: double-sided weaving of the colored yarn to obtain a woven blanket product, treating the blanket product with a biological enzyme at 40-60° C., and then impregnating and finishing with an alkali solution; S3: trimming, washing, drying and shaping the treated blanket, performing mercerization after shaping, and then performing secondary shaping and pre-shrinking treatment to obtain a double-sided jacquard blanket; The biological enzyme comprises the following raw materials in parts by weight: 20-30 parts of pectinase, 10-25 parts of hemicellulase, 10-15 parts of amylase, and 1-3 parts of permeabilizing agent.
[0006] By adopting the above technical solution, the three-dimensional sense and layering sense of the blanket can be enhanced through double-sided weaving technology. Biological enzyme treatment after double-sided weaving can decompose impurities such as pectin in the double-sided woven blanket, make the surface of the blanket fiber smoother, and enable other subsequent treatment liquids to directly contact the blanket surface, thereby improving the efficiency and effect of subsequent treatment. The blanket is then treated with alkaline solution to further remove impurities in the initial blanket product, promote the expansion of the blanket fibers, improve the bonding force between the blanket fibers, enhance the strength and stability of the blanket, and reduce the phenomenon of blanket fiber breakage during subsequent processing and use.
[0007] The blankets treated with bio-enzyme and alkali are trimmed to remove burrs and uneven parts on the surface of the blankets, and the impurities adhering to the fiber surface during the bio-enzyme treatment and alkali solution immersion are cleaned and removed. The blankets are then dried to initially fix their shape and maintain their dimensional stability.
[0008] Mercerizing the initially shaped blanket can improve its gloss and softness, make it smoother and improve its texture. Secondary shaping can further fix the shape of the blanket, and pre-shrinking can reduce the shrinkage of the blanket during use and improve its dimensional stability.
[0009] Preferably, the mercerization treatment adopts a cylindrical or flat-width mercerization machine, and alkali liquid mercerization is used in the mercerization treatment, the treatment temperature is 15-25° C., and the concentration of the alkali liquid is 210-250 g / L.
[0010] By adopting the above technical solution, the alkali solution can open the scale layer on the surface of the blanket fiber to form a smooth surface, improve the glossiness of the blanket, reduce the friction between the fibers, and improve the feel of the blanket. In the mercerization process, the alkali solution reacts with the fiber surface, which can make the fiber structure more stable and reduce the deformation of the fiber during washing and use.
[0011] Preferably, the pre-shrinking treatment uses steam pre-shrinking at a speed of 15-30m / min.
[0012] By adopting the above technical solution, steam pre-shrinking the blanket can make the blanket fiber expand under the action of high-temperature steam, causing a certain stress to be generated inside the blanket fiber. When the stress is released, the fiber will return to a relatively stable state, thereby improving the dimensional stability of the blanket and reducing the shrinkage rate of the blanket. The pre-shrinking treatment of the double-sided jacquard blanket by steaming can promote uniform treatment of both sides of the double-sided jacquard blanket and reduce the dimensional stability and texture differences caused by uneven treatment.
[0013] Preferably, the secondary shaping uses a fluffy treatment liquid and a wrinkle-free resin finishing liquid to treat the blanket in sequence, and the fluffy treatment liquid includes the following raw materials in parts by weight: 40-60 parts of a fluffy softener, 10-15 parts of a hydrophilic fluffy silicone oil, 10-20 parts of a crosslinking agent, and 5-8 parts of glacial acetic acid.
[0014] By adopting the above technical solution, the fluffy softener can penetrate into the fibers of the blanket, improve the fluffiness and flexibility of the blanket, improve the moisture absorption and air permeability of the blanket, and improve the texture and comfort of the blanket. The use of hydrophilic fluffy silicone oil can form a hydrophilic film on the surface of the blanket, improve the moisture absorption and air permeability of the blanket, and improve the fluffiness and softness of the blanket. Adding an appropriate amount of glacial acetic acid can neutralize the alkaline substances produced in the treatment solution, reduce the discoloration and damage of the blanket during the subsequent treatment process, and improve the texture and comfort of the blanket.
[0015] Preferably, the secondary setting temperature is 130-160°C.
[0016] Preferably, the hydrophilic fluffy silicone oil comprises the following raw materials in parts by weight: 30-40 parts of terminal epoxy silicone oil, 10-20 parts of terminal amino polyether, 3-5 parts of quaternary ammonium cationic surfactant, and 60-80 parts of solvent.
[0017] By adopting the above technical solution, the polysiloxane and polyether in the silicone oil can be repeatedly alternated and arranged in a directional manner on the surface of the blanket fiber, and the amino group can play an anchoring role, so that the hydrophilic and fluffy silicone oil can be firmly attached to the surface of the blanket fiber, thereby improving the softness and washability of the blanket. At the same time, the quaternary ammonium cationic surfactant is used to improve the hydrophilicity of the silicone oil, enhance the polarity and ionicity of the silicone oil, and form hydrogen bonds with the aqueous solution, which require greater energy to be broken, so that the silicone oil can be better adsorbed and bonded to the surface of the fiber, and the prepared hydrophilic and fluffy silicone oil can improve the fluffy feel, softness and washability of the blanket.
[0018] Preferably, the method for preparing the hydrophilic fluffy silicone oil comprises the following specific steps: The solvent is mixed with the epoxy-terminated silicone oil and the amino-terminated polyether, and the temperature is raised to 80-85°C for reaction to obtain modified silicone oil. The modified silicone oil is then mixed with a quaternary ammonium cationic surfactant to obtain a hydrophilic fluffy silicone oil after reaction.
[0019] Preferably, the permanent-ironing resin finishing liquid comprises polyurethane resin, silicone resin and a cross-linking agent, and the mass ratio of the polyurethane resin, silicone resin and cross-linking agent is (30-40): (10-20):2.
[0020] By adopting the above technical solution, the active groups of the polyurethane resin can react with the blanket fibers, which has a certain non-ironing effect, and at the same time, there is no strength loss to the blanket. Aluminum citrate can play a buffering role in the reaction between the polyurethane resin and the fiber, thereby improving the strong retention effect of the blanket. Silicone resin has good film-forming properties, wear resistance and strong protective effects, and can be compounded with polyurethane resin to improve the strength retention rate of the fiber. At the same time, silicone resin can also play a softening role, improving the flatness and texture of the blanket.
[0021] In a second aspect, the present application provides a double-sided jacquard blanket, which adopts the following technical solution: A double-sided jacquard blanket is prepared by the above preparation process.
[0022] In summary, this application has the following beneficial effects: 1. Since the present application adopts the method of biological enzyme treatment after double-sided weaving, it can decompose the impurities such as pectin in the double-sided woven blanket, and the blanket is treated with alkali solution to further remove the impurities in the blanket and enhance the strength and stability of the blanket. Mercerizing and pre-shrinking the blanket that has been preliminarily shaped can improve the gloss and softness of the blanket, make the blanket smoother, improve the texture and dimensional stability of the blanket, and reduce the shrinkage of the blanket during use.
[0023] 2. In this application, a fluffy softener and a hydrophilic fluffy silicone oil are used to improve the fluffiness and softness of the blanket. The hydrophilic fluffy silicone oil made of terminal epoxy silicone oil, terminal amino polyether and quaternized cationic surfactant can form hydrogen bonds with the aqueous solution, so that the silicone oil can be better adsorbed and bonded to the surface of the fiber, thereby improving the fluffy feel, softness and washability of the blanket. DETAILED DESCRIPTION
[0024] The present application is further described in detail below with reference to the embodiments.
[0025] All raw materials in the examples are commercially available.
[0026] The penetrant was purchased from Nantong Junrong Technology Co., Ltd.
[0027] The fluffy softener was purchased from Guangzhou Tongda Chemical Engineering Co., Ltd., model RRJ-211.
[0028] The cross-linking agent was purchased from 75SF provided by Guangzhou Dongqi Textile Technology Co., Ltd.
[0029] Example of preparation of enzyme treatment solution Preparation Example 1 The biological enzyme treatment liquid includes the following raw materials in parts by weight: 25 kg of pectinase, 17 kg of hemicellulase, 13 kg of amylase, and 2 kg of permeabilizing agent.
[0030] The preparation method of the biological enzyme treatment solution comprises the following specific steps: Pectinase, hemicellulase, amylase and osmotic agent are mixed and stirred evenly to obtain a biological enzyme treatment solution.
[0031] Preparation Example 2 The difference between Preparation Example 2 and Preparation Example 1 is that the amount of pectinase used in the biological enzyme treatment liquid raw material is 20 kg, the amount of hemicellulase used is 25 kg, the amount of amylase used is 10 kg, and the amount of penetrant used is 1 kg.
[0032] Preparation Example 3 The difference between Preparation Example 3 and Preparation Example 1 is that the amount of pectinase used in the raw material of the biological enzyme treatment liquid is 30 kg, the amount of hemicellulase used is 10 kg, the amount of amylase used is 15 kg, and the amount of penetrant used is 3 kg.
[0033] Preparation example of hydrophilic fluffy silicone oil Preparation Example 4 The hydrophilic fluffy silicone oil includes the following raw materials in parts by weight: 35 kg of epoxy-terminated silicone oil, 15 kg of amino-terminated polyether, 4 kg of quaternized cationic surfactant, and 70 kg of solvent. The solvent is isopropanol, the quaternized cationic surfactant is 2,3-epoxypropyltrimethylammonium chloride, the molar mass of epoxy-terminated silicone oil is 6000 g / mol, and the amino-terminated polyether is purchased from M2070 of Huntsman Co., Ltd.
[0034] The preparation method of hydrophilic fluffy silicone oil comprises the following specific steps: The epoxy-terminated silicone oil, amino-terminated polyether and solvent are mixed, heated to 83°C for reaction for 9 hours to obtain modified silicone oil, and then the quaternary ammonium cationic surfactant is mixed with the modified silicone oil, reacted at 83°C for 12 hours, and the solvent is removed by reduced pressure distillation to obtain hydrophilic fluffy silicone oil.
[0035] Preparation Example 5 The difference between Preparation Example 5 and Preparation Example 4 is that the amount of terminal epoxy silicone oil used in the hydrophilic fluffy silicone oil raw material is 30 kg, the amount of terminal amino polyether used is 10 kg, the amount of quaternary ammonium cationic surfactant used is 3 kg, and the amount of solvent used is 60 kg.
[0036] Preparation Example 6 The difference between Preparation Example 6 and Preparation Example 4 is that the amount of terminal epoxy silicone oil used in the hydrophilic fluffy silicone oil raw material is 40 kg, the amount of terminal amino polyether used is 20 kg, the amount of quaternary ammonium cationic surfactant used is 5 kg, and the amount of solvent used is 80 kg. Example
[0037] Example 1 This embodiment provides a preparation process of a double-sided jacquard blanket, comprising the following specific steps: S1: Double-sided pattern design, determine the patterns on the front and back of the blanket.
[0038] S2: Double-sided weaving of the colored yarn to obtain a woven blanket product, treating the blanket product with a bio-enzyme treatment solution at 50°C, wherein the bio-enzyme treatment solution comes from Preparation Example 1, the amount of the bio-enzyme treatment solution used is 5 g / L, treating at 50°C for 40 minutes, and soaking the blanket product in the bio-enzyme treatment solution for 30 minutes according to a bath ratio of 1:25, and then using an alkali solution for immersion finishing at 45°C for 30 minutes, the alkali solution is a sodium hydroxide aqueous solution with a sodium hydroxide mass fraction of 3%, and the bath ratio is 1:15, to obtain an alkali-treated blanket.
[0039] S3: The treated blanket is trimmed, washed, dried and shaped, and then mercerized at 20°C using a flat mercerizing machine with 220g / L sodium hydroxide aqueous solution at a speed of 25m / min. After mercerization, secondary shaping is performed using 50g / L fluffing treatment liquid, which is a fluffing softener, at 150°C at an overfeed speed of 20m / min. Finally, steam pre-shrinking is performed at a speed of 25m / min and saturated steam of 3Bar to adjust the horizontal and vertical shrinkage rates of the blanket to obtain a double-sided jacquard blanket.
[0040] Example 2 The difference between Example 2 and Example 1 is that in the preparation process of the double-sided jacquard carpet, the bio-enzyme treatment liquid comes from Preparation Example 2.
[0041] Example 3 The difference between Example 3 and Example 1 is that the bio-enzyme treatment liquid in the preparation process of the double-sided jacquard carpet comes from Preparation Example 3.
[0042] Example 4 The difference between Example 4 and Example 1 is that the fluffing treatment liquid in the preparation process of the double-sided jacquard blanket includes the following raw materials in parts by weight: 50 kg of fluffy softener, 13 kg of hydrophilic fluffy silicone oil, 15 kg of cross-linking agent, and 7 kg of glacial acetic acid. The hydrophilic fluffy silicone oil comes from Preparation Example 4.
[0043] A preparation process of a double-sided jacquard blanket comprises the following specific steps: S1: Double-sided pattern design, determine the patterns on the front and back of the blanket.
[0044] S2: Double-sided weaving of the colored yarn to obtain a woven blanket product, treating the blanket product with a bio-enzyme treatment solution at 50°C, wherein the bio-enzyme treatment solution comes from Preparation Example 1, the amount of the bio-enzyme treatment solution used is 5 g / L, treating at 50°C for 40 minutes, and soaking the blanket product in the bio-enzyme treatment solution for 30 minutes according to a bath ratio of 1:25, and then using an alkali solution for immersion finishing at 45°C for 30 minutes, the alkali solution is a sodium hydroxide aqueous solution with a sodium hydroxide mass fraction of 3%, and the bath ratio is 1:15, to obtain an alkali-treated blanket.
[0045] S3: Mix the fluffy softener, hydrophilic fluffy silicone oil, cross-linking agent and glacial acetic acid, stir evenly, and prepare a fluffy treatment liquid.
[0046] S4: The treated blanket is trimmed, washed, dried and shaped, and then mercerized at 20°C using a flat mercerizing machine with 220g / L sodium hydroxide aqueous solution at a speed of 25m / min. After mercerization, secondary shaping is performed using 50g / L fluffing treatment liquid, which is a fluffing softener, at 150°C at an overfeed speed of 20m / min. Finally, steam pre-shrinking is performed at a speed of 25m / min and saturated steam of 3Bar to adjust the horizontal and vertical shrinkage rates of the blanket to obtain a double-sided jacquard blanket.
[0047] Example 5 The difference between Example 5 and Example 4 is that the amount of the fluffy softener used in the fluffy treatment liquid raw material is 40 kg, the amount of the hydrophilic fluffy silicone oil used is 15 kg, the amount of the cross-linking agent used is 10 kg, and the amount of glacial acetic acid used is 5 kg.
[0048] Example 6 The difference between Example 6 and Example 4 is that the amount of the fluffy softener used in the fluffy treatment liquid raw material is 60 kg, the amount of the hydrophilic fluffy silicone oil used is 10 kg, the amount of the cross-linking agent used is 20 kg, and the amount of glacial acetic acid used is 8 kg.
[0049] Example 7 The difference between Example 7 and Example 4 is that the hydrophilic fluffy silicone oil in the raw material of the fluffy treatment liquid comes from Preparation Example 5.
[0050] Example 8 The difference between Example 8 and Example 4 is that the hydrophilic fluffy silicone oil in the raw material of the fluffy treatment liquid comes from Preparation Example 6.
[0051] Example 9 The difference between Example 9 and Example 4 is that the non-ironing resin finishing liquid is used to treat the blanket in the preparation process of the double-sided jacquard blanket. The non-ironing resin finishing liquid includes polyurethane resin, silicone resin, aluminum citrate and cross-linking agent, and the non-ironing resin finishing liquid includes polyurethane resin, silicone resin, aluminum citrate and cross-linking agent in a mass ratio of 35:15:0.7:2. The silicone resin is purchased from Suzhou Lai De Textile Co., Ltd., and the polyurethane resin is purchased from Permafresh EFO type.
[0052] A preparation process of a double-sided jacquard blanket comprises the following specific steps: S1: Double-sided pattern design, determine the patterns on the front and back of the blanket.
[0053] S2: Double-sided weaving of the colored yarn to obtain a woven blanket product, treating the blanket product with a bio-enzyme treatment solution at 50°C, wherein the bio-enzyme treatment solution comes from Preparation Example 1, the amount of the bio-enzyme treatment solution used is 5 g / L, treating at 50°C for 40 minutes, and soaking the blanket product in the bio-enzyme treatment solution for 30 minutes according to a bath ratio of 1:25, and then using an alkali solution for immersion finishing at 45°C for 30 minutes, the alkali solution is a sodium hydroxide aqueous solution with a sodium hydroxide mass fraction of 3%, and the bath ratio is 1:15, to obtain an alkali-treated blanket.
[0054] S3: Mix the fluffy softener, hydrophilic fluffy silicone oil, crosslinking agent and glacial acetic acid, stir evenly to prepare a fluffy treatment liquid; mix the polyurethane resin, silicone resin, aluminum citrate and crosslinking agent, stir evenly to form a non-ironing resin finishing liquid.
[0055] S4: The treated blanket is trimmed, washed, dried and shaped, and then a flat mercerizing machine is used to perform mercerization at 20°C using a 220g / L sodium hydroxide aqueous solution at a speed of 25m / min. After mercerization, secondary shaping is performed using a 50g / L fluffing treatment liquid, which is a fluffing softener, at 150°C at an overfeed speed of 20m / min. Then, 60g / L of non-ironing resin finishing liquid is added to the shaping tenter machine, and the blanket is impregnated at 150°C at a speed of 40m / min. The blanket has a liquid carrying rate of 60%. Finally, steam pre-shrinking is performed at a speed of 25m / min and saturated steam of 3Bar to adjust the horizontal and vertical shrinkage rates of the blanket to obtain a double-sided jacquard blanket.
[0056] Example 10 The difference between Example 10 and Example 9 is that no silicone resin is used in the raw material of the permanent-ironing resin finishing liquid.
[0057] Comparative Example Comparative Example 1 The difference between Comparative Example 1 and Example 1 is that the preparation process of the double-sided jacquard blanket does not use alkali solution impregnation.
[0058] A preparation process of a double-sided jacquard blanket comprises the following specific steps: S1: Double-sided pattern design, determine the patterns on the front and back of the blanket; S2: Double-sided weaving of the colored yarn to obtain a woven blanket product, treating the blanket product with a bio-enzyme treatment solution at 50°C, wherein the bio-enzyme treatment solution comes from Preparation Example 1, the amount of the bio-enzyme treatment solution used is 5 g / L, and the treatment is carried out at 50°C for 40 minutes. According to a bath ratio of 1:25, the blanket product is immersed in the bio-enzyme treatment solution for 30 minutes.
[0059] S3: The treated blanket is trimmed, washed, dried and shaped, and then mercerized at 20°C using a flat mercerizing machine with 220g / L sodium hydroxide aqueous solution at a speed of 25m / min. After mercerization, secondary shaping is performed using 50g / L fluffing treatment liquid, which is a fluffing softener, at 150°C at an overfeed speed of 20m / min. Finally, steam pre-shrinking is performed at a speed of 25m / min and saturated steam of 3Bar to adjust the horizontal and vertical shrinkage rates of the blanket to obtain a double-sided jacquard blanket.
[0060] Comparative Example 2 The difference between Comparative Example 2 and Example 1 is that the preparation process of the double-sided jacquard blanket does not use secondary shaping.
[0061] A preparation process of a double-sided jacquard blanket comprises the following specific steps: S1: Double-sided pattern design, determine the patterns on the front and back of the blanket; S2: Double-sided weaving of the colored yarn to obtain a woven blanket product, treating the blanket product with a bio-enzyme treatment solution at 50°C, wherein the bio-enzyme treatment solution comes from Preparation Example 1, the amount of the bio-enzyme treatment solution used is 5 g / L, treating at 50°C for 40 minutes, and soaking the blanket product in the bio-enzyme treatment solution for 30 minutes according to a bath ratio of 1:25, and then using an alkali solution for immersion finishing at 45°C for 30 minutes, the alkali solution is a sodium hydroxide aqueous solution with a sodium hydroxide mass fraction of 3%, and the bath ratio is 1:15, to obtain an alkali-treated blanket.
[0062] S3: The treated blanket is trimmed, washed, dried and shaped, and then mercerized using a flat mercerizing machine with a 220g / L sodium hydroxide aqueous solution at a speed of 25m / min at 20°C. Finally, steam pre-shrinkage is performed at a speed of 25m / min and saturated steam of 3Bar to adjust the horizontal and vertical shrinkage rates of the blanket to obtain a double-sided jacquard blanket.
[0063] Performance testing The following performance tests were performed on the double-sided jacquard blankets provided in Examples 1-10 and Comparative Examples 1-2 of the present application, and the specific test results are shown in Table 1.
[0064] Detection Methods 1. Dimensional stability The dimensional stability of the double-sided jacquard blanket prepared in the present application was tested with reference to the standard of AATCC135-2014 "Dimensional Change of Fabrics after Home Laundering".
[0065] 2. Elasticity Test The ASTM D2594 fabric elastic recovery tester was used to test the transverse elastic elongation and elastic recovery of the double-sided jacquard carpet prepared in the present application.
[0066] 3. Bursting strength With reference to the standard of GB / T19976 “Determination of bursting strength of textiles”, the bursting strength of the 38 mm double-sided jacquard blanket prepared in this application was tested.
[0067] Table 1: Performance test data table It can be seen from the performance test results that the double-sided jacquard blanket prepared in the present application has good softness and elasticity. At the same time, under the synergistic effect of various processes, the dimensional stability of the blanket is also improved.
[0068] In Examples 4-8, by using a fluffy softener and a hydrophilic fluffy silicone oil in the fluffy treatment liquid raw material in the preparation process of the double-sided jacquard blanket, it can be seen from the performance test results that the texture and elasticity of the double-sided jacquard blanket are significantly improved.
[0069] In Examples 9-10, the double-sided jacquard blanket is prepared using a wrinkle-free resin finishing liquid to treat the blanket. The raw materials of the wrinkle-free resin finishing liquid in Examples 9 and 10 are different. From the performance test results, it can be seen that the comprehensive performance of Example 9 is better, which further illustrates that the compounding of silicone and polyurethane resin can improve the strength of the blanket fiber and also play a softening role.
[0070] By comparing Comparative Examples 1-2 with Example 1, it can be seen that Comparative Example 1 does not use alkali solution impregnation, and Comparative Example 2 uses secondary shaping. From the performance test results, it can be seen that the comprehensive performance of the prepared double-sided jacquard blanket will decrease, with a higher shrinkage rate and a heavy feel.
[0071] This specific embodiment is merely an explanation of the present application and is not a limitation of the present application. After reading this specification, those skilled in the art may make modifications to the present embodiment without any creative contribution as needed, but such modifications are protected by the patent law as long as they are within the scope of the claims of the present application.
Claims
1. A preparation process of a double-sided jacquard blanket, characterized in that: The specific steps include: S1: Double-sided pattern design, determine the patterns on the front and back of the blanket; S2: double-sided weaving of the colored yarn to obtain a woven blanket product, treating the blanket product with a biological enzyme at 40-60° C., and then impregnating and finishing with an alkali solution; S3: trimming, washing, drying and shaping the treated blanket, performing mercerization after shaping, and then performing secondary shaping and pre-shrinking treatment to obtain a double-sided jacquard blanket; The biological enzyme treatment solution comprises the following raw materials in parts by weight: 20-30 parts of pectinase, 10-25 parts of hemicellulase, 10-15 parts of amylase, and 1-3 parts of permeabilizing agent.
2. The preparation process of the double-sided jacquard carpet according to claim 1, characterized in that: The mercerization treatment adopts a cylindrical or flat-width mercerization machine, and alkali liquid mercerization is used in the mercerization treatment. The treatment temperature is 15-25° C., and the concentration of the alkali liquid is 210-250 g / L.
3. The preparation process of the double-sided jacquard carpet according to claim 1, characterized in that: The pre-shrinking treatment uses steam pre-shrinking at a speed of 15-30 m / min.
4. The preparation process of the double-sided jacquard carpet according to claim 1, characterized in that: The secondary shaping uses a fluffy treatment liquid and a non-ironing resin finishing liquid to treat the blanket in sequence. The fluffy treatment liquid includes the following raw materials in parts by weight: 40-60 parts of a fluffy softener, 10-15 parts of a hydrophilic fluffy silicone oil, 10-20 parts of a crosslinking agent, and 5-8 parts of glacial acetic acid.
5. The preparation process of the double-sided jacquard carpet according to claim 4, characterized in that: The secondary setting temperature is 130-160°C.
6. The preparation process of the double-sided jacquard carpet according to claim 4, characterized in that: The hydrophilic fluffy silicone oil comprises the following raw materials in parts by weight: 30-40 parts of terminal epoxy silicone oil, 10-20 parts of terminal amino polyether, 3-5 parts of quaternary ammonium cationic surfactant, and 60-80 parts of solvent.
7. The preparation process of the double-sided jacquard carpet according to claim 6, characterized in that: The preparation method of the hydrophilic fluffy silicone oil comprises the following specific steps: The solvent is mixed with the epoxy-terminated silicone oil and the amino-terminated polyether, and the temperature is raised to 80-85°C for reaction to obtain modified silicone oil. The modified silicone oil is then mixed with a quaternary ammonium cationic surfactant to obtain a hydrophilic fluffy silicone oil after reaction.
8. The preparation process of the double-sided jacquard carpet according to claim 4, characterized in that: The non-ironing resin finishing liquid comprises polyurethane resin, silicone resin, aluminum citrate and a cross-linking agent, wherein the mass ratio of the polyurethane resin, silicone resin, aluminum citrate and cross-linking agent is (30-40): (10-20): (0.5-0.8):
2.
9. A double-sided jacquard carpet according to any one of claims 1 to 8, characterized in that: The double-sided jacquard blanket is prepared by the preparation process described in claims 1-8.