Open pit coal mine truck weighing quantity calculation method and device

By installing weighing sensors on open-pit coal mine trucks and performing temperature compensation, the problems of high costs, difficult maintenance and unstable environment in the existing technology are solved, and accurate measurement and calculation of the weight of truck coal mines are achieved, improving efficiency and safety.

CN119595075APending Publication Date: 2025-03-11BEIFANG WEIJIAMAO COAL POWER CO LTD
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Patent Information

Application Number
CN202411581478.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

Existing open-pit coal mine truck weighing methods have problems of high cost, difficulty in maintenance, and challenges in harsh environments.

Method used

By installing weighing sensors on open-pit coal mine trucks, receiving weighing requests, obtaining weighing signals, and calculating the weight of the coal mine loaded by the truck. The method also includes temperature compensation and alarm prompt functions to ensure accurate and stable weighing results in harsh environments.

Benefits of technology

Accurate measurement and calculation of the weight of open-pit coal mine trucks has been achieved, work efficiency has been improved, safety has been ensured, resource utilization has been optimized, and reliability has been enhanced in harsh environments.

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Abstract

The embodiment of the invention provides an opencast coal mine truck weighing amount calculation method and device. The method comprises the following steps: receiving an opencast coal mine truck weighing request; based on the weighing request, obtaining a weighing signal of the open pit coal mine truck through a weighing sensor installed on the open pit coal mine truck; and based on the weighing signal, calculating to obtain the weight of the coal mine loaded by the open pit coal mine truck. The weighing sensor is used for measuring the weight of the coal mine loaded by the open pit coal mine truck, and the weight of the coal truck can be accurately measured and calculated, so that the working efficiency can be improved, the safety can be ensured, and the resource utilization can be optimized. Besides, even in a severe working environment, the weighing quantity calculation method provided by the embodiment of the invention can accurately and stably measure the weight of the coal mine loaded by the open pit coal mine truck, so that the reliability is enhanced.
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Description

Technical Field

[0001] The embodiment of the present invention relates to the field of open-pit coal mine transportation technology, and in particular to an open-pit coal mine truck weighing and quantity calculation method and device. Background Art

[0002] In open-pit coal mining operations, accurately measuring and calculating the weight of coal trucks is essential to improve work efficiency, ensure safety, and optimize resource utilization. Existing weighing methods mainly rely on static or dynamic electronic scales, which have problems such as high cost and difficult maintenance. In addition, the accuracy and stability of traditional methods are also challenged in harsh working environments. Therefore, it is of great practical significance to develop a new weighing method to improve efficiency, reduce costs, and enhance reliability. Summary of the invention

[0003] The embodiment of the present invention aims to solve at least one of the technical problems existing in the prior art, and provides a method and device for weighing and calculating the quantity of open-pit coal mine trucks.

[0004] In a first aspect, an embodiment of the present invention provides a method for weighing and calculating trucks in an open-pit coal mine, the method comprising:

[0005] Receive truck weighing requests at open pit coal mines;

[0006] Based on the weighing request, obtaining a weighing signal of the open-pit coal mine truck through a weighing sensor installed on the open-pit coal mine truck;

[0007] Based on the weighing signal, the weight of the coal loaded on the open-pit coal mine truck is calculated.

[0008] In some possible embodiments, the weighing request carries the open-pit coal mine truck ID, the measurement timestamp and the location information of the open-pit coal mine truck. After obtaining the weight of the coal loaded by the open-pit coal mine truck, the method further includes:

[0009] The coal mine weight is associated with the open pit coal mine truck ID, a measurement timestamp, and location information of the open pit coal mine truck.

[0010] In some possible embodiments, based on the weighing request, obtaining a weighing signal of the open-pit coal mine truck through a weighing sensor installed on the open-pit coal mine truck includes:

[0011] Based on the weighing request, an initial weighing signal and an ambient temperature signal of the open-pit coal mine truck are respectively obtained through a weighing sensor and a temperature sensor installed on the open-pit coal mine truck;

[0012] The initial weighing signal is temperature compensated based on the ambient temperature signal to obtain the final weighing signal.

[0013] In some possible embodiments, after obtaining the weight of the coal loaded on the open-pit coal mine truck, the method further includes:

[0014] The coal mine weight is compared with the coal mine weight threshold level, the coal mine weight threshold level of the coal mine weight is determined according to the comparison result, and a corresponding alarm prompt signal is generated.

[0015] In some possible embodiments, after obtaining the weight of the coal loaded on the open-pit coal mine truck, the method further includes:

[0016] The weight of the coal loaded on the open-pit coal mine truck is pushed to the mobile terminal.

[0017] In some possible embodiments, the weighing sensor is a plurality of pressure sensors distributed on the tires of the open pit coal mine truck;

[0018] The step of obtaining a weighing signal of the open-pit coal mine truck by a weighing sensor installed on the open-pit coal mine truck and calculating the weight of the coal loaded on the open-pit coal mine truck based on the weighing signal comprises:

[0019] Respectively acquiring pressure signals detected by the pressure sensors;

[0020] Taking a weighted average of the pressure signals detected by the pressure sensors to obtain an average pressure signal;

[0021] Based on the average pressure signal, the weight of the coal loaded on the open-pit coal mine truck is calculated.

[0022] In a second aspect, an embodiment of the present invention provides a device for weighing and calculating trucks in an open-pit coal mine, the device comprising:

[0023] A receiving module, used for receiving a weighing request of an open pit coal mine truck;

[0024] An acquisition module, configured to acquire a weighing signal of the open-pit coal mine truck through a weighing sensor installed on the open-pit coal mine truck based on the weighing request;

[0025] The calculation module is used to calculate the weight of the coal loaded on the open-pit coal mine truck based on the weighing signal.

[0026] In a third aspect, an embodiment of the present invention provides an electronic device, including:

[0027] one or more processors;

[0028] A storage unit is used to store one or more programs, and when the one or more programs are executed by the one or more processors, the one or more processors can implement the method described above.

[0029] In a fourth aspect, an embodiment of the present invention provides a computer-readable storage medium having a computer program stored thereon, wherein the computer program, when executed by a processor, can implement the method described above.

[0030] In a fifth aspect, an embodiment of the present invention provides a computer program product, including a computer program, which, when executed by a processor, can implement the method described above.

[0031] The method and device for weighing and calculating the amount of open-pit coal mine trucks of the embodiment of the present invention can accurately measure and calculate the weight of the coal transport truck by using a weighing sensor to measure the weight of the coal loaded on the open-pit coal mine truck, thereby improving work efficiency, ensuring safety, and optimizing resource utilization. In addition, even in a harsh working environment, the weighing and calculating method of the embodiment of the present invention can accurately and stably measure the weight of the coal loaded on the open-pit coal mine truck, thereby enhancing reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0033] Figure 1 It is a flow chart of a method for weighing and calculating trucks in an open-pit coal mine according to an embodiment of the present invention;

[0034] Figure 2 The present invention is a schematic structural diagram of an open-pit coal mine truck weighing and calculating device according to an embodiment of the present invention. DETAILED DESCRIPTION

[0035] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work are within the scope of protection of the present invention.

[0036] Unless otherwise specified, the technical terms or scientific terms used in the embodiments of the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. "Including" or "comprising" used in the embodiments of the present invention neither limit the shapes, numbers, steps, actions, operations, components, originals and / or their groups mentioned, nor exclude the appearance or addition of one or more other different shapes, numbers, steps, actions, operations, components, originals and / or their groups, or the addition of these. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number and order of the indicated technical features. Thus, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0037] Unless otherwise specifically stated, the relative arrangement of the components and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship, and the techniques, methods and devices known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the techniques, methods and devices shown should be considered as part of the authorized specification. In all examples shown and discussed here, any specific other examples may have different values. It should be noted that similar symbols and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0038] In the description of the embodiments of the present invention, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In the embodiments of the present invention, the schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in the embodiments of the present invention and the features of the different embodiments or examples, without contradiction.

[0039] Below, the exemplary embodiments according to the present invention will be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments of the present invention, and it should be understood that the present invention is not limited to the exemplary embodiments described here.

[0040] like Figure 1 As shown, the embodiment of the present invention relates to a method for weighing and calculating trucks in an open-pit coal mine, and the method includes the following steps S101 to S103:

[0041] Step S101: receiving a weighing request of an open-pit coal mine truck.

[0042] Specifically, in this step, the open-pit coal mine truck weighing request input by the user can be obtained through the keyboard, mouse and other input devices of the mobile terminal set on the open-pit coal mine truck. Alternatively, the keyboard, mouse and other input devices of the mobile terminal set at the place where weighing is required can be used to obtain the open-pit coal mine truck weighing request input by the user.

[0043] Step S102: Based on the weighing request, a weighing signal of the open-pit coal mine truck is obtained through a weighing sensor installed on the open-pit coal mine truck.

[0044] Specifically, in this embodiment, the weighing sensor can be installed on the rear axle of the vehicle under the truck bed. By stretching the pull rope after loading the cargo, the weight of the loaded cargo can be calculated, and the weight of the vehicle during transportation can be monitored in real time, which helps prevent vehicle overloading and unbalanced loads, and improves transportation safety and the service life of the vehicle.

[0045] Step S103: Calculate the weight of the coal loaded on the open-pit coal mine truck based on the weighing signal.

[0046] The weighing and calculating method for open-pit coal mine trucks of the embodiment of the present invention can accurately measure and calculate the weight of the coal transport truck by using a weighing sensor to measure the weight of the coal loaded on the open-pit coal mine truck, thereby improving work efficiency, ensuring safety, and optimizing resource utilization. In addition, even in a harsh working environment, the weighing and calculating method of the embodiment of the present invention can accurately and stably measure the weight of the coal loaded on the open-pit coal mine truck, thereby enhancing reliability.

[0047] In some possible embodiments, the weighing request carries the open-pit coal mine truck ID, the measurement timestamp and the location information of the open-pit coal mine truck. After obtaining the weight of the coal loaded by the open-pit coal mine truck, the method further includes:

[0048] The coal mine weight is associated with the open pit coal mine truck ID, a measurement timestamp, and location information of the open pit coal mine truck.

[0049] The open-pit coal mine truck weighing and calculation method of the embodiment of the present invention can accurately record the specific circumstances of each weighing, including which vehicle, when, and where the weighing was performed, by associating the truck ID, timestamp, and location information. Historical data can be easily queried and analyzed to help managers understand the transportation situation within a certain period of time and discover potential problems and trends. Combining data of multiple dimensions (such as truck ID, timestamp, and location information) can cross-verify the accuracy of the weighing results and reduce the errors caused by a single data source. Through location information and timestamps, real-time corrections can be made during the data processing stage, such as considering the impact of ground conditions at different locations on the weighing results. In addition, the specific location and load conditions of each vehicle can be known, so that transportation tasks can be arranged more reasonably, empty trips and repeated transportation can be avoided, and overall logistics efficiency can be improved. Combined with location information, the transportation route can be optimized, the best route can be selected, and transportation time and cost can be reduced.

[0050] In some possible embodiments, based on the weighing request, obtaining a weighing signal of the open-pit coal mine truck through a weighing sensor installed on the open-pit coal mine truck includes:

[0051] Based on the weighing request, an initial weighing signal and an ambient temperature signal of the open-pit coal mine truck are respectively obtained through a weighing sensor and a temperature sensor installed on the open-pit coal mine truck;

[0052] The initial weighing signal is temperature compensated based on the ambient temperature signal to obtain the final weighing signal.

[0053] It should be noted that there is no description on how to implement temperature compensation, for example, designing a temperature compensation algorithm based on the temperature characteristics of the sensor. Common methods include linear compensation, polynomial compensation, and table lookup. The collected temperature signal is input into the temperature compensation algorithm, the initial weighing signal is corrected, and the final weighing result is obtained.

[0054] The open-pit coal mine truck weighing and calculation method of the embodiment of the present invention can improve the weighing accuracy. Temperature changes will have a significant impact on the output signal of the sensor, especially the pressure sensor. Through temperature compensation, this impact can be eliminated or reduced, making the weighing result more accurate. Under different temperature conditions, the characteristics of the sensor may change. Temperature compensation can ensure that the weighing results remain consistent at different temperatures and avoid measurement errors caused by temperature fluctuations. In addition, the ambient temperature of the open-pit coal mine varies greatly, from the cold winter to the hot summer. Temperature compensation can enable the system to work normally under extreme temperature conditions. Through temperature compensation, the frequency of regular calibration can be reduced, and the maintenance cost and workload can be reduced. Temperature compensation can reduce the wear and aging of the sensor due to temperature changes and extend the service life of the sensor.

[0055] In some possible embodiments, after obtaining the weight of the coal loaded on the open-pit coal mine truck, the method further includes:

[0056] The coal mine weight is compared with the coal mine weight threshold level, the coal mine weight threshold level of the coal mine weight is determined according to the comparison result, and a corresponding alarm prompt signal is generated.

[0057] Specifically, in this embodiment, different coal mine weight threshold levels can be set according to the specific conditions and safety standards of the mine, such as light load, normal load, heavy load, overload, etc. The alarm logic is designed to generate a corresponding alarm prompt signal when the coal mine weight exceeds a certain threshold. For example, the alarm prompt signal is output through visual (such as indicator light, display screen) and auditory (such as buzzer) methods.

[0058] In the open-pit coal mine truck weighing and calculating method of the embodiment of the present invention, when the weight of the coal mine exceeds the set threshold, the system can immediately generate an alarm prompt signal to remind the operator to pay attention to the risk of overloading and take timely measures to avoid safety accidents caused by overloading. Through real-time monitoring and alarm, potential safety hazards, such as damage to the vehicle structure and tire wear, can be discovered in time, so as to take preventive measures to reduce the probability of accidents. In addition, according to the coal mine weight threshold level, transportation tasks can be more reasonably scheduled to avoid empty or overloaded, and transportation efficiency can be improved. By real-time monitoring of the load of each vehicle, resource allocation can be optimized, unnecessary transportation times can be reduced, and operating costs can be reduced.

[0059] In some possible embodiments, after obtaining the weight of the coal loaded on the open-pit coal mine truck, the method further includes: pushing the weight of the coal loaded on the open-pit coal mine truck to a mobile terminal.

[0060] In some possible embodiments, the weighing sensor is a plurality of pressure sensors distributed on the tires of the open pit coal mine truck;

[0061] The weighing signal of the open-pit coal mine truck is obtained by a weighing sensor installed on the open-pit coal mine truck, and the weight of the coal loaded on the open-pit coal mine truck is calculated based on the weighing signal, including: respectively obtaining the pressure signals detected by each of the pressure sensors; performing weighted averaging on the pressure signals detected by each of the pressure sensors to calculate an average pressure signal; and calculating the weight of the coal loaded on the open-pit coal mine truck based on the average pressure signal.

[0062] Based on the same inventive concept, Figure 2As shown, an embodiment of the present invention further provides an open-pit coal mine truck weighing and calculating device, the device comprising: a receiving module 201, an acquisition module 202 and a calculation module 203. The receiving module 201 is used to receive a weighing request of the open-pit coal mine truck. The acquisition module 202 is used to obtain a weighing signal of the open-pit coal mine truck through a weighing sensor installed on the open-pit coal mine truck based on the weighing request. The calculation module 203 is used to calculate the weight of the coal loaded on the open-pit coal mine truck based on the weighing signal.

[0063] The open-pit coal mine truck weighing and calculating device of the embodiment of the present invention can accurately measure and calculate the weight of the coal truck by measuring the weight of the coal loaded on the open-pit coal mine truck using a weighing sensor, thereby improving work efficiency, ensuring safety, and optimizing resource utilization. In addition, even in a harsh working environment, the weighing and calculating method of the embodiment of the present invention can accurately and stably measure the weight of the coal loaded on the open-pit coal mine truck, thereby enhancing reliability.

[0064] Based on the same inventive concept, an embodiment of the present invention provides an electronic device, including:

[0065] one or more processors;

[0066] A storage unit is used to store one or more programs, and when the one or more programs are executed by the one or more processors, the one or more processors can implement the method described above.

[0067] Based on the same inventive concept, an embodiment of the present invention provides a computer-readable storage medium having a computer program stored thereon. When the computer program is executed by a processor, the method described above can be implemented.

[0068] The computer-readable medium may be included in the apparatus, device, or system of the present invention, or may exist independently.

[0069] Among them, computer-readable storage media can be any tangible media that contains or stores a program, which can be an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, device, or equipment. More specific examples include, but are not limited to: an electrical connection with one or more wires, a portable computer disk, a hard disk, an optical fiber, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination thereof.

[0070] The computer-readable storage medium may also include a data signal propagated in a baseband or as part of a carrier wave, which carries a computer-readable program code, specific examples of which include but are not limited to electromagnetic signals, optical signals, or any suitable combination thereof.

[0071] Based on the same inventive concept, an embodiment of the present invention provides a computer program product, including a computer program, which can implement the method described above when executed by a processor.

[0072] It is to be understood that the above embodiments are merely exemplary embodiments used to illustrate the principles of the present invention, but the present invention is not limited thereto. For those of ordinary skill in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also considered to be within the scope of protection of the present invention.

Claims

1. A method for weighing and calculating trucks in an open-pit coal mine, characterized in that: The method comprises: Receive truck weighing requests at open pit coal mines; Based on the weighing request, obtaining a weighing signal of the open-pit coal mine truck through a weighing sensor installed on the open-pit coal mine truck; Based on the weighing signal, the weight of the coal loaded on the open-pit coal mine truck is calculated.

2. The method according to claim 1, characterized in that The weighing request carries the open-pit coal mine truck ID, the measurement timestamp and the location information of the open-pit coal mine truck. After obtaining the weight of the coal loaded by the open-pit coal mine truck, the method further includes: The coal mine weight is associated with the open pit coal mine truck ID, a measurement timestamp, and location information of the open pit coal mine truck.

3. The method according to claim 1, characterized in that The step of obtaining a weighing signal of the open-pit coal mine truck by a weighing sensor installed on the open-pit coal mine truck based on the weighing request includes: Based on the weighing request, an initial weighing signal and an ambient temperature signal of the open-pit coal mine truck are respectively obtained through a weighing sensor and a temperature sensor installed on the open-pit coal mine truck; The initial weighing signal is temperature compensated based on the ambient temperature signal to obtain the final weighing signal.

4. The method according to any one of claims 1 to 3, characterized in that: After obtaining the weight of the coal loaded on the open-pit coal mine truck, the method further comprises: The coal mine weight is compared with the coal mine weight threshold level, the coal mine weight threshold level of the coal mine weight is determined according to the comparison result, and a corresponding alarm prompt signal is generated.

5. The method according to any one of claims 1 to 3, characterized in that: After obtaining the weight of the coal loaded on the open-pit coal mine truck, the method further comprises: The weight of the coal loaded on the open-pit coal mine truck is pushed to the mobile terminal.

6. The method according to any one of claims 1 to 3, characterized in that: The weighing sensors are a plurality of pressure sensors distributed on the tires of the open pit coal mine truck; The step of obtaining a weighing signal of the open-pit coal mine truck by a weighing sensor installed on the open-pit coal mine truck and calculating the weight of the coal loaded on the open-pit coal mine truck based on the weighing signal comprises: Respectively acquiring pressure signals detected by the pressure sensors; Taking a weighted average of the pressure signals detected by the pressure sensors to obtain an average pressure signal; Based on the average pressure signal, the weight of the coal loaded on the open-pit coal mine truck is calculated.

7. A truck weighing and calculating device for an open-pit coal mine, characterized in that: The device comprises: A receiving module, used for receiving a weighing request of an open pit coal mine truck; An acquisition module, configured to acquire a weighing signal of the open-pit coal mine truck through a weighing sensor installed on the open-pit coal mine truck based on the weighing request; The calculation module is used to calculate the weight of the coal loaded on the open-pit coal mine truck based on the weighing signal.

8. An electronic device, characterized in that: include: one or more processors; A storage unit, used to store one or more programs, which, when executed by the one or more processors, enable the one or more processors to implement the method according to any one of claims 1 to 6.

9. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the method according to any one of claims 1 to 6 can be implemented.

10. A computer program product, comprising a computer program, characterized in that When the computer program is executed by a processor, the bus switching control method according to any one of claims 1 to 6 can be implemented.