Microwave module intelligent detection platform and detection method

Abstract

The invention discloses a microwave module intelligent detection platform and detection method.The microwave module intelligent detection platform comprises an overturning platform and a detection platform, the detection platform comprises visual detection equipment, a sliding guide rod, a visual base, a supporting rod and a rotating device, and the visual detection equipment is arranged on the sliding guide rod; the rotating device is used for shooting an image of the microwave module for visual inspection, is arranged on the supporting rod and below the visual inspection equipment, and can drive the overturning platform to rotate; the overturning platform is horizontally arranged on the supporting rod and below the visual inspection equipment and comprises an air cylinder, an elastic clamping head, a product stopping block, a product positioning block, a pushing air cylinder connector, a motor coupler and a servo motor, and the servo motor is used for enabling the rotating device to rotate through the motor coupler so as to drive the overturning platform to rotate; and overturning and double-sided detection of the microwave module are realized. The detection precision and efficiency of the microwave module can be remarkably improved, and quality control in the mass production process is achieved.

Description

Technical Field

[0001] The invention belongs to the field of microwave testing, and in particular relates to an intelligent detection platform and a detection method for a microwave module. Background Art

[0002] In the mass production of microwave modules, appearance inspection between processes is a key process for the quality of microwave module products. Appearance inspection mainly checks the assembly quality during the module production process. However, due to the complex wiring and high process integration of microwave modules, the traditional reliance on manual inspection processes will make it difficult to record and comprehensively evaluate the assembly quality of key processes, and there will also be difficulties in low production efficiency and difficulty in tracing problems. Summary of the invention

[0003] The purpose of the present invention is to provide a microwave module intelligent detection platform and detection method, which can significantly improve the detection accuracy and efficiency of microwave modules and achieve quality control of mass production processes.

[0004] In order to achieve the above-mentioned object, one aspect of the present invention provides a microwave module intelligent detection platform, including a flip platform and a detection platform, wherein the detection platform includes a visual detection device, a sliding guide rod, a visual base, a support rod and a rotating device;

[0005] The support rod is vertically arranged on the visual base, the sliding guide rod is arranged on the support rod and can move up and down along the support rod, the visual inspection device is arranged on the sliding guide rod and can move up and down driven by the sliding guide rod, and is used to capture the image of the microwave module and perform visual inspection, the rotating device is arranged on the support rod and arranged below the visual inspection device, the rotating device is connected to the flip platform, and can drive the flip platform to rotate;

[0006] The flip platform is horizontally arranged on the support rod and arranged below the visual inspection device, and includes a cylinder, an elastic clamp, a product stopper, a product positioning block, a push cylinder joint, a motor coupling, and a servo motor;

[0007] Among them, the elastic clamp can move forward under the push of the cylinder to clamp the microwave module placed on the flip platform from both sides. The product stopper cooperates with the elastic clamp to prevent the microwave module from moving during the detection process. The product positioning block is used to ensure the accurate positioning of the microwave module on the flip platform. The cylinder push joint is used to connect the cylinder and the elastic clamp. The servo motor is used to rotate the rotating device through the motor coupling, thereby driving the flip platform to rotate, so as to realize the flipping and double-sided detection of the microwave module.

[0008] Preferably, the flip platform further comprises a cylinder fixing hole, a cylinder position sensor and a device base, wherein the cylinder fixing hole is used to install and fix the cylinder, the cylinder position sensor is used to detect the position of the cylinder, and the device base is used to support the flip platform as a whole.

[0009] Preferably, the turning platform further comprises a stop block, which is connected to the product stop block and is used to block the elastic clamp and push the product stop block to clamp the product.

[0010] Preferably, a plurality of positioning pins are provided on the product positioning block, which are used to fix the product positioning block on the turning platform by bolts.

[0011] Preferably, a PLC is also included, and the PLC is used to drive and control the cylinder and the servo motor.

[0012] Preferably, the visual detection device is a visual camera.

[0013] Another aspect of the present invention provides a microwave module intelligent detection method, which uses the above-mentioned microwave module intelligent detection platform to detect the microwave module, including:

[0014] The control cylinder starts to move, and the cylinder drives the elastic clamp forward, and the elastic clamp pushes the product block to clamp the product, so that the product is fixed;

[0015] The visual inspection equipment performs visual inspection on the front of the product. After the inspection is completed, the servo motor is driven to accurately rotate the rotating device 90° through the motor coupling so that the side of the product faces the visual inspection equipment;

[0016] The visual inspection equipment performs visual inspection on the sides of the product. If the inspection results on both sides of the product meet the standards, subsequent processing or packaging procedures will be carried out; if the inspection results do not meet the standards, the production line will be stopped and an alarm will be issued.

[0017] The intelligent detection platform and detection method for microwave modules according to the above aspects of the present invention can significantly improve the detection accuracy and efficiency of microwave modules and achieve quality control in mass production processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the present invention, the following briefly introduces the drawings used in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work:

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of a microwave module intelligent detection platform according to an embodiment of the present invention;

[0020] Figure 2 It is a schematic diagram of the side view and top view of the turning platform of one embodiment of the present invention;

[0021] Figure 3 A schematic diagram of a front detection position of a microwave module according to an embodiment of the present invention;

[0022] Figure 4 This is a schematic diagram of the side detection position of a microwave module according to an embodiment of the present invention. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] An embodiment of the present invention provides a microwave module intelligent detection platform, such as Figure 1 and Figure 2 As shown, the microwave module intelligent detection platform of the embodiment of the present invention includes a flip platform and a detection platform, and the flip platform integrates a variety of mechanical and electrical components, including a cylinder 01, an elastic clamp 02, a product stopper 03, a product positioning block 05, a cylinder position sensor 07, a pushing cylinder joint 08, a stop block 09, a positioning pin 10, a cylinder fixing hole 11, a motor coupling 12, a servo motor 13 and a device base 14.

[0025] Among them, the elastic clamp 02 can move forward under the push of the cylinder 01 to clamp the microwave module to be tested placed in the product placement area 04 of the flip platform from both sides to ensure that it is stably fixed on the flip platform. The product stopper 03 cooperates with the elastic clamp 02 to further prevent the microwave module from moving during the detection process. The product positioning block 05 is used to ensure the accurate positioning of the microwave module on the flip platform. A plurality of positioning pins 10 are provided on the product positioning block 05, which are used to fix the product positioning block 05 on the flip platform by bolts. The cylinder fixing hole 11 is used to install and fix the cylinder 01. The cylinder position sensor 07 is used to detect the position of the cylinder 01 to ensure that the action of clamping and releasing the microwave module is accurate. The push cylinder joint 08 is used to connect the cylinder 01 and other parts of the flip platform such as the elastic clamp 02 to realize the pushing function of the cylinder 01. The motor coupling 12 and the servo motor 13 are used to cooperate with the rotating device 20 of the detection platform to provide power for the rotation of the flip platform to realize the flipping and double-sided detection of the microwave module. Figure 2In the figure, the A side view is a side view of the flip platform, showing the state when the side of the microwave module is detected, and the B side view is a top view of the flip platform, showing the state when the front of the microwave module is detected.

[0026] The detection platform includes a visual detection device 16, a sliding guide rod 17, a visual base 18, a support rod 19 and a rotating device 20. Among them, the support rod 19 is vertically arranged on the visual base 18, the sliding guide rod 17 is arranged on the support rod 19, and can move up and down along the support rod 19, and the visual detection device 16 is arranged on the sliding guide rod 17, and can move up and down under the drive of the sliding guide rod 17, and is used to capture the image of the microwave module and perform visual detection. The accuracy and reliability of the visual detection device 16 are crucial for product quality control, and the visual detection device 16 is, for example, a visual camera. The sliding guide rod 17 is used for moving and adjusting the visual detection device 16 or other detection elements. The visual base 18 is used to provide stable support for the visual detection device 16. The support rod 19 is used to support various parts of the detection platform to ensure its stability. The rotating device 20 is arranged on the support rod 19 and arranged below the visual detection device 16. The rotating device 20 is connected to the flip platform and can drive the flip platform to rotate. The rotating device 20 cooperates with the flip platform to realize the rotation and double-sided detection of the microwave module. During the rotation process, the support rod 19 stabilizes and supports the rotating device 20, ensuring a smooth and accurate rotation process. The visual base 18 remains fixed during the entire rotation process, providing a stable mounting platform for the visual inspection device 16.

[0027] The microwave module intelligent detection platform of the embodiment of the present invention may also include a PLC (Programmable Logic Controller) and a solenoid valve. The PLC is used to drive and control the cylinder 01 and the servo motor 13. The solenoid valve is the actuator of the PLC. By accurately controlling the power-on and power-off time and frequency of the solenoid valve, accurate control of the speed and stroke of the cylinder 01 can be achieved.

[0028] The embodiment of the present invention further provides a microwave module intelligent detection method, which uses the microwave module intelligent detection platform of the above embodiment of the present invention to detect the microwave module. The specific process is as follows:

[0029] like Figure 2 and Figure 3As shown, the microwave module product is placed in the product positioning block 05. After the PLC receives the start signal, it drives the five-way three-position solenoid valve. After the solenoid valve is opened, the compressed air pushes the cylinder joint 08 to start the cylinder 01 to move. The cylinder 01 drives the elastic clamp 02 to move forward along the guide groove. After the elastic clamp 02 reaches the position of the stop block 09, the stop block 09 blocks the elastic clamp 02. At the same time, the product stop block 03 clamps the product to fix the product firmly. At this time, the cylinder position sensor 07 lights up, indicating that the product has been correctly fixed.

[0030] Then the visual inspection process is carried out. First, the visual inspection device 16 performs a detailed visual inspection on the front of the product. This step is to ensure that the quality of the front meets the preset standards. Once the B side inspection is completed, the inspection completion signal is automatically transmitted to the PLC. After receiving the signal that the front inspection is completed, the PLC outputs an instruction to drive the servo motor 13. According to the instruction of the PLC, the servo motor 13 starts to work and rotates the rotating device 20 accurately by 90° through the motor coupling 12. At this time, the side of the product will face the visual inspection device 16, as shown in FIG. Figure 4 shown.

[0031] When the rotating device 20 rotates to the right position and the side of the product faces the visual inspection device 16, the visual inspection device 16 starts again to perform a detailed visual inspection of the side. According to the inspection results of the side, the PLC makes corresponding processing, such as recording data, triggering alarms, etc. If the inspection results of the front and side meet the standards, the PLC can output a signal to trigger the subsequent processing or packaging process. If the inspection results do not meet the standards, the PLC can output a signal to stop the production line and issue an alarm to prompt the operator to intervene.

[0032] To sum up, the intelligent detection platform and detection method of the microwave module in the embodiment of the present invention, by integrating a cylinder and a variety of mechanical and electrical components on the flipping platform, can fix the microwave module and flip it under the drive of the cylinder to cooperate with online visual inspection at different angles, thereby replacing manual operation, ensuring continuity and reliability, and significantly improving detection accuracy and efficiency, thereby realizing quality control of mass production processes.

[0033] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A microwave module intelligent detection platform, characterized in that: It includes a flipping platform and a detection platform, wherein the detection platform includes a visual detection device, a sliding guide rod, a visual base, a support rod and a rotating device; The support rod is vertically arranged on the visual base, the sliding guide rod is arranged on the support rod and can move up and down along the support rod, the visual inspection device is arranged on the sliding guide rod and can move up and down driven by the sliding guide rod, and is used to capture the image of the microwave module and perform visual inspection, the rotating device is arranged on the support rod and arranged below the visual inspection device, the rotating device is connected to the flip platform, and can drive the flip platform to rotate; The flip platform is horizontally arranged on the support rod and arranged below the visual inspection device, and includes a cylinder, an elastic clamp, a product stopper, a product positioning block, a push cylinder joint, a motor coupling, and a servo motor; Among them, the elastic clamp can move forward under the push of the cylinder to clamp the microwave module placed on the flip platform from both sides. The product stopper cooperates with the elastic clamp to prevent the microwave module from moving during the detection process. The product positioning block is used to ensure the accurate positioning of the microwave module on the flip platform. The cylinder push joint is used to connect the cylinder and the elastic clamp. The servo motor is used to rotate the rotating device through the motor coupling, thereby driving the flip platform to rotate, so as to realize the flipping and double-sided detection of the microwave module.

2. The microwave module intelligent detection platform according to claim 1, characterized in that: The flip platform also includes a cylinder fixing hole, a cylinder position sensor and a device base. The cylinder fixing hole is used to install and fix the cylinder, the cylinder position sensor is used to detect the position of the cylinder, and the device base is used to support the flip platform as a whole.

3. The microwave module intelligent detection platform according to claim 1 or 2, characterized in that: The turning platform also includes a stop block, which is connected to the product stop block and is used to block the elastic clamp and push the product stop block to clamp the product.

4. The microwave module intelligent detection platform according to claim 1 or 2, characterized in that: A plurality of positioning pins are arranged on the product positioning block, which are used to fix the product positioning block on the turning platform by bolts.

5. The microwave module intelligent detection platform according to claim 1 or 2, characterized in that: The utility model also comprises a PLC, wherein the PLC is used for driving and controlling the cylinder and the servo motor.

6. The microwave module intelligent detection platform according to claim 1 or 2, characterized in that: The visual detection device is a visual camera.

7. A microwave module intelligent detection method, characterized in that: Detecting a microwave module using the microwave module intelligent detection platform according to any one of claims 1 to 6 comprises: The control cylinder starts to move, and the cylinder drives the elastic clamp forward, and the elastic clamp pushes the product block to clamp the product, so that the product is fixed; The visual inspection equipment performs visual inspection on the front of the product. After the inspection is completed, the servo motor is driven to accurately rotate the rotating device 90° through the motor coupling so that the side of the product faces the visual inspection equipment; The visual inspection equipment performs visual inspection on the sides of the product. If the inspection results on both sides of the product meet the standards, subsequent processing or packaging procedures will be carried out; if the inspection results do not meet the standards, the production line will be stopped and an alarm will be issued.

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