Capacitor forming machine for nano capacitor production

Abstract

The invention provides a capacitor forming machine for nano capacitor production, and belongs to the field of nano capacitor production, the capacitor forming machine comprises a bottom plate, the top of the bottom plate is provided with a bending mechanism, and the bending mechanism is provided with a guide assembly. According to the capacitor pin bending device, when the capacitor pin bending device is used, a capacitor is placed in an arc-shaped groove, then two pins on the capacitor are placed in a pin groove, then an electric push rod drives a connecting block, an extending plate, a rotating assembly and a pressing plate to descend, then the pins of the capacitor are bent, then a motor drives a circular plate fixing plate and the pressing plate to rotate, and the capacitor is bent. Through the arranged guide assembly, when an electric push rod drives an extension plate to descend, a guide frame can descend along with the extension plate, at the moment, the guide frame can vertically descend along a guide rail, the moving precision of the extension plate is improved, and the bending angle of the capacitor pin is kept consistent. And the consistency of pin bending angle parameters is ensured.

Description

Technical Field

[0001] The present invention relates to the field of nano capacitor production, and in particular to a capacitor forming machine for nano capacitor production. Background Art

[0002] Nanocapacitors are capacitors that utilize the large specific surface area and special physical and chemical properties of nanomaterials to store electrical energy through the rapid and reversible storage and release of charges at the interface between electrodes and electrolytes or inside electrodes. When forming capacitors, bending the capacitor pins is an important step, but the existing methods for bending the pins still have the following defects:

[0003] (1): When bending nanocapacitors, the pins are usually bent manually. When bending the pins manually, it is difficult to ensure that the accuracy of each bending is completely consistent due to factors such as the operator's skill level, experience, and fatigue level. There may be differences in the bending operations performed by different operators or by the same operator at different times, resulting in inconsistent parameters such as the pin bending angle. When bending the pins manually, the capacitors are generally piled on the work surface. When workers take the capacitors, they may roll to the ground and cause damage to the capacitors.

[0004] (2): The existing equipment cannot realize assembly line operation, has a low degree of automation, low production efficiency, and is cumbersome and complicated to operate, causing great inconvenience to the staff.

[0005] Therefore, a capacitor forming machine for producing nanocapacitors is proposed. Summary of the invention

[0006] The purpose of the present invention is to provide a capacitor forming machine for producing nanocapacitors in view of the defects of the prior art, so as to solve the problems raised by the above-mentioned background technology.

[0007] To achieve the above object, the present invention provides the following technical solution: A capacitor forming machine for producing nanocapacitors, comprising a bottom plate, a bending mechanism is provided on the top of the bottom plate, and a guide assembly is provided on the bending mechanism;

[0008] The bending mechanism includes a support seat, an arc groove, a pin groove, a vertical plate, a mounting plate, an electric push rod, a connecting block, an extension plate, a pressure plate, a pad and a rotating assembly. The support seat is bolted to the top of the base plate, the arc groove is opened at the top of the support seat, and the two pin grooves are opened at the top of the side wall of the arc groove. The vertical plate is arranged on one side of the support seat, the mounting plate is fixedly connected to the side wall of the vertical plate close to the support seat, the electric push rod is fixedly connected to the bottom of the mounting plate, the connecting block is fixedly connected to the telescopic end of the electric push rod, the extension plate is fixedly connected to the side wall of the connecting block, the pressure plate is arranged on one side of the extension plate, and the pad is fixedly connected to the side wall of the support seat close to the vertical plate.

[0009] As a preferred technical solution of the present invention, the rotating assembly includes a protective shell, a motor, a circular plate and a fixed plate. The protective shell is fixedly connected to one end of the extension plate away from the connecting block, the motor is bolted to the inside of the protective shell, the circular plate is fixedly connected to the output end of the motor, and the fixed plate is fixedly connected to the side wall of the circular plate and bolted to the pressure plate.

[0010] As a preferred technical solution of the present invention, the guide assembly includes a guide rail and a guide frame, the guide rail is fixedly connected to the side wall of the vertical plate, the guide frame is fixedly connected to the side wall of the extension plate, and the guide frame is slidably connected to the guide rail.

[0011] As a preferred technical solution of the present invention, a taking box is provided on one side of the support base, and a storage box is provided on the other side of the support base, and the capacity of the storage box is greater than the capacity of the taking box.

[0012] As a preferred technical solution of the present invention, a loading conveying mechanism is arranged on one side of the support seat, and a unloading conveying mechanism is arranged on the other side of the support seat. Both the loading conveying mechanism and the unloading conveying mechanism are composed of a conveyor belt, a conveyor belt motor and a conveyor belt roller. The main shaft of the conveyor belt motor is connected to the conveyor belt roller to drive the conveyor belt to rotate. A robotic arm is also installed on the support seat, and a robotic arm is also installed on the robotic arm for taking and placing nanocapacitors and a miniature camera for identifying nanocapacitors.

[0013] As a preferred technical solution of the present invention, four mounting blocks are distributed in pairs on the two opposite side walls of the bottom plate, and threaded holes are formed on the tops of the four mounting blocks.

[0014] As a preferred technical solution of the present invention, a connecting piece is fixedly connected to the side wall of the vertical plate, and a bolt is connected to the internal thread of the connecting piece.

[0015] As a preferred technical solution of the present invention, the material of the pressing plate is plastic.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. Through the provided bending mechanism, the capacitor is placed inside the arc groove during use, and then the two pins on the capacitor are placed inside the pin groove, and then the electric push rod drives the connection block, the extension plate, the rotating assembly and the pressing plate to descend, and then the pins of the capacitor are bent, and then the motor drives the circular plate fixing plate and the pressing plate to rotate, and then the bent pins are fitted with the pad, so that the bending angle of the capacitor pins is consistent; through the provided guide assembly, when the electric push rod drives the extension plate to descend, the guide frame will follow the decline, and at this time the guide frame will descend vertically along the guide rail, so as to improve the movement accuracy of the extension plate and ensure the consistency of the pin bending angle parameters; through the provided pick-up box and storage box, before bending the pins, the worker can place part of the capacitor inside the pick-up box, so as to avoid the pins falling when taking the pins, and when the pins are bent, the bent capacitor can be placed inside the storage box, which is convenient for unified processing and improves convenience;

[0018] 2. The device can also be used together with the present device through an automatic loading mechanism and an automatic unloading mechanism as well as a robotic arm and a manipulator, and the robotic arm and the manipulator are used for automatic picking and placing. After the capacitor is formed by the present device, the capacitor in the arc groove is replaced by the robotic arm and the manipulator, which not only improves efficiency but also realizes assembly line production, has a high degree of automation, and is simple and convenient to operate. When the quantity is small, it can also be picked up and placed manually. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the structure of a capacitor forming machine for producing nanocapacitors provided by the present invention;

[0020] Figure 2 A left view of a capacitor forming machine for producing nanocapacitors provided by the present invention;

[0021] Figure 3 Capacitor forming machine for producing nanocapacitors provided by the present invention Figure 2 The three-dimensional cross-section view at AA in the middle;

[0022] Figure 4 A schematic diagram of the structure of a capacitor forming machine pad for nanocapacitor production provided by the present invention;

[0023] Figure 5 A schematic diagram of the structure of a guide assembly of a capacitor forming machine for producing nanocapacitors provided by the present invention;

[0024] Figure 6 Capacitor forming machine for producing nanocapacitors provided by the present invention Figure 3 The enlarged view of point A in the middle;

[0025] Figure 7This is a schematic diagram of the connection structure of the loading conveying mechanism and the unloading conveying mechanism provided by the present invention.

[0026] In the figure: 1. bottom plate; 2. bending mechanism; 3. guide assembly; 4. pick-up box; 5. storage box; 6. mounting block; 7. threaded hole; 8. connector; 9. bolt; 10. loading and conveying mechanism; 11. unloading and conveying mechanism; 201. support seat; 202. arc groove; 203. pin groove; 204. vertical plate; 205. mounting plate; 206. electric push rod; 207. connecting block; 208. extension plate; 209. pressure plate; 210. pad; 211. rotating assembly; 21101. protective shell; 21102. motor; 21103. round plate; 21104. fixing plate; 301. guide rail; 302. guide frame. DETAILED DESCRIPTION

[0027] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0028] like Figure 1-6 As shown, this embodiment proposes a capacitor forming machine for producing nanocapacitors, comprising a bottom plate 1, a bending mechanism 2 is provided on the top of the bottom plate 1, and a guide component 3 is provided on the bending mechanism 2;

[0029] like Figure 3 , Figure 4 and Figure 5 As shown, the bending mechanism 2 includes a support seat 201, an arc groove 202, a pin groove 203, a vertical plate 204, a mounting plate 205, an electric push rod 206, a connecting block 207, an extension plate 208, a pressure plate 209, a pad 210 and a rotating assembly 211. The support seat 201 is bolted to the top of the base plate 1, the arc groove 202 is opened at the top of the support seat 201, and the two pin grooves 203 are opened at the top of the side wall of the arc groove 202. The vertical plate 204 is arranged on one side of the support seat 201, the mounting plate 205 is fixedly connected to the side wall of the vertical plate 204 close to the support seat 201, the electric push rod 206 is fixedly connected to the bottom of the mounting plate 205, and the connecting block 2 07 is fixedly connected to the telescopic end of the electric push rod 206, the extension plate 208 is fixedly connected to the side wall of the connecting block 207, the pressing plate 209 is arranged on one side of the extension plate 208, and the pad 210 is fixedly connected to the side wall of the supporting seat 201 close to the vertical plate 204. The diameter of the arc groove 202 is the same as the radius of the capacitor with a bend. When in use, manually pick up the capacitor and place it inside the arc groove 202, and then make its two pins enter the two pin grooves 203 respectively, and then start the electric push rod 206. The electric push rod 206 drives the connecting block 207, the extension plate 208, the pressing plate 209 and the rotating component 211 to descend, thereby bending the pins.

[0030] like Figure 6 As shown, the rotating assembly 211 includes a protective shell 21101, a motor 21102, a circular plate 21103 and a fixed plate 21104. The protective shell 21101 is fixedly connected to an end of the extension plate 208 away from the connecting block 207. The motor 21102 is bolted to the inside of the protective shell 21101. The circular plate 21103 is fixedly connected to the output end of the motor 21102. The fixed plate 21104 is fixedly connected to the side wall of the circular plate 21103 and is bolted to the pressure plate 209. The output end of the motor 21102 is connected to the fixed plate 21104. It penetrates the side wall of the protective shell 21101 and is rotatably connected to the protective shell 21101. The output end of the motor 21102 is coaxial with the circular plate 21103 and can drive the circular plate 21103 to rotate. After the pin is bent, the motor 21102 is started. The motor 21102 drives the circular plate 21103, the fixed plate 21104 and the pressure plate 209 to rotate, so that the bent pin is fitted with the pad 210, thereby firmly fitting the pin between the pressure plate 209 and the pad 210, ensuring that the pin bending angle parameters are consistent.

[0031] like Figure 5 As shown, the guide assembly 3 includes a guide rail 301 and a guide frame 302. The guide rail 301 is fixedly connected to the side wall of the vertical plate 204, and the guide frame 302 is fixedly connected to the side wall of the extension plate 208. The guide frame 302 is slidably connected to the guide rail 301. When the extension plate 208 descends, the guide frame 302 will follow the extension plate 208 to descend. At this time, the guide frame 302 will also slide on the guide rail 301 to ensure the accuracy of the extension plate 208 when it descends.

[0032] like Figure 1 As shown, a pick-up box 4 is provided on one side of the support base 201, and a storage box 5 is provided on the other side of the support base 201. The capacity of the storage box 5 is greater than that of the pick-up box 4. When performing the bending operation, the capacitor to be bent is placed in the pick-up box 4 in advance for subsequent picking. Then, after bending, the bent capacitor can be placed in the storage box 5, which is convenient for subsequent unified processing and avoids the clutter of capacitors.

[0033] like Figure 7As shown, a loading conveyor mechanism 10 is arranged on one side of the support seat 201, and a unloading conveyor mechanism 11 is arranged on the other side of the support seat 201. Both the loading conveyor mechanism 10 and the unloading conveyor mechanism 11 are composed of a conveyor belt, a conveyor belt motor and a conveyor belt roller. The main shaft of the conveyor belt motor is connected to the conveyor belt roller to drive the conveyor belt to rotate. A robotic arm is also installed on the support seat 201. A robotic arm is also installed with a robotic arm for taking and placing nano-capacitors and a micro camera for identifying nano-capacitors. The conveyor belt of the loading conveyor mechanism 10 is used to realize automatic loading of nano-capacitors, and the unloading conveyor mechanism 11 is used to realize automatic unloading of nano-capacitors. The robotic arm and the robotic arm can realize automatic taking of products, and the robotic arm and the robotic arm adopt the robotic arm and the robotic arm purchased on the conventional market.

[0034] like Figure 1 As shown, four mounting blocks 6 are distributed in pairs on the two opposite side walls of the base plate 1, and threaded holes 7 are provided on the tops of the four mounting blocks 6. When in use, external screws are screwed into the threaded holes 7 and the designated positions in turn to fix the device and improve the stability of the device.

[0035] like Figure 4 As shown, a connecting piece 8 is fixedly connected to the side wall of the vertical plate 204, and a bolt 9 is connected to the internal thread of the connecting piece 8. There are two connecting pieces 8 and two bolts 9, which are arranged opposite to each other. When in use, the bolts 9 are screwed into the connecting piece 8 and the inside of the bottom plate 1 in turn, thereby fixing the vertical plate 204 to ensure the stability of the electric push rod 206 during operation.

[0036] like Figure 1 As shown, the material of the pressing plate 209 is plastic. The plastic pressing plate 209 has the characteristics of moderate hardness and smooth surface, and can provide stable support when pressing the pins while avoiding scratches on the pins.

[0037] Specifically, when the capacitor forming machine for nano-capacitor production is used: the capacitor to be bent is placed in the picking box 4 in advance for subsequent picking, and then the electric push rod 206 and the motor 21102 are connected to the external power supply. When working, the capacitor is manually picked up and placed in the arc groove 202, and then the two pins are respectively inserted into the two pin grooves 203, and then the electric push rod 206 is started. The electric push rod 206 drives the connecting block 207, the extension plate 208, the protective shell 21101, the motor 21102, the circular plate 21103, the fixed plate 21104 and the pressing plate 209 to descend, and at this time the guide frame 302 will follow the extension plate 208. The extension plate 208 descends, and the guide frame 302 also slides on the guide rail 301 to ensure the accuracy of the extension plate 208 when it descends, thereby bending the pins, and then starting the motor 21102. The motor 21102 drives the circular plate 21103, the fixed plate 21104 and the pressure plate 209 to rotate, so that the bent pins are fitted with the pad 210, thereby firmly fitting the pins between the pressure plate 209 and the pad 210, ensuring that the pin bending angle parameters are consistent. After bending, the bent capacitor can be placed inside the storage box 5 to facilitate subsequent unified processing. The coordinated use of the above-mentioned components constitutes the capacitor forming machine.

[0038] All technical features in this embodiment can be freely combined according to actual needs.

[0039] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention may also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. A capacitor forming machine for producing nanocapacitors, comprising a bottom plate (1), characterized in that: A bending mechanism (2) is provided on the top of the bottom plate (1), and a guide component (3) is provided on the bending mechanism (2); The bending mechanism (2) comprises a support seat (201), an arc groove (202), a pin groove (203), a vertical plate (204), a mounting plate (205), an electric push rod (206), a connecting block (207), an extension plate (208), a pressure plate (209), a pad (210) and a rotating assembly (211); the support seat (201) is bolted to the top of the bottom plate (1); the arc groove (202) is opened at the top of the support seat (201); the two pin grooves (203) are opened at the top of the side wall of the arc groove (202); the vertical plate (204) is provided with On one side of the support seat (201), the mounting plate (205) is fixedly connected to the side wall of the vertical plate (204) close to the support seat (201), the electric push rod (206) is fixedly connected to the bottom of the mounting plate (205), the connecting block (207) is fixedly connected to the telescopic end of the electric push rod (206), the extension plate (208) is fixedly connected to the side wall of the connecting block (207), the pressing plate (209) is arranged on one side of the extension plate (208), and the pad (210) is fixedly connected to the side wall of the support seat (201) close to the vertical plate (204).

2. A capacitor forming machine for producing nanocapacitors according to claim 1, characterized in that: The rotating assembly (211) comprises a protective shell (21101), a motor (21102), a circular plate (21103) and a fixed plate (21104); the protective shell (21101) is fixedly connected to an end of the extension plate (208) away from the connecting block (207); the motor (21102) is bolted to the inside of the protective shell (21101); the circular plate (21103) is fixedly connected to the output end of the motor (21102); and the fixed plate (21104) is fixedly connected to the side wall of the circular plate (21103) and bolted to the pressure plate (209).

3. A capacitor forming machine for producing nanocapacitors according to claim 1, characterized in that: The guide assembly (3) comprises a guide rail (301) and a guide frame (302); the guide rail (301) is fixedly connected to the side wall of the vertical plate (204); the guide frame (302) is fixedly connected to the side wall of the extension plate (208); and the guide frame (302) is slidably connected to the guide rail (301).

4. A capacitor forming machine for producing nanocapacitors according to claim 1, characterized in that: A pick-up box (4) is provided on one side of the support base (201), and a storage box (5) is provided on the other side of the support base (201); the capacity of the storage box (5) is greater than the capacity of the pick-up box (4).

5. The capacitor forming machine for producing nanocapacitors according to claim 1, characterized in that: A loading conveying mechanism (10) is arranged on one side of the support seat (201), and a unloading conveying mechanism (11) is arranged on the other side of the support seat (201); the loading conveying mechanism (10) and the unloading conveying mechanism (11) are both composed of a conveyor belt, a conveyor belt motor and a conveyor belt roller; the main shaft of the conveyor belt motor is connected to the conveyor belt roller and is used to drive the conveyor belt to rotate; a mechanical arm is also installed on the support seat (201); a mechanical arm for taking and placing nano-capacitors and a micro camera for identifying nano-capacitors are also installed on the mechanical arm.

6. A capacitor forming machine for producing nanocapacitors according to claim 1, characterized in that: Four mounting blocks (6) are distributed in pairs on opposite side walls of the bottom plate (1), and threaded holes (7) are provided on the tops of the four mounting blocks (6).

7. A capacitor forming machine for producing nanocapacitors according to claim 1, characterized in that: A connecting piece (8) is fixedly connected to the side wall of the vertical plate (204), and a bolt (9) is connected to the internal thread of the connecting piece (8).

8. The capacitor forming machine for producing nanocapacitors according to claim 1, characterized in that: The material of the pressing plate (209) is plastic.

Images