Method for quickly resetting electric actuating mechanism after power failure, electric actuating mechanism, device, equipment and medium
By detecting external and internal power sources, switching power supply modes, and utilizing boost or buck chips for charging, combined with intelligent control and safety protection, the problem of rapid reset of electric actuators in the event of power failure is solved, thus improving the stability and safety of the system.
Patent Information
- Application Number
- CN202411684752.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-03-11
AI Technical Summary
Traditional electric actuators cannot automatically and quickly reset in the event of power failure or emergency, which increases operational complexity and affects production efficiency and safety.
By detecting the external input power and internal emergency power, switching the power supply mode and triggering the reset program, and using a boost or buck chip to charge the emergency power, combined with the intelligent control module and safety protection mechanism, the electric actuator can be quickly restored to the preset state in the event of a sudden power failure.
It enables the electric actuator to quickly and automatically reset in the event of a sudden power failure, reducing system failures and downtime, improving system stability and safety, preventing damage to critical equipment, and reducing safety risks and material losses.
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Figure CN119602172A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of electric actuators, and in particular to a method for quickly resetting an electric actuator after power failure, an electric actuator, a device, equipment and a medium. Background Art
[0002] In a variety of industrial scenarios such as power plants, chemical plants, oil depots, and environmental protection equipment, electric actuators, especially valve control, play a vital role, and their performance directly affects system safety and efficiency. However, these environments often face sudden power failures or emergencies, and traditional electric actuators show obvious defects in such situations: they cannot automatically recover to the preset state and need to rely on manual operation of the handwheel to a safe position, which not only increases the complexity of operation, but may also have an adverse impact on production efficiency and safety. Therefore, how to ensure that the valve can be quickly and accurately reset to the preset state in emergency situations such as power outages or signal interruptions has become a core issue that needs to be solved urgently.
[0003] Some power-off protection devices in the related art mostly have the problems of slow response speed, long reset time and insufficient reset accuracy. Summary of the invention
[0004] In view of the shortcomings of the related art mentioned above, the present application provides a method for quickly resetting an electric actuator after power failure, an electric actuator, a device, equipment and a medium to solve the technical problem of slow automatic reset response in the related art.
[0005] The present application provides a method for quickly resetting an electric actuator after a power outage, and the method for quickly resetting an electric actuator after a power outage includes: detecting an external input power supply and an internal emergency power supply of the electric actuator to obtain an external voltage and an internal voltage; if the external voltage is less than a preset power-off threshold, converting the electric actuator from an external power supply mode to an internal power supply mode, and triggering a reset procedure for the electric actuator; if the external voltage is greater than or equal to the preset power-off threshold, and the internal voltage is less than a preset charging threshold, turning on a charging circuit of the internal emergency power supply to charge the internal emergency power supply; if the external voltage is greater than or equal to the preset power-off threshold, and the internal voltage is greater than or equal to the preset charging threshold, turning off the charging circuit of the internal emergency power supply to stop charging the internal emergency power supply.
[0006] In one embodiment of the present application, if the external voltage is less than a preset power-off threshold, the electric actuator is converted from an external power supply mode to an internal power supply mode, and a reset procedure of the electric actuator is triggered, including: adjusting the operating speed of the electric actuator from a normal operating speed to a first emergency speed, and triggering a reset procedure of the electric actuator so that the electric actuator is quickly reset to a preset position.
[0007] In one embodiment of the present application, starting the charging circuit of the internal emergency power supply to charge the internal emergency power supply includes: if the external voltage is greater than or equal to the preset power-off threshold, and the external voltage is outside the preset charging voltage range, turning off the boost chip in the charging circuit to step down and charge the internal emergency power supply; if the external voltage is greater than or equal to the preset power-off threshold, and the external voltage is within the preset charging voltage range, turning on the boost chip in the charging circuit to step up and charge the internal emergency power supply.
[0008] In one embodiment of the present application, the method for quickly resetting the electric actuator after power failure also includes: if the external voltage is greater than or equal to the preset power failure threshold and a reset control instruction is received, the operating speed of the electric actuator is adjusted from the normal operating speed to the second emergency speed, and the reset procedure of the electric actuator is triggered to quickly reset the electric actuator to the preset position.
[0009] The embodiment of the present application also provides an electric actuator that can be quickly reset after power failure, and the electric actuator that can be quickly reset after power failure includes an internal emergency power supply, a power detection module, a power charging and discharging module, and an intelligent control module; the internal emergency power supply includes a plurality of supercapacitors, which are used to provide working power for the electric actuator when the electric actuator is in the internal power supply mode; the power detection module is used to detect the external voltage of the external input power supply and the internal voltage of the internal emergency power supply; the power charging and discharging module includes a boost chip or a buck chip, which is used to boost or buck the internal emergency power supply; the intelligent control module is used to control the electric actuator to switch from the external power supply mode to the internal power supply mode if the external voltage is less than a preset power failure threshold, control the power charging and discharging module to charge the internal emergency power supply if the external voltage is greater than or equal to the preset power failure threshold, and the internal voltage is less than the preset charging threshold, and control the power charging and discharging module to stop charging the internal emergency power supply if the external voltage is greater than or equal to the preset power failure threshold, and the internal voltage is greater than or equal to the preset charging threshold.
[0010] In one embodiment of the present application, the intelligent control module is also used to control the power charge and discharge module to turn on the boost chip to step down and charge the internal emergency power supply if the external voltage is greater than or equal to the preset power-off threshold and the external voltage is outside the preset charging voltage range; if the external voltage is greater than or equal to the preset power-off threshold and the external voltage is within the preset charging voltage range, the power charge and discharge module is controlled to turn on the boost chip to step up and charge the internal emergency power supply.
[0011] In one embodiment of the present application, the electric actuator that quickly resets after power failure also includes a safety protection module; the safety protection module includes an overload protection circuit. If it is detected that the current of the overload protection circuit exceeds a preset safety current threshold, or the voltage of the overload protection circuit exceeds a preset safety voltage threshold, the overload protection circuit is disconnected to provide safety protection for the electric actuator.
[0012] The embodiment of the present application further provides a device for quickly resetting an electric actuator after power failure, the device for quickly resetting an electric actuator after power failure comprising:
[0013] A voltage detection module is used to detect the external input power supply and internal emergency power supply of the electric actuator to obtain the external voltage and the internal voltage; a fast reset module is used to convert the electric actuator from the external power supply mode to the internal power supply mode and trigger the reset procedure of the electric actuator if the external voltage is less than a preset power-off threshold; a first charging module is used to turn on the charging circuit of the internal emergency power supply to charge the internal emergency power supply if the external voltage is greater than or equal to the preset power-off threshold and the internal voltage is less than a preset charging threshold; a second charging module is used to turn off the charging circuit of the internal emergency power supply to stop charging the internal emergency power supply if the external voltage is greater than or equal to the preset power-off threshold and the internal voltage is greater than or equal to the preset charging threshold.
[0014] An embodiment of the present application also provides an electronic device, comprising: one or more processors; a storage device for storing one or more programs, wherein when the one or more programs are executed by the one or more processors, the electronic device implements the method for quickly resetting the electric actuator after power failure as described in any of the above embodiments.
[0015] An embodiment of the present application further provides a computer-readable storage medium, which, when the computer program is executed by a processor of a computer, enables the computer to execute the method for quickly resetting an electric actuator after power failure as described in any of the above embodiments.
[0016] Beneficial effects of the present application: The embodiment of the present application provides a method for quickly resetting an electric actuator after power failure, an electric actuator, an apparatus, a device and a medium, the method comprising detecting an external input power supply and an internal emergency power supply of the electric actuator to obtain an external voltage and an internal voltage; if the external voltage is less than a preset power failure threshold, the electric actuator is converted from an external power supply mode to an internal power supply mode, and a reset procedure of the electric actuator is triggered; if the external voltage is greater than or equal to the preset power failure threshold, and the internal voltage is less than a preset charging threshold, the charging circuit of the internal emergency power supply is turned on to charge the internal emergency power supply; if the external voltage is greater than or equal to the preset power failure threshold, and the internal voltage is greater than or equal to the preset charging threshold, the charging circuit of the internal emergency power supply is turned off to stop charging the internal emergency power supply, and the internal emergency power supply is used to ensure that the electric actuator can quickly and automatically restore to a preset safe state in the event of a sudden power failure or emergency, thereby reducing system failures and downtime, and improving the stability and reliability of the overall system. The fast automatic reset function in the event of a power failure or signal interruption effectively prevents key equipment from being damaged due to power interruption, while protecting the process from the impact of accidental interruptions, and reducing potential safety risks and material losses.
[0017] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic diagram of a rapid reset system of an electric actuator shown in an exemplary embodiment of the present application;
[0019] Figure 2 It is a flow chart of a method for quickly resetting an electric actuator after power failure, shown in an exemplary embodiment of the present application;
[0020] Figure 3 is a schematic diagram of a fast reset process shown in an exemplary embodiment of the present application;
[0021] Figure 4 It is a block diagram of a device for quickly resetting an electric actuator after power failure, shown in an exemplary embodiment of the present application;
[0022] Figure 5 It is a structural schematic diagram of an electronic device shown in an exemplary embodiment of the present application. DETAILED DESCRIPTION
[0023] The following describes the embodiments of the present application through specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification. The present application can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present application. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.
[0024] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present application, and thus the drawings only show components related to the present application rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed at will, and the component layout may also be more complicated.
[0025] It should be noted that in this application, "first", "second", etc. are only used to distinguish similar objects, and are not used to limit the order or precedence of similar objects. The variations of "including", "having", etc. described above indicate that the scope covered by the subject of the word is not exclusive except for the examples shown by the word.
[0026] It is understood that the various numbers, step numbers, and other reference numerals recorded in this application are distinguished for the convenience of description and are not intended to limit the scope of this application. The size of the reference numerals in this application does not mean the order of execution. The execution order of each process should be determined by its function and internal logic.
[0027] In the following description, a large number of details are discussed to provide a more thorough explanation of the embodiments of the present application. However, it is obvious to those skilled in the art that the embodiments of the present application can be implemented without these specific details. In other embodiments, well-known structures and devices are shown in the form of block diagrams rather than in detail to avoid making the embodiments of the present application difficult to understand.
[0028] The embodiments of the present application respectively propose a method for quickly resetting an electric actuator after power failure, a device for quickly resetting an electric actuator after power failure, an electronic device for quickly resetting an electric actuator, a computer-readable storage medium, and a computer program product. These embodiments will be described in detail below.
[0029] See also Figure 1 , Figure 1It is a schematic diagram of a rapid reset system for an electric actuator shown in an exemplary embodiment of the present application. In one embodiment of the present application, the rapid reset system for the electric actuator includes an external power supply, external power supply power failure detection and external power supply voltage detection (external voltage) and motor current detection (working current). The working state of the rapid reset system for the electric actuator is obtained according to each detection result, including boost charging and voltage stabilization. When the external voltage is lower than the preset power-off threshold, the built-in emergency power supply is started, and the motor current is continuously detected to keep the motor in a stable working current. When the motor is in a stable working current, the motor is driven to work normally through the single-chip microcomputer and the drive module, so that the electric actuator responds to the control instruction.
[0030] See also Figure 2 , Figure 2 FIG. 1 is a flowchart of a method for quickly resetting an electric actuator after power failure, which is shown in an exemplary embodiment of the present application. Figure 2 As shown, in an exemplary embodiment, the method for quickly resetting the electric actuator after power failure includes at least steps S210 to S240, which are described in detail as follows:
[0031] Step S210, detecting the external input power supply and the internal emergency power supply of the electric actuator to obtain the external voltage and the internal voltage.
[0032] In one embodiment of the present application, a power detection circuit is designed and integrated through a high-sensitivity, low-temperature-drift precision resistor and a power detection chip, including real-time monitoring of the power supply voltage (external voltage), capacitor charging voltage, and capacitor voltage (internal voltage), to help the system to monitor the power supply, charging, and discharging ends through a complete voltage monitoring system.
[0033] Step S220: If the external voltage is less than the preset power-off threshold, the electric actuator is switched from the external power supply mode to the internal power supply mode, and a reset procedure of the electric actuator is triggered.
[0034] In one embodiment of the present application, if the external voltage is less than a preset power-off threshold, the electric actuator is converted from an external power supply mode to an internal power supply mode, and the reset procedure of the electric actuator is triggered, including: adjusting the operating speed of the electric actuator from a normal operating speed to a first emergency speed, and triggering the reset procedure of the electric actuator to quickly reset the electric actuator to a preset position.
[0035] Step S230: If the external voltage is greater than or equal to the preset power-off threshold and the internal voltage is less than the preset charging threshold, the charging circuit of the internal emergency power supply is turned on to charge the internal emergency power supply.
[0036] In one embodiment of the present application, if the charging circuit of the internal emergency power supply is turned on to charge the internal emergency power supply, the method includes: if the external voltage is greater than or equal to a preset power-off threshold and the external voltage is outside a preset charging voltage range, the boost chip in the charging circuit is turned off to step down and charge the internal emergency power supply; if the external voltage is greater than or equal to a preset power-off threshold and the external voltage is within a preset charging voltage range, the boost chip in the charging circuit is turned on to step up and charge the internal emergency power supply.
[0037] Step S240: If the external voltage is greater than or equal to the preset power-off threshold, and the internal voltage is greater than or equal to the preset charging threshold, the charging circuit of the internal emergency power supply is turned off to stop charging the internal emergency power supply.
[0038] In one embodiment of the present application, the method for quickly resetting the electric actuator after power failure also includes: if the external voltage is greater than or equal to a preset power failure threshold and a reset control instruction is received, the operating speed of the electric actuator is adjusted from a normal operating speed to a second emergency speed, and the reset program of the electric actuator is triggered to quickly reset the electric actuator to a preset position.
[0039] The embodiment of the present application provides an electric actuator that quickly resets after power failure, and the electric actuator that quickly resets after power failure includes an internal emergency power supply, a power detection module, a power charging and discharging module, and an intelligent control module;
[0040] The internal emergency power supply includes multiple supercapacitors, which are used to provide working power for the electric actuator when the electric actuator is in the internal power supply mode; the power supply detection module is used to detect the external voltage of the external input power supply and the internal voltage of the internal emergency power supply; the power supply charging and discharging module includes a boost chip or a buck chip, which is used to boost or buck charge the internal emergency power supply; the intelligent control module is used to control the electric actuator to switch from the external power supply mode to the internal power supply mode if the external voltage is less than a preset power-off threshold, if the external voltage is greater than or equal to the preset power-off threshold, and the internal voltage is less than the preset charging threshold, then control the power supply charging and discharging module to charge the internal emergency power supply, if the external voltage is greater than or equal to the preset power-off threshold, and the internal voltage is greater than or equal to the preset charging threshold, then control the power supply charging and discharging module to stop charging the internal emergency power supply.
[0041] In one embodiment of the present application, the intelligent control module is also used to control the power supply charge and discharge module to turn on the boost chip to step down and charge the internal emergency power supply if the external voltage is greater than or equal to a preset power-off threshold and the external voltage is outside a preset charging voltage range; if the external voltage is greater than or equal to a preset power-off threshold and the external voltage is within a preset charging voltage range, the power supply charge and discharge module is controlled to turn on the boost chip to step up and charge the internal emergency power supply.
[0042] In one embodiment of the present application, the electric actuator that quickly resets after power failure also includes a safety protection module; the safety protection module includes an overload protection circuit. If it is detected that the current of the overload protection circuit exceeds a preset safety current threshold, or the voltage of the overload protection circuit exceeds a preset safety voltage threshold, the overload protection circuit is disconnected to provide safety protection for the electric actuator.
[0043] In one embodiment of the present application, the power supply detection module can detect the voltage status of the external input power supply in real time and quickly capture the voltage changes of the external power supply. A voltage lower limit status detection terminal is designed in hardware, and an emergency reset voltage upper limit can also be set in software. If it is detected that the external voltage of the external input power supply is lower than the preset power-off threshold, it means that an emergency situation such as power interruption or signal interruption has occurred at this moment. The power supply detection module immediately sends an emergency signal to the intelligent control module, so that the intelligent control module converts the external power supply mode to the internal power supply mode through the built-in hardware circuit mechanism, that is, switches the working power from the external input power supply to the internal emergency power supply.
[0044] In one embodiment of the present application, the power detection module selects high-sensitivity, low temperature drift precision resistors and power detection chips, designs and integrates the power detection circuit, including real-time monitoring of the power supply voltage, capacitor charging voltage and capacitor voltage, to help the system monitor the actual voltage of each link in real time through a complete voltage monitoring system at the power supply end, charging end and discharging end to ensure the normal operation of the system.
[0045] In one embodiment of the present application, when the external input power is restored, the power detection module will send a signal to the intelligent control module. After receiving the signal, the intelligent control module will perform a self-check operation to check whether the components of the system are in a normal state. After the self-check passes, the intelligent control module will receive external instructions again according to actual needs and control the electric actuator to perform corresponding actions.
[0046] In one embodiment of the present application, the internal emergency power supply uses a supercapacitor as the internal emergency power supply. When the external input power supply is interrupted, the internal emergency power supply quickly takes over the power supply task to ensure that the control system and the motor continue to work for a period of time. When the capacitance capacity of the internal emergency power supply meets the external power supply interruption, the on-site switch operation can be performed three times, and the micro-power consumption mode is triggered at the same time to reduce the power consumption to the micro-ampere level, extend the standby time, and wait for manual emergency operation. The capacitors of the internal emergency power supply are combined in series and parallel according to the actual power demand. The capacitor module is equipped with an overcharge / equalizing protection module to prevent overvoltage charging, and ensure that the voltage of each single capacitor is consistent, extending the cycle life. The supercapacitor used in the internal emergency power supply has high safety and low temperature characteristics, and can work normally between -40°C and 70°C. Compared with the capacity attenuation of commonly used lithium batteries in low temperature environments, the application of supercapacitors in extreme climatic conditions is more reliable. In addition, the cycle life of the supercapacitor can reach 500,000 times, which is an ideal emergency power supply.
[0047] In one embodiment of the present application, the internal emergency power supply is provided in the form of a series-parallel combination of a single supercapacitor, which can be flexibly configured according to different capacity requirements. In terms of circuit design, a high-precision voltage monitoring module is designed for each supercapacitor, which can prevent overcharging and equalize the voltage of the capacitor, balance the charging voltage of each capacitor, and improve the service life of the capacitor. When the capacitor voltage is close to the safe full charge voltage, the capacitor voltage monitoring module adjusts and shuts off the capacitor charging circuit, reduces the charging current, and effectively ensures the voltage balance between the capacitors to prevent overcharging. In order to ensure the safe operation of the internal emergency power supply, a temperature sensor is also designed on the module, which can collect the temperature around the emergency power supply in real time to ensure normal operation.
[0048] In one embodiment of the present application, the power charging and discharging module adopts a wide range input voltage design, which can receive a variety of external input voltages from low voltage (such as 12V) to high voltage (such as 48V). The power detection module monitors the value of the external input voltage in real time. By comparing the external voltage with the preset power-off threshold, it can intelligently identify the current power system level, and integrate an adjustable power charging and discharging module to efficiently charge the capacitor. During the charging process, the charging voltage and capacitor voltage are monitored in real time. Based on these real-time data, the charging voltage and charging time are intelligently adjusted. When the capacitor voltage is detected to reach the set threshold, the capacitor charging circuit can be turned off.
[0049] In one embodiment of the present application, the power supply charge and discharge module is implemented with a boost DC-DC chip with a maximum current of 5A, and the voltage can reach up to 60V. The charging voltage is adjusted by adjusting the feedback resistance ratio. If the external voltage is outside the preset charging voltage range, this situation is a circuit abnormality, and the voltage can be stepped down for charging without damaging the system. If the external voltage is lower than the power supply charge and discharge module, multiple voltage monitoring points are designed. During the charging process, the charging voltage and capacitor voltage are monitored in real time. Based on these real-time data, the charging voltage is intelligently adjusted to ensure that the capacitor voltage is fully charged.
[0050] In one embodiment of the present application, the intelligent control module includes multiple reset mode options, including but not limited to automatically driving the device to a fully open state, a fully closed state, maintaining its current position, or accurately moving it to a preset position. In addition, the user is allowed to flexibly configure multiple emergency reset trigger conditions according to the specific needs of the actual application scenario, including automatic reset when the external input power is interrupted, emergency processing when the signal transmission is interrupted, and response to emergency control input triggers.
[0051] In one embodiment of the present application, the reset procedure of the electric actuator, so that the position of the electric actuator resetting to a preset position can be adjusted according to the change of the reset mode, including but not limited to the fully open position, the fully closed position or a preset position.
[0052] In one embodiment of the present application, according to the actual needs of the industrial site, the intelligent control module also includes a function of adjustable power-off delay reset time to adapt to the differences in power-off sensitivity of different equipment and processes, ensuring that signals can be transmitted quickly in the event of a power outage, thereby improving the emergency reset speed.
[0053] In one embodiment of the present application, the electric actuator also has a brushless DC motor with higher speed and torque, which adjusts the operating speed of the electric actuator by outputting different control voltages through PWM, and sets the normal operating speed, the first emergency speed and the second emergency speed, to ensure that when the actuator receives an emergency signal, it can quickly adjust the PWM signal output to the set emergency speed to achieve rapid reset.
[0054] Figure 3 is a schematic diagram of a fast reset process flow diagram of an exemplary embodiment of the present application; now refer to the accompanying drawings Figure 3 , the method for implementing fast reset will be described in more detail in conjunction with the flow chart.
[0055] After power-on, the intelligent control module will obtain the external voltage of the external input power supply in real time, and compare the external voltage with the preset power-off threshold to identify the current power system level, and then prepare for emergency power charging by adjusting the feedback resistance ratio of the charging circuit. If the current external voltage is higher than the set power-off threshold, and the capacitor voltage is lower than the set safe full charge threshold (preset charging threshold), the capacitor needs to be charged; otherwise, the capacitor charging circuit is turned off. Before charging, the charging voltage needs to be determined. If the external input voltage is higher or lower than the reasonable range of the charging voltage design (preset charging range), the boost chip is turned off for step-down charging; if the charging voltage is normal, the boost chip is turned on for step-up charging. If it is detected that the current external input power supply voltage is lower than the set power-off threshold, and the power-off delay reset time is valid, the emergency reset trigger condition is determined to be valid, and the reset program will be automatically triggered. According to the preset parameters and logic, the control module sends a full-speed 100% (first emergency speed) operation instruction to the motor to drive the motor to complete the reset operation at the fastest speed. If the external input power supply voltage is normal and valid, and other valid control instructions are received, the module will control the motor to run to the specified position at 50% speed (normal operating speed). If the external input power supply voltage is normal and valid, and a reset control instruction is received, the module controls the motor to complete the reset operation at 60% speed (second emergency speed). The setting of the motor running speed in this embodiment depends on the design of the actuator, and the present invention is not necessarily intended to be limited to the specific setting value in this regard.
[0056] In one embodiment of the present application, the electric actuator that quickly resets after power failure also includes a safety protection module. While improving the emergency speed, the design of safety protection includes but is not limited to: designing an overload protection mechanism to prevent damage caused by overload operation of the motor; designing short-circuit protection to cut off abnormal current in time to prevent the risk of circuit damage; and designing overvoltage protection to ensure that when the voltage rises abnormally, the equipment can operate safely and stably to avoid potential safety accidents. An anti-reverse connection circuit, an overvoltage protection circuit, and a short-circuit fuse circuit are designed at the power input end. In order to prevent the motor from overloading, an overload protection is designed by collecting the motor current. The overload protection threshold of the motor current can be configured through the menu to meet the use of different load occasions. While improving the emergency speed, the equipment can operate safely and stably to avoid potential safety accidents.
[0057] In one embodiment of the present application, the electric actuator that quickly resets after power failure adopts a low-power 32-bit ARM chip. In low-power mode, most of the functional circuits are turned off, and the necessary working modules are retained to extend the standby time as much as possible. Under normal working conditions, the capacitor power of the internal emergency power supply can meet the actuator's three full-stroke opening or closing operations. When the capacitor of the internal emergency power supply is powered, in order to reduce the discharge burden of the capacitor, non-essential functional circuits in the current standby state are selectively turned off, such as: the backlight and display functions of the display, 4-20mA input sampling, valve position feedback output, etc., to reduce unnecessary power consumption. At the same time, key working modules are retained to maintain the basic operation of the equipment to ensure that the equipment is still responsive during the loss of external power. This method can effectively extend the duration of capacitor power supply and ensure that the equipment can meet the immediate needs of users.
[0058] See also Figure 4 , Figure 4 This is a block diagram of a device for quickly resetting an electric actuator after power failure, as shown in an exemplary embodiment of the present application. The device can be applied to Figure 1 The implementation environment shown is as follows. The device may also be applicable to other exemplary implementation environments and specifically configured in other devices. This embodiment does not limit the implementation environment to which the device is applicable.
[0059] like Figure 4 As shown, the exemplary electric actuator quick reset device after power failure includes:
[0060] The voltage detection module 401 is used to detect the external input power supply and the internal emergency power supply of the electric actuator to obtain the external voltage and the internal voltage;
[0061] A fast reset module 402, for converting the electric actuator from an external power supply mode to an internal power supply mode and triggering a reset procedure of the electric actuator if the external voltage is less than a preset power-off threshold;
[0062] The first charging module 403 is used to start the charging circuit of the internal emergency power supply to charge the internal emergency power supply if the external voltage is greater than or equal to the preset power-off threshold and the internal voltage is less than the preset charging threshold;
[0063] The second charging module 404 is used to turn off the charging circuit of the internal emergency power supply to stop charging the internal emergency power supply if the external voltage is greater than or equal to the preset power-off threshold and the internal voltage is greater than or equal to the preset charging threshold.
[0064] Figure 5 The structure diagram of the computer system suitable for implementing the electronic device of the embodiment of the present application is shown. It should be noted that: Figure 5The computer system 500 of the electronic device shown is only an example and should not bring any limitation to the functions and scope of use of the embodiments of the present application.
[0065] like Figure 5 As shown, the computer system 500 includes a central processing unit (CPU) 501, which can perform various appropriate actions and processes according to the program stored in the read-only memory (ROM) 502 or the program loaded from the storage part 508 to the random access memory (RAM) 503, such as executing the method described in the above embodiment. In the RAM 503, various programs and data required for system operation are also stored. The CPU 501, the ROM 502 and the RAM 503 are connected to each other through the bus 504. The input / output (I / O) interface 505 is also connected to the bus 504.
[0066] The following components are connected to the I / O interface 505: an input section 506 including a keyboard, a mouse, etc.; an output section 507 including a cathode ray tube (CRT), a liquid crystal display (LCD), etc., and a speaker; a storage section 508 including a hard disk, etc.; and a communication section 509 including a network interface card such as a LAN (Local Area Network) card, a modem, etc. The communication section 509 performs communication processing via a network such as the Internet. A drive 510 is also connected to the I / O interface 505 as needed. A removable medium 511, such as a magnetic disk, an optical disk, a magneto-optical disk, a semiconductor memory, etc., is installed on the drive 510 as needed so that a computer program read therefrom is installed into the storage section 508 as needed.
[0067] In particular, according to an embodiment of the present application, the process described above with reference to the flowchart can be implemented as a computer software program. For example, an embodiment of the present application includes a computer program product, which includes a computer program carried on a computer-readable medium, and the computer program includes a computer program for executing the method shown in the flowchart. In such an embodiment, the computer program can be downloaded and installed from a network through a communication section 509, and / or installed from a removable medium 511. When the computer program is executed by a central processing unit (CPU) 501, various functions defined in the system of the present application are executed.
[0068] It should be noted that the computer-readable medium shown in the embodiment of the present application can be a computer-readable signal medium or a computer-readable storage medium or any combination of the above two. The computer-readable storage medium can be, for example, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, device or device, or any combination of the above. More specific examples of computer-readable storage media can include, but are not limited to: an electrical connection with one or more wires, a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM), a flash memory, an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the above. In the present application, a computer-readable signal medium may include a data signal propagated in a baseband or as part of a carrier wave, wherein a computer-readable computer program is carried. This propagated data signal can take a variety of forms, including but not limited to an electromagnetic signal, an optical signal, or any suitable combination of the above. A computer-readable signal medium may also be any computer-readable medium other than a computer-readable storage medium, which may send, propagate or transmit a program for use by or in conjunction with an instruction execution system, apparatus or device. A computer program contained on a computer-readable medium may be transmitted using any appropriate medium, including but not limited to: wireless, wired, etc., or any suitable combination of the above.
[0069] The flowchart and block diagram in the accompanying drawings illustrate the possible architecture, functions and operations of the system, method and computer program product according to various embodiments of the present application. Wherein, each box in the flowchart or block diagram can represent a module, a program segment, or a part of the code, and the above-mentioned module, program segment, or a part of the code contains one or more executable instructions for realizing the specified logical function. It should also be noted that in some alternative implementations, the functions marked in the box can also occur in a different order from the order marked in the accompanying drawings. For example, two boxes represented in succession can actually be executed substantially in parallel, and they can sometimes be executed in the opposite order, depending on the functions involved. It should also be noted that each box in the block diagram or flowchart, and the combination of boxes in the block diagram or flowchart can be implemented with a dedicated hardware-based system that performs a specified function or operation, or can be implemented with a combination of dedicated hardware and computer instructions.
[0070] The units involved in the embodiments described in this application may be implemented by software or hardware, and the units described may also be set in a processor. The names of these units do not, in some cases, constitute limitations on the units themselves.
[0071] Another aspect of the present application further provides a computer-readable storage medium on which a computer program is stored. When the computer program is executed by a processor of a computer, the computer executes the method for quickly resetting the electric actuator after power failure as described above. The computer-readable storage medium may be included in the electronic device described in the above embodiment, or may exist independently without being assembled into the electronic device.
[0072] Another aspect of the present application also provides a computer program product or a computer program, which includes a computer instruction stored in a computer-readable storage medium. A processor of a computer device reads the computer instruction from the computer-readable storage medium, and the processor executes the computer instruction, so that the computer device executes the method for quickly resetting the electric actuator after power failure provided in the above-mentioned embodiments.
[0073] The above embodiments are merely illustrative of the principles and effects of the present application, and are not intended to limit the present application. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present application. Therefore, all equivalent modifications or changes made by a person of ordinary skill in the art without departing from the spirit and technical ideas disclosed in the present application shall still be covered by the claims of the present application.
Claims
1. A method for quickly resetting an electric actuator after power failure, characterized in that: The method comprises: Detect the external input power supply and internal emergency power supply of the electric actuator to obtain the external voltage and internal voltage; If the external voltage is less than a preset power-off threshold, the electric actuator is switched from an external power supply mode to an internal power supply mode, and a reset procedure of the electric actuator is triggered; If the external voltage is greater than or equal to the preset power-off threshold, and the internal voltage is less than the preset charging threshold, then turning on the charging circuit of the internal emergency power supply to charge the internal emergency power supply; If the external voltage is greater than or equal to the preset power-off threshold, and the internal voltage is greater than or equal to the preset charging threshold, the charging circuit of the internal emergency power supply is turned off to stop charging the internal emergency power supply.
2. The method for quickly resetting an electric actuator after power failure according to claim 1, characterized in that: If the external voltage is less than the preset power-off threshold, the electric actuator is switched from the external power supply mode to the internal power supply mode, and a reset procedure of the electric actuator is triggered, including: The operating speed of the electric actuator is adjusted from the normal operating speed to the first emergency speed, and the reset procedure of the electric actuator is triggered to enable the electric actuator to quickly reset to a preset position.
3. The method for quickly resetting an electric actuator after power failure according to claim 1, characterized in that: Turning on the charging circuit of the internal emergency power supply to charge the internal emergency power supply includes: If the external voltage is greater than or equal to the preset power-off threshold, and the external voltage is outside the preset charging voltage range, the boost chip in the charging circuit is turned off to step down and charge the internal emergency power supply; If the external voltage is greater than or equal to the preset power-off threshold and the external voltage is within a preset charging voltage range, the boost chip in the charging circuit is turned on to boost and charge the internal emergency power supply.
4. The method for quickly resetting an electric actuator after power failure according to any one of claims 1 to 3, characterized in that: The method for quickly resetting the electric actuator after power failure also includes: If the external voltage is greater than or equal to the preset power-off threshold and a reset control instruction is received, the operating speed of the electric actuator is adjusted from the normal operating speed to the second emergency speed, and the reset procedure of the electric actuator is triggered to quickly reset the electric actuator to a preset position.
5. An electric actuator that quickly resets after power failure, characterized in that: The electric actuator that quickly resets after power failure includes an internal emergency power supply, a power detection module, a power charging and discharging module, and an intelligent control module; The internal emergency power supply includes a plurality of supercapacitors, which are used to provide working power to the electric actuator when the electric actuator is in the internal power supply mode; The power supply detection module is used to detect the external voltage of the external input power supply and the internal voltage of the internal emergency power supply; The power supply charging and discharging module includes a boost chip or a buck chip, which is used to boost or buck charge the internal emergency power supply; The intelligent control module is used to control the electric actuator to switch from the external power supply mode to the internal power supply mode if the external voltage is less than a preset power-off threshold, and to control the power charge and discharge module to charge the internal emergency power supply if the external voltage is greater than or equal to the preset power-off threshold and the internal voltage is less than a preset charging threshold, and to control the power charge and discharge module to stop charging the internal emergency power supply if the external voltage is greater than or equal to the preset power-off threshold and the internal voltage is greater than or equal to the preset charging threshold.
6. The electric actuator with rapid reset after power failure according to claim 5, characterized in that: The intelligent control module is also used to control the power charge and discharge module to turn on the boost chip to step down and charge the internal emergency power supply if the external voltage is greater than or equal to the preset power-off threshold and the external voltage is outside the preset charging voltage range; if the external voltage is greater than or equal to the preset power-off threshold and the external voltage is within the preset charging voltage range, the power charge and discharge module is controlled to turn on the boost chip to step up and charge the internal emergency power supply.
7. The electric actuator with rapid reset after power failure according to claim 5, characterized in that: The electric actuator that quickly resets after power failure also includes a safety protection module; The safety protection module includes an overload protection circuit. If it is detected that the current of the overload protection circuit exceeds a preset safety current threshold, or the voltage of the overload protection circuit exceeds a preset safety voltage threshold, the overload protection circuit is disconnected to provide safety protection for the electric actuator.
8. A device for quickly resetting an electric actuator after power failure, characterized in that: The electric actuator quick reset device after power failure comprises: The voltage detection module is used to detect the external input power supply and internal emergency power supply of the electric actuator to obtain the external voltage and the internal voltage; A fast reset module, used for converting the electric actuator from an external power supply mode to an internal power supply mode and triggering a reset procedure of the electric actuator if the external voltage is less than a preset power-off threshold; A first charging module, configured to start the charging circuit of the internal emergency power supply to charge the internal emergency power supply if the external voltage is greater than or equal to the preset power-off threshold and the internal voltage is less than a preset charging threshold; The second charging module is used to turn off the charging circuit of the internal emergency power supply to stop charging the internal emergency power supply if the external voltage is greater than or equal to the preset power-off threshold and the internal voltage is greater than or equal to the preset charging threshold.
9. An electronic device, characterized in that: The electronic device comprises: one or more processors; A storage device for storing one or more programs, which, when executed by the one or more processors, enables the electronic device to implement the method for quickly resetting the electric actuator after power failure as described in any one of claims 1 to 4.
10. A computer-readable storage medium, characterized in that: A computer program is stored thereon, and when the computer program is executed by a processor of a computer, the computer is caused to execute a method for quickly resetting an electric actuator after power failure as described in any one of claims 1 to 4.