Automatic extended noodle production system and production process

Abstract

The invention discloses an automatic extended noodle production system and a production process, and relates to the technical field of extended noodle production. The production technology comprises the steps that a first drying cover is controlled to move downwards to be attached to the top face of a first conveying belt, and hot blowing is carried out on the upper surface of the face piece through continuous flowing of hot airflow; a bearing plate is controlled to move in the direction opposite to the moving direction of the dough sheets while the first conveying belt operates, so that the dough sheets are gradually laid on the surface of the bearing plate till the next dough sheet moves to the position below a first drying cover; and the bearing plate is controlled to move in the direction away from the first conveying belt till the bearing plate moves to the position under a second drying cover, the bearing plate is covered with the second drying cover, meanwhile, the first drying cover is attached to the top face of the first conveying belt, and hot air flow is controlled to continuously flow between the first drying cover and the second drying cover. According to the invention, the dough sheets can be turned over in the conveying process, and the hot-blowing drying treatment of the front and rear dough sheets can be realized at the same time, so that the working efficiency of the drying processing of the dough sheets is improved.

Description

Technical Field

[0001] The invention belongs to the technical field of noodle production, and in particular relates to an automated noodle production system and a production process. Background Art

[0002] Yanmian is a delicacy among noodles. It is mainly made of Hetao snowflake flour, iodized salt and purified water. The snowflake flour ground from Hetao hard red wheat has fine powder quality and high protein content. It combines traditional noodle making technology with modern technology and Hetao high-quality snowflake flour. Yanmian is hand-pulled using machinery and traditional methods. It is easily absorbed by the human body and is especially suitable for consumption by postpartum women, children, the elderly, people with high fat, diabetes and indigestion.

[0003] In the prior art, the traditional noodle production process generally involves conveying the dough to a continuous vacuum noodle press, extruding it into a dough sheet that falls onto a conveyor belt, and then conveying the dough sheet to a maturation machine via the conveyor belt for maturation. The maturated dough sheet is then conveyed to a slicing machine for slicing. After slicing, the noodle is obtained and packaged.

[0004] In the above-mentioned noodle rolling production process, since the dough is transported between various conveyor belts, in order to improve the smoothness of the dough transmission between various processes, it is necessary to reduce the adhesion between the dough and the conveyor belt, and the traditional noodle rolling production process lacks a drying process before the dough is matured. To this end, we provide an automated noodle rolling production system and production process to solve the above-mentioned problems. Summary of the invention

[0005] The object of the present invention is to provide an automated noodle production system and production process. Through the specific structural design of a load-bearing control mechanism, a first conveyor belt, a second conveyor belt, a first drying mechanism, a second drying mechanism, a noodle transfer mechanism and a support plate, the problem that the dough is transferred between the various conveyor belts and in order to improve the smoothness of the transmission of the dough between the various processes, it is necessary to reduce the adhesion between the dough and the conveyor belt, while the traditional noodle production process lacks a drying process before the dough is matured is solved.

[0006] To solve the above technical problems, the present invention is implemented by the following technical solutions: The present invention is an automated noodle production process, comprising the following steps: S01, conveying the flour sifted by the flour sifter to a mixing barrel and mixing it with water to form dough, conveying the dough to the inside of a dough kneading barrel and further mixing it through a dough kneading shaft, conveying the kneaded dough to a continuous vacuum dough press and forming dough sheets through extrusion; S02, the extruded dough pieces fall onto the first conveyor belt, and the dough pieces arranged thereon are gradually conveyed to the rear end through the first conveyor belt. When the dough pieces at the rear end are conveyed to the bottom of the first drying hood, the first conveyor belt is controlled to stop running; S03, controlling the first drying hood to move downward until it is attached to the top surface of the first conveyor belt, and hot air is blown on the upper surface of the facing sheet by continuous flow of hot air inside the first drying hood, and when the set hot blowing time is reached, controlling the first drying hood to move upward to complete the reset; S04, continue to control the first conveyor belt to operate, so that the front end of the dough sheet gradually hangs down until it is attached to the support plate, and then control the support plate to move in the opposite direction of the movement of the dough sheet while the first conveyor belt is operating, so that the hanging dough sheet is gradually laid on the surface of the support plate, until the next dough sheet moves to the bottom of the first drying cover, at which time a complete dough sheet is attached to the surface of the support plate; S05, controlling the support plate supporting the dough sheet to move away from the first conveyor belt until the support plate supporting the dough sheet moves to directly below the second drying hood, at which time the second drying hood is arranged on the support plate, and the first drying hood is attached to the top surface of the first conveyor belt, and the upper surface of the dough sheet on the support plate and the upper surface of the dough sheet inside the first drying hood are simultaneously hot-blown and dried by continuous flow of hot air between the first drying hood and the second drying hood; S06, then controlling the support plate supporting the dried dough sheet to return to the initial position, at which time the first drying cover and the second drying cover both move upward to complete the reset, and then continuing to control the support plate to move until the support plate is close to the second conveyor belt, and controlling the support plate to rotate so that it is in an inclined state, so that the dried dough sheet on the support plate slides onto the second conveyor belt and is transported to the rear end through the second conveyor belt, and finally controlling the support plate to restore the horizontal state and return to the initial position; S07, after the dried noodles are cooked, the cooked noodles are transported to a shredder for shredding, and finally the shredded noodles are packaged.

[0007] The production system based on the above-mentioned automated noodle production process includes a load-bearing control mechanism; wherein the load-bearing control mechanism includes a vertical mounting frame, the surface of the vertical mounting frame is respectively provided with a first limiting channel, a second limiting channel and a limiting groove, a horizontal load-bearing frame is fixedly arranged on the side of the vertical mounting frame close to the first conveyor belt, a third limiting channel is opened on the surface of the horizontal load-bearing frame, an inclined guide platform is fixedly installed on the side of the horizontal load-bearing frame away from the vertical mounting frame, the second conveyor belt is arranged below the inclined guide platform, and the first conveyor belt is arranged above the inclined guide platform.

[0008] The present invention is further configured such that a vertical pressure plate slidingly matched with the first limiting channel is arranged above the first conveyor belt, a U-shaped guide frame is fixedly arranged at the bottom of the vertical pressure plate, a guide slide is provided inside the U-shaped guide frame, two vertical mounting seats are symmetrically fixedly arranged at the bottom of the horizontal support frame, a power screw is rotatably arranged between the two vertical mounting seats, the power screw is connected to the output end of the power motor on the surface of one of the vertical mounting seats, an air supply duct is fixedly installed on the vertical mounting frame, and an external joint is fixedly installed on the end of the air supply duct.

[0009] The present invention is further configured as follows: a switching cylinder is installed on the surface of the vertical mounting seat corresponding to the vertical mounting frame, a movable plate is connected to the output end of the switching cylinder, a moving part is slidably arranged inside the limiting groove, a traveling gear seat is fixedly installed on one side of the moving part, a support rod is fixedly installed on the other side of the moving part, a linkage frame is fixedly installed on one end of the support rod, an inclined guide plate is fixedly installed on the side of the linkage frame away from the support rod, the inclined guide plate is arranged below the horizontal supporting frame, and the movable plate is fixedly connected to the support rod.

[0010] The present invention is further configured as follows: the present invention also includes a first drying mechanism; wherein, the first drying mechanism includes a horizontal mounting frame installed above the first conveyor belt, a first drying hood is arranged below the horizontal mounting frame, a connecting frame is fixedly arranged on the top of the first drying hood and cooperates with the horizontal mounting frame in a longitudinal sliding manner, a first elastic member connected to the horizontal mounting frame is installed on the top of the connecting frame, a vertical fixing rod is fixedly arranged on the top of the first drying hood and slides through the horizontal mounting frame, a horizontal force-bearing plate is fixedly arranged on the top of the vertical fixing rod and is attached to the bottom of the vertical pressure plate, an air guide duct connected to its inner cavity is fixedly arranged on the top of the first drying hood, and a plurality of air outlet holes are opened on the surrounding sides of the first drying hood.

[0011] The present invention is further configured as follows: the present invention also includes a second drying mechanism; wherein the second drying mechanism includes a second drying hood, the second drying hood consists of a capping plate and a first side capping plate and a second side capping plate fixed at the bottom thereof, a flow opening is provided on the top of the capping plate, one end of the air guide duct is fixedly mounted on the top of the capping plate and is connected to the flow opening, an air inlet compatible with the air supply duct is provided on the surface of the first side capping plate, a lifting seat that slides with the second limiting channel is fixedly provided on one side of the capping plate, an outer extension seat fixedly connected to the vertical mounting frame is provided above the lifting seat, and the outer extension seat and the lifting seat are connected by a second elastic member.

[0012] The present invention is further configured as follows: the present invention also includes a dough sheet transfer mechanism; wherein the dough sheet transfer mechanism includes a dough sheet transfer box, a pallet installation cavity is opened inside the dough sheet transfer box, the support plate is rotatably installed inside the pallet installation cavity, a first support seat is fixedly provided on one side of the dough sheet transfer box close to the vertical mounting frame, a vertical guide rod is fixedly provided on the top of the first support seat, a second support seat is slidably provided inside the guide slide, and a vertical sleeve is fixedly provided on the bottom of the second support seat and slidably sleeved on the vertical guide rod.

[0013] The present invention is further configured such that a lifting gear seat is fixedly provided at the bottom of the second support seat, a linkage shaft is rotatably provided on the surface of the first support seat, and a walking gear and a transmission gear are fixedly installed on the circumferential side surfaces of the linkage shaft, and the transmission gear is meshed with the lifting gear seat; an internal threaded seat is fixedly provided at the bottom of the noodle transfer box, which slides with the third limiting channel, and the internal threaded seat is sleeved on the power screw and the two are threadedly matched, and a pallet lifting rod is provided below the noodle transfer box to slide with it, the top of the pallet lifting rod is affixed to the bottom of the supporting plate, and a sliding roller is fixedly installed on the bottom end of the pallet lifting rod, and a limiting part is fixedly provided on the circumferential side surface of the pallet lifting rod, and a limiting support fixedly connected to the internal threaded seat is affixed to the bottom of the limiting part.

[0014] The present invention has the following beneficial effects: 1. The present invention controls the operation of the first conveyor belt so that the front end of the dough sheet gradually falls until it is attached to the support plate, and then controls the dough sheet transfer mechanism to continue to move toward the first drying mechanism while the first conveyor belt is running, so that the fallen dough sheet is gradually laid on the surface of the support plate until the next dough sheet moves to just below the first drying cover, at which time a complete dough sheet is attached to the surface of the support plate, and then controls the dough sheet transfer mechanism to start moving horizontally toward the second drying mechanism, and after the traveling gear contacts the traveling gear seat, as the dough sheet transfer box continues to move, the traveling gear starts to roll along the surface of the traveling gear seat, and the transmission gear that rotates synchronously with the traveling gear drives the lifting gear seat to gradually move downward. , and then the second support seat slides horizontally along the U-shaped guide frame while driving the vertical pressure plate to move downward until the bottom of the first drying hood is attached to the top surface of the first conveyor belt. At this time, the top plate just rests on the top of the noodle transfer box, and the first side sealing plate and the second side sealing plate just block the openings on the left and right sides of the noodle transfer box. The end of the air supply duct rests on the first side sealing plate, and then the hot air flow is transported to the inside of the second drying hood through the air supply duct. The hot air flow entering the second drying hood enters the inside of the first drying hood along the flow port and the air guide duct, and then is discharged from each air outlet. In this way, the upper surface of the noodle on the supporting plate and the upper surface of the noodle inside the first drying hood are simultaneously hot-blown and dried, thereby improving the work efficiency of the noodle drying process.

[0015] 2. The present invention controls the horizontal misalignment between the traveling gear seat and the traveling gear, and after the inclined guide plate moves to align with the sliding roller, controls the noodle transfer mechanism to continue to move toward the first drying mechanism until the sliding roller just rests against the inclined surface of the inclined guide plate. At this time, the side of the noodle transfer box away from the first support seat is close to the inclined guide table. As the noodle transfer box continues to move horizontally, the sliding roller gradually climbs along the inclined surface of the inclined guide plate, and the support plate lifting rod that moves up synchronously with the sliding roller pushes the support plate to rotate and tilt, so that the noodle on the support plate slides along the inclined support plate to the inclined guide table, and then slides from the inclined guide table to the second conveyor belt and is transported to the rear end through the second conveyor belt, thereby realizing automatic transportation of the dried noodles to the rear end process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0017] Figure 1 This is a schematic diagram of the structure of a drying device in an automated noodle production system.

[0018] Figure 2 for Figure 1 Side view of the structure.

[0019] Figure 3 for Figure 1 Schematic diagram of part of the structure.

[0020] Figure 4 for Figure 3 Side view of the structure.

[0021] Figure 5 It is a diagram showing the coordination relationship between the load-bearing control mechanism, the first conveyor belt and the second conveyor belt in the present invention.

[0022] Figure 6 for Figure 5 Side view of the structure.

[0023] Figure 7 for Figure 5 Schematic diagram of the structure from an upward perspective.

[0024] Figure 8 It is a structural schematic diagram of the first drying mechanism in the present invention.

[0025] Fig. 9 for Figure 8 Schematic diagram of the structure from an upward perspective.

[0026] Fig.10 It is a structural schematic diagram of the second drying mechanism in the present invention.

[0027] Fig.11 for Fig.10 Schematic diagram of the structure from an upward perspective.

[0028] Fig.12 It is a structural schematic diagram of the dough sheet transport mechanism in the present invention.

[0029] Fig.13 for Fig.12 Schematic diagram of the structure from an upward perspective.

[0030] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 1-bearing control mechanism, 101-vertical mounting frame, 102-first limiting channel, 103-second limiting channel, 104-horizontal bearing frame, 105-third limiting channel, 106-inclined guide platform, 107-vertical pressure plate, 108-U-shaped guide frame, 109-guide slide, 110-vertical mounting seat, 111-power screw, 112-power motor, 113-air supply duct, 114-external joint, 115-switching cylinder, 116-movable plate, 117-moving part, 118-travel gear seat, 119-support rod, 120-linkage frame, 121-inclined guide plate, 2-first conveyor belt, 3-second conveyor belt, 4-first drying mechanism, 401-horizontal mounting frame, 402-first drying cover, 403-connecting frame, 404-first elastic member, 405-vertical Towards the fixing rod, 406-horizontal force plate, 407-air guide duct, 408-air outlet, 5-second drying mechanism, 501-second drying hood, 502-top plate, 503-first side sealing plate, 504-second side sealing plate, 505-flow port, 506-air inlet, 507-lifting seat, 508-outer extension seat, 509-second elastic member, 6-noodle transfer mechanism, 601-noodle transfer box, 602-pallet installation cavity, 603-first support seat, 604-vertical guide rod, 605-second support seat, 606-vertical sleeve, 607-lifting gear seat, 608-linkage shaft, 609-travel gear, 610-transmission gear, 611-internal thread seat, 612-pallet lifting rod, 613-sliding roller, 614-limiting part, 615-limiting support, 7-support plate. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] For specific embodiment 1, please refer to Figure 1-13 The present invention is an automated noodle production process, comprising the following steps: S01, conveying the flour sifted by the flour sifter to a mixing barrel and mixing it with water to form dough, conveying the dough to the inside of a dough kneading barrel and further mixing it through a dough kneading shaft, conveying the kneaded dough to a continuous vacuum dough press and forming dough sheets through extrusion; S02, the extruded dough pieces fall onto the first conveyor belt 2, and the dough pieces arranged thereon are gradually conveyed to the rear end by the first conveyor belt 2. When the dough pieces at the rear end are conveyed to the bottom of the first drying cover 402, the first conveyor belt 2 is controlled to stop running; S03, controlling the first drying cover 402 to move downward until it is attached to the top surface of the first conveyor belt 2, and hot air is continuously flowed inside the first drying cover 402 to heat the upper surface of the face sheet, and after reaching the set hot blowing time, the first drying cover 402 is controlled to move upward to complete the reset; S04, continue to control the first conveyor belt 2 to operate, so that the front end of the dough piece gradually falls down until it is attached to the supporting plate 7, and then control the supporting plate 7 to move in the opposite direction of the movement of the dough piece while the first conveyor belt 2 is operating, so that the falling dough piece is gradually laid on the surface of the supporting plate 7, until the next dough piece moves to the bottom of the first drying cover 402, at which time a complete dough piece is attached to the surface of the supporting plate 7; S05, control the support plate 7 supporting the dough sheet to move away from the first conveyor belt 2, until the support plate 7 supporting the dough sheet moves to directly below the second drying cover 501, at which time the second drying cover 501 is set on the support plate 7, and at the same time the first drying cover 402 is attached to the top surface of the first conveyor belt 2, and the upper surface of the dough sheet on the support plate 7 and the upper surface of the dough sheet inside the first drying cover 402 are simultaneously hot-blown and dried by continuous flow of hot air between the first drying cover 402 and the second drying cover 501; S06, then controlling the support plate 7 supporting the dried dough sheet to return to the initial position, at which time the first drying cover 402 and the second drying cover 501 both move upward to complete the reset, and then continue to control the support plate 7 to move until the support plate 7 is close to the second conveyor belt 3, and the support plate 7 is controlled to rotate to be in an inclined state, so that the dried dough sheet on the support plate 7 slides onto the second conveyor belt 3 and is transported to the rear end through the second conveyor belt 3, and finally controlling the support plate 7 to restore the horizontal state and return to the initial position; S07, after the dried noodles are cooked, the cooked noodles are transported to a shredder for shredding, and finally the shredded noodles are packaged.

[0033] Specific embodiment 2, based on the production system of the above-mentioned automated noodle production process, includes a load-bearing control mechanism 1; wherein the load-bearing control mechanism 1 includes a vertical mounting frame 101, and the surface of the vertical mounting frame 101 is respectively provided with a first limiting channel 102, a second limiting channel 103 and a limiting groove, and a horizontal load-bearing frame 104 is fixedly provided on one side of the vertical mounting frame 101 close to the first conveyor belt 2 (the first conveyor belt 2 belongs to the conveyor belt of the common conveying equipment in the prior art, so the specific structure of the conveying equipment is not described in detail), and a third limiting channel 105 is provided on the surface of the horizontal load-bearing frame 104, and the horizontal load-bearing frame An inclined guide platform 106 is fixedly installed on one side 104 away from the vertical mounting frame 101, and the second conveyor belt 3 is arranged below the inclined guide platform 106 (the second conveyor belt 3 belongs to the conveyor belt of the common conveying equipment in the prior art, so the specific structure of the conveying equipment is not described in detail), and the first conveyor belt 2 is arranged above the inclined guide platform 106. Through the setting of the inclined guide platform 106, the dough sheet that has completed double-sided drying can slide along the inclined guide platform 106 to the second conveyor belt 3, and then the double-sided dried dough sheet can be transported and separated from the inclined guide platform 106 under the action of the second conveyor belt 3 in the running state.

[0034] In this embodiment of the present invention, a vertical pressure plate 107 that slides with the first limiting channel 102 is arranged above the first conveyor belt 2, a U-shaped guide frame 108 is fixedly arranged at the bottom of the vertical pressure plate 107, and a guide slide 109 is opened inside the U-shaped guide frame 108. Two vertical mounting seats 110 are symmetrically fixedly arranged at the bottom of the horizontal support frame 104, and a power screw 111 is rotatably arranged between the two vertical mounting seats 110. The power screw 111 is connected to the output end of a power motor 112 on the surface of one of the vertical mounting seats 110. An air supply duct 113 is fixedly installed on the vertical mounting frame 101, and an external joint 114 is fixedly installed at the end of the air supply duct 113.

[0035] A switching cylinder 115 is installed on the surface of the vertical mounting seat 110 corresponding to the vertical mounting frame 101, and a movable plate 116 is connected to the output end of the switching cylinder 115. A moving part 117 is slidably arranged inside the limiting groove, and a traveling gear seat 118 is fixedly installed on one side of the moving part 117, and a support rod 119 is fixedly installed on the other side of the moving part 117. A linkage frame 120 is fixedly arranged at one end of the support rod 119, and a sloped guide plate 121 is fixedly arranged on the side of the linkage frame 120 away from the support rod 119. The sloped guide plate 121 is arranged below the horizontal supporting frame 104, and the movable plate 116 is fixedly connected to the support rod 119.

[0036] In this embodiment of the present invention, the present invention further comprises a first drying mechanism 4; wherein the first drying mechanism 4 comprises a horizontal mounting frame 401 mounted above the first conveyor belt 2 (the horizontal mounting frame 401 is fixed on an external frame), a first drying cover 402 is arranged below the horizontal mounting frame 401, a connecting frame 403 which is longitudinally slidably matched with the horizontal mounting frame 401 is fixedly arranged on the top of the first drying cover 402, a first elastic member 404 which is connected to the horizontal mounting frame 401 is installed on the top of the connecting frame 403, and a first drying cover 402 is fixedly arranged on the top of the first drying cover 402. A vertical fixing rod 405 is provided which slides through the horizontal mounting frame 401, and a horizontal force-bearing plate 406 which is attached to the bottom of the vertical pressure plate 107 is fixedly provided on the top of the vertical fixing rod 405. The vertical pressure plate 107 is supported by the joint action of the first elastic member 404 and the horizontal force-bearing plate 406. An air guide duct 407 which is connected to the inner cavity of the first drying hood 402 is fixedly provided on the top of the first drying hood 402. A plurality of air outlet holes 408 are provided on the side surfaces around the first drying hood 402, and the hot air flow which flows into the first drying hood 402 is discharged along the air outlet holes 408.

[0037] In this embodiment of the present invention, the present invention further includes a second drying mechanism 5; wherein the second drying mechanism 5 includes a second drying cover 501, the second drying cover 501 is composed of a capping plate 502 and a first side capping plate 503 and a second side capping plate 504 fixed at the bottom thereof, a flow opening 505 is provided at the top of the capping plate 502, one end of the air guide duct 407 is fixedly mounted on the top of the capping plate 502 and is connected to the flow opening 505 (ensuring that the capping plate 502 and the first drying cover 402 always move synchronously), and an air inlet 506 (inlet port 506) adapted to the air supply duct 113 is provided on the surface of the first side capping plate 503. The diameter of the air outlet 506 is not larger than the inner diameter of the air supply duct 113), a lifting seat 507 that slides with the second limiting channel 103 is fixedly arranged on one side of the capping plate 502, and an outer extension seat 508 that is fixedly connected to the vertical mounting frame 101 is arranged above the lifting seat 507, and the outer extension seat 508 is connected to the lifting seat 507 through a second elastic member 509 (the second drying hood 501 is supported by the joint action of the second elastic member 509 and the lifting seat 507), and the first drying hood 402 and the second drying hood 501 are supported by the joint action of the second elastic member 509 and the first elastic member 404.

[0038] In this embodiment of the present invention, the present invention further includes a dough sheet transfer mechanism 6; wherein the dough sheet transfer mechanism 6 includes a dough sheet transfer box 601, a pallet mounting cavity 602 is provided inside the dough sheet transfer box 601, and a support plate 7 is rotatably mounted inside the pallet mounting cavity 602 (the axis of rotation of the support plate 7 is set on the left side of the pallet mounting cavity 602, such as Fig.12As shown), a first support seat 603 is fixedly provided on one side of the dough sheet transfer box 601 close to the vertical mounting frame 101, a vertical guide rod 604 is fixedly provided on the top of the first support seat 603, a second support seat 605 is slidably provided inside the guide slide 109, and a vertical sleeve 606 slidably sleeved on the vertical guide rod 604 is fixedly provided on the bottom of the second support seat 605. This structure can ensure that the second support seat 605 always moves horizontally synchronously with the first support seat 603, that is, the horizontal distance between the first support seat 603 and the second support seat 605 remains unchanged.

[0039] In this embodiment of the present invention, a lifting gear seat 607 is fixedly provided at the bottom of the second support seat 605, and a linkage shaft 608 is rotatably provided on the surface of the first support seat 603. A walking gear 609 and a transmission gear 610 are fixedly installed on the side surfaces of the linkage shaft 608, and the transmission gear 610 is meshed with the lifting gear seat 607; an internal thread seat 611 that slides with the third limiting channel 105 is fixedly provided at the bottom of the dough sheet transfer box 601, and the internal thread seat 611 is sleeved on the power screw 111 and the two are threadedly matched, and a pallet lifting rod 612 that slides with it is provided below the dough sheet transfer box 601, and the top of the pallet lifting rod 612 Fitted to the bottom of the support plate 7, a sliding roller 613 is fixedly installed at the bottom end of the support plate lifting rod 612, a limiting portion 614 is fixedly arranged on the side surface of the support plate lifting rod 612, and a limiting support 615 fixedly connected to the internal thread seat 611 is fitted at the bottom of the limiting portion 614. In the initial state, the support plate 7 is horizontally arranged inside the support plate installation cavity 602. At this time, the bottom of the limiting portion 614 is fitted to the top of the corresponding limiting support 615, the top of the support plate lifting rod 612 is flush with the bottom of the support plate installation cavity 602, the sliding roller 613 is horizontally offset from the inclined guide plate 121, and the travel gear seat 118 is aligned with the travel gear 609. Figure 4 It reflects the initial status diagram of each organization.

[0040] When the dough sheet at the rear end of the first conveyor belt 2 is transported to the bottom of the first drying cover 402, the first conveyor belt 2 is controlled to stop running and the power motor 112 is started. The power motor 112 drives the power screw 111 to rotate, and the power screw 111 and the internal thread seat 611 cooperate with each other to drive the dough sheet transfer box 601 to move horizontally toward the second drying mechanism 5. Before the travel gear 609 contacts the travel gear seat 118, the second support seat 605 only slides horizontally along the U-shaped guide frame 108. The vertical sleeve 606 and the vertical guide rod 604 do not slide relative to each other. When the traveling gear 609 contacts the traveling gear seat 118, as the noodle transfer box 601 continues to move, the traveling gear 609 begins to roll along the surface of the traveling gear seat 118, and the transmission gear 610 that rotates synchronously with the traveling gear 609 drives the lifting gear seat 607 to gradually move downward, thereby causing the second support seat 605 to slide horizontally along the U-shaped guide frame 108 while driving the vertical pressure plate 107 to move downward, The downward pressure of the vertical pressure plate 107 on the horizontal force plate 406 drives the first drying cover 402 to move downward and stretch the first elastic member 404. The air guide duct 407 that moves downward synchronously with the first drying cover 402 drives the second drying cover 501 to move downward and stretch the second elastic member 509 until the bottom of the first drying cover 402 is attached to the top surface of the first conveyor belt 2. At this time, the top plate 502 just abuts against the top of the dough sheet transfer box 601, and the first side sealing plate 503 and the second side sealing plate 504 just seal the dough sheet transfer box. The openings on both sides of 601 are blocked, and the end of the air supply duct 113 is against the first side sealing plate 503 (the air inlet 506 is connected to the air supply duct 113), and then the hot air flow is transported to the inside of the second drying hood 501 through the air supply duct 113. The hot air flow entering the second drying hood 501 enters the inside of the first drying hood 402 along the flow opening 505 and the air guide duct 407, and is then discharged from the various air outlets 408, thereby achieving hot blowing drying of the upper surface of the dough sheet inside the first drying hood 402.

[0041] After the set hot blowing time is reached, the hot air flow into the air supply duct 113 is stopped, and then the power motor 112 controls the power screw 111 to rotate in the opposite direction, so that the noodle transfer box 601 starts to move towards the first drying mechanism 4, and the travel gear 609 starts to roll in the opposite direction along the surface of the travel gear seat 118, and the transmission gear 610 that rotates synchronously with the travel gear 609 drives the lifting gear seat 607 to move gradually upward, thereby making the second support seat 605 slide horizontally along the U-shaped guide frame 108 while driving the vertical pressure plate 107 to move upward, and under the joint action of the first elastic member 404 and the second elastic member 509, the first drying cover 402 and the second drying cover 501 move upward synchronously until the travel gear 609 is separated from the travel gear seat 118, and then the noodle transfer box 601 continues to be controlled to move towards the first drying mechanism 4 until the noodle transfer mechanism 6 returns to the initial position, at which time the first drying cover 402 and the second drying cover 501 both return to their initial positions.

[0042] Next, the first conveyor belt 2 is controlled to operate so that the front end of the dough sheet gradually falls until it is attached to the supporting plate 7. Subsequently, while the first conveyor belt 2 is operating, the dough sheet transfer mechanism 6 is controlled to continue to move toward the first drying mechanism 4 (i.e., move in the opposite direction of the dough sheet movement), so that the hanging dough sheet is gradually laid on the surface of the supporting plate 7, until the next dough sheet moves to just below the first drying cover 402. At this time, a complete dough sheet is attached to the surface of the supporting plate 7 (i.e., the first dough sheet falls and is laid on the supporting plate 7, and the surface of the dough sheet that has not been dried by hot blowing is at the top). Subsequently, the dough sheet transfer mechanism 6 is controlled to start to move horizontally toward the second drying mechanism 5. After the traveling gear 609 contacts the traveling gear seat 118, as the dough sheet transfer box 601 continues to move, the traveling gear 609 starts to roll along the surface of the traveling gear seat 118, and the transmission gear 610 that rotates synchronously with the traveling gear 609 drives the lifting gear seat 607 to gradually move downward, thereby The second support seat 605 slides horizontally along the U-shaped guide frame 108 while driving the vertical pressure plate 107 to move downward until the bottom of the first drying hood 402 is attached to the top surface of the first conveyor belt 2. At this time, the top plate 502 just rests on the top of the noodle transfer box 601, and the first side sealing plate 503 and the second side sealing plate 504 just block the openings on the left and right sides of the noodle transfer box 601. The end of the air supply duct 113 rests on the first side sealing plate 503 (the air inlet 506 is connected to the air supply duct 113), and then the hot air flow is transported to the inside of the second drying hood 501 through the air supply duct 113. The hot air flow entering the second drying hood 501 enters the inside of the first drying hood 402 along the flow port 505 and the air guide duct 407, and is then discharged from each air outlet 408. In this way, the upper surface of the noodle on the supporting plate 7 and the upper surface of the noodle inside the first drying hood 402 are simultaneously hot-blown and dried, thereby improving the work efficiency of the noodle drying process.

[0043] Next, the dough sheet transfer mechanism 6 is controlled to continue to move toward the first drying mechanism 4 until the dough sheet transfer mechanism 6 returns to the initial position. At this time, the dough sheet on the supporting plate 7 has completed the double-sided drying process. Then, the movable plate 116 is controlled to move by switching the cylinder 115 to drive the travel gear holder 118 and the inclined guide plate 121 to move synchronously, so that the travel gear holder 118 and the travel gear 609 are horizontally misaligned (that is, the travel gear holder 118 moves to between the travel gear 609 and the transmission gear 610), and the inclined guide plate 121 moves to align with the sliding roller 6 13, then the dough sheet transfer mechanism 6 is controlled to continue to move toward the first drying mechanism 4 until the sliding roller 613 just abuts against the inclined surface of the inclined guide plate 121. At this time, the side of the dough sheet transfer box 601 away from the first support seat 603 is close to the inclined guide table 106. As the dough sheet transfer box 601 continues to move horizontally, the sliding roller 613 gradually climbs along the inclined surface of the inclined guide plate 121, and the support plate lifting rod 612 that moves up synchronously with the sliding roller 613 pushes the support plate 7 to rotate and tilt, so that the dough on the support plate 7 moves along the inclined surface. The inclined support plate 7 slides onto the inclined guide platform 106, and then slides from the inclined guide platform 106 onto the second conveyor belt 3 and is transported to the rear end through the second conveyor belt 3. Finally, the noodle sheet transfer mechanism 6 is controlled to return to the initial position. At this time, the sliding roller 613 moves down to the initial position due to being separated from the inclined guide plate 121, and the support plate 7 returns to the horizontal state. Then, the switching cylinder 115 controls the movable plate 116 to move in the opposite direction, thereby driving the travel gear seat 118 and the inclined guide plate 121 to move synchronously, so that the travel gear seat 118 and the inclined guide plate 121 are 1 are all returned to the initial position (that is, the traveling gear seat 118 is realigned with the traveling gear 609, and the inclined guide plate 121 is horizontally offset with the sliding roller 613 again), and then the first conveyor belt 2 can be controlled to operate again so that the front end of the next dough sheet gradually falls until it is attached to the supporting plate 7, and then the dough sheet transfer box 601 is controlled to move toward the first drying mechanism 4 while the first conveyor belt 2 is running, so that the next dough sheet is turned over and laid on the supporting plate 7, and the drying process of the dough sheet can be continuously realized in the same control method as above.

[0044] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0045] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An automated noodle production process, characterized in that: The steps include: S01, conveying the flour sifted by the flour sifter to a mixing barrel and mixing it with water to form dough, conveying the dough to the inside of a dough kneading barrel and further mixing it through a dough kneading shaft, conveying the kneaded dough to a continuous vacuum dough press and forming dough sheets through extrusion; S02, the extruded dough pieces fall onto the first conveyor belt (2), and the dough pieces arranged thereon are gradually conveyed to the rear end by the first conveyor belt (2), and when the dough pieces at the rear end are conveyed to the bottom of the first drying hood (402), the first conveyor belt (2) is controlled to stop operating; S03, controlling the first drying hood (402) to move downward until it is in contact with the top surface of the first conveyor belt (2), and allowing the hot air flow to continuously flow inside the first drying hood (402) to heat-blow the upper surface of the face sheet, and after reaching a set heat-blow time, controlling the first drying hood (402) to move upward to complete resetting; S04, continue to control the first conveyor belt (2) to operate, so that the front end of the dough piece gradually falls until it is attached to the support plate (7), and then control the support plate (7) to move in the opposite direction of the movement of the dough piece while the first conveyor belt (2) is operating, so that the falling dough piece is gradually laid on the surface of the support plate (7), until the next dough piece moves to the bottom of the first drying cover (402), at which time a complete dough piece is attached to the surface of the support plate (7); S05, controlling the support plate (7) supporting the dough sheet to move away from the first conveyor belt (2) until the support plate (7) supporting the dough sheet moves to directly below the second drying hood (501), at which time the second drying hood (501) is disposed on the support plate (7), and at the same time the first drying hood (402) is attached to the top surface of the first conveyor belt (2), and the upper surface of the dough sheet on the support plate (7) and the upper surface of the dough sheet inside the first drying hood (402) are simultaneously dried by hot blowing through the continuous flow of hot air between the first drying hood (402) and the second drying hood (501); S06, then controlling the support plate (7) supporting the dried dough sheet to return to the initial position, at which time the first drying cover (402) and the second drying cover (501) both move upward to complete the reset, and then continuing to control the support plate (7) to move until the support plate (7) is close to the second conveyor belt (3), and by controlling the support plate (7) to rotate so that it is in an inclined state, the dried dough sheet on the support plate (7) slides onto the second conveyor belt (3) and is transported to the rear end through the second conveyor belt (3), and finally controlling the support plate (7) to restore the horizontal state and return to the initial position; S07, after the dried noodles are cooked, the cooked noodles are transported to a shredder for shredding, and finally the shredded noodles are packaged.

2. The production system of an automated noodle production process according to claim 1, characterized in that: The invention comprises a load-bearing control mechanism (1); wherein the load-bearing control mechanism (1) comprises a vertical mounting frame (101), a first limiting channel (102), a second limiting channel (103) and a limiting groove are respectively provided on the surface of the vertical mounting frame (101), a horizontal load-bearing frame (104) is fixedly provided on a side of the vertical mounting frame (101) close to the first conveyor belt (2), a third limiting channel (105) is provided on the surface of the horizontal load-bearing frame (104), an inclined material guide platform (106) is fixedly provided on a side of the horizontal load-bearing frame (104) away from the vertical mounting frame (101), the second conveyor belt (3) is provided below the inclined material guide platform (106), and the first conveyor belt (2) is provided above the inclined material guide platform (106).

3. The production system according to claim 2, characterized in that: A vertical pressure plate (107) is arranged above the first conveyor belt (2) and is slidably matched with the first limiting channel (102); a U-shaped guide frame (108) is fixedly arranged at the bottom of the vertical pressure plate (107); a guide slideway (109) is provided inside the U-shaped guide frame (108); two vertical mounting seats (110) are symmetrically fixedly arranged at the bottom of the horizontal support frame (104); a power screw (111) is rotatably arranged between the two vertical mounting seats (110); the power screw (111) is connected to the output end of a power motor (112) on the surface of one of the vertical mounting seats (110); an air supply duct (113) is fixedly installed on the vertical mounting frame (101); an external joint (114) is fixedly installed at the end of the air supply duct (113).

4. The production system according to claim 3, characterized in that: A switching cylinder (115) is installed on the surface of the vertical mounting seat (110) corresponding to the vertical mounting frame (101); the output end of the switching cylinder (115) is connected to a movable plate (116); a moving part (117) is slidably arranged inside the limiting groove; a travel gear seat (118) is fixedly installed on one side of the moving part (117); a support rod (119) is fixedly installed on the other side of the moving part (117); a linkage frame (120) is fixedly arranged at one end of the support rod (119); a sloped guide plate (121) is fixedly arranged on the side of the linkage frame (120) away from the support rod (119); the sloped guide plate (121) is arranged below the horizontal bearing frame (104); and the movable plate (116) is fixedly connected to the support rod (119).

5. The production system according to claim 4, characterized in that: The first drying mechanism (4) further comprises a first drying mechanism (4); wherein the first drying mechanism (4) comprises a horizontal mounting frame (401) mounted above the first conveyor belt (2); a first drying cover (402) is arranged below the horizontal mounting frame (401); a connecting frame (403) is fixedly arranged on the top of the first drying cover (402) and is longitudinally slidably matched with the horizontal mounting frame (401); a first elastic member (404) connected to the horizontal mounting frame (401) is installed on the top of the connecting frame (403); a vertical fixing rod (405) is fixedly arranged on the top of the first drying cover (402) and is slidably passed through the horizontal mounting frame (401); a horizontal force-bearing plate (406) affixed to the bottom of the vertical pressure plate (107) is fixedly arranged on the top of the vertical fixing rod (405); an air guide duct (407) connected to the inner cavity of the first drying cover (402) is fixedly arranged on the top of the first drying cover (402); and a plurality of air outlet holes (408) are provided on the side surface of the first drying cover (402).

6. The production system according to claim 5, characterized in that: The invention also comprises a second drying mechanism (5); wherein the second drying mechanism (5) comprises a second drying cover (501), the second drying cover (501) comprises a top plate (502) and a first side cover plate (503) and a second side cover plate (504) fixed to the bottom thereof, a flow opening (505) is provided at the top of the top plate (502), one end of the air guide duct (407) is fixedly mounted on the top of the top plate (502) and is in communication with the flow opening (505), An air inlet (506) adapted to the air supply duct (113) is provided on the surface of the first side sealing plate (503); a lifting seat (507) slidably matched with the second limiting channel (103) is fixedly provided on one side of the top sealing plate (502); an outer extension seat (508) fixedly connected to the vertical mounting frame (101) is provided above the lifting seat (507); and the outer extension seat (508) and the lifting seat (507) are connected via a second elastic member (509).

7. The production system according to claim 6, characterized in that: It also includes a dough sheet transfer mechanism (6); wherein the dough sheet transfer mechanism (6) includes a dough sheet transfer box (601), a pallet installation cavity (602) is provided inside the dough sheet transfer box (601), the support plate (7) is rotatably installed inside the pallet installation cavity (602), a first support seat (603) is fixedly provided on one side of the dough sheet transfer box (601) close to the vertical installation frame (101), a vertical guide rod (604) is fixedly provided on the top of the first support seat (603), a second support seat (605) is slidably provided inside the guide slide (109), and a vertical sleeve (606) slidably sleeved on the vertical guide rod (604) is fixedly provided on the bottom of the second support seat (605).

8. The production system according to claim 7, characterized in that: A lifting gear seat (607) is fixedly arranged at the bottom of the second support seat (605), a linkage shaft (608) is rotatably arranged on the surface of the first support seat (603), and a travel gear (609) and a transmission gear (610) are respectively fixedly installed on the side surface of the linkage shaft (608), and the transmission gear (610) is meshed with the lifting gear seat (607); An internal thread seat (611) that slidably cooperates with the third limiting channel (105) is fixedly provided at the bottom of the dough sheet transfer box (601); the internal thread seat (611) is sleeved on the power screw (111) and the two are threadedly cooperated; a support plate lifting rod (612) that slidably cooperates with the power screw (111) is provided below the dough sheet transfer box (601); the top end of the support plate lifting rod (612) is affixed to the bottom of the supporting plate (7); a sliding roller (613) is fixedly installed at the bottom end of the support plate lifting rod (612); a limiting portion (614) is fixedly provided on the peripheral side of the support plate lifting rod (612); and a limiting support seat (615) that is fixedly connected to the internal thread seat (611) is affixed to the bottom of the limiting portion (614).

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