Production process of phyllanthus emblica juice

Abstract

The invention discloses a phyllanthus emblica raw juice production process, and belongs to the technical field of phyllanthus emblica raw juice production.The phyllanthus emblica raw juice production process comprises a feeding and cleaning mechanism, the feeding and cleaning mechanism comprises a cleaning assembly and a discharging stopping assembly, the cleaning assembly comprises a cleaning net cylinder, and a guide hopper is arranged at one end of the cleaning net cylinder; the discharging stopping assembly is arranged at the other end of the cleaning net barrel. The auxiliary cleaning mechanism comprises a spraying assembly, the spraying assembly is arranged at the top of the cleaning net cylinder, the cleaning assembly and the discharging stopping assembly are matched with the spraying assembly to comprehensively clean phyllanthus emblica fruits inside, and the situation that part of fruits are not cleaned thoroughly is avoided; a cleaning brush in the cleaning net barrel is matched with a cleaning rod, so that the cleaning cleanliness is improved, and the phenomenon that the cleaned phyllanthus emblica fruits still have muddy substances is avoided.

Description

Technical Field

[0001] The invention relates to the field of emblica emblica juice production, and in particular to a emblica emblica juice production process. Background Art

[0002] Emblica emblica has been recorded in books of all dynasties in China, and its use as medicine is found in "Supplement to Compendium of Materia Medica". It can promote salivation and quench thirst, moisten the lungs and resolve phlegm, treat cough and sore throat, and relieve puffer fish poisoning.

[0003] Among them, Phyllanthus emblica has great value in diet therapy and health preservation, but in the production process of Phyllanthus emblica juice, there are still many differences, which makes some of the produced Phyllanthus emblica juice unhygienic to eat, affecting people's physical and mental health. How to invent a Phyllanthus emblica juice production process to improve these problems has become a problem to be solved urgently by those skilled in the art. Summary of the invention

[0004] In order to make up for the above shortcomings, the present invention provides a production process of emblica juice, aiming to improve the taste of the produced emblica juice so that it is pure when eaten and retain the original flavor of the emblica juice to the maximum extent.

[0005] The present invention is achieved in the following way: a process for producing emblica emblica juice comprises:

[0006] Step 1, selection: select the fruits produced by the emblica juice to avoid bad and rotten fruits, in order to prevent the emblica juice from tasting bad and prevent harmful bacteria in the pulp;

[0007] Step 2, washing: washing the emblica fruit selected in step 1, and washing the fruit thoroughly to avoid stains and sand on the fruit, which would lead to food safety of the emblica juice;

[0008] Step 3, removing the core: removing the core of the emblica fruit in step 2 to facilitate juicing and prevent the residue of the core from appearing in the emblica juice. After removing the core, the bitterness in the emblica juice is effectively removed to ensure a sweet and refreshing taste.

[0009] Step 4: Juice: Juice the pulp from step 3. Juice should be squeezed thoroughly to avoid large particles and fleshy flesh.

[0010] Step 5, centrifugal separation: centrifuge the original juice in step 4 to control the clarity;

[0011] Step 6, sterilization: sterilize the original juice after centrifugal separation in step 5, and sterilize the original juice at 115℃-125℃ for five seconds;

[0012] Step 7, cooling: the original juice sterilized in step 6 is cooled extremely quickly by using a rapid cooling machine until the original juice temperature is lower than 10°C, ensuring that the original flavor of the original juice is 100% intact;

[0013] Step 8, filling: filling the juice cooled in step 7, while ensuring that the filling amount is accurate, pollution-free and leak-free;

[0014] Step 9, outer packaging: package the original juice filled in step 8, and control the product name, quantity, batch number, instructions, label content and quantity, certificate of conformity and packing list;

[0015] Step 10, inspection: inspect the original juice packaged in step 9 to avoid unqualified products;

[0016] Step 11, finished product storage: the qualified products inspected in step 10 are stored in the warehouse.

[0017] In a preferred technical solution of the present invention, the feeding and cleaning mechanism comprises a cleaning component and a material-preventing component, the cleaning component comprises a cleaning net cylinder, one end of the cleaning net cylinder is provided with a guide hopper, and the material-preventing component is provided at the other end of the cleaning net cylinder;

[0018] The auxiliary cleaning mechanism comprises a spray assembly, and the spray assembly is arranged on the top of the cleaning net cylinder.

[0019] In a preferred technical solution of the present invention, the cleaning assembly also includes a support frame and a fixed shell, and transmission wheels are respectively arranged on both sides of the support frame, and the transmission wheels are respectively located at the two ends of the support frame, and the fixed shell is fixedly installed in the middle of the support frame, and the cleaning net cylinder is limited and rotatably installed inside the fixed shell, and the two ends of the cleaning net cylinder are respectively fixedly connected with ring transmission grooves, and the ring transmission grooves pass through the fixed shell and respectively transmit correspondingly to the transmission wheels, and a cleaning brush is arranged on the inner wall of the cleaning net cylinder.

[0020] In a preferred technical solution of the present invention, one end of the support frame is fixedly connected to a support seat, and a guide hopper is fixedly connected above the support seat, and one side of the opening of the guide hopper penetrates into the interior of the cleaning net cylinder.

[0021] In a preferred technical solution of the present invention, the support frame, the cleaning net cylinder and the guide hopper are all inclined, the support frame and the cleaning net cylinder are inclined upward at one end close to the guide hopper, and the guide hopper is inclined downward at one end that penetrates into the cleaning net cylinder.

[0022] In a preferred technical solution of the present invention, the cleaning brushes are provided in multiple groups, and the multiple groups are equally divided and installed around the inner wall of the cleaning net cylinder. The cleaning net cylinder has multiple groups of through holes evenly distributed, and the fixed shell is located at the bottom of the support frame and is connected to a funnel.

[0023] In a preferred technical solution of the present invention, the inner wall of the cleaning net cylinder is in contact with a rubber pad, and the rubber pad is provided with a through hole corresponding to the cleaning net cylinder.

[0024] In a preferred technical solution of the present invention, the material removal prevention component includes a top plate and a circular plate, the top plate is fixedly installed on one end of the top of the fixed shell, limiting rails are fixedly installed on both sides of the top of the circular plate, the limiting rails are limitedly slidably installed on the bottom of the top plate, a cylinder is arranged below the top plate, the output end of the cylinder is fixedly connected to one side of the circular plate, a blocking block is fixedly installed on one end of the circular plate close to the cleaning net cylinder, and the blocking block is correspondingly fitted with the end of the cleaning net cylinder.

[0025] In a preferred technical solution of the present invention, a cleaning rod is fixedly connected to one side of the blocking block, the cleaning rod is located inside the cleaning net cylinder, and bristles are evenly and equally arranged around the outside of the cleaning rod.

[0026] In a preferred technical solution of the present invention, the spray assembly includes a water storage box, which is fixedly connected to the top of the fixed shell, and a plurality of groups of water spray heads are equally installed on the bottom of the water storage box, and the water spray heads are arranged corresponding to the cleaning net cylinder. The top of the water storage box is connected to an input pipe, and the input pipe is connected to an external water source.

[0027] The beneficial effects of the present invention are as follows: the present invention obtains a kind of amla juice production process through the above-mentioned design. When in use, water is sprayed into the cleaning net cylinder through the water spray head to wash the fruits inside. At the same time, the amla fruits inside the cleaning net cylinder collide and rub with the cleaning brush and the cleaning rod to clean the dust and impurities on the outer surface. If there is concern about the short cleaning time, the cylinder can be controlled to drive the circular plate to cooperate with the blocking block to block the end of the cleaning net cylinder, so that the amla inside can be cleaned for a longer time. The cleaning sewage is discharged from the funnel through the through hole of the cleaning net cylinder and the guidance of the fixed shell. The cleaning cleanliness is improved by the cleaning brush inside the cleaning net cylinder and the cleaning rod, and it is avoided that mud still exists in the amla fruits after cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0029] Figure 1 It is a schematic diagram of a structure of one side provided by an embodiment of the present invention;

[0030] Figure 2 A schematic diagram of the structure of another side provided for an embodiment of the present invention;

[0031] Figure 3 A schematic diagram of the internal structure of one side of a cleaning component provided in an embodiment of the present invention;

[0032] Figure 4 A schematic diagram of the internal structure of the other side of the cleaning component provided in an embodiment of the present invention;

[0033] Figure 5 A schematic diagram of the process structure provided for an embodiment of the present invention.

[0034] In the figure: 100-feeding and cleaning mechanism; 110-cleaning assembly; 111-support frame; 112-cleaning net cylinder; 113-fixed shell; 114-ring transmission groove; 115-transmission wheel; 116-support seat; 117-guide hopper; 118-drain funnel; 119-cleaning brush; 120-stop unloading assembly; 121-top plate; 122-cylinder; 123-round plate; 124-limiting rail; 125-blocking block; 126-cleaning rod; 200-auxiliary cleaning mechanism; 210-spraying assembly; 211-water storage box; 212-spray head; 213-input pipe. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] See also Figure 5 The present invention provides a technical solution: a process for producing emblica emblica juice, comprising:

[0037] Step 1, selection: select the fruits produced by the emblica juice to avoid bad and rotten fruits, in order to prevent the emblica juice from tasting bad and prevent harmful bacteria in the pulp;

[0038] Step 2, washing: washing the emblica fruit selected in step 1, and washing the fruit thoroughly to avoid stains and sand on the fruit, which would lead to food safety of the emblica juice;

[0039] Step 3, removing the core: removing the core of the emblica fruit in step 2 to facilitate juicing and prevent the residue of the core from appearing in the emblica juice. After removing the core, the bitterness in the emblica juice is effectively removed to ensure a sweet and refreshing taste.

[0040] Step 4: Juice: Juice the pulp from step 3. Juice should be squeezed thoroughly to avoid large particles and fleshy flesh.

[0041] Step 5, centrifugal separation: centrifuge the original juice in step 4 to control the clarity;

[0042] Step 6, sterilization: sterilize the original juice after centrifugal separation in step 5, and sterilize the original juice at 115℃-125℃ for five seconds;

[0043] Step 7, cooling: the original juice sterilized in step 6 is cooled extremely quickly by using a rapid cooling machine until the original juice temperature is lower than 10°C, ensuring that the original flavor of the original juice is 100% intact;

[0044] Step 8, filling: filling the juice cooled in step 7, while ensuring that the filling amount is accurate, pollution-free and leak-free;

[0045] Step 9, outer packaging: package the original juice filled in step 8, and control the product name, quantity, batch number, instructions, label content and quantity, certificate of conformity and packing list;

[0046] Step 10, inspection: inspect the original juice packaged in step 9 to avoid unqualified products;

[0047] Step 11, finished product storage: the qualified products inspected in step 10 are stored in the warehouse.

[0048] See also Figure 1 and Figure 2, a feeding and cleaning mechanism 100, the feeding and cleaning mechanism 100 includes a cleaning component 110 and a material stopping component 120, the cleaning component 110 includes a cleaning net cylinder 112, one end of the cleaning net cylinder 112 is provided with a guide hopper 117, and the material stopping component 120 is arranged at the other end of the cleaning net cylinder 112; an auxiliary cleaning mechanism 200, the auxiliary cleaning mechanism 200 includes a spray component 210, the spray component 210 is arranged on the top of the cleaning net cylinder 112, the cleaning component 110 and the material stopping component 120 cooperate with the spray component 210 to comprehensively clean the internal emblica fruit to avoid the situation that some fruits are not cleaned cleanly.

[0049] See also Figure 3 and Figure 4 The cleaning component 110 also includes a support frame 111 and a fixed shell 113. Transmission wheels 115 are respectively arranged on both sides of the support frame 111. The transmission wheels 115 are respectively located at both ends of the support frame 111. The fixed shell 113 is fixedly installed in the middle of the support frame 111. The cleaning net cylinder 112 is limitedly rotated and installed inside the fixed shell 113. The two ends of the cleaning net cylinder 112 are respectively fixedly connected with ring transmission grooves 114. The ring transmission grooves 114 penetrate the fixed shell 113 and correspond to the transmission wheels 115 for transmission. A cleaning brush 119 is arranged on the inner wall of the cleaning net cylinder 112. The transmission wheel 115 is connected to the motor through a connecting rod, and the transmission wheel 115 is meshed with the ring transmission groove 114 for transmission.

[0050] One end of the support frame 111 is fixedly connected to a support seat 116, and a guide hopper 117 is fixedly connected above the support seat 116. One side of the opening of the guide hopper 117 penetrates deep into the interior of the cleaning net cylinder 112, and the guide hopper 117 is used to guide the emblica fruit into the interior of the cleaning net cylinder 112. The support frame 111, the cleaning net cylinder 112 and the guide hopper 117 are all inclined. The ends of the support frame 111 and the cleaning net cylinder 112 close to the guide hopper 117 are inclined upward, and the end of the guide hopper 117 that penetrates deep into the interior of the cleaning net cylinder 112 is inclined downward. There are multiple groups of cleaning brushes 119, and the multiple groups are equally divided and installed around the inner wall of the cleaning net cylinder 112. The cleaning net cylinder 112 has multiple groups of through holes evenly distributed. The fixed shell 113 is located at the bottom of the support frame 111 and is connected to a funnel 118. The inner wall of the cleaning net cylinder 112 is fitted with a rubber pad, and a through hole corresponding to the cleaning net cylinder 112 is provided on the rubber pad to prevent the emblica from being damaged by the collision.

[0051] The material-cutting prevention component 120 includes a top plate 121 and a circular plate 123. The top plate 121 is fixedly installed at one end of the top of the fixed shell 113. Limiting rails 124 are fixedly installed on both sides of the top of the circular plate 123. The limiting rails 124 are limitedly slidably installed at the bottom of the top plate 121. A cylinder 122 is arranged below the top plate 121. The output end of the cylinder 122 is fixedly connected to one side of the circular plate 123. A blocking block 125 is fixedly installed at one end of the circular plate 123 close to the cleaning net cylinder 112. The blocking block 125 is correspondingly fitted with the end of the cleaning net cylinder 112. The limiting rails 124 are arranged in an isosceles trapezoidal shape. A sliding groove matching the limiting rails 124 is provided at the bottom of the top plate 121. A cleaning rod 126 is fixedly connected to one side of the blocking block 125. The cleaning rod 126 is located inside the cleaning net tube 112. Bristles are evenly and equally arranged around the outside of the cleaning rod 126. The cleaning rod 126 supports the emblica falling from the top of the cleaning net tube 112 and rubs against the falling emblica to increase the cleaning efficiency.

[0052] The spray assembly 210 includes a water storage box 211, which is fixedly connected to the top of the fixed shell 113. A plurality of groups of water spray heads 212 are equally installed at the bottom of the water storage box 211. The water spray heads 212 are arranged corresponding to the cleaning net cylinder 112. The top of the water storage box 211 is connected to an input pipe 213, which is connected to an external water source, and sprays water to clean the emblica.

[0053] Working principle: the selected emblica fruits are put into the cleaning net cylinder 112 through the guide of the guide hopper 117. The cleaning net cylinder 112 is driven by the motor to make the transmission wheel 115 drive the cleaning net cylinder 112 to rotate. At this time, water needs to be input into the water storage box 211 in advance. The water is sprayed into the cleaning net cylinder 112 through the water spray head 212 to rinse the fruits inside. At the same time, the emblica fruits inside the cleaning net cylinder 112 collide and rub with the cleaning brush 119 and the cleaning rod 126 to clean the dust and impurities on the outer surface. If you are worried about the short cleaning time, you can control the cylinder 122 to drive the circular plate 123 to cooperate with the blocking block 125 to block the end of the cleaning net cylinder 112, so that the emblica inside can be cleaned for a while longer. The cleaned sewage is discharged from the funnel 118 through the through hole of the cleaning net cylinder 112 and the guidance of the fixed shell 113.

[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A process for producing emblica emblica juice, characterized in that: include Step 1, selection: select the fruits produced by the emblica juice to avoid bad and rotten fruits, in order to prevent the emblica juice from tasting bad and prevent harmful bacteria in the pulp; Step 2, washing: washing the emblica fruit selected in step 1, and washing the fruit thoroughly to avoid stains and sand on the fruit, which would lead to food safety of the emblica juice; Step 3, removing the core: removing the core of the emblica fruit in step 2 to facilitate juicing and prevent the residue of the core from appearing in the emblica juice. After removing the core, the bitterness in the emblica juice is effectively removed to ensure a sweet and refreshing taste. Step 4: Juice: Juice the pulp from step 3. Juice should be squeezed from the bottom to avoid large particles and fleshy flesh. Step 5, centrifugal separation: centrifuge the original juice in step 4 to control the clarity; Step 6, sterilization: sterilize the original juice after centrifugal separation in step 5, and sterilize the original juice at 115℃-125℃ for five seconds; Step 7, cooling: the original juice sterilized in step 6 is cooled extremely quickly by using a rapid cooling machine until the original juice temperature is lower than 10°C, ensuring that the original flavor of the original juice is 100% intact; Step 8, filling: filling the juice cooled in step 7, while ensuring that the filling amount is accurate, pollution-free and leak-free; Step 9, outer packaging: package the juice filled in step 8, and control the product name, quantity, batch number, instructions, label content and quantity, certificate of conformity and packing list; Step 10, inspection: inspect the original juice packaged in step 9 to avoid unqualified products; Step 11, finished product storage: the qualified products inspected in step 10 are stored in the warehouse.

2. The process for producing the emblica emblica juice according to claim 1, comprising the cleaning step 2, characterized in that: It includes a feeding and cleaning mechanism, which includes a cleaning component and a material-preventing component. The cleaning component includes a cleaning net cylinder, one end of which is provided with a material guide hopper, and the material-preventing component is provided at the other end of the cleaning net cylinder; The auxiliary cleaning mechanism comprises a spray assembly, and the spray assembly is arranged on the top of the cleaning net cylinder.

3. The process for producing the emblica juice according to claim 2, wherein: The cleaning assembly also includes a support frame and a fixed shell, and transmission wheels are respectively arranged on both sides of the support frame, and the transmission wheels are respectively located at the two ends of the support frame. The fixed shell is fixedly installed in the middle of the support frame, and the cleaning net cylinder is limited and rotatably installed inside the fixed shell. The two ends of the cleaning net cylinder are respectively fixedly connected with ring transmission grooves, and the ring transmission grooves penetrate the fixed shell and are respectively transmitted correspondingly to the transmission wheels. A cleaning brush is arranged on the inner wall of the cleaning net cylinder.

4. The process for producing the emblica juice according to claim 3, wherein: One end of the support frame is fixedly connected to a support seat, and the upper part of the support seat is fixedly connected to a guide hopper, and one side of the opening of the guide hopper penetrates into the interior of the cleaning net cylinder.

5. The process for producing the emblica juice according to claim 4, characterized in that: The support frame, the cleaning net cylinder and the guide hopper are all arranged tilted, the support frame and the cleaning net cylinder are tilted upward at one end close to the guide hopper, and the guide hopper is tilted downward at one end penetrating into the cleaning net cylinder.

6. The process for producing the emblica juice according to claim 5, characterized in that: The cleaning brushes are provided in multiple groups, and the multiple groups are equally divided and installed around the inner wall of the cleaning net cylinder. The cleaning net cylinder is evenly distributed with multiple groups of through holes, and the fixed shell is located at the bottom of the support frame and is connected to a funnel.

7. The process for producing the emblica emblica juice according to claim 6, characterized in that: The inner wall of the cleaning net cylinder is fitted with a rubber pad, and the rubber pad is provided with a through hole corresponding to the cleaning net cylinder.

8. The process for producing the emblica juice according to claim 6, characterized in that: The material-cutting prevention assembly includes a top plate and a circular plate, the top plate is fixedly mounted on one end of the top of the fixed shell, limiting rails are fixedly mounted on both sides of the top of the circular plate, the limiting rails are slidingly mounted on the bottom of the top plate, a cylinder is arranged below the top plate, the output end of the cylinder is fixedly connected to one side of the circular plate, a blocking block is fixedly mounted on one end of the circular plate close to the cleaning net cylinder, and the blocking block is correspondingly fitted with the end of the cleaning net cylinder.

9. The process for producing the emblica juice according to claim 8, characterized in that: A cleaning rod is fixedly connected to one side of the blocking block. The cleaning rod is located inside the cleaning net cylinder, and bristles are evenly and equally arranged around the outside of the cleaning rod.

10. The process for producing the emblica juice according to claim 8, characterized in that: The spray assembly includes a water storage box, which is fixedly connected to the top of the fixed shell. A plurality of groups of water spray heads are equally installed on the bottom of the water storage box. The water spray heads are arranged corresponding to the cleaning net cylinder. The top of the water storage box is connected to an input pipe, which is connected to an external water source.

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