Differential pressure puffing equipment for crisp apple chips
By designing an automated apple crisp pressure differential puffing equipment, using components such as drying tanks, puffing tanks and push components, the existing equipment needs to be manually dried and pre-treated and feeded, and efficient automated processing is achieved.
Patent Information
- Application Number
- CN202411841507.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing apple sheet pressure differential puffing equipment requires manual drying pre-treatment and feeding, resulting in cumbersome processing steps, wasted time and affecting the efficiency of the equipment.
An apple crisp sheet pressure differential puffing equipment is designed, including a drying tank, a puffing tank, a steam generator, a vacuum tank and a push component. The automatic drying pre-treatment and pressure differential puffing processing of apple slices are realized through motor drive and sensor control.
It realizes automatic drying and pretreatment of apple slices and pressure differential puffing processing, saves manual material pick-up and feeding operations, and improves the processing efficiency and automation of the equipment.
Smart Images

Figure CN119606049A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of puffing devices, and more specifically to a pressure difference puffing device for apple chips. Background Art
[0002] The differential pressure extruder is one of the more advanced processing equipment currently available. In fruit and vegetable processing, its principle is to achieve better color, taste and nutritional value of the material through high-pressure expansion.
[0003] In the prior art, for example, the variable temperature pressure difference puffing tank in Chinese patent number: CN 107712993 A discloses a puffing tank body, a connecting valve, a vacuum tank, a steam generator, and an internal heater. The puffing tank body is connected to the vacuum tank through the connecting valve, the gas outlet of the steam generator is connected to the multi-layer internal heater wound inside the puffing tank body through a pipeline, the lower end of the puffing tank body is connected to a condenser, and a tray support plate with an L-shaped cross section is installed above the two ends of each internal heater, and tray guide plates are respectively arranged on both sides of the opening formed by the two tray support plates. The internal air pressure can be lower, so that the food inside is not only easy to mature, but also the ripening temperature is relatively low, which can effectively ensure the nutrition of the food after puffing.
[0004] Currently, when pressure-difference puffing is performed on apple slices, the apple slices need to be dried pre-treated to reduce their water content before being sent to a puffing tank for pressure-difference puffing. A separate hot air drying device is required for pre-drying the apple slices. After the pre-treatment, the apple slices need to be manually picked up and fed. The cumbersome processing steps are very time-consuming and affect the processing efficiency of the equipment. Summary of the invention
[0005] In order to overcome the defects of the prior art, the technical problem to be solved by the present invention is to propose an apple chip pressure difference puffing equipment, which can overcome the problem that after the existing equipment completes the pretreatment, the apple slices still need to be manually picked up and fed, and the cumbersome processing steps are very time-consuming, which affects the processing efficiency of the equipment.
[0006] To achieve this object, the present invention adopts the following technical solutions:
[0007] The invention provides an apple chip pressure difference puffing device, comprising: a bottom plate, a puffing tank, a steam generator, a vacuum tank and a drying tank, wherein the puffing tank, the steam generator, the vacuum tank and the drying tank are all fixedly connected to the top of the bottom plate, the top of the bottom plate is symmetrically fixedly connected with slide rails, and the top of the bottom plate is fixedly connected with a tooth plate; a pushing component, the pushing component is slidably connected to the outer surfaces of two slide rails, the pushing component comprises two sliding blocks, a bracket is fixedly connected between the tops of the two sliding blocks, the rear surface of the bracket is rotatably connected with a driving shaft, and the end surface of the driving shaft is fixedly connected with a rotating plate; a material storage component, the number of the material storage components is set to two, the two material storage components are symmetrically fixedly connected to the rear surface of the rotating plate, the material storage component comprises a sealing cover, the inner bottom of the sealing cover is fixedly connected with a support, the outer surface of the support is provided with a connecting plate, and the outer surface of the connecting plate is fixedly connected with a side frame.
[0008] In a preferred technical solution of the present invention, the puffing tank is connected to the vacuum tank through a connecting valve, the output end of the steam generator is connected to the puffing tank, and the output end of the steam generator is connected to the vacuum tank.
[0009] In a preferred technical solution of the present invention, the puffing tank and the drying tank are in parallel and at the same height, the opening cross-sections of the puffing tank and the drying tank are equal in size, and the two sealing covers are respectively matched with the puffing tank and the drying tank.
[0010] In a preferred technical solution of the present invention, a connecting seat is fixedly connected to the bottom of the bracket, a first motor is fixedly connected to the outer surface of the connecting seat, and an output end of the first motor slides through the connecting seat and extends to the inside.
[0011] In a preferred technical solution of the present invention, the first motor output end is fixedly connected to a first rotating shaft, the end face of the first rotating shaft is rotatably connected to the inner surface of the connecting seat, the outer surface of the first rotating shaft is fixedly connected to a gear, and the gear is meshingly connected to a gear plate.
[0012] In a preferred technical solution of the present invention, a second motor is fixedly connected to the front surface of the bracket, the output end of the second motor slides through the bracket and extends to the rear side, the output end of the second motor is fixedly connected to a second rotating shaft, the outer surface of the second rotating shaft is fixedly connected to a first pulley, the outer surface of the drive shaft is fixedly connected to a second pulley, and a belt is sleeved between the outer surfaces of the first pulley and the second pulley.
[0013] In a preferred technical solution of the present invention, a light receiver is symmetrically fixedly connected to the rear surface of the bracket, and a through-beam sensor is symmetrically fixedly connected to the outer surface of the rotating plate close to the bracket. The through-beam sensor and the light receiver are matched and electrically connected to the second motor.
[0014] In a preferred technical solution of the present invention, a third motor is fixedly connected to the inner surface of the support, the output end of the third motor slides through the support and extends to the outside, the output end of the third motor is fixedly connected to the third rotating shaft, the end face of the third rotating shaft is fixedly connected to the outer surface of the connecting plate, the outer surface of the side frame is rotatably connected to a rotating seat, the outer surface of the rotating seat is fixedly connected to a supporting shaft, a plurality of supporting seats are equidistantly fixedly connected to the bottom of the side frame, a through hole is provided on the outer surface of the supporting seat, a bearing is fixedly connected to the inner surface of the through hole, the inner surface of the bearing is rotatably connected to the outer surface of the supporting shaft, a connecting block is symmetrically fixedly connected to the outer surface of the supporting shaft, a supporting plate is fixedly connected between the bottoms of two connecting blocks, connecting rods are fixedly connected at the bottom corners of the support plate, a supporting plate is fixedly connected between the lower end surfaces of the plurality of connecting rods, a plurality of placing plates are equidistantly fixedly connected between the plurality of connecting rods, a placing frame is provided on the top of the placing plate, a plurality of positioning holes are evenly provided on the top of the placing plate, a plurality of positioning rods are evenly fixedly connected to the bottom of the placing frame, and the outer surface of the positioning rod is plug-connected with the inner surface of the positioning hole.
[0015] In a preferred technical solution of the present invention, a sealing gasket is adhered to the end surface of the sealing cover, a fixing ring is fixedly connected to the outer surface of the sealing cover, a plurality of plug rods are evenly fixedly connected to the outer surface of the fixing ring, a positioning ring is fixedly connected to the outer surface of the expansion tank, a plurality of plug holes are evenly opened on the outer surface of the positioning ring, the outer surface of the plug rod is plugged and connected with the inner surface of the plug hole, a side plate is fixedly connected to the end surface of the positioning ring, a plurality of push switches are evenly fixedly connected to the outer surface of the side plate, the push switches are located at the inner side of the plug hole, and the push switches are electrically connected to the first motor.
[0016] In a preferred technical solution of the present invention, a hot air blower is fixedly connected to the top of the bottom plate, a connecting pipe is fixedly connected to the output end of the hot air blower, an air outlet hood is fixedly connected to the end face of the connecting pipe, a ventilation slot is opened on the rear end face of the drying tank, the air outlet hood is fixedly connected to the drying tank, and the position of the air outlet hood and the ventilation slot are matched.
[0017] The beneficial effects of the present invention are:
[0018] The invention provides an apple crisp pressure differential puffing device. When the apple slices are subjected to pressure differential puffing processing, the apple slices to be processed are placed in a placement frame on the right side, and the apple slices are sent into a drying tank to complete drying pretreatment. After the drying pretreatment is completed, the first motor is started to drive the bracket to reset and move, the second motor is started to drive the sealing covers on both sides to flip and exchange positions, and then the first motor is started to drive the apple slices to be sent to the inside of the puffing tank to complete the pressure differential puffing processing. Through the coordinated operation of the drying tank, the puffing tank, the first motor, the second motor and the third motor, the apple slices can be subjected to automatic drying pretreatment and pressure differential puffing processing, which saves multiple feeding operations of the apple slices and effectively improves the processing efficiency of the equipment.
[0019] By setting the photoreceiver, the rotation angle of the rotating plate can be limited by the travel. After the corresponding sensor and the photoreceiver on the other side are mutually reflected, the second motor can be controlled to stop running, thereby achieving the purpose of automatically controlling the starting travel of the second motor. After the push switch is triggered, the first motor can be controlled to stop running, thereby achieving the purpose of automatically controlling the starting travel of the first motor, thereby improving the degree of automation of equipment operation.
[0020] When the rotating plate rotates, the third motor can be started to drive the connecting plate to rotate. When the rotating plate rotates, the connecting plate can rotate so that the side frame is always in the upper position, so that the placement frame is always in the upward position. The connection block is connected to the support plate so that the multiple placement frames can always maintain a horizontal state by natural gravity, avoiding the apple slices from falling out when the rotating plate rotates. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional diagram of a pressure difference puffing device for apple chips of the present invention;
[0022] Figure 2 It is a rear view of a pressure difference puffing device for apple chips of the present invention;
[0023] Figure 3 This is a schematic diagram of the bottom plate structure of an apple chip pressure difference puffing device of the present invention;
[0024] Figure 4 It is a schematic diagram of the structure of a puffing tank of a pressure difference puffing device for apple chips of the present invention;
[0025] Figure 5 It is a schematic diagram of the structure of a pushing component of a pressure difference puffing device for apple chips of the present invention;
[0026] Figure 6 It is a schematic diagram of the rotating plate structure of a pressure difference puffing device for apple chips of the present invention;
[0027] Figure 7 It is a schematic diagram of the structure of a material storage component of a pressure difference puffing device for apple chips of the present invention;
[0028] Figure 8 It is a schematic diagram of the side frame structure of an apple chip pressure difference puffing device of the present invention;
[0029] Fig. 9 The present invention is a schematic diagram of a placement frame structure of an apple chip pressure difference puffing device.
[0030] In the figure:
[0031] 1-bottom plate; 2-push assembly; 201-slider; 202-bracket; 203-connecting seat; 204-first motor; 205-first rotating shaft; 206-gear; 207-second motor; 208-second rotating shaft; 209-first pulley; 210-belt; 211-driving shaft; 212-second pulley; 213-rotating plate; 214-receiving sensor; 215-light receiver; 3-storage assembly; 301-sealing cover; 302-sealing pad; 303-fixing ring; 304-insertion rod; 305-support; 306-connecting plate; 307-side frame; 308-rotating seat; 309-support shaft; 310-support seat; 311-bearing; 312-connecting block; 313-support plate; 314-connecting rod; 315-support plate; 316-placing plate; 317-positioning hole; 318-placing frame; 319-positioning rod; 320-third motor; 321-third rotating shaft; 4-slide rail; 5-tooth plate; 6-expansion tank; 7-positioning ring; 8-jack; 9-side plate; 10-press switch; 11-steam generator; 12-vacuum tank; 13-drying tank; 14-hot air blower; 15-connecting pipe; 16-air outlet hood. DETAILED DESCRIPTION
[0032] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0033] like Figure 1-9 As shown, an apple chip pressure difference puffing device is provided in the embodiment, comprising: a bottom plate 1, a puffing tank 6, a steam generator 11, a vacuum tank 12 and a drying tank 13, wherein the puffing tank 6, the steam generator 11, the vacuum tank 12 and the drying tank 13 are all fixedly connected to the top of the bottom plate 1, the top of the bottom plate 1 is symmetrically fixedly connected with a slide rail 4, and the top of the bottom plate 1 is fixedly connected with a tooth plate 5; a pushing component 2, the pushing component 2 is slidably connected to the outer surfaces of the two slide rails 4, and the pushing component 2 includes two sliders 201, the two sliders 201 A bracket 202 is fixedly connected between the tops, a driving shaft 211 is rotatably connected to the rear surface of the bracket 202, and a rotating plate 213 is fixedly connected to the end surface of the driving shaft 211; a material storage component 3, the number of material storage components 3 is set to two, the two material storage components 3 are symmetrically fixedly connected to the rear surface of the rotating plate 213, the material storage component 3 includes a sealing cover 301, a support 305 is fixedly connected to the bottom inner side of the sealing cover 301, a connecting plate 306 is arranged on the outer surface of the support 305, and a side frame 307 is fixedly connected to the outer surface of the connecting plate 306.
[0034] like Figure 1 and Figure 2As shown, the puffing tank 6 is connected to the vacuum tank 12 through the connecting valve, the output end of the steam generator 11 is connected to the puffing tank 6, and the output end of the steam generator 11 is connected to the vacuum tank 12. When the apple slices are subjected to pressure differential puffing processing, the steam generator 11, the puffing tank 6 and the vacuum tank 12 cooperate to process the apple slices. After the pretreated apple slices are fed into the puffing tank 6, the steam generator 11 transmits high-temperature and high-pressure steam to the puffing tank 6, so that the water inside the apple slices is continuously evaporated. As the pressure inside the puffing tank 6 continues to rise, the connecting valve between the puffing tank 6 and the vacuum tank 12 is subsequently opened, so that the pressure inside the puffing tank 6 is suddenly reduced, so that the water inside the apple slices is suddenly vaporized and flashed, and a strong steam pressure difference is generated, so that the cells and tissues of the apple slices are expanded to achieve the purpose of puffing, and the processing of the apple crisp slices is completed.
[0035] like Figure 2 and Figure 3 As shown, the puffing tank 6 and the drying tank 13 are in parallel and at the same height, the opening cross-sections of the puffing tank 6 and the drying tank 13 are equal in size, and the two sealing covers 301 are respectively matched with the positions of the puffing tank 6 and the drying tank 13. By using the puffing tank 6 and the drying tank 13 in a horizontal direction, continuous pretreatment and pressure difference puffing processing of the apple slices can be achieved. After the apple slices are dehydrated and dried in the drying tank 13, the placement frame 318 in the drying tank 13 can be transferred to the puffing tank 6 for pressure difference puffing processing through the coordinated operation of the pushing component 2 and the storage component 3.
[0036] like Figure 5 and Figure 6 As shown, a connecting seat 203 is fixedly connected to the bottom of the bracket 202, and a first motor 204 is fixedly connected to the outer surface of the connecting seat 203. The output end of the first motor 204 slides through the connecting seat 203 and extends to the inside. The initial positions of the placing frames 318 on both sides are at the outer sides of the puffing tank 6. At this time, the operation of the rotating plate 213 can drive the sealing covers 301 on both sides to flip and exchange positions, so that the positions of the sealing covers 301 corresponding to the drying tank 13 and the puffing tank 6 are exchanged. After the apple slices in the drying tank 13 are flipped to the side of the puffing tank 6, the first motor 204 is started to send the placing frame 318 storing the pre-processed apple slices into the puffing tank 6 for pressure difference puffing processing.
[0037] like Figure 5 and Figure 6As shown, the output end of the first motor 204 is fixedly connected with the first rotating shaft 205, and the end face of the first rotating shaft 205 is rotatably connected to the inner surface of the connecting seat 203. The outer surface of the first rotating shaft 205 is fixedly connected with a gear 206, and the gear 206 is meshed with the tooth plate 5. The operation of the first motor 204 can drive the first rotating shaft 205 to rotate, and the rotation of the first rotating shaft 205 can drive the gear 206 to follow the rotation. When the gear 206 rotates, it can drive the bracket 202 to move toward the expanding tank 6 through the meshing with the tooth plate 5. When moving, the bracket 202 will move along the slide rail 4 through the connection of the slider 201. Through the coordinated arrangement of the slide rail 4 and the slider 201, the movement of the bracket 202 can be supported and limited. Through the movement of the bracket 202, the placement frames 318 on both sides can be driven to be sent into the expanding tank 6 and the drying tank 13 for processing.
[0038] like Figure 5 and Figure 6 As shown, a second motor 207 is fixedly connected to the front surface of the bracket 202, and the output end of the second motor 207 slides through the bracket 202 and extends to the rear side. A second rotating shaft 208 is fixedly connected to the output end of the second motor 207. A first pulley 209 is fixedly connected to the outer surface of the second rotating shaft 208. A second pulley 212 is fixedly connected to the outer surface of the driving shaft 211. A belt 210 is sleeved between the outer surfaces of the first pulley 209 and the second pulley 212. When the positions of the placement frames 318 on both sides are flipped and exchanged, the second motor 207 is started to drive the second rotating shaft 208 to operate, and the rotation of the second rotating shaft 208 drives the first pulley 209 to follow the rotation. When the first pulley 209 rotates, it can drive the driving shaft 211 to follow the rotation through the connection between the belt 210 and the second pulley 212. When the driving shaft 211 rotates, it can synchronously drive the sealing covers 301 on both sides to flip and exchange positions through the connection of the rotating plate 213.
[0039] like Figure 5 and Figure 6As shown, a light receiver 215 is symmetrically fixedly connected to the rear surface of the bracket 202, and a through-beam sensor 214 is symmetrically fixedly connected to the outer surface of the rotating plate 213 near the bracket 202. The through-beam sensor 214 and the light receiver 215 are matched with each other, and the through-beam sensor 214 is electrically connected to the second motor 207. When the rotating plate 213 is turned over by the operation of the second motor 207, the rotating plate 213 rotates one hundred and eighty degrees to complete the position adjustment of the placement frame 318. When the rotating plate 213 rotates, it will drive the through-beam sensors 214 on both sides to rotate accordingly. After the through-beam sensor 214 rotates to the other side, the setting of the light receiver 215 can play a travel limit role on the rotation angle of the rotating plate 213. After the through-beam sensor 214 and the light receiver 215 on the other side are through-beamed, the second motor 207 can be controlled to stop running, thereby achieving the purpose of automatically controlling the start-up travel of the second motor 207 and improving the degree of automation of the equipment.
[0040] like Figure 7-Figure 9As shown, the inner surface of the support 305 is fixedly connected to the third motor 320, the output end of the third motor 320 slides through the support 305 and extends to the outside, the output end of the third motor 320 is fixedly connected to the third shaft 321, the end face of the third shaft 321 is fixedly connected to the outer surface of the connecting plate 306, the outer surface of the side frame 307 is rotatably connected to the rotating seat 308, the outer surface of the rotating seat 308 is fixedly connected to the support shaft 309, and the bottom of the side frame 307 is equidistantly fixedly connected to multiple support seats 310, supporting The outer surface of the seat 310 is provided with a through hole, the inner surface of the through hole is fixedly connected with a bearing 311, the inner surface of the bearing 311 is rotatably connected to the outer surface of the support shaft 309, the outer surface of the support shaft 309 is symmetrically fixedly connected with a connecting block 312, a supporting plate 313 is fixedly connected between the bottoms of the two connecting blocks 312, the bottom corners of the supporting plate 313 are fixedly connected with connecting rods 314, the lower end surfaces of the multiple connecting rods 314 are fixedly connected with a supporting plate 315, and the multiple connecting rods 314 are fixedly connected with each other at equal distances. There are multiple placement plates 316, and a placement frame 318 is set on the top of the placement plate 316. A plurality of positioning holes 317 are evenly opened on the top of the placement plate 316. A plurality of positioning rods 319 are evenly fixedly connected to the bottom of the placement frame 318. The outer surface of the positioning rod 319 is plugged and connected with the inner surface of the positioning hole 317. When the rotating plate 213 rotates, the third motor 320 is started to drive the third rotating shaft 321 to rotate. The rotation of the third rotating shaft 321 can drive the connecting plate 306 to follow the rotation. When the rotating plate 213 rotates, the setting of rotating the connecting plate 306 can make the side frame 307 always in the upper position, so that the placement frame 318 always maintains an upward position. At the same time, the support seat 310 provides support for the support shaft 309, so that the support shaft 309 can rotate freely. The setting of connecting the connecting block 312 with the support plate 313 allows the multiple placement frames 318 to always maintain a horizontal state by natural gravity, thereby avoiding the apple slices from falling out when the rotating plate 213 rotates.
[0041] like Figure 4 and Figure 7As shown, a sealing gasket 302 is adhered to the end surface of the sealing cover 301, a fixing ring 303 is fixedly connected to the outer surface of the sealing cover 301, a plurality of plugging rods 304 are evenly fixedly connected to the outer surface of the fixing ring 303, a positioning ring 7 is fixedly connected to the outer surface of the puffing tank 6, a plurality of plugging holes 8 are evenly opened on the outer surface of the positioning ring 7, the outer surface of the plugging rod 304 is plugged and connected with the inner surface of the plugging hole 8, a side plate 9 is fixedly connected to the end surface of the positioning ring 7, a plurality of pressing switches 10 are evenly fixedly connected to the outer surface of the side plate 9, the pressing switches 10 are located at the inner side of the plugging hole 8, and the pressing switches 10 are electrically connected to the first motor 204. After the pre-treated apple slices are sent to the outer side of the puffing tank 6, the first motor 204 is started to drive the apple slices to be sent to the inside of the puffing tank 6, and at this time, the sealing cover 301 covers the outer side of the puffing tank 6. The sealing gasket 302 can be used to fill the gap between the sealing cover 301 and the puffing tank 6, so that the sealing cover 301 can seal the opening of the puffing tank 6. When the sealing cover 301 is translated toward the puffing tank 6 for docking, the insertion rod 304 will be inserted into the inner side of the insertion hole 8. The matching arrangement of the insertion rod 304 and the insertion hole 8 can calibrate the docking position of the sealing cover 301 and the puffing tank 6. After the insertion rod 304 is completely inserted into the insertion hole 8, the sealing cover 301 and the opening of the puffing tank 6 are in a fitted and spliced state. The insertion rod 304 will touch the push switch 10 at the bottom of the insertion hole 8. After the push switch 10 is triggered, the first motor 204 can be controlled to stop running, thereby achieving the purpose of automatically controlling the starting stroke of the first motor 204 and improving the automation level of the equipment operation.
[0042] like Figure 2 and Figure 3 As shown, a hot air blower 14 is fixedly connected to the top of the bottom plate 1, a connecting pipe 15 is fixedly connected to the output end of the hot air blower 14, an air outlet hood 16 is fixedly connected to the end face of the connecting pipe 15, a ventilation slot is opened on the rear end face of the drying tank 13, the air outlet hood 16 is fixedly connected to the drying tank 13, and the position of the air outlet hood 16 matches the ventilation slot. After the pre-treated apple slices are rotated to one side of the puffing tank 6, the apple crisp slices that have completed the pressure difference puffing process are inside the placement frame 318 outside the drying tank 13. At this time, the placement frame 318 is taken out, and the placement frame 318 with the apple slices to be processed is placed on the placement plate 31 6, at this time, the first motor 204 is started to drive the bracket 202 to move and push, so that the apple slices to be processed are sent into the drying tank 13 for pretreatment. After the apple slices are sent into the drying tank 13, the hot air blower 14 is started. The hot air blower 14 blows hot air into the drying tank 13 through the connection between the connecting pipe 15 and the air outlet hood 16, so as to complete the drying pretreatment of the apple slices. The pretreated apple slices are sent into the puffing tank 6 for pressure difference puffing. The equipment can realize the simultaneous pretreatment and pressure difference puffing treatment of the apple slices, saves the multiple feeding operations of the apple slices, and effectively improves the processing efficiency of the equipment.
[0043] The use method and working principle of the device: when the apple slices are subjected to pressure differential puffing processing, the apple slices to be processed are placed in the placement frame 318 on the right side, and the apple slices are subjected to drying pretreatment and pressure differential puffing processing. The operation of the first motor 204 can drive the gear 206 to rotate accordingly. When the gear 206 rotates, it can drive the bracket 202 to move toward the puffing tank 6 through the meshing with the tooth plate 5. The movement of the bracket 202 can drive the placement frame 318 to be sent into the drying tank 13 for processing. After the apple slices are sent into the drying tank 13, the hot air blower 14 is started. The hot air blower 14 blows hot air into the drying tank 13 through the connection of the connecting pipe 15 and the air outlet hood 16, and the apple slices are dried pretreated. After the drying pretreatment is completed, the first motor is started 204 drives the bracket 202 to reset and move, and starts the second motor 207 to drive the sealing covers 301 on both sides to flip and exchange positions. The setting of the light receptor 215 can play a travel limit role on the rotation angle of the rotating plate 213. After the cross-shooting sensor 214 and the light receptor 215 on the other side are cross-shooting, the second motor 207 can be controlled to stop running, and the purpose of automatically controlling the starting stroke of the second motor 207 is achieved, thereby improving the automation level of the equipment. When the rotating plate 213 rotates, starting the third motor 320 can drive the connecting plate 306 to rotate accordingly. When the rotating plate 213 rotates, the setting of rotating the connecting plate 306 can make the side frame 307 always in the upper position, so that the placement frame 318 The apple slices 318 are always kept in an upward position. The connection block 312 is connected to the support plate 313, so that the multiple placement frames 318 can always keep a horizontal state by natural gravity, so as to avoid the apple slices falling out when the rotating plate 213 rotates. After the pretreated apple slices are sent to the outer position of the puffing tank 6, the first motor 204 is started to drive the apple slices to be sent to the inside of the puffing tank 6. At this time, the sealing cover 301 is covered at the outer position of the puffing tank 6, so that the sealing cover 301 seals the opening position of the puffing tank 6. After the pretreated apple slices are sent into the puffing tank 6, high-temperature and high-pressure steam is transported into the puffing tank 6 through the steam generator 11, so that the water inside the apple slices is continuously evaporated. As the pressure in the puffing tank 6 continues to rise, the puffing tank 6 is then opened. 6 and the vacuum tank 12, so that the interior of the puffing tank 6 is suddenly decompressed, so that the water in the apple slices is suddenly vaporized and flashed, and a strong vapor pressure difference is generated, so that the cells and tissues of the apple slices are expanded to achieve the purpose of puffing, and the processing of the apple crisps is completed. When the sealing cover 301 is translated and docked toward the puffing tank 6, the insertion rod 304 is inserted into the inner side of the insertion hole 8, and the insertion rod 304 touches the pressing switch 10 at the bottom of the insertion hole 8. After the pressing switch 10 is triggered, the first motor 204 can be controlled to stop running, thereby achieving the purpose of automatically controlling the starting stroke of the first motor 204, and improving the automation degree of the equipment operation. Through the coordinated operation of the drying tank 13, the puffing tank 6, the first motor 204, the second motor 207 and the third motor 320,It can realize automatic drying pretreatment and pressure difference expansion processing of apple slices, saving multiple feeding operations of apple slices and effectively improving the processing efficiency of the equipment.
[0044] The wiring diagram of the first motor 204, the second motor 207, the through-beam sensor 214, the light receiver 215, the third motor 320, the push switch 10, the steam generator 11 and the hot air blower 14 in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring arrangement of the first motor 204, the second motor 207, the through-beam sensor 214, the light receiver 215, the third motor 320, the push switch 10, the steam generator 11 and the hot air blower 14 will not be explained in detail.
[0045] Other technologies of this embodiment adopt existing technologies.
[0046] The present invention is described by preferred embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. The present invention is not limited to the specific embodiments disclosed herein, and other embodiments falling within the claims of this application are within the scope of protection of the present invention.
Claims
1. An apple chip pressure difference puffing device, characterized in that: include: A bottom plate (1), an expansion tank (6), a steam generator (11), a vacuum tank (12) and a drying tank (13), wherein the expansion tank (6), the steam generator (11), the vacuum tank (12) and the drying tank (13) are all fixedly connected to the top of the bottom plate (1), a slide rail (4) is symmetrically fixedly connected to the top of the bottom plate (1), and a tooth plate (5) is fixedly connected to the top of the bottom plate (1); A pushing assembly (2), the pushing assembly (2) being slidably connected to the outer surfaces of the two slide rails (4), the pushing assembly (2) comprising two sliding blocks (201), a bracket (202) being fixedly connected between the tops of the two sliding blocks (201), a driving shaft (211) being rotatably connected to the rear surface of the bracket (202), and a rotating plate (213) being fixedly connected to the end surface of the driving shaft (211); A material storage assembly (3), the number of the material storage assemblies (3) is set to two, the two material storage assemblies (3) are symmetrically fixedly connected to the rear surface of the rotating plate (213), the material storage assembly (3) comprises a sealing cover (301), the inner bottom of the sealing cover (301) is fixedly connected to a support (305), the outer surface of the support (305) is provided with a connecting plate (306), and the outer surface of the connecting plate (306) is fixedly connected to a side frame (307).
2. The apple chips differential pressure puffing device according to claim 1, characterized in that: The expansion tank (6) is in communication with the vacuum tank (12) via a communication valve, the output end of the steam generator (11) is in communication with the expansion tank (6), and the output end of the steam generator (11) is in communication with the vacuum tank (12).
3. The apple chips pressure difference puffing device according to claim 1, characterized in that: The puffing tank (6) and the drying tank (13) are in parallel and at the same height, the opening cross-sections of the puffing tank (6) and the drying tank (13) are equal in size, and the two sealing covers (301) are respectively matched with the positions of the puffing tank (6) and the drying tank (13).
4. The apple chips pressure difference puffing device according to claim 1, characterized in that: The bottom of the bracket (202) is fixedly connected to a connecting seat (203), the outer surface of the connecting seat (203) is fixedly connected to a first motor (204), and the output end of the first motor (204) slides through the connecting seat (203) and extends to the inside.
5. The apple chips pressure difference puffing device according to claim 4, characterized in that: The output end of the first motor (204) is fixedly connected to a first rotating shaft (205); the end surface of the first rotating shaft (205) is rotatably connected to the inner surface of the connecting seat (203); the outer surface of the first rotating shaft (205) is fixedly connected to a gear (206); and the gear (206) is meshingly connected to the gear plate (5).
6. The apple chips differential pressure puffing device according to claim 1, characterized in that: A second motor (207) is fixedly connected to the front surface of the bracket (202); an output end of the second motor (207) slides through the bracket (202) and extends to the rear side; a second rotating shaft (208) is fixedly connected to the output end of the second motor (207); a first pulley (209) is fixedly connected to the outer surface of the second rotating shaft (208); a second pulley (212) is fixedly connected to the outer surface of the drive shaft (211); a belt (210) is sleeved between the outer surfaces of the first pulley (209) and the second pulley (212).
7. The pressure differential puffing device for apple chips according to claim 6, characterized in that: A light receiver (215) is symmetrically fixedly connected to the rear surface of the bracket (202), and a counter-radiation sensor (214) is symmetrically fixedly connected to the outer surface of the rotating plate (213) on one side close to the bracket (202). The counter-radiation sensor (214) and the light receiver (215) are arranged in a matching manner, and the counter-radiation sensor (214) is electrically connected to the second motor (207).
8. The apple chips differential pressure puffing device according to claim 1, characterized in that: The inner surface of the support (305) is fixedly connected to a third motor (320), the output end of the third motor (320) slides through the support (305) and extends to the outside, the output end of the third motor (320) is fixedly connected to a third rotating shaft (321), the end face of the third rotating shaft (321) is fixedly connected to the outer surface of the connecting plate (306), the outer surface of the side frame (307) is rotatably connected to a rotating seat (308), the outer surface of the rotating seat (308) is fixedly connected to a support shaft (309), the bottom of the side frame (307) is equidistantly fixedly connected to a plurality of support seats (310), the outer surface of the support seat (310) is provided with a through hole, the inner surface of the through hole is fixedly connected to a bearing (311), the inner surface of the bearing (311) is rotatably connected to the outer surface of the support shaft (309) The support shaft (309) is symmetrically and fixedly connected with a connecting block (312) on its outer surface, a supporting plate (313) is fixedly connected between the bottoms of the two connecting blocks (312), connecting rods (314) are fixedly connected at the bottom corners of the supporting plates (313), a supporting plate (315) is fixedly connected between the lower end surfaces of a plurality of connecting rods (314), a plurality of placement plates (316) are equidistantly and fixedly connected between the plurality of connecting rods (314), a placement frame (318) is arranged on the top of the placement plate (316), a plurality of positioning holes (317) are evenly opened on the top of the placement plate (316), a plurality of positioning rods (319) are evenly and fixedly connected to the bottom of the placement frame (318), and the outer surface of the positioning rod (319) is plugged into the inner surface of the positioning hole (317).
9. The apple chips differential pressure puffing device according to claim 4, characterized in that: A sealing gasket (302) is adhered to the end surface of the sealing cover (301); a fixing ring (303) is fixedly connected to the outer surface of the sealing cover (301); a plurality of plug rods (304) are evenly fixedly connected to the outer surface of the fixing ring (303); a positioning ring (7) is fixedly connected to the outer surface of the expansion tank (6); a plurality of plug holes (8) are evenly opened on the outer surface of the positioning ring (7); the outer surface of the plug rod (304) is plugged into the inner surface of the plug hole (8); a side plate (9) is fixedly connected to the end surface of the positioning ring (7); a plurality of push switches (10) are evenly fixedly connected to the outer surface of the side plate (9); the push switches (10) are located inside the plug hole (8); and the push switches (10) are electrically connected to the first motor (204).
10. The apple chips pressure difference puffing device according to claim 1, characterized in that: A hot air blower (14) is fixedly connected to the top of the bottom plate (1), a connecting pipe (15) is fixedly connected to the output end of the hot air blower (14), an air outlet hood (16) is fixedly connected to the end face of the connecting pipe (15), a ventilation slot is provided on the rear end face of the drying tank (13), the air outlet hood (16) is fixedly connected to the drying tank (13), and the position of the air outlet hood (16) matches the ventilation slot.
Citation Information
Patent Citations
Variable-temperature differential pressure puffing tank
CN107712993A