Water-soluble fertilizer anti-blocking agent filling device
By designing an anti-caking agent filling device for water-soluble fertilizers, using continuous filling and conveyor plate shaking and dispersing methods, the problems of low filling efficiency and difficult operation in the prior art are solved, and efficient and uniform fertilizer filling are achieved and cost reduction is reduced.
Patent Information
- Application Number
- CN202411863877.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-14
AI Technical Summary
The existing water-soluble fertilizer anti-caking agent filling device is inefficient during the filling process and requires frequent loading and unloading of fertilizers, which increases the cost and operation difficulty.
A water-soluble fertilizer anti-caking agent filling device is designed, which adopts continuous filling operation and is transported and jittered through multiple conveying plates to ensure uniform mixing of the anti-caking agent and fertilizer.
The continuous filling operation of fertilizers is achieved, the filling efficiency and quality is improved, the production cost is reduced, and the steering burden of the movable axis is reduced through non-uniform shaking movements, ensuring smooth movement.
Smart Images
Figure CN119607985A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of water-soluble fertilizer manufacturing, and in particular to a water-soluble fertilizer anti-caking agent filling device. Background Art
[0002] Water-soluble fertilizer is a multi-component compound fertilizer that can be completely soluble in water. It can dissolve quickly in water, is more easily absorbed by crops, and has a relatively high absorption and utilization rate. More importantly, it can be used in facility agriculture such as sprinkler and drip irrigation to achieve water-fertilizer integration and save water, fertilizer and labor.
[0003] Water-soluble fertilizer anti-caking agent is also called anti-adhesive agent. Fertilizer anti-adhesive agent is made by crushing natural mineral elements. The color is yellow and gray. It belongs to inorganic silicate minerals with the characteristics of non-toxic, tasteless, safe and environmentally friendly. It is made through harmless processing. It can prevent powder coating from agglomerating, coating and plastic film from sticking.
[0004] Existing water-soluble fertilizer anti-caking agent filling devices usually rely on stirring and filling technology to directly mix the anti-caking agent with the fertilizer (i.e., water-soluble fertilizer). This batch filling mode involves frequent fertilizer loading and unloading processes, which undoubtedly reduces the overall operating efficiency. If the method of filling during the transportation of fertilizers by conveyor belts is adopted, although continuous operation can be achieved, there will be some problems. For example, it is necessary to effectively turn the fertilizer to ensure uniform mixing while ensuring the normal operation of the conveyor belt, which is more difficult than the conventional stirring method, and the conveyor belt needs additional cleaning and maintenance, etc., which increases costs and affects the quality and efficiency of fertilizer filling. Summary of the invention
[0005] The present application aims to solve one of the technical problems in the related art at least to some extent.
[0006] To this end, one purpose of the present application is to propose a water-soluble fertilizer anti-caking agent filling device, which can continuously fill fertilizer, and the fertilizer can be transported and shaken and dispersed through multiple conveying plates to ensure that the anti-caking agent and fertilizer can be evenly mixed, thereby reducing costs and improving the quality and efficiency of fertilizer filling.
[0007] To achieve the above-mentioned purpose, the first embodiment of the present application proposes a water-soluble fertilizer anti-caking agent filling device, including a shell, a supporting leg is provided at the bottom of the shell, an inlet and an outlet are provided on the shell, and a feed bin, a filling bin and a discharge bin are provided in sequence from the inlet to the outlet, wherein the top of the feed bin is provided with the inlet, and the bottom is provided with a first connecting port, a spiral dividing rod is movably provided in the feed bin, and spiral blades are respectively provided on both sides of the spiral dividing rod, and the spiral directions of the two spiral blades are opposite; a filling pipe and a conveying assembly are provided in the filling bin, the filling pipe passes through the shell, and a plurality of nozzles are provided on one side, and the other side is connected to the agent box through a conduit, and the conveying assembly includes a fixed shaft, a movable shaft and a plurality of conveying plates arranged closely in sequence, wherein the fixed shaft is fixedly provided on the shell The conveying plates are movably connected to the fixed shaft at one end and are respectively mounted on the movable shaft at the other end. There is sliding contact between two adjacent conveying plates and between the conveying plates and the inner wall of the filling bin, and a partition is provided on the top surface of the conveying plates. The movable shaft is movably arranged in the shell, and a plurality of first protruding blocks and a plurality of second protruding blocks are formed on the outer side of the movable shaft. The first protruding blocks and the second protruding blocks are alternately arranged in sequence, and a plurality of conveying plates are respectively in contact with the first protruding blocks and the second protruding blocks. A first connecting port is provided on the top of the discharging bin and an outlet is provided on the bottom. A feeding shaft is movably arranged in the first connecting port, and a plurality of first support plates are circumferentially arranged on the outer side of the feeding shaft. The spiral dividing rod, the movable shaft and the feeding shaft are respectively connected to the driving assembly.
[0008] In addition, the water-soluble fertilizer anti-caking agent filling device proposed in the present application may also have the following additional technical features:
[0009] In one embodiment of the present application, a second support plate is provided at one end of each of the conveying plates, the second support plate is arranged adjacent to the first connecting port, and the second support plate is arranged alternately with the corresponding first support plate.
[0010] In one embodiment of the present application, the conveying plate is arranged obliquely, and the top end of the conveying plate is located below the first connecting port.
[0011] In one embodiment of the present application, the plurality of conveying plates are arranged in a trapezoidal shape as a whole, and the upper base thereof is located below the first connecting port.
[0012] In one embodiment of the present application, the driving assembly is arranged on the outside of the shell, and the driving assembly includes a motor and a connecting rod, wherein one end of the connecting rod is connected to the movable shaft through a belt, and the other end of the connecting rod is connected to the feeding shaft through a belt, and the feeding shaft is connected to the output end of the motor, and the movable shaft and the spiral dividing rod are connected by a belt.
[0013] In one embodiment of the present application, the plurality of nozzles are respectively arranged above the corresponding conveying plates.
[0014] Compared with the prior art, the beneficial effects of this application are:
[0015] 1. This application can realize the continuous filling process of fertilizer and significantly improve the efficiency of the overall operation;
[0016] 2. The conveying assembly can efficiently guide the fertilizer from the filling bin to the discharging bin. During this period, the anti-caking agent can be added. In addition, multiple conveying plates can be driven by the rotating shaft to generate vibration, which effectively disperses the fertilizer and promotes the uniform mixing of the anti-caking agent and the fertilizer. This not only improves the filling quality of the fertilizer, but also significantly reduces the production cost.
[0017] 3. The innovative movable shaft design of the present application makes precise contact with the conveying plate through the first protruding block and the second protruding block on the outer side. When the movable shaft rotates, it can prompt multiple conveying plates to perform non-uniform shaking movements. This mechanism effectively reduces the steering burden of the movable shaft, ensures uniform and efficient driving of multiple conveying plates, and provides a strong guarantee for the smooth movement.
[0018] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0020] Figure 1 This is a schematic structural diagram of a water-soluble fertilizer anti-caking agent filling device according to an embodiment of the present application;
[0021] Figure 2 It is a partial cross-sectional structural schematic diagram of a water-soluble fertilizer anti-caking agent filling device according to another embodiment of the present application;
[0022] Figure 3 It is a schematic side cross-sectional structure diagram of a water-soluble fertilizer anti-caking agent filling device according to another embodiment of the present application;
[0023] Figure 4 This is a schematic structural diagram of a spiral distribution rod of a water-soluble fertilizer anti-caking agent filling device according to another embodiment of the present application.
[0024] As shown in the figure: 10, shell; 101, inlet; 102, outlet; 11, supporting leg; 20, feed bin; 21, first connecting port; 22, spiral dividing rod; 221, spiral blade; 30, filling bin; 31, filling pipe; 311, nozzle; 312, conduit; 313, agent box; 321, fixed shaft; 322, movable shaft; 3221, first protruding block; 3222, second protruding block; 333, conveying plate; 3331, partition; 3332, second support plate; 40, discharge bin; 41, first connecting port; 42, feeding shaft; 421, first support plate; 50, driving assembly; 51, motor; 52, connecting rod; 53, belt. DETAILED DESCRIPTION
[0025] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limiting the present application.
[0026] The water-soluble fertilizer anti-caking agent filling device according to an embodiment of the present application is described below in conjunction with the accompanying drawings.
[0027] like Figure 1-Figure 4 As shown, the water-soluble fertilizer anti-caking agent filling device of the embodiment of the present application may include a shell 10, a supporting leg 11 is provided at the bottom of the shell 10, an inlet 101 and an outlet 102 are provided on the shell 10, and a feed bin 20, a filling bin 30 and a discharge bin 40 are provided in sequence from the inlet 101 to the outlet 102.
[0028] Among them, the top of the feed bin 20 is provided with an entrance 101, and the bottom is provided with a first connecting port 21. A spiral dividing rod 22 is movably provided in the feed bin 20. Spiral blades 221 are respectively provided on both sides of the spiral dividing rod 22, and the spiral directions of the two spiral blades 221 are opposite. The entrance 101 is located directly above the spiral dividing rod 22. When the fertilizer is introduced into the feed bin 20 through the entrance 101, due to the reverse rotation of the two spiral blades 221, the fertilizer can be effectively and evenly dispersed, and then can be more evenly distributed to multiple conveying plates 333.
[0029] A filling pipe 31 and a conveying assembly (not shown) are provided in the filling bin 30. The filling pipe 31 passes through the shell 10, and a plurality of nozzles 311 are provided on one side thereof, and the other side is connected to the agent box 313 through a conduit 312. The plurality of nozzles 311 are respectively arranged above the corresponding conveying plates 333.
[0030] It should be noted that the agent box 313 described in this embodiment stores a dedicated anti-caking agent. Through the pump device integrated in the agent box 313, the anti-caking agent can be accurately transferred to the filling pipe 31 through the conduit 312. Subsequently, the anti-caking agent is evenly sprayed onto the fertilizer in the filling bin 30 through multiple nozzles 311.
[0031] The conveying assembly may include a fixed shaft 321, a movable shaft 322, and a plurality of conveying plates 333 closely arranged in sequence, wherein the fixed shaft 321 is fixedly arranged in the housing 10. One end of the plurality of conveying plates 333 is movably connected to the fixed shaft 321, and the other end is respectively mounted on the movable shaft 322, and there is sliding contact between two adjacent conveying plates 333 and between the conveying plates 333 and the inner wall of the filling bin 30, and a partition 3331 is provided on the top surface of the conveying plate 333. The conveying plates 333 are arranged obliquely and the plurality of conveying plates 333 are arranged in a trapezoidal shape as a whole, and the upper bottom of the conveying plates 333 is located below the first connecting port 21.
[0032] The movable shaft 322 is movably arranged in the housing 10, and a plurality of first protruding blocks 3221 and a plurality of second protruding blocks 3222 are formed on the outer side of the movable shaft 322, and the first protruding blocks 3221 and the second protruding blocks 3222 are arranged alternately in sequence, and a plurality of conveying plates 333 are respectively in contact with the first protruding blocks 3221 and the second protruding blocks 3222, wherein the conveying plates 333 connected to the first protruding blocks 3221 will synchronously perform a consistent shaking action when the movable shaft 322 rotates, and the conveying plates 333 connected to the second protruding blocks 3222 will also follow the rotation rhythm of the movable shaft 322 to perform synchronous shaking. When the movable shaft 322 starts to rotate, this alternating contact layout prompts each conveying plate 333 to perform a non-uniform shaking mode. This ingenious design not only significantly reduces the burden of the movable shaft 322 during the steering process, but also ensures that all conveying plates 333 can be driven evenly and efficiently, providing a solid guarantee for the smooth and smooth overall movement.
[0033] It should be noted that when the multiple conveying plates 333 described in this embodiment vibrate with the rotation of the movable shaft 322, close contact is always maintained between two adjacent conveying plates 333 and between the conveying plates 333 and the inner wall of the shell 10, thereby effectively preventing the fertilizer from sliding off the conveying plates 333.
[0034] The discharge bin 40 has a first communication port 21 at the top and an outlet 102 at the bottom. A feed shaft 42 is movably provided in the first communication port 21. A plurality of first support plates 421 are provided on the outer circumference of the feed shaft 42. A second support plate 3332 is provided at one end of each conveying plate 333. The second support plate 3332 is arranged adjacent to the first communication port 21 and is staggered with the corresponding first support plate 421.
[0035] It should be noted that during the rotation of the feeding shaft 42 described in this embodiment, the multiple first support plates 421 arranged on the outside thereof rotate synchronously, so that the fertilizer in the filling bin 30 can be effectively and smoothly transferred to the discharge bin 40, and during the process, the first support plate 421 can rotate and intersect with the second support plate 3332, so as to perform a simple crushing function of the fertilizer, thereby effectively preventing the fertilizer after filling from being blocked at the second connecting port. In addition, this design ensures that when the second support plate 3332 shakes with the corresponding conveying plate 333, it will not interfere with the movement of the first support plate 421.
[0036] The spiral distributing rod 22, the movable shaft 322 and the feeding shaft 42 are respectively connected to the driving assembly 50. It should be noted that the driving assembly 50 described in this embodiment can drive the spiral distributing rod 22, the movable shaft 322 and the feeding shaft 42 to rotate, and the driving assembly 50 is arranged outside the housing 10. The driving assembly 50 may include a motor 51 and a connecting rod 52, wherein one end of the connecting rod 52 is connected to the movable shaft 322 through a belt 53, and the other end of the connecting rod 52 is connected to the feeding shaft 42 through a belt 53, and the feeding shaft 42 is connected to the output end of the motor 51, and the movable shaft 322 is connected to the spiral distributing rod 22 through a belt 53, and the spiral distributing rod 22, the movable shaft 322 and the feeding shaft 42 can be driven by the motor 51 to rotate synchronously.
[0037] As a possible situation, the driving assembly 50 may be equipped with three independent motors 51, which are respectively connected to the spiral distribution rod 22, the movable shaft 322 and the feeding shaft 42, so as to realize independent and precise control of the three.
[0038] Specifically, when it is necessary to add anti-caking agent to the fertilizer, the relevant personnel first continuously introduce the fertilizer into the silo 20 from the inlet 101. In this process, the spiral distribution rod 22 can effectively disperse the fertilizer evenly, ensuring that the fertilizer can be more evenly distributed to each conveying plate 333 through the first connecting port 21.
[0039] When the fertilizer falls onto the conveying plate 333, the anti-caking agent is evenly sprayed on the surface of the fertilizer in the filling bin 30 through the carefully designed multiple nozzles 311. At this time, the movable shaft 322 drives each conveying plate 333 to operate in a non-uniform shaking mode, which further promotes the dispersion and shaking of the fertilizer, ensuring that the anti-caking agent and the fertilizer can be fully and evenly mixed.
[0040] Then, the fertilizer after filling reaches the second connecting port. At this time, the feeding shaft 42 rotates and drives the first supporting plates 421 to rotate synchronously, so as to efficiently transfer the fertilizer in the filling bin 30 to the discharging bin 40. In this process, the staggered rotation between the first supporting plates 421 and the second supporting plates 3332 also plays a role in simply crushing the fertilizer, effectively avoiding the risk of blockage of the fertilizer at the second connecting port after filling.
[0041] Finally, after the above series of treatments, the fertilizer smoothly enters the discharge bin 40 and is discharged through the outlet 102 .
[0042] In summary, the water-soluble fertilizer anti-caking agent filling device of the embodiment of the present application can continuously fill fertilizer, and the fertilizer can be transported and shaken and dispersed through multiple conveying plates to ensure that the anti-caking agent and fertilizer can be evenly mixed, thereby reducing costs and improving the quality and efficiency of fertilizer filling.
[0043] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0044] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0045] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present application.
Claims
1. A water-soluble fertilizer anti-caking agent filling device, characterized in that: The invention comprises a shell (10), wherein a support leg (11) is provided at the bottom of the shell (10), an inlet (101) and an outlet (102) are provided on the shell (10), and a material inlet bin (20), a filling bin (30) and a material outlet bin (40) are provided in sequence from the inlet (101) to the outlet (102), wherein: The top of the feeding bin (20) is provided with the inlet (101), and the bottom is provided with a first communication port (21); a spiral material distribution rod (22) is movably provided in the feeding bin (20); spiral blades (221) are respectively provided on both sides of the spiral material distribution rod (22), and the spiral directions of the two spiral blades (221) are opposite; The filling bin (30) is provided with a filling pipe (31) and a conveying assembly. The filling pipe (31) passes through the shell (10), and one side of the filling pipe (31) is provided with a plurality of nozzles (311), and the other side is connected to the agent box (313) through a conduit (312). The conveying assembly includes a fixed shaft (321), a movable shaft (322) and a plurality of conveying plates (333) arranged closely in sequence, wherein: The fixed shaft (321) is fixedly arranged in the housing (10); One end of the plurality of conveying plates (333) is movably connected to the fixed shaft (321) and the other end is respectively mounted on the movable shaft (322). There is sliding contact between two adjacent conveying plates (333) and between the conveying plates (333) and the inner wall of the filling bin (30), and a partition plate (3331) is provided on the top surface of the conveying plate (333); The movable shaft (322) is movably arranged in the housing (10), and a plurality of first protruding blocks (3221) and a plurality of second protruding blocks (3222) are formed on the outer side of the movable shaft (322), the first protruding blocks (3221) and the second protruding blocks (3222) are arranged alternately in sequence, and the plurality of conveying plates (333) are in contact with the first protruding blocks (3221) and the second protruding blocks (3222) respectively; The discharge bin (40) is provided with a first communication port (21) at the top and the outlet (102) at the bottom, a feed shaft (42) is movably provided in the first communication port (21), and a plurality of first support plates (421) are circumferentially provided on the outer side of the feed shaft (42); The spiral material distribution rod (22), the movable shaft (322) and the feeding shaft (42) are respectively connected to the driving assembly (50).
2. The water-soluble fertilizer anti-caking agent filling device according to claim 1 is characterized in that: A second support plate (3332) is provided at one end of each of the conveying plates (333), and the second support plate (3332) is arranged adjacent to the first connecting port (21), and is arranged alternately with the corresponding first support plate (421).
3. The water-soluble fertilizer anti-caking agent filling device according to claim 1 is characterized in that: The conveying plate (333) is arranged at an angle, and the top end of the conveying plate (333) is located below the first connecting port (21).
4. The water-soluble fertilizer anti-caking agent filling device according to claim 3 is characterized in that: The plurality of conveying plates (333) are arranged in a trapezoidal shape as a whole, and their upper bases are located below the first connecting port (21).
5. The water-soluble fertilizer anti-caking agent filling device according to claim 1 is characterized in that: The driving assembly (50) is arranged on the outside of the shell (10), and the driving assembly (50) includes a motor (51) and a connecting rod (52), wherein one end of the connecting rod (52) is connected to the movable shaft (322) via a belt (53), and the other end of the connecting rod (52) is connected to the feeding shaft (42) via a belt (53), and the feeding shaft (42) is connected to the output end of the motor (51), and the movable shaft (322) is connected to the spiral distribution rod (22) via a belt (53).
6. The water-soluble fertilizer anti-caking agent filling device according to claim 1 is characterized in that: The plurality of nozzles (311) are respectively arranged above the corresponding conveying plates (333).