Mixing device for beer production

By designing a mixing device for beer production, using a movable connecting block and threaded ring system, the immersive cleaning of the saccharification pot is realized, solving the problems of poor cleaning effects and waste in the prior art, and improving the cleaning effect and resource utilization rate.

CN119608005APending Publication Date: 2025-03-14CHONGQING SINO-GERMAN BEER TECHNOLOGY RESEARCH INSTITUTE CO LTD
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Patent Information

Application Number
CN202411616774.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

The existing saccharifying pots have poor cleaning effect during cleaning, and the cleaning agent contact time is short and easy to cause waste.

Method used

A mixing device for beer production is designed. By setting a movable lower end connection block and threaded ring in the main body of the saccharification pot, the system is driven by a linear motor and a stirring motor to realize the immersion cleaning of the cleaning agent and extend the contact time between the cleaning agent and the inner wall of the equipment.

Benefits of technology

It improves the cleaning effect of the saccharifying pot, reduces the waste of cleaning agents, and simplifies the cleaning process.

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Abstract

The invention relates to the technical field of saccharifying pots, and discloses a mixing device for beer production, which comprises a saccharifying pot main body, the top of the saccharifying pot main body is fixedly connected with a stirring motor, the middle position of the saccharifying pot main body is rotatably connected with a stirring shaft, and the top of the stirring shaft is fixedly connected with the output end of the stirring motor. Stirring blades are fixedly connected to the two sides of the lower end of the stirring shaft, a threaded ring is in threaded connection with the middle of the stirring shaft, multiple sets of cavities are formed in the outer wall of the threaded ring, an upper end connecting block is fixedly connected to the top of the inner side of the saccharifying pot body, air holes are formed in the top of the upper end connecting block, and sleeves are fixedly connected to the inner ring and the outer ring of the bottom of the upper end connecting block; the bottom of the sleeve is fixedly connected with a connecting sleeve organ pipe. According to the mixing device for beer production, a washing mode is replaced by a soaking mode, so that the contact time of a cleaning agent and the inner wall of the saccharifying pot main body is longer, sufficient reaction time is provided for the cleaning agent and impurities, the cleaning effect is better, and the waste of the cleaning agent is not easily caused.
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Description

Technical Field

[0001] The invention relates to the technical field of saccharification pots, in particular to a mixing device used for beer production. Background Art

[0002] Beer production is a complex process, including malt preparation, saccharification, fermentation, maturation and packaging. As a key link, the saccharification stage directly affects the quality and flavor of beer. The saccharification process involves converting the starch in the malt into sugars required for fermentation. The key to this process is to use a saccharification pot to mix and heat the malt and water so that the enzymes in the malt can break down the starch into fermentable sugars.

[0003] At present, the patent with the patent authorization announcement number CN213078205U discloses a saccharification pot with a stirring device, including a pot body, a stirring mechanism is arranged in the pot body, and a plurality of turbulence plates are vertically arranged on the inner wall of the pot body, and the plurality of turbulence plates are evenly arranged along the circumferential direction of the pot body. By setting the turbulence plates, a certain turbulence can be formed after the mixed liquid hits the baffle, and the movement law of the mixed liquid is destroyed through the action of the turbulence, so that the components of the mixed liquid have a strong relative movement, thereby improving the mixing and stirring effect.

[0004] Although the saccharification pot in the above patent can improve the mixing and stirring effect, it still has certain defects: in order to ensure the hygiene of the equipment, avoid cross-contamination between different batches, and ensure the quality of the next batch of malt produced, the saccharification pot needs to be cleaned after each production is completed. Since the space inside the saccharification pot is large, the saccharification pot is cleaned by flushing. However, during the flushing process, the contact time between the cleaning liquid and the equipment is relatively short, and part of the cleaning liquid will be directly lost and difficult to be effectively utilized. In order to achieve the desired cleaning effect, it is necessary to increase the amount of cleaning agent, which can easily cause waste. Summary of the invention

[0005] In view of the deficiencies of the prior art, the present invention provides a mixing device for beer production to solve the problems raised by the background technology and achieve a better cleaning effect when cleaning the saccharification pot body.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a mixing device for beer production, comprising a saccharification pot body, a stirring motor is fixedly connected to the top of the saccharification pot body, a stirring shaft is rotatably connected to the middle position of the saccharification pot body, the top of the stirring shaft is fixedly connected to the output end of the stirring motor, stirring blades are fixedly connected to both sides of the lower end of the stirring shaft, a threaded ring is threadedly connected to the middle position of the stirring shaft, a plurality of cavities are provided on the outer wall of the threaded ring, an upper end connecting block is fixedly connected to the top of the inner side of the saccharification pot body, and the upper end connecting block is fixedly connected to the upper end connecting block. A ventilation hole is provided on the top, and the inner ring and the outer ring at the bottom of the upper connecting block are fixedly connected with a sleeve, the bottom of the sleeve is fixedly connected with a connecting sleeve organ pipe, the bottom of the connecting sleeve organ pipe is fixedly connected with the lower connecting block, and a liquid inlet groove is provided on the inner side of the upper end of the upper connecting block, and a connecting pipe matching the liquid inlet groove is fixedly connected to the top of the saccharification pot body, and liquid outlet grooves are provided on the inner and outer sides of the upper connecting block, and the liquid outlet groove is connected to the liquid inlet groove, and linear motors are fixedly provided on both sides of the lower end of the lower connecting block, and a motor shaft is connected to the middle position of the linear motor.

[0007] Furthermore, both sides of the inner wall of the saccharification pot body are fixedly connected with limit blocks, and both sides of the lower end connecting block are fixedly connected with clamping blocks, the ends of the clamping blocks are U-shaped, and the clamping blocks match the limit blocks.

[0008] Furthermore, a plug hole is provided at the lower end of the clamping block, and slots are provided at the upper and lower ends of the limit block. Both the plug hole and the slot match the motor shaft, and a chamfer is provided at one end of the motor shaft away from the stirring shaft.

[0009] Furthermore, a receiving groove is provided at one end of the motor shaft close to the threaded ring, one end of the receiving groove is slidably connected to an extrusion block, an extrusion elastic member is provided inside the receiving groove, one end of the extrusion elastic member is fixedly connected to the end of the receiving groove, and the other end of the extrusion elastic member is fixedly connected to the extrusion block.

[0010] Furthermore, a roller is rotatably connected to one side of the extrusion block close to the threaded ring.

[0011] Furthermore, a push plate is slidably connected to a side of the cavity away from the stirring shaft, an outward-pushing elastic member is fixedly connected to a side of the push plate close to the stirring shaft, and the other end of the outward-pushing elastic member is fixedly connected to the inner wall of the cavity.

[0012] Furthermore, positioning grooves are provided at the upper and lower ends of the stirring shaft, a lower positioning ring is provided below the threaded ring, a rotating ring is fixedly connected to the inner wall of the lower positioning ring, the rotating ring matches the positioning groove, a protective organ pipe is fixedly connected to the top of the lower positioning ring, and the top of the protective organ pipe is fixedly connected to the bottom of the threaded ring.

[0013] Furthermore, an upper positioning ring is provided above the threaded ring, a positioning column is fixedly connected to the bottom of the upper positioning ring, the lower end of the positioning column passes through the threaded ring and is fixedly connected to the top of the lower positioning ring, and the threaded ring is slidably connected to the positioning column.

[0014] Furthermore, a connection groove is provided at the upper end of the threaded ring, and a plurality of connection plates are fixedly connected to the inner side of the lower end connection block, and the connection plates match the connection groove.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. When the mixing device used for beer production uses a cleaning agent to clean the inside of the saccharification pot body, the lower end connecting block can be moved downward to unfold the connecting sleeve accordion pipe, thereby reducing the space inside the saccharification pot body. Subsequently, the cleaning agent is injected into the inside of the saccharification pot body to soak the inside of the saccharification pot body with the cleaning agent. By replacing the flushing method with the soaking method, the cleaning agent is in contact with the inner wall of the saccharification pot body for a longer time, so that the cleaning agent has sufficient reaction time with impurities, the cleaning effect will be better, and it is not easy to cause waste of the cleaning agent.

[0017] 2. This mixing device used for beer production can drive the linear shaft to move through a linear motor when the lower connecting block needs to move upward or downward, so that the linear shaft is inserted into the cavity of the threaded ring, thereby restricting the threaded ring. In this way, when the stirring shaft rotates, the threaded ring connected to the stirring shaft thread will move upward or downward, thereby driving the lower connecting block to move upward or downward.

[0018] 3. This mixing device used for beer production protects and limits the thread groove of the stirring shaft through a protective accordion pipe to prevent malt from sticking to the thread groove and causing difficulty in cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 A cross-sectional view of the present invention as a whole;

[0021] Figure 3 For the present invention Figure 2 A schematic diagram of the local enlarged structure at point A in the middle;

[0022] Figure 4 It is a partial cross-sectional view of the main body of the saccharification pot of the present invention;

[0023] Figure 5 It is a structural schematic diagram of the upper connecting block and the lower connecting block of the present invention;

[0024] Figure 6 A longitudinal cross-sectional view of the upper connecting block and the lower connecting block of the present invention;

[0025] Figure 7 It is a transverse cross-sectional view of the upper connecting block and the lower connecting block of the present invention;

[0026] Figure 8 is a cross-sectional view of the upper positioning ring and the lower positioning ring of the present invention;

[0027] Fig. 9 It is a partial cross-sectional view of the motor shaft of the present invention.

[0028] In the figure: 1. saccharification pot body; 2. stirring motor; 3. stirring shaft; 4. positioning groove; 5. stirring blade; 6. rotating ring; 7. upper positioning ring; 8. lower positioning ring; 9. positioning column; 10. threaded ring; 11. protective accordion pipe; 12. connecting groove; 13. cavity; 14. outward push elastic member; 15. push plate; 16. upper end connecting block; 17. connecting pipe; 18. liquid inlet tank; 19. liquid outlet tank; 20. sleeve; 21. connecting sleeve accordion pipe; 22. lower end connecting block; 23. connecting plate; 24. card block; 25. jack; 26. limit block; 27. slot; 28. linear motor; 29. ​​motor shaft; 30. storage tank; 31. extrusion elastic member; 32. extrusion block; 33. roller. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0030] See also Figures 1 to 9 A mixing device for beer production includes a saccharification pot body 1, a stirring motor 2 is fixedly connected to the top of the saccharification pot body 1, a stirring shaft 3 is rotatably connected to the middle position of the saccharification pot body 1, the top of the stirring shaft 3 is fixedly connected to the output end of the stirring motor 2, stirring blades 5 are fixedly connected to both sides of the lower end of the stirring shaft 3, a threaded ring 10 is threadedly connected to the middle position of the stirring shaft 3, and a plurality of cavities 13 are provided on the outer wall of the threaded ring 10, an upper end connecting block 16 is fixedly connected to the top of the inner side of the saccharification pot body 1, an air vent is provided on the top of the upper end connecting block 16, and a bottom of the upper end connecting block 16 is provided with a vent hole. The inner ring and the outer ring are both fixedly connected with a sleeve 20, the bottom of the sleeve 20 is fixedly connected with a connecting sleeve organ pipe 21, the bottom of the connecting sleeve organ pipe 21 is fixedly connected with a lower end connecting block 22, the inner side of the upper end of the upper end connecting block 16 is provided with a liquid inlet groove 18, the top of the saccharification pot body 1 is fixedly connected with a connecting pipe 17 matching the liquid inlet groove 18, the inner and outer sides of the upper end connecting block 16 are provided with liquid outlet grooves 19, the liquid outlet groove 19 is connected with the liquid inlet groove 18, and both sides of the lower end of the lower end connecting block 22 are provided with fixed linear motors 28, and the middle position of the linear motor 28 is connected with a motor shaft 29.

[0031] The mixing device for beer production in the present invention, when the saccharification pot body 1 is cleaned, the linear motor 28 is started first, and the motor shaft 29 is driven by the linear motor 28 to move, so that the motor shaft 29 is inserted into the cavity 13, and then the stirring motor 2 is started, and the stirring motor 2 drives the stirring shaft 3 to rotate. Since the threaded ring 10 is threadedly connected with the stirring shaft 3 and the threaded ring 10 is restricted by the motor shaft 29, the threaded ring 10 will move downward, thereby driving the lower end connecting block 22 to move downward, so that the connecting sleeve accordion pipe 21 is unfolded, and after unfolding, the linear motor 28 is started again to move away from the stirring shaft 3, so that the motor shaft 29 is separated from the cavity 13, and then the cleaning agent is injected into the liquid inlet tank 18 through the connecting pipe 17, and the cleaning agent will enter the saccharification pot body 1 through the liquid outlet tank 19 until the saccharification pot is cleaned. The main body 1 is filled, so that the cleaning agent can be in contact with impurities for a longer and more complete time, which facilitates the reaction of the cleaning agent with the dirt on the inner wall of the saccharification pot main body 1, thereby improving the cleaning effect. After the cleaning is completed, the linear motor 28 can be started again to insert the motor shaft 29 into the cavity 13, and then the stirring motor 2 is started and rotated in the opposite direction. In this way, the threaded ring 10 threadedly connected to the stirring shaft 3 can be moved upward, and then the lower end connecting block 22 can be moved to the upper end of the saccharification pot main body 1, so that the saccharification pot main body 1 can continue production activities. In addition, the structure of the saccharification pot main body 1 in the present invention is similar to a saccharification pot structure with a stirring device disclosed in the patent authorization announcement number CN213078205U, so it will not be elaborated here.

[0032] As a preferred technical solution of the present invention, limiting blocks 26 are fixedly connected to both sides of the inner wall of the saccharification pot main body 1, and clamping blocks 24 are fixedly connected to both sides of the lower end connecting block 22. The end of the clamping block 24 is U-shaped, and the clamping block 24 matches the limiting block 26.

[0033] Specifically, the lower end connecting block 22 is restricted by the clamping block 24 to prevent the lower end connecting block 22 from rotating together with the threaded ring 10 .

[0034] As a preferred technical solution of the present invention, a socket 25 is provided at the lower end of the clamping block 24, and slots 27 are provided at the upper and lower ends of the limit block 26. The socket 25 and the slot 27 are matched with the motor shaft 29, and a chamfer is provided at the end of the motor shaft 29 away from the stirring shaft 3.

[0035] Specifically, when the lower connecting block 22 moves to the upper or lower end of the saccharification pot main body 1, the linear motor 28 will drive the motor shaft 29 to move in the direction away from the stirring shaft 3. At the same time, the end of the motor shaft 29 away from the stirring shaft 3 will be inserted into the slot 27 through the socket 25, thereby restricting the block 24. In this way, the lower connecting block 22 can be restricted and fixed to prevent the lower connecting block 22 from moving downward by itself due to weight reasons.

[0036] As a preferred technical solution of the present invention, a receiving groove 30 is provided at one end of the motor shaft 29 close to the threaded ring 10, and an extrusion block 32 is slidably connected to one end of the receiving groove 30. An extrusion elastic member 31 is provided inside the receiving groove 30, and one end of the extrusion elastic member 31 is fixedly connected to the end of the receiving groove 30, and the other end of the extrusion elastic member 31 is fixedly connected to the extrusion block 32.

[0037] Specifically, when the motor shaft 29 moves toward the stirring shaft 3, if there is an error in the stopping position of the stirring shaft 3 during rotation, resulting in the extrusion block 32 not being aligned with the cavity 13, then when the motor shaft 29 moves toward the threaded ring 10, the extrusion block 32 will abut against the outer wall of the threaded ring 10. In this way, when the stirring shaft 3 rotates, since the threaded ring 10 is not restricted, it will rotate with the stirring shaft 3 until the extrusion block 32 is aligned with the cavity 13. Then the extrusion elastic member 31 will push the extrusion block 32 so that the extrusion block 32 is inserted into the cavity 13, thereby restricting the threaded ring 10. Subsequently, the threaded ring 10 will mobilize the lower end connecting block 22 to move.

[0038] As a preferred technical solution of the present invention, the side of the extrusion block 32 close to the threaded ring 10 is rotatably connected with a roller 33. The rolling friction of the roller 33 replaces the sliding friction between the extrusion block 32 and the threaded ring 10, thereby reducing the probability of damage to the extrusion block 32 and the threaded ring 10.

[0039] As a preferred technical solution of the present invention, a push plate 15 is slidably connected to the side of the cavity 13 away from the stirring shaft 3, and an outward push elastic member 14 is fixedly connected to the side of the push plate 15 close to the stirring shaft 3, and the other end of the outward push elastic member 14 is fixedly connected to the inner wall of the cavity 13.

[0040] Specifically, when the motor shaft 29 is not inserted into the cavity 13, the outward-pushing elastic member 14 will push the push plate 15 to the end of the cavity 13 away from the stirring shaft 3, thereby preventing malt from entering the cavity 13 and causing cleaning difficulties.

[0041] As a preferred technical solution of the present invention, positioning grooves 4 are provided at the upper and lower ends of the stirring shaft 3, a lower positioning ring 8 is provided below the threaded ring 10, a rotating ring 6 is fixedly connected to the inner wall of the lower positioning ring 8, the rotating ring 6 matches the positioning groove 4, a protective organ pipe 11 is fixedly connected to the top of the lower positioning ring 8, and the top of the protective organ pipe 11 is fixedly connected to the bottom of the threaded ring 10.

[0042] Specifically, the protective organ pipe 11 is used to protect and restrict the thread groove of the stirring shaft 3, so as to prevent malt from getting stuck on the thread groove of the stirring shaft 3, which makes it difficult to clean the stirring shaft 3.

[0043] As a preferred technical solution of the present invention, an upper positioning ring 7 is provided above the threaded ring 10, a positioning column 9 is fixedly connected to the bottom of the upper positioning ring 7, the lower end of the positioning column 9 passes through the threaded ring 10 and is fixedly connected to the top of the lower positioning ring 8, and the threaded ring 10 and the positioning column 9 are slidably connected.

[0044] Specifically, the upper positioning ring 7 , the lower positioning ring 8 and the threaded ring 10 are connected together by the positioning column 9 , so as to avoid misalignment of the angle between the threaded ring 10 and the lower positioning ring 8 , which would cause the protective organ pipe 11 to be twisted and damaged.

[0045] As a preferred technical solution of the present invention, a connection groove 12 is formed at the upper end of the threaded ring 10 , and a plurality of connection plates 23 are fixedly connected to the inner side of the lower end connection block 22 , and the connection plates 23 match the connection groove 12 .

[0046] Specifically, the lower end connecting block 22 and the threaded ring 10 are connected into a whole by the connecting plate 23 to avoid misalignment between the height of the extrusion block 32 and the height of the cavity 13, which makes it difficult for the extrusion block 32 to be aligned with the cavity 13.

[0047] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A mixing device for beer production, comprising a saccharification pot body (1), a stirring motor (2) being fixedly connected to the top of the saccharification pot body (1), characterized in that: The middle position of the saccharification pot body (1) is rotatably connected to a stirring shaft (3), the top of the stirring shaft (3) is fixedly connected to the output end of the stirring motor (2), stirring blades (5) are fixedly connected to both sides of the lower end of the stirring shaft (3), a threaded ring (10) is threadedly connected to the middle position of the stirring shaft (3), the outer wall of the threaded ring (10) is provided with a plurality of cavities (13), an upper end connecting block (16) is fixedly connected to the top of the inner side of the saccharification pot body (1), a vent hole is provided at the top of the upper end connecting block (16), the inner ring and the outer ring at the bottom of the upper end connecting block (16) are fixedly connected to a sleeve (20), the bottom of the sleeve (20) is provided with a plurality of cavities (13), and the inner ring and the outer ring at the bottom of the upper end connecting block (16) are fixedly connected to the inner ring and the outer ring at the bottom of the sleeve (20). A connecting sleeve organ pipe (21) is fixedly connected to the top of the connecting sleeve organ pipe (21), a lower connecting block (22) is fixedly connected to the bottom of the connecting sleeve organ pipe (21), a liquid inlet groove (18) is provided on the inner side of the upper end of the upper connecting block (16), a connecting pipe (17) matching the liquid inlet groove (18) is fixedly connected to the top of the saccharification pot body (1), liquid outlet grooves (19) are provided on the inner side and the outer side of the upper connecting block (16), and the liquid outlet groove (19) is connected to the liquid inlet groove (18), and a linear motor (28) is fixedly connected to both sides of the lower end of the lower connecting block (22), and a motor shaft (29) is connected to the middle position of the linear motor (28).

2. A mixing device for beer production according to claim 1, characterized in that: Limiting blocks (26) are fixedly connected to both sides of the inner wall of the saccharification pot body (1), and clamping blocks (24) are fixedly connected to both sides of the lower end connecting block (22). The end of the clamping block (24) is U-shaped, and the clamping block (24) matches the limiting block (26).

3. A mixing device for beer production according to claim 2, characterized in that: The lower end of the clamping block (24) is provided with a plug hole (25), the upper end and the lower end of the limit block (26) are provided with a slot (27), the plug hole (25) and the slot (27) are matched with the motor shaft (29), and the end of the motor shaft (29) away from the stirring shaft (3) is provided with a chamfer.

4. A mixing device for beer production according to claim 1, 2 or 3, characterized in that: A receiving groove (30) is provided at one end of the motor shaft (29) close to the threaded ring (10), one end of the receiving groove (30) is slidably connected to an extrusion block (32), an extrusion elastic member (31) is provided inside the receiving groove (30), one end of the extrusion elastic member (31) is fixedly connected to the end of the receiving groove (30), and the other end of the extrusion elastic member (31) is fixedly connected to the extrusion block (32).

5. A mixing device for beer production according to claim 4, characterized in that: The side of the extrusion block (32) close to the threaded ring (10) is rotatably connected to a roller (33).

6. A mixing device for beer production according to claim 1, 2, 3 or 5, characterized in that: A push plate (15) is slidably connected to the side of the cavity (13) away from the stirring shaft (3), and an outward-pushing elastic member (14) is fixedly connected to the side of the push plate (15) close to the stirring shaft (3), and the other end of the outward-pushing elastic member (14) is fixedly connected to the inner wall of the cavity (13).

7. A mixing device for beer production according to claim 1, 2, 3 or 5, characterized in that: The upper and lower ends of the stirring shaft (3) are both provided with positioning grooves (4); a lower positioning ring (8) is provided below the threaded ring (10); a rotating ring (6) is fixedly connected to the inner wall of the lower positioning ring (8); the rotating ring (6) matches the positioning groove (4); a protective accordion pipe (11) is fixedly connected to the top of the lower positioning ring (8); and the top of the protective accordion pipe (11) is fixedly connected to the bottom of the threaded ring (10).

8. A mixing device for beer production according to claim 7, characterized in that: An upper positioning ring (7) is arranged above the threaded ring (10), a positioning column (9) is fixedly connected to the bottom of the upper positioning ring (7), the lower end of the positioning column (9) passes through the threaded ring (10) and is fixedly connected to the top of the lower positioning ring (8), and the threaded ring (10) and the positioning column (9) are slidably connected.

9. A mixing device for beer production according to claim 1, 2, 3, 5 or 8, characterized in that: The upper end of the threaded ring (10) is provided with a connecting groove (12), and the inner side of the lower end connecting block (22) is fixedly connected with a plurality of connecting plates (23), and the connecting plates (23) match the connecting groove (12).

Citation Information

Patent Citations

  • Saccharification pot with stirring device

    CN213078205U