Spraying equipment for polyurethane spraying polyethylene winding thermal insulation pipe
By introducing detection components and mobile spraying devices into the spraying equipment for spraying polyurethane-spraying polyethylene-wrapped insulation pipes, the problems of unstable raw material supply and uneven spraying are solved, the accuracy and stability of the spraying amount are achieved, and the product quality is improved.
Patent Information
- Application Number
- CN202510156833.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2045-02-13
AI Technical Summary
The existing spraying equipment for polyurethane spraying polyethylene wrapped insulation pipes lacks accurate pressure and flow monitoring devices, resulting in unstable raw material supply and uneven spraying, which affects product quality and production efficiency.
A spraying device including a roller conveyor, a spraying device, a feeding device and a detection assembly are designed. Pressure sensors, temperature sensors and flow detectors are installed in the feeding device. These detection components monitor the residual amount and flow of raw materials in real time to ensure the stable supply of raw materials during the spraying process. The spraying device adopts a moving mechanism and a connecting plate, combined with a servo motor and a cylinder, to realize the movement of the spray head along the axial direction of the steel pipe, ensuring uniformity of the spraying.
By monitoring the residual amount and flow rate of raw materials in real time, ensure the accuracy and stability of the spraying amount and reduce the spray quality problems caused by unstable raw material supply. The design of the spraying device achieves all-round and uniform spraying, improving the overall quality and appearance effect of the product.
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Figure CN119608447A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of thermal insulation pipes, and in particular relates to a spraying device for a polyurethane-sprayed polyethylene-wound thermal insulation pipe. Background Art
[0002] At present, in the construction, petrochemical, heat transmission and other industries, the requirements for pipeline insulation are also increasing. Among them, polyurethane spray polyethylene winding insulation pipe can effectively reduce heat transfer and reduce energy loss, which is in line with the general trend of energy conservation and emission reduction. However, the feeding system used in the existing polyurethane spray polyethylene winding insulation pipe spraying equipment can only simply transport raw materials and lacks accurate pressure and flow monitoring devices. This may lead to the inability to accurately know the real-time inventory of raw materials, and it is easy to interrupt the spraying process due to insufficient raw material supply, affecting product quality and production efficiency.
[0003] In addition, existing spraying equipment places steel pipes on conveyors for direct spraying, which can easily lead to uneven spraying, thus affecting product quality. Summary of the invention
[0004] In view of the above problems, the present invention provides a spraying device for a polyurethane-sprayed polyethylene-wound thermal insulation pipe.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a spraying equipment for polyurethane sprayed polyethylene wrapped insulation pipe, including a roller conveyor, a shell is installed above the roller conveyor, both sides of the shell are provided with a through hole, a spraying device is installed in the shell, a feeding device is installed and connected to the side of the spraying device, a detection component is installed in the feeding device, and camera components are installed on both sides of the outer side of the shell.
[0006] Preferably, the feeding device comprises a feeding pipe and a material box, wherein the feeding pipe is fixedly connected and communicated with the side of the spraying device, and the material box is detachably connected to the end of the feeding pipe, and an extraction pump is installed on the feeding pipe; the detection component comprises a pressure sensor, a temperature sensor and a flow detector, wherein the pressure sensor and the temperature sensor are both installed at the bottom of the material box, the flow detector is installed on the feeding pipe, and laser rangefinders are installed on both sides of the outer periphery of the outer shell.
[0007] Preferably, the spraying device comprises a moving mechanism 1 and a connecting plate, wherein the connecting plate is installed at the upper part inside the outer shell, the moving mechanism 1 is installed at the lower part of the connecting plate, a cylinder 2 is installed at the lower part of the moving mechanism 1, a spraying part is installed at the end of the piston rod of the cylinder 2, the side of the spraying part is detachably connected and connected to a feed pipe 2, the lower part of the spraying part is detachably connected and connected to a nozzle, and a flow detector 2 is installed at the connection position between the nozzle and the spraying part.
[0008] Preferably, two clamping devices are installed below the connecting plate, and the two clamping devices are respectively installed on both sides of the moving mechanism one, and the two clamping devices each include a guide rail one and a servo motor one, the guide rail one is installed below the connecting plate, the servo motor one is installed at the end of the guide rail one, the output end of the servo motor one is detachably connected with a ball screw one, the ball screw one is matched with a slider one, and the slider one is slidably connected to the guide rail one; a cylinder three is installed below the slider one, and the piston rod end of the cylinder three is detachably connected with a clamping assembly.
[0009] Preferably, the clamping assembly includes a driving motor 1 and a driving disk, the driving motor 1 is detachably connected to the piston rod end of cylinder 3, the driving disk is installed at the output end of the driving motor 1, a plurality of cylinders 4 are installed on the side of the driving disk, and the driving disk is installed with an internal support through a plurality of support plates 4; a cylinder 5 is installed on the piston rod ends of the plurality of cylinders 4, a cylinder 6 is installed on the piston rod end of the cylinder 5, and the piston rod end of the cylinder 6 is detachably connected to an arc-shaped fixing part 1, and the arc-shaped fixing part 1 is matched with a steel pipe.
[0010] Preferably, the inner support member comprises a support plate, two grooves 1 perpendicular to each other are respectively provided on both sides of the support plate, and a U-shaped frame 1 and a U-shaped frame 2 are installed in the two grooves 1, a groove 2 is provided in the two grooves 1, a bearing 1 is installed in the groove 2, a rotating shaft 1 is installed in the bearing 1, a moving block 1 is slidably connected in the U-shaped frame 1, and a moving block 2 is slidably connected in the U-shaped frame 2, a rack 1 is installed on the side of the moving block 1, a rack 2 is installed on the side of the moving block 2, a gear is installed on the end of the rotating shaft 1, and the gear is meshed with the rack 1 and the rack 2; a driving mechanism is installed on the side of the rack 2, a connecting member 2 is installed on one end of the rack 1 and the rack 2, and an arc-shaped support member 1 is installed on the end of the connecting member 2, and the driving mechanism of the support plate close to the driving plate is fixedly connected to multiple support plates 4.
[0011] Preferably, the driving mechanism includes a connecting disk and a moving part, the moving part is installed on the side of rack 2, a slide groove is opened on the side of the moving part, a rotating shaft 2 is slidably connected in the slide groove, a connecting rod is installed at the end of the rotating shaft 2, a driving motor 2 is installed on the side of the connecting disk, the output end of the driving motor 2 is detachably connected to the connecting rod, the connecting disk of the support disk close to the driving disk is fixedly connected to multiple support plates 4, and the connecting disk is fixedly connected to the support disk through support plate 3.
[0012] Preferably, a support plate 1 is installed on both sides of the roller conveyor, a guide rail 2 is installed above the support plate 1, a servo motor 2 is installed at the end of the guide rail 2, the output end of the servo motor 2 is detachably connected to a ball screw 2, the ball screw 2 is equipped with a slider 2, and the slider 2 is slidably connected to the guide rail 2; a cylinder 1 is installed above the slider 2, a connecting piece 1 is installed at the end of the piston rod of the cylinder 1, and an arc-shaped fixed piece is detachably connected to the side of the connecting piece 1.
[0013] Preferably, the moving mechanism one includes a guide rail three and a servo motor three, the guide rail three is installed below the connecting plate, two support plates two are installed below the connecting plate, a ball screw three runs through the two support plates two, the servo motor three is installed on the side of the support plate two, the output end of the servo motor three is detachably connected to the end of the ball screw three, the ball screw three is equipped with a nut seat, the guide rail three is equipped with a slider three, the slider three is fixedly connected to the nut seat, and the cylinder two is installed below the slider three.
[0014] Preferably, the roller conveyor is externally connected to a control system, and the spraying device, feeding device, detection component and camera component are all communicatively connected to the control system.
[0015] Compared with the prior art, the advantages and positive effects of the present invention are: (1) The feeding system in the existing spraying equipment can only simply transport raw materials, while the present invention installs a detection component in the feeding device, which can timely grasp the remaining amount of raw materials and ensure that the flow rate of raw materials transported to the spraying device meets the process requirements, thereby ensuring the accuracy and stability of the spraying amount and reducing the spraying quality problems caused by unstable raw material supply; and the amount of polyurethane spray material required for a steel pipe can be calculated based on the data detected by the detection component, thereby realizing digitalization; (2) Camera components and laser rangefinders are installed on both sides of the outer shell, which can record the situation of the steel pipe after spraying in real time and detect the diameter of the steel pipe. These records provide an intuitive basis for subsequent spraying quality inspection, making it convenient to find quality problems in time and analyze and improve them; (3) The pressure sensor is installed at the bottom of the material box, the flow detector 1 is installed on the feed pipe 1, and the flow detector 2 at the connection position between the nozzle and the spraying part can detect the amount of polyurethane spray material required for a steel pipe, thereby realizing digitization and providing favorable data for subsequent improvements; (4) The servo motor drives the ball screw to rotate, so that the nozzle moves along the axial direction of the steel pipe, and the drive motor drives the steel pipe to rotate, thereby achieving all-round and uniform spraying, improving the spraying efficiency, avoiding local uneven spraying or spray leakage, and improving the overall quality and appearance of the product; (5) The steel pipe is supported from the inside through the arc support in the inner support, which effectively enhances the stability of the steel pipe during the spraying process, ensures that the position of the steel pipe remains unchanged during the rotation process, reduces the spraying deviation caused by the shaking of the steel pipe, and ensures the efficient and stable spraying operation; (6) By driving the connecting rod to rotate through the driving motor 2, the gear cooperates with the rack 1 and the rack 2, so that the position of the arc support 1 can be automatically adjusted according to the steel pipes of different diameters, which can meet the spraying requirements of steel pipes of various specifications, without the need to frequently replace the tooling, thereby improving the versatility and production flexibility of the equipment; (7) The cylinder drives the arc-shaped solid part located on the outer periphery of the steel pipe, which can limit the shape of the paint foaming during the foaming process of the polyurethane spray paint. BRIEF DESCRIPTION OF THE DRAWINGS In order to more clearly illustrate the technical solution of the embodiment of the present invention, the following is a brief introduction to the drawings required for describing the embodiment: Figure 1 A front view of the spraying equipment for the polyurethane sprayed polyethylene wrapped thermal insulation pipe provided in Example 1; Figure 2 A front view of the spraying equipment for the polyurethane sprayed polyethylene wrapped thermal insulation pipe provided in Example 2; Figure 3 Schematic diagram of the spraying equipment for polyurethane spraying polyethylene winding insulation pipe; Figure 4 The front view of the clamping assembly in the spraying equipment for polyurethane spraying polyethylene winding insulation pipe; Figure 5 A schematic diagram of a clamping assembly in a spraying device for spraying polyurethane with polyethylene wrapped insulation pipe; Figure 6 for Figure 5 Enlarged view of point A.
[0016] Description of reference numerals: 1. Shell; 2. Roller conveyor; 3. Camera assembly; 4. Material box; 5. Feed pipe 1; 6. Extraction pump; 7. Flow detector 1; 8. Feed pipe 2; 9. Guide rail 1; 10. Slider 1; 11. Servo motor 1; 12. Support plate 1; 13. Guide rail 2; 14. Slider 2; 15. Servo motor 2; 16. Cylinder 1; 17. Connector 1; 18. Arc-shaped fixing part; 19. Steel pipe; 20. Support plate 2; 21. Nut seat; 22. Ball screw 3; 23. Servo motor 3; 24. Slider 3; 25. Cylinder two; 26, cylinder three; 27, drive motor one; 28, support plate; 29, drive plate; 30, connecting plate; 31, cylinder four; 32, cylinder five; 33, cylinder six; 34, support plate three; 35, support plate four; 36, arc-shaped fixing part one; 37, arc-shaped supporting part one; 38, U-shaped frame one; 39, U-shaped frame two; 40, rack one; 41, rotating shaft one; 42, gear; 43, moving part; 44, rack two; 45, connecting part two; 46, rotating shaft two; 47, connecting rod; 48, drive motor two. DETAILED DESCRIPTION
[0017] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments.
[0018] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0019] Example 1 The following is combined with Figure 1 The present invention is further described as follows: a polyurethane spraying polyethylene winding insulation pipe spraying device, such as Figure 1 As shown, it includes a roller conveyor 2, a shell 1 is installed above the roller conveyor 2, both sides of the shell 1 are provided with a through hole, a spraying device is installed in the shell 1, a feeding device is installed and connected to the side of the spraying device, a detection component is installed in the feeding device, and camera components 3 are installed on both sides of the outer side of the shell 1.
[0020] like Figure 1 As shown, the feeding device includes a feeding pipe 5 and a material box 4, the feeding pipe 5 is fixedly connected and communicated with the side of the spraying device, the material box 4 is detachably connected to the end of the feeding pipe 5, and an extraction pump 6 is installed on the feeding pipe 5; the detection component includes a pressure sensor, a temperature sensor and a flow detector 7, the pressure sensor and the temperature sensor are both installed at the bottom of the material box 4, the flow detector 7 is installed on the feeding pipe 5, and laser rangefinders are installed on both sides of the outer periphery of the outer shell 1.
[0021] In the present invention, the pressure sensor can sense the weight of the polyurethane spray material in the material box 4, and the flow detector 7 can detect the flow of the polyurethane spray material in the feed pipe 5.
[0022] In the present invention, the camera assembly 3 is an existing camera system.
[0023] In the present invention, two sides of the outer circumference of the housing 1 are respectively an inlet end and an outlet end.
[0024] In the present invention, the diameter of the unsprayed steel pipe 19 and the diameter of the sprayed steel pipe 19 can be detected respectively by two laser range finders.
[0025] In the present invention, the roller conveyor 2 is externally connected to a control system, and the spraying device, the feeding device, the detection component and the camera component 3 are all connected to the control system for communication.
[0026] In the present invention, the extraction pump 6 of the feeding device, the pressure sensor, the temperature sensor, the laser rangefinder and the flow detector 7 of the detection component are all connected to the control system for communication.
[0027] In the present invention, the amount of polyurethane spray material required for spraying a steel pipe 19 can be obtained through a pressure sensor. When the steel pipe 19 enters the outer shell 1, the pressure sensor is turned on to obtain the weight of the polyurethane spray material in the material box 4. After the steel pipe 19 is sprayed, the weight of the polyurethane spray material in the material box 4 detected by the pressure sensor is obtained.
[0028] In the present invention, the staff can analyze the data transmitted by the pressure sensor and the flow detector 7 obtained by the control system. For example, when the pressure is normal but the flow is abnormal, it may be that the feed pipe is blocked; and when the pressure and flow drop abnormally at the same time, it may be that there is insufficient paint in the material box 4 or the extraction pump 6 fails.
[0029] In the present invention, when the steel pipe 19 to be sprayed enters the housing 1, the camera assembly 3 located at the entrance end outside the housing 1 will shoot and record the steel pipe 19 to be sprayed, and the corresponding laser rangefinder will also detect the diameter of the steel pipe 19 to be sprayed.
[0030] The working principle of this embodiment is as follows: the polyurethane spray material is stored in the material box 4, the extraction pump 6 is started, and the extraction pump 6 causes the polyurethane spray material in the material box 4 to be extracted and transported to the spraying device through the feed pipe 5 under pressure. In this process, the pressure sensor installed at the bottom of the material box 4 can monitor the pressure of the polyurethane spray material in the material box 4 in real time, so as to timely understand the remaining amount of raw materials in the material box 4, and the temperature sensor can monitor the temperature of the polyurethane spray material in the material box 4 in real time, and the flow detector 7 installed on the feed pipe 5 can accurately detect the polyurethane spray material. The flow rate of the spray material in the feed pipe 5 ensures that the flow rate of the raw materials delivered to the spraying device meets the requirements of the spraying process. After obtaining a stable supply of urethane spray material, the spraying device evenly sprays the raw materials on the surface of the steel pipe 19 to be sprayed which is transported from the roller conveyor 2. After the spraying is completed, the camera component 3 installed on the outside of the shell 1 can take real-time photos and records of the steel pipe 19 after spraying. The laser rangefinder at the outlet end of the outside of the shell 1 detects the diameter of the steel pipe 19 after spraying, so as to subsequently detect and analyze the spraying quality.
[0031] Example 2 The main difference between this embodiment and embodiment 1 is: Figure 2 and Figure 3 As shown, the spraying device includes a moving mechanism 1 and a connecting plate, the connecting plate is installed at the top inside the shell 1, the moving mechanism 1 is installed at the bottom of the connecting plate, a cylinder 25 is installed at the bottom of the moving mechanism 1, a spraying part is installed at the end of the piston rod of the cylinder 25, the side of the spraying part is detachably connected and connected to a feed pipe 2 8, the bottom of the spraying part is detachably connected and connected to a nozzle, and a flow detector 2 is installed at the connection position between the nozzle and the spraying part.
[0032] like Figure 3 As shown, two clamping devices are installed below the connecting plate, and the two clamping devices are respectively installed on both sides of the moving mechanism one, and the two clamping devices each include a guide rail 9 and a servo motor 11, the guide rail 9 is installed below the connecting plate, the servo motor 11 is installed at the end of the guide rail 9, and the output end of the servo motor 11 is detachably connected with a ball screw 1, and the ball screw 1 is equipped with a slider 10, and the slider 10 is slidably connected to the guide rail 9; a cylinder 3 26 is installed below the slider 10, and the piston rod end of the cylinder 3 26 is detachably connected with a clamping assembly.
[0033] like Figure 3 , Figure 4 and Figure 5As shown, the clamping assembly includes a driving motor 27 and a driving disk 29. The driving motor 27 is detachably connected to the end of the piston rod of the cylinder three 26. The driving disk 29 is installed at the output end of the driving motor 27. A plurality of cylinders four 31 are installed on the side of the driving disk 29. The driving disk 29 is installed with internal supports through a plurality of support plates four 35. The piston rod ends of the plurality of cylinders four 31 are all installed with cylinders five 32. The piston rod ends of the cylinders five 32 are installed with cylinders six 33. The piston rod ends of the cylinders six 33 are detachably connected with an arc-shaped fixing piece 36. The arc-shaped fixing piece 36 is matched with a steel pipe 19.
[0034] like Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the inner support member includes a support plate 28, and two mutually perpendicular grooves 1 are respectively provided on both sides of the support plate 28, and a U-shaped frame 1 38 and a U-shaped frame 2 39 are installed in the two grooves 1, and a groove 2 is provided in the two grooves 1, and a bearing 1 is installed in the groove 2, and a rotating shaft 1 41 is installed in the bearing 1, a moving block 1 is slidably connected in the U-shaped frame 1 38, and a moving block 2 is slidably connected in the U-shaped frame 2 39, a rack 1 40 is installed on the side of the moving block 1, and a rack 2 44 is installed on the side of the moving block 2, and a gear 42 is installed on the end of the rotating shaft 1 41, and the gear 42 is meshed with the rack 1 40 and the rack 2 44; a driving mechanism is installed on the side of the rack 24, and a connecting member 2 45 is installed at one end of the rack 1 40 and the rack 2 44, and an arc-shaped support member 1 37 is installed at the end of the connecting member 2 45, and the driving mechanism of the support plate 28 close to the driving plate 29 is fixedly connected to multiple support plates 4 35.
[0035] like Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the driving mechanism includes a connecting disk 30 and a moving member 43, the moving member 43 is installed on the side of a rack 24, a slide groove is opened on the side of the moving member 43, a rotating shaft 246 is slidably connected in the slide groove, a connecting rod 47 is installed on the end of the rotating shaft 246, a driving motor 248 is installed on the side of the connecting disk 30, and the output end of the driving motor 248 is detachably connected to the connecting rod 47, the supporting disk 28 and the connecting disk 30 close to the driving disk 29 are fixedly connected to a plurality of supporting plates 4 35, and the connecting disk 30 is fixedly connected to the supporting disk 28 through the supporting plate 34.
[0036] like Figure 2 and Figure 3As shown, support plates 12 are installed on both sides of the roller conveyor 2, guide rails 13 are installed above the support plates 12, servo motors 15 are installed at the ends of guide rails 13, and ball screws 12 are detachably connected to the output ends of the servo motors 15, and sliders 14 are matched on the ball screws 14, and the sliders 14 are slidably connected to the guide rails 13; a cylinder 16 is installed above the sliders 14, a connecting piece 17 is installed at the end of the piston rod of the cylinder 16, and an arc-shaped fixed piece 18 is detachably connected to the side of the connecting piece 17.
[0037] like Figure 2 and Figure 3 As shown, the moving mechanism 1 includes a guide rail 3 and a servo motor 3 23, the guide rail 3 is installed under the connecting plate, two support plates 20 are installed under the connecting plate, a ball screw 3 22 runs through the two support plates 20, the servo motor 3 23 is installed on the side of the support plate 20, the output end of the servo motor 3 23 is detachably connected to the end of the ball screw 3 22, the ball screw 3 22 is equipped with a nut seat 21, the guide rail 3 is equipped with a slider 3 24, the slider 3 24 is fixedly connected to the nut seat 21, and the cylinder 2 25 is installed under the slider 3 24.
[0038] In the present invention, the two clamping devices are symmetrically arranged facing each other, and the U-shaped frames 38 in the two mutually perpendicular grooves are also perpendicular to each other.
[0039] In the present invention, cylinder two 25, flow detector two, servo motor one 11, cylinder three 26, drive motor one 27, cylinder four 31, cylinder five 32, cylinder six 33, drive motor two 48, servo motor two 15 and servo motor three 23 are all connected to the control system for communication.
[0040] In the present invention, the flow detector 2 installed at the connection position between the nozzle and the spraying part can monitor the flow of the polyurethane spray material at the nozzle in real time to ensure accurate control of the spraying amount.
[0041] In the present invention, a plurality of cylinders 4 31 are synchronously controlled, a driving motor 1 27 of two clamping devices is synchronously controlled, a driving motor 2 48 of two clamping devices is synchronously controlled, and a servo motor 2 15 on both sides of the roller conveyor 2 is synchronously controlled.
[0042] The working principle of this embodiment is as follows: the roller conveyor 2 is turned on, so that the steel pipe 19 to be sprayed passes through the through hole 1 of the shell 1 and enters the interior of the shell 1, the roller conveyor 2 is turned off, the servo motor 11 is turned on, the ball screw 1 is driven to rotate, so that the slider 10 moves to a suitable position along the guide rail 9, the servo motor 11 is turned off, and the cylinder 3 26 pushes the drive motor 1 27 to move downward. After moving to a suitable position, the servo motor 11 is turned on to move the drive disk 29 to a suitable position, the servo motor 11 is turned off, and the cylinder 4 31 is turned on at the same time. And drive motor 2 48, then cylinder 4 31 drives cylinder 5 32 to move upward, and after moving to a suitable position, cylinder 4 31 is closed, cylinder 5 32 is opened, cylinder 5 32 drives cylinder 6 33 to move away from cylinder 6 33, and after moving to a suitable position, cylinder 5 32 is closed, cylinder 6 33 is opened, cylinder 6 33 pushes arc-shaped fixing member 1 36 close to steel pipe 19, and multiple arc-shaped fixing members 1 36 clamp and fix the steel pipe 19 from the outside; then drive motor 2 48, its output end drives connecting rod 47 to rotate, connecting rod 47 makes rotating shaft 2 46 slide in the slide groove of moving member 43 and drives moving member 4 3 moves, the moving member 43 drives the rack 2 44 to move, because the gear 42 is meshed with the rack 1 40 and the rack 2 44, the movement of the rack 2 44 will cause the gear 42 to rotate, thereby driving the rack 1 40 to move in the opposite direction, and the connecting member 2 45 at the ends of the rack 1 40 and the rack 2 44 drives the arc-shaped support member 1 37 to support the steel pipe 19 from the inside, thereby enhancing the stability of the steel pipe 19 during the spraying process and being able to adapt to steel pipes 19 of different diameters, and the rack 1 40 and the rack 2 44 are moved in the U-shaped frame 1 38 and the U-shaped frame 2 39 through the moving block 1 and the moving block 2 respectively, and the driving motor 2 48 is turned off.
[0043] At the same time, the cylinder three 26 and the servo motor three 23 are turned on, and the servo motor three 23 drives the ball screw three 22 to rotate, so that the nut seat 21 moves along the ball screw three 22, and the slider three 24 moves along the guide rail three, thereby driving the cylinder two 25 installed under the slider three 24 and the spraying part to reach a suitable spraying position, and the servo motor three 23 is turned off. The cylinder three 26 drives the steel pipe 19 to be sprayed to move upward. After moving to a suitable position, the cylinder three 26 is turned off, and the cylinder two 25 is turned on. The cylinder two 25 drives the spraying part to descend, so that the nozzle contacts the steel pipe 19 to be sprayed, and the cylinder two 25 is turned off. The extraction pump 6, the drive motor one 27 and the servo motor three 23 are turned on. The drive motor one 27 drives the steel pipe 19 to be sprayed to rotate The pump 6 pumps the polyurethane spray material into the spray part, so that the spray head sprays the steel pipe 19 to be sprayed, and the servo motor 3 23 drives the spray head to move along the axial direction of the steel pipe 19 to be sprayed. After the first spraying of the steel pipe 19 to be sprayed by the spray head, the cylinder 16 is turned on, and the cylinder 16 pushes the arc-shaped solid component 18 close to the steel pipe 19. After moving to a suitable position, the cylinder 16 is closed and the servo motor 2 15 is turned on. The servo motor 2 15 drives the ball screw 2 to rotate, so that the slider 2 14 matched on the ball screw 2 moves along the guide rail 2 13 to solidify the shape of the polyurethane spray material after foaming, and the arc-shaped solid component 18 moves with the spray head. The arc-shaped solid component 18 is located behind the spray head during the movement.
[0044] In the present invention, after the steel pipe 19 is sprayed, the cylinder three 26 is turned on, and the cylinder three 26 drives the steel pipe 19 to fall onto the roller conveyor 2, and the cylinder three 26 is turned off, and the drive motor two 48, the cylinder five 32, the cylinder six 33 and the cylinder four 31 are turned on to separate the arc-shaped fixing member 1 36 and the arc-shaped supporting member 1 37 from the steel pipe 19, and the drive motor two 48, the cylinder five 32, the cylinder six 33 and the cylinder four 31 are turned off, and the cylinder three 26 and the servo motor one 11 are turned on to return the drive motor one 27 to the initial position, and the roller conveyor 2 is turned on to transport the sprayed steel pipe 19 along the through hole one of the outer shell 1.
[0045] In the present invention, the above specific operation steps can be adjusted according to the on-site conditions.
[0046] As the technical solution of the present invention, the hardware setting provided is only for the convenience of realizing specific braking control based on the hardware facilities. How to realize braking control and braking control method specifically are not the technical problems to be solved and the objects to be protected by the present invention. At the same time, the communication methods between the devices all adopt the existing communication methods, which are not the invention points of the present application.
[0047] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A polyurethane spraying polyethylene winding insulation pipe spraying device, comprising a roller conveyor (2), characterized in that: A shell (1) is installed above the roller conveyor (2), and through holes are provided on both sides of the shell (1). A spraying device is installed in the shell (1), and a feeding device is installed on the side of the spraying device and connected to the feeding device. A detection component is installed in the feeding device, and camera components (3) are installed on both sides of the outer side of the shell (1).
2. The spraying equipment for the polyurethane sprayed polyethylene wound insulation pipe according to claim 1 is characterized in that: The feeding device comprises a feeding pipe (5) and a material box (4); the feeding pipe (5) is fixedly connected to and communicates with the side of the spraying device; the material box (4) is detachably connected to the end of the feeding pipe (5); and an extraction pump (6) is installed on the feeding pipe (5); The detection assembly comprises a pressure sensor, a temperature sensor and a flow detector (7), wherein the pressure sensor and the temperature sensor are both mounted at the bottom of the material box (4), and the flow detector (7) is mounted on a feed pipe (5); laser rangefinders are mounted on both sides of the outer circumference of the housing (1).
3. The spraying equipment for the polyurethane sprayed polyethylene wound insulation pipe according to claim 2 is characterized in that: The spraying device comprises a moving mechanism 1 and a connecting plate, wherein the connecting plate is mounted at the top inside the housing (1), and the moving mechanism 1 is mounted at the bottom of the connecting plate. A cylinder 2 (25) is mounted at the bottom of the moving mechanism 1, and a spraying part is mounted at the end of the piston rod of the cylinder 2 (25). The side of the spraying part is detachably connected and connected to a feed pipe 2 (8), and the bottom of the spraying part is detachably connected and connected to a spray head, and a flow detector 2 is mounted at the connection position between the spray head and the spraying part.
4. The spraying equipment for the polyurethane sprayed polyethylene wound insulation pipe according to claim 3 is characterized in that: Two clamping devices are installed below the connecting plate, and the two clamping devices are respectively installed on both sides of the moving mechanism one, and the two clamping devices each include a guide rail one (9) and a servo motor one (11), the guide rail one (9) is installed below the connecting plate, and the servo motor one (11) is installed at the end of the guide rail one (9), and the output end of the servo motor one (11) is detachably connected to a ball screw one, and the ball screw one is matched with a slider one (10), and the slider one (10) is slidably connected to the guide rail one (9); A cylinder three (26) is installed below the slider one (10), and the end of the piston rod of the cylinder three (26) is detachably connected to a clamping assembly.
5. The spraying equipment for the polyurethane sprayed polyethylene wound insulation pipe according to claim 4 is characterized in that: The gripping assembly comprises a driving motor 1 (27) and a driving disk (29), wherein the driving motor 1 (27) is detachably connected to the end of the piston rod of the cylinder 3 (26), and the driving disk (29) is installed at the output end of the driving motor 1 (27), and a plurality of cylinders 4 (31) are installed on the side of the driving disk (29), and the driving disk (29) is installed with an inner support member through a plurality of support plates 4 (35); The piston rod ends of the plurality of cylinders four (31) are all installed with cylinder five (32), the piston rod ends of the cylinder five (32) are installed with cylinder six (33), the piston rod ends of the cylinder six (33) are detachably connected with arc-shaped fixing piece one (36), and the arc-shaped fixing piece one (36) is matched with a steel pipe (19).
6. The spraying equipment for the polyurethane sprayed polyethylene wound insulation pipe according to claim 5 is characterized in that: The inner support member comprises a support plate (28), two sides of the support plate (28) are respectively provided with two mutually perpendicular grooves 1, the two grooves 1 are both installed with a U-shaped frame 1 (38) and a U-shaped frame 2 (39), the two grooves 1 are both provided with a groove 2, the groove 2 is installed with a bearing 1, the bearing 1 is installed with a rotating shaft 1 (41), the U-shaped frame 1 (38) is slidably connected with a moving block 1, the U-shaped frame 2 (39) is slidably connected with a moving block 2, the side of the moving block 1 is installed with a rack 1 (40), the side of the moving block 2 is installed with a rack 2 (44), and the end of the rotating shaft 1 (41) is installed with a gear (42), the gear (42) is meshed with the rack 1 (40) and the rack 2 (44); A driving mechanism is installed on the side of the rack gear 2 (44), and one end of the rack gear 1 (40) and the rack gear 2 (44) is installed with a connecting piece 2 (45), and an arc-shaped supporting piece 1 (37) is installed at the end of the connecting piece 2 (45). The driving mechanism of the supporting plate (28) close to the driving plate (29) is fixedly connected to the plurality of supporting plates 4 (35).
7. The spraying equipment for the polyurethane sprayed polyethylene wound insulation pipe according to claim 6, characterized in that: The driving mechanism comprises a connecting disk (30) and a moving member (43), wherein the moving member (43) is mounted on a side of a second rack (44), a sliding groove is provided on the side of the moving member (43), a second rotating shaft (46) is slidably connected in the sliding groove, a connecting rod (47) is mounted on the end of the second rotating shaft (46), a second driving motor (48) is mounted on the side of the connecting disk (30), an output end of the second driving motor (48) is detachably connected to the connecting rod (47), a connecting disk (30) of the support disk (28) close to the driving disk (29) is fixedly connected to a plurality of fourth supporting plates (35), and the connecting disk (30) is fixedly connected to the support disk (28) via a third supporting plate (34).
8. The spraying equipment for the polyurethane sprayed polyethylene wound insulation pipe according to claim 1, 2 or 3, characterized in that: A support plate (12) is installed on both sides of the roller conveyor (2), a guide rail (13) is installed above the support plate (12), a servo motor (15) is installed at the end of the guide rail (13), a ball screw (14) is detachably connected to the output end of the servo motor (15), a slider (14) is matched on the ball screw (14), and the slider (14) is slidably connected to the guide rail (13); A cylinder one (16) is installed above the slider two (14), a connecting piece one (17) is installed at the end of the piston rod of the cylinder one (16), and a curved fixed piece (18) is detachably connected to the side of the connecting piece one (17).
9. The spraying equipment for the polyurethane sprayed polyethylene wound insulation pipe according to claim 3, characterized in that: The moving mechanism one comprises a guide rail three and a servo motor three (23), wherein the guide rail three is mounted below a connecting plate, and two support plates two (20) are mounted below the connecting plate, a ball screw three (22) runs through the two support plates two (20), the servo motor three (23) is mounted on a side of the support plate two (20), an output end of the servo motor three (23) is detachably connected to an end of the ball screw three (22), a nut seat (21) is matched on the ball screw three (22), a slider three (24) is matched on the guide rail three, and the slider three (24) is fixedly connected to the nut seat (21), and the cylinder two (25) is mounted below the slider three (24).
10. The spraying equipment for the polyurethane sprayed polyethylene wound insulation pipe according to claim 1, characterized in that: The roller conveyor (2) is externally connected to a control system, and the spraying device, feeding device, detection component and camera component (3) are all in communication connection with the control system.
Citation Information
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