Unmanned aerial vehicle mounting structure and coating equipment

By designing the suspension mechanism and magnetic suction mechanism in the drone mounting structure, the rapid angle adjustment and docking between the equipment and the cable is achieved, solving the problems of difficult and time-consuming operation in the prior art, and improving work efficiency.

CN119608454APending Publication Date: 2025-03-14GUANGXI SHUNLIN ELECTRIC POWER TECH CO LTD
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Patent Information

Application Number
CN202411993039.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

In the drone mounting structure, during the angle adjustment and docking between the equipment and cables, due to the influence of wind and other factors, the operation is difficult and time-consuming, which affects the working efficiency.

Method used

A drone mounting structure is designed, including a suspension mechanism and a magnetic suction mechanism. The suspension mechanism realizes the angle adjustment and docking of the equipment through moving the clamp and the angle adjustment mechanism, and the magnetic suction mechanism realizes the rapid docking and separation of the equipment through static magnets and dynamic magnets.

Benefits of technology

Through this structure, the docking process between the equipment and the cable becomes faster and more efficient, reducing operational difficulty and time-consuming, and improving work efficiency.

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Abstract

The invention discloses an unmanned aerial vehicle mounting structure and coating equipment, and relates to the technical field of cable coating, the unmanned aerial vehicle mounting structure is used for being connected with a rack, a driving mechanism moving in the axial direction of a cable is arranged in the rack, a suspension mechanism used for mounting equipment is arranged above the rack, the top of the suspension mechanism is connected with an unmanned aerial vehicle, and the top of the suspension mechanism is connected with the unmanned aerial vehicle. The suspension mechanism comprises at least two movable clamping plates used for clamping equipment, one movable clamping plate is provided with an angle adjusting mechanism used for rotating the equipment, and a magnetic attraction mechanism used for assisting the suspension mechanism to be in butt joint with the equipment is arranged above the rack. The angle adjusting device has the beneficial effects that the driven gear is arranged at the top of the clamping piece, the driving gear is arranged on the movable clamping plate, when the movable clamping plate clamps the clamping piece, the driven gear is meshed with the driving gear, the angle adjusting motor drives the two gears to rotate, then the hanging mechanism is positioned in cooperation with the gyroscope, and therefore angle adjustment of the device is achieved; and butt joint of the driving mechanism in the rack and the cable is facilitated.
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Description

Technical Field

[0001] The present invention relates to the field of cable coating technology, in particular to a UAV mounting structure and coating equipment. Background Art

[0002] Cable coating is an important means of protecting and maintaining cables. Manual operations face great difficulties and high risks in special environments such as canyons, hillsides, rivers, and near high-voltage lines and railway tracks. Therefore, drones are usually used to carry out coating tasks to ensure the safety of operators. After the drone transports the coating equipment to the designated location, it is necessary to adjust the angle of the equipment so that the running direction of the equipment is parallel to the length of the cable to facilitate docking between the two. However, due to the influence of factors such as wind, the angle adjustment and docking process are difficult to operate and often take a lot of time, which greatly affects work efficiency; and after the coating work is completed, it also takes a long time to remove the equipment using a drone, which reduces work efficiency. Summary of the invention

[0003] The purpose of this section is to provide UAV mounting structure and coating equipment, which can realize the rapid connection between equipment and cables.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a UAV mounting structure, which is used to connect a frame, and a driving mechanism that moves along the axial direction of the cable is provided in the frame, and a suspension mechanism for mounting equipment is provided above the frame, and the top of the suspension mechanism is connected to the UAV, and the suspension mechanism includes at least two movable clamping plates for clamping the equipment, one of the movable clamping plates is provided with an angle adjustment mechanism for rotating the equipment, and a magnetic suction mechanism is provided above the frame for assisting the suspension mechanism in docking with the equipment.

[0005] As a preferred solution of the drone mounting structure of the present invention, the suspension mechanism includes a gyroscope that cooperates with the angle adjustment mechanism, the angle adjustment mechanism includes a driving gear, the driving gear is driven by an angle adjustment motor, the angle adjustment motor is fixedly connected to a movable clamp, a fixed plate is connected to the top of the frame, a clamping piece used in conjunction with the suspension mechanism is connected to the top of the fixed plate, a driven gear is provided on the clamping piece, and when the movable clamp is in a position to fit the clamping piece, the driving gear is meshed with the driven gear to rotate the clamping piece, and the gyroscope is used to prevent the suspension mechanism from rotating during the docking process.

[0006] As a preferred solution of the drone mounting structure described in the present invention, the suspension mechanism includes a top plate connected to the drone at the top, and a driving motor is provided in the top plate for driving a mobile clamp to clamp or separate the device. The driving motor drives the two mobile clamps to move toward or away from each other through a screw rod, and a guide rod is connected in the top plate for limiting the mobile clamp.

[0007] As a preferred solution of the drone mounting structure described in the present invention, wherein: the suspension mechanism includes a static magnet, the magnetic attraction mechanism includes a moving magnet matched with the static magnet, both ends of the moving magnet are provided with a rotating shaft and a support seat for supporting the rotating shaft, the support seat is fixedly connected to the fixed plate, one end of the rotating shaft is fixedly connected to a worm gear, the worm gear is connected to a worm, and the worm is connected to a bidirectional motor. During the docking process of the suspension mechanism and the coating equipment, the moving magnet rotates to a state opposite to the magnetic pole of the static magnet, and during the separation process of the suspension mechanism and the coating equipment, the moving magnet rotates to a state identical to the magnetic pole of the static magnet.

[0008] As a preferred solution of the UAV mounting structure of the present invention, one side of the frame is provided with a trapezoidal opening for guiding the driving mechanism to connect with the cable, the width of the trapezoidal opening gradually decreases from the outside to the inside, and the inside of the trapezoidal opening is connected to the driving mechanism.

[0009] As a preferred solution of the drone mounting structure of the present invention, a guide is provided on the top of the fixing plate, and the guide is used to guide the suspension mechanism to approach the magnetic attraction mechanism.

[0010] As a preferred solution of the coating equipment described in the present invention, a drone mounting structure is used.

[0011] As a preferred solution of the coating equipment described in the present invention, it includes a casing and a pushing mechanism located in the casing.

[0012] As a preferred solution of the coating equipment described in the present invention, the pushing mechanism includes a barrel, one end of which is provided with a discharge pipe, the other end of which is connected to a rotating gear, and the rotating gear is connected to a threaded sleeve and a threaded rod for driving the pushing.

[0013] As a preferred solution of the coating equipment described in the present invention, it also includes a nozzle mechanism, and the nozzle mechanism is used to clamp the cable and perform coating.

[0014] Beneficial effects of the present invention:

[0015] 1. By setting a driven gear on the top of the clamping part and a driving gear on the movable clamping plate, when the movable clamping plate clamps the clamping part, the driven gear is meshed with the driving gear, the angle adjustment motor drives the two gears to rotate, and then cooperates with the gyroscope to position the suspension mechanism, thereby realizing the angle adjustment of the equipment and facilitating the docking of the driving mechanism in the rack with the cable.

[0016] 2. By setting a static magnet and a rotatable moving magnet, when the suspension mechanism is docked with the device, the moving magnet is rotated to the side opposite to the magnetic pole of the static magnet to assist the docking. When the suspension mechanism needs to be separated from the device, the moving magnet is rotated to the side with the same magnetic pole as the static magnet to achieve separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. The drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creativity and labor. Among them:

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 and Figure 3 It is a schematic diagram of a partial three-dimensional structure of the present invention;

[0020] Figure 4 It is a partial disassembly schematic diagram of the present invention;

[0021] Figure 5 It is a schematic diagram of the initial state of the movable splint of the present invention;

[0022] Figure 6 It is a schematic diagram of the clamping state of the movable clamping plate of the present invention;

[0023] Figure 7 and Figure 8 Schematic diagram of the magnetic attraction mechanism of the present invention.

[0024] Figure numerals: 1, casing; 2, pushing mechanism; 3, frame; 4, fixing plate; 5, guide; 6, clamping member; 7, driven gear; 8, suspension mechanism; 9, magnetic mechanism; 10, nozzle mechanism; 201, barrel; 202, discharge pipe; 203, rotating gear; 204, threaded sleeve; 205, threaded rod; 801, top plate; 802, driving motor; 803, screw rod; 804, guide rod; 805, movable clamp; 806, driving gear; 807, static magnet; 808, gyroscope; 901, moving magnet; 902, rotating shaft; 903, support seat; 904, worm gear; 905, worm; 906, bidirectional motor. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from this description. The "embodiment" referred to here refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention.

[0027] Embodiment 1

[0028] Reference Figures 1 to 8 The present embodiment provides a UAV mounting structure for connecting a frame 3, wherein a driving mechanism for moving along the axial direction of the cable is provided inside the frame 3, and a suspension mechanism 8 for mounting the device is provided above the frame 3, and the top of the suspension mechanism 8 is connected to the UAV, and the suspension mechanism 8 includes at least two movable clamping plates 805 for clamping the device, wherein one of the movable clamping plates 805 is provided with an angle adjustment mechanism for rotating the device, and a magnetic attraction mechanism 9 for assisting the suspension mechanism 8 in docking with the device is provided above the frame 3. The suspension mechanism 8 includes a gyroscope 808 that cooperates with the angle adjustment mechanism. The angle adjustment mechanism includes a driving gear 806. The driving gear 806 is driven by an angle adjustment motor. The angle adjustment motor is fixedly connected to the movable clamping plate 805. A fixed plate 4 is connected to the top of the frame 3. A clamping piece 6 that cooperates with the suspension mechanism 8 is connected to the top of the fixed plate 4. A driven gear 7 is provided on the clamping piece 6. When the movable clamping plate 805 is in a position to fit the clamping piece 6, the driving gear 806 is meshed with the driven gear 7 to rotate the clamping piece 6. The gyroscope 808 is used to prevent the suspension mechanism 8 from rotating during the docking process.

[0029] The gyroscope 808 belongs to the prior art, and the rotating plane is arranged vertically, that is, the rotating shaft of the gyroscope 808 is arranged horizontally. The driving mechanism is two driving wheels with grooves, and the grooves are adapted to the cables and use friction to drive the coating equipment to move along the surface of the cables, so as to carry out the cable coating work; this equipment, when used in conjunction with the suspension mechanism 8 and the drone, can suspend the equipment to a specified position, and then, under the drive of the angle adjustment mechanism, adjust the angle of the equipment to facilitate docking with the cable. The cross section of the clamping part 6 is T-shaped, and the joint with the movable splint 805 is a curved surface. When the two movable splints 805 clamp the clamping part 6, the clamping part 6 can rotate to cooperate with the angle adjustment mechanism to rotate the equipment.

[0030] The suspension mechanism 8 includes a top plate 801 connected to the top of the drone, and a driving motor 802 is provided inside the top plate 801 for driving a mobile clamp 805 to clamp or separate the device. The driving motor 802 drives the two mobile clamps 805 to move toward or away from each other through a screw rod 803. A guide rod 804 is connected inside the top plate 801 for limiting the mobile clamp 805. The suspension mechanism 8 includes a static magnet 807, and the magnetic attraction mechanism 9 includes a moving magnet 901 that cooperates with the static magnet 807. Both ends of the moving magnet 901 are provided with a rotating shaft 902 and a support seat 903 for supporting the rotating shaft 902. The support seat 903 is fixedly connected to the fixed plate 4. One end of the rotating shaft 902 is fixedly connected to a worm gear 904, and the worm gear 904 is connected to a worm 905. The worm 905 is connected to a bidirectional motor 906. During the docking process of the suspension mechanism 8 and the coating equipment, the moving magnet 901 rotates to a state opposite to the magnetic pole of the static magnet 807. During the separation process of the suspension mechanism 8 and the coating equipment, the moving magnet 901 rotates to a state with the same magnetic pole as the static magnet 807.

[0031] A trapezoidal opening is provided on one side of the frame 3 for guiding the drive mechanism to connect with the cable. The width of the trapezoidal opening gradually decreases from the outside to the inside, and the inside of the trapezoidal opening is connected to the drive mechanism. A guide 5 is provided on the top of the fixing plate 4, and the guide 5 is used to guide the suspension mechanism 8 to approach the magnetic attraction mechanism 9.

[0032] When the suspension mechanism 8 and the equipment are initially positioned, the lead screw 803 is driven to rotate by the driving motor 802, thereby driving the two movable clamps 805 to move simultaneously in the direction close to the clamping part 6 until the two movable clamps 805 clamp the clamping part 6, at which time the driven gear 7 and the driving gear 806 are just engaged.

[0033] The frame of the suspension mechanism 8 , the clamping member 6 , the driving gear 806 and the driven gear 7 are all made of non-magnetic materials to avoid affecting the docking of the moving magnet 901 and the static magnet 807 .

[0034] Working principle: First, connect the drone and the top plate 801, and then the drone drives the suspension mechanism 8 to move to the position directly above the equipment. At this time, the suspension mechanism 8 is guided to the vicinity of the magnetic attraction mechanism 9 with the help of the guide 5, and the static magnet 807 is controlled to rotate to a state of adsorption with the moving magnet 901. The suspension mechanism 8 is docked with the equipment through attraction, and then the drive motor 802 is started to drive the screw rod 803 to rotate. Due to the transmission action of the screw rod 803, the two movable clamps 805 move toward the clamping part 6 at the same time to clamp the clamping part 6. At this time, the driven gear 7 is just engaged with the driving gear 806, and then the angle adjustment motor is started to drive the driving gear 806 and the driven gear 7 to rotate, thereby driving the equipment to rotate, so as to realize the angle adjustment of the coating equipment and facilitate the docking of the equipment and the cable. By means of the adsorption of two magnets (static magnet 807 and moving magnet 901) and the assistance of the guide 5, during the process of mounting the suspension mechanism 8 on the drone, it is only necessary to move the suspension mechanism 8 within the force range of the two magnets to achieve docking, thereby avoiding the docking in the prior art by only manipulating the drone for precise docking, reducing the operating requirements for personnel, and improving the mounting efficiency and accuracy of operation.

[0035] Embodiment 2

[0036] This embodiment provides a coating device, which uses a drone mounting structure. It includes a housing 1 and a material pushing mechanism 2 located in the housing 1. The material pushing mechanism 2 includes a barrel 201, one end of which is provided with a discharge pipe 202, and the other end of the barrel 201 is connected to a rotating gear 203, and the rotating gear 203 is connected to a threaded sleeve 204 and a threaded rod 205 for driving the material pushing. It also includes a nozzle mechanism 10, which is used to clamp the cable and perform coating.

[0037] The housing 1 is fixedly connected to the frame 3, the nozzle mechanism 10 is located on one side of the frame 3, the rotating gear 203 is driven by a driving device, the rotating gear 203 drives the threaded sleeve 204 to rotate, thereby driving the threaded rod 205 to push the pushing component in the barrel 201 to push the material.

[0038] Importantly, although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible without substantially departing from the subject matter described in this application, such as the size, structure, shape and proportion of the various elements, as well as temperature, pressure, mounting arrangements, use of materials, color, directional changes, etc.; for example, an element shown as integrally formed may be composed of multiple parts or elements, and the position of the element may be inverted or otherwise changed; therefore, all such modifications should be included within the scope of the present invention, and other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present invention.

Claims

1. UAV mounting structure, characterized by: Used to connect a frame (3), wherein a driving mechanism for moving along the axial direction of the cable is provided inside the frame (3), a suspension mechanism (8) for mounting equipment is provided above the frame (3), the top of the suspension mechanism (8) is connected to the drone, the suspension mechanism (8) comprises at least two movable clamping plates (805) for clamping the equipment, one of the movable clamping plates (805) is provided with an angle adjustment mechanism for rotating the equipment, and a magnetic attraction mechanism (9) for assisting the suspension mechanism (8) to dock with the equipment is provided above the frame (3).

2. The UAV mounting structure according to claim 1, characterized in that: The suspension mechanism (8) comprises a gyroscope (808) matched with the angle adjustment mechanism, the angle adjustment mechanism comprises a driving gear (806), the driving gear (806) is driven by an angle adjustment motor, the angle adjustment motor is fixedly connected to a movable clamping plate (805), a fixing plate (4) is connected to the top of the frame (3), a clamping member (6) used in conjunction with the suspension mechanism (8) is connected to the top of the fixing plate (4), a driven gear (7) is provided on the clamping member (6), when the movable clamping plate (805) is in a position of abutting the clamping member (6), the driving gear (806) is meshed with the driven gear (7) for rotating the clamping member (6), and the gyroscope (808) is used to prevent the suspension mechanism (8) from rotating during the docking process.

3. The UAV mounting structure according to claim 2, characterized in that: The suspension mechanism (8) comprises a top plate (801) connected to the drone at the top, a driving motor (802) for driving a movable clamping plate (805) to clamp or separate the device is arranged inside the top plate (801), the driving motor (802) drives two movable clamping plates (805) to move towards or away from each other via a screw rod (803), and a guide rod (804) for limiting the movable clamping plate (805) is connected inside the top plate (801).

4. The UAV mounting structure according to claim 1 or 3, characterized in that: The suspension mechanism (8) comprises a static magnet (807), and the magnetic attraction mechanism (9) comprises a moving magnet (901) matched with the static magnet (807). Both ends of the moving magnet (901) are provided with a rotating shaft (902) and a support seat (903) for supporting the rotating shaft (902). The support seat (903) is fixedly connected to the fixed plate (4). One end of the rotating shaft (902) is fixedly connected with a worm gear (904), and the worm gear (904) is connected with a worm (905). The worm gear (905) is connected with a bidirectional motor (906). During the docking process of the suspension mechanism (8) and the coating device, the moving magnet (901) rotates to a state with a magnetic pole opposite to that of the static magnet (807). During the separation process of the suspension mechanism (8) and the coating device, the moving magnet (901) rotates to a state with a magnetic pole identical to that of the static magnet (807).

5. The UAV mounting structure according to claim 4, characterized in that: A trapezoidal opening for guiding the drive mechanism to connect with the cable is provided on one side of the frame (3); the width of the trapezoidal opening gradually decreases from the outside to the inside; and the inside of the trapezoidal opening is connected to the drive mechanism.

6. The UAV mounting structure according to claim 2, characterized in that: A guide member (5) is provided on the top of the fixing plate (4), and the guide member (5) is used to guide the suspension mechanism (8) to approach the magnetic attraction mechanism (9).

7. A coating device, characterized in that: Use the drone mounting structure described in any one of claims 1 to 6.

8. The coating device according to claim 7, characterized in that: The invention comprises a casing (1) and a material pushing mechanism (2) located inside the casing (1).

9. The coating device according to claim 8, characterized in that: The pushing mechanism (2) comprises a barrel (201), one end of which is provided with a discharge pipe (202), the other end of which is connected to a rotating gear (203), and the rotating gear (203) is connected to a threaded sleeve (204) and a threaded rod (205) for driving the pushing.

10. The coating device according to claim 7, characterized in that: It also comprises a spray head mechanism (10), wherein the spray head mechanism (10) is used for clamping the cable and performing coating.