Aluminum material machining and bending device and machining method thereof

Abstract

The invention provides an aluminum machining bending device and a machining method thereof, and relates to the technical field of aluminum machining, the aluminum machining bending device comprises a workbench and a fixing device, a cylinder is arranged on one side of the workbench, a support is arranged on one side of the cylinder, a clamping plate is arranged on one side of the support, and a limiting block is arranged on one side of the workbench; a supporting device is arranged on one side of the support through a fixing device, the supporting device comprises a containing plate, a sliding rail is fixedly connected to one side of the containing plate, a sliding block is slidably connected to the interior of the sliding rail, and a supporting plate is fixedly connected to the side, away from the sliding rail, of the sliding block. According to the aluminum material bending device, the bent aluminum material can be supported, the situation that the bent area of the aluminum material is separated from the workbench and suspended in the air when the long aluminum material is bent for multiple times is avoided, then the aluminum material is more stably placed on the workbench to be bent, and therefore the using effect of the bending device can be improved.

Description

Technical Field

[0001] The present invention relates to the technical field of aluminum material processing, and in particular to an aluminum material processing and bending device and a processing method thereof. Background Art

[0002] A bending device is a device that bends an object to change its shape. When processing aluminum materials, a bending device is used to bend the aluminum materials.

[0003] Prior art includes an invention patent with publication number CN117816796A, which discloses a bending device for aluminum material processing for construction, and relates to the technical field of aluminum material processing for construction. The device comprises a workbench, a conveying mechanism is arranged on one side of the top of the workbench, the conveying mechanism comprises a bottom plate, the bottom of the bottom plate is fixedly connected to the top of the workbench, the top of the bottom plate is rotatably connected to a conveying roller, a fixing mechanism is arranged at the center of the top of the workbench, the fixing mechanism comprises a fixing plate, the top of the fixing plate is slidably connected to a support frame, a bending mechanism is arranged on one side of the workbench, the bending mechanism comprises a connecting frame, and one side of the connecting frame is fixedly connected to one side of the workbench. The first screw and the first clamping plate and other components arranged in the fixing mechanism of the invention can keep the aluminum material stable during the processing, and ensure the accuracy and consistency of the bending result. The bending mechanism can quickly adjust and control the bending angle and position of the aluminum material by adjusting the gear position when the connection bending is required.

[0004] When processing aluminum, the aluminum is placed on the surface of the workbench with one side of the aluminum against the cylinder, and then the clamp is used to squeeze and fix the side of the aluminum close to the cylinder, and then the bracket at the lower end of the clamp is rotated on the cylinder to drive the aluminum to bend on the cylinder. When a long aluminum is bent multiple times, the bent area of ​​the aluminum will leave the workbench and hang in the air. When the subsequent parts of the aluminum are bent, the suspended part of the aluminum is easily pulled downward by gravity, which causes the aluminum at the cylinder to not be placed stably, resulting in problems that affect the use of the bending device. Summary of the invention

[0005] The present invention proposes an aluminum material processing and bending device and a processing method thereof to solve the problem that when a long aluminum material is bent multiple times, the bent area of ​​the aluminum material will leave the workbench and hang in the air; then when the subsequent part of the aluminum material is bent, the suspended part of the aluminum material is easily pulled downward by gravity, which causes the aluminum material at the cylinder to be unable to be placed stably, thereby affecting the use effect of the bending device.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an aluminum material processing and bending device, comprising a workbench and a fixing device, a cylinder is provided on one side of the workbench, a bracket is provided on one side of the cylinder, a clamp is provided on one side of the bracket, a limit block is provided on one side of the workbench, a supporting device is provided on one side of the bracket with the aid of the fixing device, the supporting device comprises a placing plate, a slide rail is fixedly connected to one side of the placing plate, a sliding block is slidably connected to the inside of the slide rail, a side of the sliding block away from the slide rail is fixedly connected to the supporting plate, and the supporting plate The upper end is parallel to the workbench, the support plate is on the side of the workbench close to the cylinder, a card block is inserted on one side of the sliding block, a square plate is fixedly connected to the side of the slide rail close to the card block, a plurality of card slots are opened on the side of the square plate close to the card block, the card block is engaged with the card slot on one side of the card block, and the plurality of card slots on one side of the card block are equidistantly arranged, a control frame is fixedly connected to one side of the sliding block support plate, a magnet is fixedly connected to the side of the card block sliding block close to the card block, an iron sheet is fixedly connected to one side of the card block, and the iron sheet is magnetically attracted to the magnet.

[0007] The effect achieved by the above components is: when processing aluminum, the aluminum will be placed on the surface of the workbench, with one side of the aluminum against the cylinder, and then the splint will squeeze and fix the side of the aluminum close to the cylinder, and then the bracket at the lower end of the splint will rotate on the cylinder, and then drive the aluminum to bend on the cylinder. At this time, the limit block will limit and fix other parts of the aluminum. The support plate is moved close to or away from the workbench so that the support plate can support the very end of the aluminum material after bending. The block is moved so that the block passes through the sliding block and reaches the slot on one side of the square plate. The position of the sliding block is fixed. The position of the support plate is fixed. When the aluminum material is bent multiple times in the subsequent process, the bent area of ​​the aluminum material will be placed on the support plate for support to prevent the bent area of ​​the aluminum material from moving downward due to gravity. By using the support device, the bent aluminum material can be supported to prevent the bent area of ​​the aluminum material from leaving the workbench and hanging in the air when the long aluminum material is bent multiple times. The aluminum material can be placed more stably on the workbench for bending, thereby improving the use effect of the bending device.

[0008] Preferably, semicircular blocks are fixedly connected to both sides of the sliding block close to the slide rail, the surface of the semicircular block is smooth, and the arc surface of the semicircular block is close to the slide rail.

[0009] The effect achieved by the above components is that when the sliding block is moved, the friction between the slide rail and the sliding block can be reduced by the semicircular blocks on both sides of the sliding block, so that the sliding block can slide more easily inside the slide rail.

[0010] Preferably, a rubber ring is fixedly connected to one side of the control frame, and the size of the rubber ring is matched with the size of the control frame.

[0011] The effect achieved by the above components is that when the operator holds the control frame for use, the friction between the operator and the control frame can be increased through the rubber ring, so that the control can be held more firmly by the operator for use.

[0012] Preferably, a side of the sliding block close to the support plate is fixedly connected to a reinforcing plate, and a side of the reinforcing plate away from the sliding block is fixedly connected to the support plate.

[0013] The effect achieved by the above components is: by using the reinforcing plate, the strength of the support plate is improved, and the side of the support plate away from the sliding block is prevented from being deformed by force, thereby improving the use effect of the support plate.

[0014] Preferably, a plurality of through holes are opened on one side of the support plate, and the plurality of through holes on one side of the support plate are arranged at equal intervals.

[0015] The effect achieved by the above components is: by opening a plurality of through holes on the support plate, the weight of the support plate is reduced, so that the sliding block on one side of the support plate is subjected to less force, thereby increasing the service life of the sliding block.

[0016] Preferably, the fixing device includes a fixing block, which is fixedly connected to the workbench, a bolt is inserted into the internal thread of the fixing block, one side of the bolt is threadedly connected to a connecting plate, one side of the connecting plate is fixedly connected to the placement plate, one side of the bolt is abutted with a gasket, one side of the gasket abuts against the fixing block, one side of the bolt is fixedly connected to an operating block, and the size of the operating block is adapted to the size of the bolt.

[0017] The effect achieved by the above-mentioned components is: when the supporting device is needed, the placement plate can be moved so that the connecting plate on one side of the placement plate is inserted into the fixed block, and then the gasket is placed on one side of the fixed block, and then the bolt is turned through the operating block so that the bolt passes through the gasket and the fixed block and reaches the inside of the connecting plate, thereby completing the position fixation of the placement plate. By using the fixing device, the supporting device can be quickly fixed to one side of the workbench, thereby facilitating the operator to use the supporting device later.

[0018] Preferably, a trapezoidal block is fixedly connected to one side of the connecting plate away from the placing plate, and the size of the trapezoidal block on one side away from the connecting plate is smaller than the size of the other side.

[0019] The effect achieved by the above components is: by using the trapezoidal block, the size of one side of the connecting plate is reduced, so that the connecting plate can be more easily inserted into the interior of the fixing block, thereby making it convenient for operators to fix the connecting plate with bolts.

[0020] A processing method comprises the following steps: Step 1: Fix the support device to one side of the workbench through a fixing device; Step 2: Place the aluminum material on the workbench, and place the side of the aluminum material that needs to be bent on the cylinder, and then fix the aluminum material with the clamping plate on the bracket and the limit block on the workbench; Step 3: The bracket then extends the cylinder to rotate, and then bends the aluminum material on one side close to the cylinder, and the bent part of the aluminum material is supported by the supporting device.

[0021] In summary, the beneficial effects of the present invention are: By using a supporting device, the bent aluminum material can be supported to prevent the bent area of ​​the aluminum material from detaching from the workbench and hanging in the air when a long aluminum material is bent multiple times. The aluminum material can then be placed more stably on the workbench for bending, thereby improving the use effect of the bending device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 For the present invention Figure 1 Schematic diagram of the left-view stereoscopic structure; Figure 3 It is a schematic diagram of the three-dimensional structure of the supporting device of the present invention; Figure 4 For the present invention Figure 3 A magnified image of point A; Figure 5 For the present invention Figure 3 A right-view stereoscopic structure diagram of ; Figure 6 For the present invention Figure 5 A magnified view of point B; Figure 7 It is a schematic diagram of the three-dimensional structure of the fixing device of the present invention; Figure 8 For the present invention Figure 7 Schematic diagram of the cross-sectional three-dimensional structure.

[0023] Legend: 1. Workbench; 2. Support device; 21. Placement plate; 22. Slide rail; 23. Sliding block; 24. Support plate; 25. Block; 26. Square plate; 27. Slot; 28. Control frame; 29. ​​Magnet; 210. Iron sheet; 211. Semicircular block; 212. Rubber ring; 213. Reinforcement plate; 214. Through hole; 3. Fixing device; 31. Fixing block; 32. Bolt; 33. Connecting plate; 34. Gasket; 35. Trapezoidal block; 36. Operating block; 4. Cylinder; 5. Bracket; 6. Clamp; 7. Limit block. DETAILED DESCRIPTION

[0024] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0026] Reference Figure 1-8 As shown, this embodiment discloses an aluminum material processing and bending device, including a workbench 1 and a fixing device 3, a cylinder 4 is provided on one side of the workbench 1, a bracket 5 is provided on one side of the cylinder 4, a clamp 6 is provided on one side of the bracket 5, a limit block 7 is provided on one side of the workbench 1, and a supporting device 2 is provided on one side of the bracket 5 with the aid of the fixing device 3.

[0027] Reference Figure 1-8 As shown, the present embodiment discloses a supporting device 2 including a placing plate 21, a slide rail 22 is fixedly connected to one side of the placing plate 21, a sliding block 23 is slidably connected to the inside of the slide rail 22, a supporting plate 24 is fixedly connected to the side of the sliding block 23 away from the slide rail 22, the upper end of the supporting plate 24 is parallel to the workbench 1, the supporting plate 24 is located on the side of the workbench 1 close to the cylinder 4, a card block 25 is inserted on one side of the sliding block 23, and the side of the slide rail 22 close to the card block 25 is fixedly connected There is a square plate 26, and a plurality of slots 27 are provided on one side of the square plate 26 close to the card block 25. The card block 25 is engaged with the slots 27 on one side of the card block 25, and the plurality of slots 27 on one side of the card block 25 are arranged equidistantly. A control frame 28 is fixedly connected to one side of the support plate 24 of the sliding block 23, and a magnet 29 is fixedly connected to the side of the card block 25 and the sliding block 23 close to the card block 25. An iron sheet 210 is fixedly connected to one side of the card block 25, and the iron sheet 210 and the magnet 29 are magnetically attracted to each other.

[0028] Reference Figure 1-8As shown, this embodiment discloses that when processing aluminum material, the aluminum material will be placed on the surface of the workbench 1, and one side of the aluminum material will be against the cylinder 4, and then the splint 6 will squeeze and fix the side of the aluminum material close to the cylinder 4, and then the bracket 5 at the lower end of the splint 6 will rotate on the cylinder 4, and then drive the aluminum material to bend on the cylinder 4, and at this time the limit block 7 will limit and fix other parts of the aluminum material. Before bending the aluminum material, first move the block 25 so that the block 25 moves inside the sliding block 23 and the block 25 is separated from the slot 27 on one side of the square plate 26. Then, the sliding block 23 is moved by the control frame 28 so that the sliding block 23 slides inside the slide rail 22 on one side of the placement plate 21. Then, the support plate 24 is moved close to or away from the workbench 1 so that the support plate 24 can support the end of the aluminum material after bending. Then, move the block 25 so that the block 25 passes through the sliding block 23 and reaches the slot 27 on one side of the square plate 26. Then, the sliding block 23 is completed. 3 is fixed in position, and then the position of the support plate 24 is fixed. Then, when the aluminum material is bent multiple times in the subsequent process, the bent area of ​​the aluminum material will be placed on the support plate 24 for support to prevent the bent area of ​​the aluminum material from moving downward due to gravity. By using the support device 2, the bent aluminum material can be supported to prevent the bent area of ​​the aluminum material from detaching from the workbench 1 and hanging in the air when the longer aluminum material is bent multiple times. Then, the aluminum material can be placed more stably on the workbench 1 for bending, thereby improving the use effect of the bending device.

[0029] Reference Figure 1-8 As shown, the present embodiment discloses that the sliding block 23 is fixedly connected with semicircular blocks 211 on both sides close to the slide rail 22, the surface of the semicircular blocks 211 is smooth, and the arc surface of the semicircular blocks 211 is close to the slide rail 22. When the sliding block 23 is moved, the semicircular blocks 211 on both sides of the sliding block 23 can be used to reduce the friction between the slide rail 22 and the sliding block 23, so that the sliding block 23 can slide more easily inside the slide rail 22. A rubber ring 212 is fixedly connected to one side of the control frame 28, and the size of the rubber ring 212 is adapted to the size of the control frame 28. When the operator holds the control frame 28 for use, the rubber ring 212 can be used to increase the friction between the operator and the control frame 28, so that the control can be held more firmly by the operator for use.

[0030] Reference Figure 1-8As shown, the present embodiment discloses that a side of the sliding block 23 close to the support plate 24 is fixedly connected with a reinforcing plate 213, and a side of the reinforcing plate 213 away from the sliding block 23 is fixedly connected to the support plate 24. By using the reinforcing plate 213, the strength of the support plate 24 is improved, and the side of the support plate 24 away from the sliding block 23 is prevented from being deformed by force, thereby improving the use effect of the support plate 24. A plurality of through holes 214 are provided on one side of the support plate 24, and the plurality of through holes 214 on one side of the support plate 24 are arranged equidistantly. By providing a plurality of through holes 214 on the support plate 24, the weight of the support plate 24 is reduced, so that the sliding block 23 on one side of the support plate 24 is subjected to less force, thereby improving the service life of the sliding block 23.

[0031] Reference Figure 1-8 As shown, the present embodiment discloses a fixing device 3 including a fixing block 31, the fixing block 31 is fixedly connected to the workbench 1, the internal thread of the fixing block 31 is inserted with a bolt 32, one side of the bolt 32 is threadedly connected with a connecting plate 33, one side of the connecting plate 33 is fixedly connected to the placement plate 21, one side of the bolt 32 is abutted with a gasket 34, one side of the gasket 34 is abutted with the fixing block 31, one side of the bolt 32 is fixedly connected with an operating block 36, and the size of the operating block 36 is adapted to the size of the bolt 32. When the support device 2 is needed, the placement plate 21 can be moved to insert the connecting plate 33 on one side of the placement plate 21 into the fixing block 31, and then the gasket 34 is placed on one side of the fixing block 31, and then the bolt 32 is rotated by the operating block 36, so that the bolt 32 passes through the gasket 34 and the fixing block 31 and reaches the inside of the connecting plate 33, and the position of the placement plate 21 is fixed. By using the fixing device 3, the support device 2 is quickly fixed to one side of the workbench 1, so that it is convenient for the operator to use the support device 2 later.

[0032] Reference Figure 1-8 As shown, the present embodiment discloses that a trapezoidal block 35 is fixedly connected to one side of the connecting plate 33 away from the placing plate 21, and the size of the one side of the trapezoidal block 35 away from the connecting plate 33 is smaller than the size of the other side. By using the trapezoidal block 35, the size of one side of the connecting plate 33 is reduced, so that the connecting plate 33 can be more easily inserted into the interior of the fixing block 31, so that it is convenient for the operator to fix the connecting plate 33 with the bolts 32.

[0033] Working principle: the placement plate 21 can be moved so that the connecting plate 33 on one side of the placement plate 21 is inserted into the fixed block 31, and then the gasket 34 is placed on one side of the fixed block 31, and then the bolt 32 is rotated by the operating block 36 so that the bolt 32 passes through the gasket 34 and the fixed block 31 and reaches the inside of the connecting plate 33, so that the position of the placement plate 21 is fixed. Before bending the aluminum material, first move the block 25 so that the block 25 moves inside the sliding block 23, and the block 25 is separated from the slot 27 on one side of the square plate 26, and then the sliding block 23 is moved by the control frame 28 so that the sliding block 23 slides inside the slide rail 22 on one side of the placement plate 21, and then the support plate 24 is moved close to or away from the workbench 1, so that the support plate 24 can be bent to the very end of the aluminum material. Support, then move the card block 25 so that the card block 25 passes through the sliding block 23 and reaches the inside of the card slot 27 on one side of the square plate 26, and then completes the fixing of the position of the sliding block 23, and then completes the fixing of the position of the support plate 24, and then when the aluminum material is bent multiple times in the subsequent process, the bent area of ​​the aluminum material will be placed on the support plate 24 for support to prevent the bent area of ​​the aluminum material from moving downward due to gravity, and place the aluminum material on the surface of the workbench 1, with one side of the aluminum material against the cylinder 4, and then the splint 6 squeezes and fixes the side of the aluminum material close to the cylinder 4, and then the bracket 5 at the lower end of the splint 6 will rotate on the cylinder 4, and then drive the aluminum material to bend on the cylinder 4, at this time, the limit block 7 will limit and fix other parts of the aluminum material, and the support plate 24 supports the bent aluminum material.

[0034] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. An aluminum material processing and bending device, comprising a workbench (1) and a fixing device (3), characterized in that: A cylinder (4) is provided on one side of the workbench (1), a bracket (5) is provided on one side of the cylinder (4), a clamping plate (6) is provided on one side of the bracket (5), a limit block (7) is provided on one side of the workbench (1), a support device (2) is provided on one side of the bracket (5) by means of a fixing device (3), the support device (2) comprises a placement plate (21), a slide rail (22) is fixedly connected to one side of the placement plate (21), a sliding block (23) is slidably connected to the inside of the slide rail (22), a support plate (24) is fixedly connected to the side of the slide block (23) away from the slide rail (22), the upper end of the support plate (24) is parallel to the workbench (1), and the support plate (24) is located on the side of the workbench (1) close to the cylinder (4). A card block (25) is inserted into one side of the sliding block (23); a square plate (26) is fixedly connected to one side of the sliding rail (22) close to the card block (25); a plurality of card slots (27) are provided on one side of the square plate (26) close to the card block (25); the card block (25) is carded with the card slots (27) on one side of the card block (25); the plurality of card slots (27) on one side of the card block (25) are arranged at equal intervals; a control frame (28) is fixedly connected to one side of the supporting plate (24) of the sliding block (23); a magnet (29) is fixedly connected to one side of the card block (25); an iron sheet (210) is fixedly connected to one side of the card block (25); the iron sheet (210) and the magnet (29) are magnetically attracted to each other.

2. The aluminum material processing and bending device according to claim 1, characterized in that: Semicircular blocks (211) are fixedly connected to both sides of the sliding block (23) close to the slide rail (22); the surface of the semicircular block (211) is smooth, and the arc surface of the semicircular block (211) is close to the slide rail (22).

3. The aluminum material processing and bending device according to claim 2, characterized in that: A rubber ring (212) is fixedly connected to one side of the control frame (28), and the size of the rubber ring (212) is compatible with the size of the control frame (28).

4. The aluminum material processing and bending device according to claim 3, characterized in that: A side of the sliding block (23) close to the support plate (24) is fixedly connected to a reinforcing plate (213), and a side of the reinforcing plate (213) away from the sliding block (23) is fixedly connected to the support plate (24).

5. The aluminum material processing and bending device according to claim 4, characterized in that: A plurality of through holes (214) are provided on one side of the support plate (24), and the plurality of through holes (214) on one side of the support plate (24) are arranged at equal intervals.

6. The aluminum material processing and bending device according to claim 5, characterized in that: The fixing device (3) comprises a fixing block (31), the fixing block (31) being fixedly connected to the workbench (1), a bolt (32) being inserted into an internal thread of the fixing block (31), a connecting plate (33) being threadedly connected to one side of the bolt (32), one side of the connecting plate (33) being fixedly connected to the placement plate (21), and a gasket (34) being abutted against one side of the bolt (32).

7. The aluminum material processing and bending device according to claim 6, characterized in that: One side of the gasket (34) abuts against the fixed block (31), and one side of the bolt (32) is fixedly connected to an operating block (36), and the size of the operating block (36) matches the size of the bolt (32).

8. The aluminum material processing and bending device according to claim 7, characterized in that: A trapezoidal block (35) is fixedly connected to one side of the connecting plate (33) away from the placement plate (21); the size of the trapezoidal block (35) on one side away from the connecting plate (33) is smaller than the size of the other side.

9. A processing method, characterized in that: A method for using a processing device according to any one of claims 1 to 8, comprising the following steps: Step 1: Fix the support device (2) to one side of the workbench (1) using the fixing device (3); Step 2: Place the aluminum material on the workbench (1), and place the side of the aluminum material that needs to be bent on the cylinder (4), and then fix the aluminum material with the clamping plate (6) on the bracket (5) and the limit block (7) on the workbench (1); Step 3: The support (5) then extends the cylinder (4) and rotates it, and then bends the side of the aluminum material close to the cylinder (4), and the bent part of the aluminum material is supported by the support device (2).

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