Concrete pouring device for water transportation and hydraulic engineering and using method of concrete pouring device

By designing a concrete pouring device for water transport and water conservancy projects that include mixing, transmission and power vibration functions, the problems of prefabricated plate resource occupation and concrete not compact in the prior art are solved, and efficient and stable concrete pouring effect is achieved.

CN119610397APending Publication Date: 2025-03-14CHINA DESIGN GROUP CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202411800870.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

There is a problem that prefabricated slab production and transportation occupy a large amount of resources during the pouring process of existing water transport and water conservancy projects. There are gaps in the laying process of prefabricated slabs that cause water leakage, and the gaps in the stones in the concrete cause bubbles to exist, which are not compact in pressing and are prone to bursting.

Method used

A concrete pouring device for water transportation and water conservancy projects was designed, including bottom plate, concrete mixing tank, mixing mechanism, discharge mechanism, concrete conveying mechanism, prefabricated mold fixing mechanism, slide rail support mechanism, power vibration mechanism and concrete prefabricated mold. The device drives the stirring shaft to rotate through a servo motor, stirs the concrete with a stirring rod and agitation blade, and uses a linear motor to control the discharge pipe to seal. The concrete is transferred to the prefabricated mold through a conveying cylinder, and vibrates the prefabricated mold through a power vibration mechanism to ensure that the concrete is compact.

Benefits of technology

Through efficient stirring and dynamic vibration, the device significantly improves the compactness of concrete, reduces the risk of water leakage in the canal, reduces labor intensity, improves the fixed stability of prefabricated molds, and reduces the occupation of production resources.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119610397A_ABST
    Figure CN119610397A_ABST
Patent Text Reader

Abstract

The invention discloses a concrete pouring device for water transportation hydraulic engineering, a concrete stirring tank is arranged on a bottom plate and used for stirring and reinforcing concrete, an adding port is formed in the concrete stirring tank, and a stirring mechanism is arranged on the concrete stirring tank and used for stirring and processing the concrete. The discharging mechanism is arranged at the bottom of the concrete stirring tank and used for controlling export of concrete, the concrete conveying mechanism is communicated with the discharging mechanism and used for conveying the concrete, the sliding rail supporting mechanism is arranged on the bottom plate, the prefabricating mold fixing mechanism is arranged on the sliding rail supporting mechanism, and the concrete prefabricating mold is arranged on the prefabricating mold fixing mechanism. The power vibration mechanism is connected with the concrete conveying mechanism and provides vibration power for the prefabricated mold fixing mechanism. According to the scheme, concrete can be conveyed to the prefabricated mold through cooperation of all the mechanisms, automatic vibration defoaming is achieved, operation is easy, and the labor intensity is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the field of concrete precast mold casting of water transport and water conservancy projects, and particularly relates to a concrete casting device for water transport and water conservancy projects and a use method thereof. Background Art

[0002] The construction of water transport and water conservancy projects has many similarities with the construction of general civil engineering projects such as roads, railways, bridges and house buildings. During the construction of water transport and water conservancy projects, it is necessary to cast precast concrete molds, and when laying canals, precast panels are laid in foundation pits for construction.

[0003] Patent CN111347560A discloses a mixing device for water conservancy project construction, which is used to construct the side wall of the canal by pouring, and concrete is formed by a template, and the concrete is introduced into the foundation pit through a hopper, a guide trough, and a paving trough for pouring, so as to complete the side wall of the canal. However, although this method can be used to build standardized canals, the production and transportation of prefabricated panels occupy a large amount of production resources and needs to be improved. At the same time, during the laying of prefabricated panels, there are gaps between two adjacent prefabricated panels, which need to be filled. If the production process is unqualified, it will cause water leakage in the canal, which needs to be improved.

[0004] In addition, during the existing water transport and hydraulic concrete pouring process, due to the gaps between the stones in the concrete, bubbles appear in the concrete. The presence of bubbles causes the concrete to be loosely compacted, making the concrete products easy to break. During the pouring process of traditional concrete pouring equipment, workers need to hold a vibrating rod to vibrate and defoam the concrete, which is complicated to operate. Summary of the invention

[0005] In view of the above problems, the object of the present invention is to provide a concrete pouring device for water transport and water conservancy projects and a method of using the same.

[0006] The specific technical solution for achieving the purpose of the present invention is:

[0007] A concrete pouring device for water transport and water conservancy projects, comprising a bottom plate, a concrete mixing tank, a mixing mechanism, a discharging mechanism, a concrete conveying mechanism, a precast mold fixing mechanism, a slide rail supporting mechanism, a dynamic vibration mechanism and a concrete precast mold;

[0008] The concrete mixing tank is arranged on the bottom plate and is used for mixing and consolidating concrete. The concrete mixing tank is provided with a feeding port. The mixing mechanism is arranged on the concrete mixing tank and is used for mixing and processing concrete.

[0009] The discharging mechanism is arranged at the bottom of the concrete mixing tank and is used to control the discharge of concrete;

[0010] The concrete conveying mechanism is connected to the discharging mechanism and is used to convey concrete;

[0011] The slide rail support mechanism is arranged on the bottom plate, a precast mold fixing mechanism is arranged on the slide rail support mechanism, and the concrete precast mold is arranged on the precast mold fixing mechanism;

[0012] The power vibration mechanism is connected to the concrete conveying mechanism and is used to provide vibration power for the precast mold fixing mechanism.

[0013] Furthermore, the stirring mechanism includes a servo motor, a stirring shaft, a metal tube, a stirring rod, and a stirring blade;

[0014] The servo motor is arranged on the concrete mixing tank, the output shaft of the servo motor is arranged with a mixing shaft, the mixing shaft extends into the concrete mixing tank, and the mixing shaft is arranged with a stirrer.

[0015] Further, the stirrer includes a metal tube, a stirring rod and a stirring blade;

[0016] The metal tube is fixedly connected to the stirring shaft by bolts, and a plurality of stirring rods and stirring blades are arranged on the outer side of the metal tube.

[0017] Furthermore, the discharging mechanism comprises a rectangular discharging pipe, the top end of which is connected to the bottom of the concrete mixing tank, and the bottom end of which is connected to the concrete conveying mechanism;

[0018] The rectangular discharge pipe is provided with a mounting hole, a sealing plate is movably connected in the mounting hole, and a blocking strip is arranged on the outer side of the sealing plate;

[0019] Linear motors are arranged on both sides of the rectangular discharge pipe, and the output ends of the linear motors are connected to the blocking strips.

[0020] Furthermore, the concrete conveying mechanism includes a conveying cylinder, a discharging pipe, a driving motor, a conveying shaft, a spiral blade and a support plate;

[0021] One end of the conveying cylinder is connected to the bottom end of the rectangular discharge pipe, and the other end is connected to the discharge pipe, and the discharge pipe is inclined to facilitate the flow of slow-setting soil;

[0022] A transmission shaft is rotatably mounted in the transmission cylinder via a sealed bearing, a spiral blade is arranged on the outer side of the transmission shaft in the transmission cylinder, a drive motor is mounted on the outer side of the transmission cylinder, and an output shaft of the drive motor is connected to the transmission shaft;

[0023] A support plate is arranged at the bottom of the conveying cylinder, and the support plates are all installed on the top of the bottom plate.

[0024] Furthermore, the slide rail support mechanism includes a slide rail, a limit rod and a slide rod;

[0025] The slide rails include a plurality of slide rails symmetrically arranged on the bottom plate. Limiting rods are arranged in the slide rails. Sliding rods are also slidably installed in the slide rails. The sliding rods are slidably connected to the limiting rods.

[0026] Further, the precast mold fixing mechanism includes a transverse U-shaped plate, a strip hole, a diagonal support rod, a clamping plate, a transverse sliding rod, a fixing bar, a vertical rod and a tension spring;

[0027] The bottom of the transverse U-shaped plate is fixedly connected to the sliding rod, four vertical rods are vertically slidably installed on the inner side of the transverse U-shaped plate, two fixing bars are fixedly installed on the bottom of the four vertical rods, and four strip holes are opened on the transverse U-shaped plate;

[0028] Two diagonal bracing rods are rotatably mounted on the outer sides of the fixed strips, and a total of four diagonal bracing rods are movably connected to the four strip holes respectively;

[0029] Two transverse sliding rods are slidably installed on both sides of the transverse U-shaped plate, and two symmetrical clamping plates are arranged on the four transverse sliding rods. Each clamping plate is rotatably connected to two diagonal support rods respectively, and tension springs are fixedly installed on the outer sides of the clamping plates, and the tension springs are fixedly connected to the inner sides of the transverse U-shaped plates.

[0030] Furthermore, the prefabricated mold fixing mechanism also includes a longitudinal U-shaped plate, a handle, a circular extrusion pad and a screw rod;

[0031] The longitudinal U-shaped plate is located above the transverse U-shaped plate, screw rods are symmetrically arranged on both sides of the longitudinal U-shaped plate, and a handle is arranged between the two screw rods on each side;

[0032] A circular extrusion pad is arranged on the inner side of the screw rod.

[0033] Further, the power vibration mechanism includes a first pulley, a second pulley, a transmission shaft, a belt strip, a cam, a swing rod, a first straight plate, a second straight plate, and an end shaft;

[0034] A transmission shaft is provided through the support plate, a cam is provided at one end of the transmission shaft, and the eccentric position of the cam is rotatably connected to the swing rod;

[0035] A first straight plate is arranged at the bottom of the transverse U-shaped plate, a second straight plate is fixedly connected to the first straight plate, an end shaft is fixedly installed on the second straight plate, and the end shaft is rotatably connected to the swing rod;

[0036] The other end of the transmission shaft is provided with a second pulley, the first pulley is provided on the transmission shaft, and the outer sides of the first pulley and the second pulley mesh with the belt strip.

[0037] The present invention also provides a method for using the concrete pouring device based on any one of the above-mentioned water transport and water conservancy projects, comprising the following steps:

[0038] Step 1: Add concrete into the concrete mixing tank through the adding port, the servo motor of the mixing mechanism drives the mixing shaft to rotate, the mixing shaft drives the mixing rod and the mixing blade to rotate through the metal pipe, and the concrete is mixed by the mixing rod and the mixing blade;

[0039] Step 2, place the precast concrete mold on the inner side of the longitudinal U-shaped plate, and then turn the handle in sequence. The handle pushes the circular extrusion pad close to the precast concrete mold through the screw rod to squeeze and fix the precast concrete mold. At the same time, the longitudinal U-shaped plate moves downward under gravity, and the longitudinal U-shaped plate pushes the four vertical rods to move downward. The four vertical rods push the two fixing bars to move downward. The fixing bars pull the clamping plate close to the precast concrete mold through two diagonal support rods. The clamping plate drives the two horizontal sliding rods to slide on the horizontal U-shaped plate, and the precast concrete mold is clamped by the two clamping plates.

[0040] Step 3: The two linear motors of the discharge mechanism push the blocking strip to move, and the blocking strip drives the sealing plate to move, thereby releasing the seal of the rectangular discharge pipe, and the concrete is introduced into the interior of the conveying cylinder through the rectangular discharge pipe;

[0041] Step 4: The driving motor of the concrete conveying mechanism is started to drive the conveying shaft to rotate, and the conveying shaft drives the spiral blade to rotate to convey the concrete forward. The concrete is discharged into the interior of the concrete precast mold through the discharge pipe. As the weight of the concrete pouring increases, the clamping plates on both sides clamp the concrete precast mold more firmly under the action of gravity.

[0042] Step 5, at the same time, the transmission shaft drives the second pulley to rotate through the first pulley and the belt strip, the second pulley drives the transmission shaft to rotate, the transmission shaft drives the cam to rotate, the cam drives the first straight plate and the second straight plate to vibrate horizontally through the swing rod, so as to achieve the purpose of driving the precast mold fixing mechanism to vibrate reciprocatingly, and drives the concrete precast mold to vibrate while pouring concrete;

[0043] Step 6. After the processing is completed, use the sealing plate to seal the rectangular discharge pipe, reverse the handles in sequence so that the four circular extrusion pads leave the concrete precast mold, and then lift the concrete precast mold upward. The two clamping plates are reset and leave the concrete precast mold under the tension of the tension spring, and the concrete precast mold is removed.

[0044] Compared with the prior art, the present invention has the following beneficial effects:

[0045] (1) In this scheme, a servo motor is used to drive the stirring shaft to rotate, and the stirring shaft drives the stirring rod and stirring blades to rotate through a metal tube. The concrete is stirred by the stirring rod and stirring blades. The concrete precast mold is placed on the inner side of the longitudinal U-shaped plate, and then the four handles are rotated in sequence. The handles push the circular extrusion pad close to the concrete precast mold through the screw rod to squeeze and fix the concrete precast mold. At the same time, the longitudinal U-shaped plate moves downward due to gravity, and the longitudinal U-shaped plate pushes the four vertical rods to move downward. The four vertical rods push the two fixing bars to move downward. The fixing bars pull the clamping plate close to the concrete precast mold through two diagonal support rods. The clamping plate drives the two horizontal sliding rods to slide on the horizontal U-shaped plate. The concrete precast mold can be clamped by the two clamping plates, which is convenient and fast to fix the concrete precast mold.

[0046] (2) In this solution, two linear motors are used to push the blocking strip to move, and the blocking strip drives the sealing plate to move, thereby releasing the seal of the rectangular discharge pipe, and the concrete is introduced into the interior of the conveying cylinder through the rectangular discharge pipe;

[0047] (3) In this solution, the conveying shaft is driven to rotate by the driving motor, and the conveying shaft drives the spiral blade to rotate, so as to convey the concrete forward. The concrete is discharged into the interior of the concrete precast mold through the discharge pipe. As the weight of the concrete pouring increases, the clamping plates on both sides clamp the concrete precast mold more firmly under the action of gravity.

[0048] (4) This scheme uses the transmission shaft to drive the second pulley to rotate through the first pulley and the belt strip, the second pulley drives the transmission shaft to rotate, the transmission shaft drives the cam to rotate, and the cam drives the first straight plate and the second straight plate to vibrate horizontally through the swing rod, so as to achieve the purpose of driving the precast mold fixing mechanism to vibrate reciprocatingly, and drives the concrete precast mold to vibrate while pouring concrete, avoiding the workers holding the vibration rod to vibrate and defoam the concrete, thereby reducing the labor intensity;

[0049] (5) This solution uses a sealing plate to seal the rectangular discharge pipe, and reverses the four handles in sequence so that the four circular extrusion pads are separated from the concrete precast mold. Then the concrete precast mold is lifted upward, and the two clamping plates are reset and separated from the concrete precast mold under the tension of the tension spring, and the concrete precast mold can be removed;

[0050] (6) This solution relies on the concrete precast mold's own gravity to control the two clamping plates for limited clamping, and uses a spiral transmission method to transfer and pour concrete. As the weight of the concrete precast mold increases during pouring, the clamping plates on both sides clamp the concrete precast mold more firmly under the action of gravity. The vibration of the concrete precast mold is controlled by the power of the spiral transmission, which avoids the workers vibrating and defoaming the concrete with a hand-held vibrator, thereby reducing labor intensity.

[0051] The present invention is further described below in conjunction with specific implementation modes. BRIEF DESCRIPTION OF THE DRAWINGS

[0052] Figure 1 It is a structural schematic diagram of the concrete pouring device for water transport and water conservancy projects of the present invention.

[0053] Figure 2 It is a schematic diagram of the structure of the concrete pouring device for water transport and water conservancy projects in a bottom view according to the present invention.

[0054] Figure 3 It is a right side structural schematic diagram of the concrete pouring device for water transport and water conservancy projects of the present invention.

[0055] Figure 4 The present invention Figure 2 Schematic diagram of the structure after the base plate is removed.

[0056] Figure 5 It is a structural schematic diagram of the stirring mechanism of the present invention.

[0057] Figure 6 It is a structural schematic diagram of a concrete mixing tank, a discharging mechanism and related parts of the present invention.

[0058] Figure 7 It is a schematic diagram of the structure of the blocking strip and the sealing strip of the present invention.

[0059] Figure 8 It is a cross-sectional structural schematic diagram of the concrete conveying mechanism and its related parts of the present invention.

[0060] Fig. 9 It is a structural schematic diagram of the concrete conveying mechanism and its related parts of the present invention.

[0061] Fig.10 It is a structural schematic diagram of the slide rail support mechanism of the present invention.

[0062] Fig.11 It is a structural schematic diagram of the prefabricated mold fixing mechanism and its related parts of the present invention.

[0063] Fig.12 For the present invention Fig.11 Schematic diagram of the structure viewed from above.

[0064] Fig.13 For the present invention Fig.12 Schematic diagram of the cross-sectional structure.

[0065] Fig.14 It is a schematic diagram of the connection structure of the concrete conveying mechanism, the precast mold fixing mechanism and the power vibration mechanism of the present invention.

[0066] Fig.15 It is a partial structural schematic diagram of the power vibration mechanism of the present invention.

[0067] Fig.16 It is a structural schematic diagram of the concrete precast mold of the present invention. DETAILED DESCRIPTION

[0068] Example

[0069] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0070] As shown in this application and claims, unless the context clearly indicates an exception, the words "a", "an", "an kind" and / or "the" do not refer to the singular and may also include the plural. Generally speaking, the terms "include" and "comprise" only indicate the inclusion of the steps and elements that have been clearly identified, and these steps and elements do not constitute an exclusive list. The method or device may also include other steps or elements.

[0071] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so that once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

[0072] Combination Figures 1 to 16 , a concrete pouring device for water transport and water conservancy projects, comprising a bottom plate 1, a concrete mixing tank 2, a mixing mechanism 3, a discharging mechanism 4, a concrete conveying mechanism 5, a precast mold fixing mechanism 6, a slide rail supporting mechanism 7, a power vibration mechanism 8 and a concrete precast mold 9;

[0073] The concrete mixing tank 2 is arranged on the bottom plate 1, and is used for mixing and consolidating concrete. The concrete mixing tank 2 is provided with a feeding port 21, and the mixing mechanism 3 is arranged on the concrete mixing tank 2, and is used for mixing and processing concrete.

[0074] Four supporting feet 11 are provided at the bottom of the base plate 1, and universal wheels can be optionally provided on the supporting feet 11 to facilitate overall movement. Four supporting legs 22 are provided at the bottom of the concrete mixing tank 2;

[0075] The discharging mechanism 4 is arranged at the bottom of the concrete mixing tank 2 and is used to control the discharge of concrete;

[0076] The concrete conveying mechanism 5 is connected to the discharging mechanism 4 and is used to convey concrete;

[0077] The slide rail support mechanism 7 is arranged on the bottom plate 1, and a precast mold fixing mechanism 6 is arranged on the slide rail support mechanism 7. The concrete precast mold 9 is arranged on the precast mold fixing mechanism 6, and is used to shape the concrete to prepare the precast plate. Finger grooves 91 are provided on both sides of the concrete precast mold 9 to facilitate the handling of the concrete precast mold 9.

[0078] The power vibration mechanism 8 is connected to the concrete conveying mechanism 5 , and provides power through the concrete conveying mechanism 5 to provide vibration power for the precast mold fixing mechanism 6 .

[0079] Combination Figure 5 In this embodiment, the stirring mechanism 3 includes a servo motor 31, a stirring shaft 32, a metal tube 33, a stirring rod 34, and a stirring blade 35;

[0080] The servo motor 31 is arranged on the concrete mixing tank 2 . The output shaft of the servo motor 31 is provided with a stirring shaft 32 . The stirring shaft 32 extends into the concrete mixing tank 2 and is rotationally connected to the concrete mixing tank 2 via a sealed bearing. An agitator is arranged on the stirring shaft 32 .

[0081] The stirrer includes a metal tube 33, a stirring rod 34 and a stirring blade 35;

[0082] The metal tube 33 is fixedly connected to the stirring shaft 32 by bolts, and a plurality of stirring rods 34 and stirring blades 35 are arranged on the outer side of the metal tube 33 .

[0083] In some embodiments, an arc-shaped wall-hanging plate may be further provided on the outer side of the metal tube 33 for cleaning the inner wall of the concrete mixing tank 2 .

[0084] Combination Figure 6 , Figure 7 The discharging mechanism 4 in this embodiment includes a rectangular discharging pipe 41, the top end of which is connected to the bottom of the concrete mixing tank 2, and the bottom end of which is connected to the concrete conveying mechanism 5;

[0085] The rectangular discharge pipe 41 is provided with a mounting hole 42, a sealing plate 45 is movably connected in the mounting hole 42, and a blocking strip 44 is arranged on the outer side of the sealing plate 45;

[0086] Linear motors 43 are provided on both sides of the rectangular discharge pipe 41, and the output ends of the linear motors 43 are connected to the blocking strips 44. When in use, the two linear motors 43 push the blocking strips 44 to move, and the blocking strips 44 drive the sealing plate 45 to move, thereby releasing the seal of the rectangular discharge pipe 41, and the concrete is introduced into the interior of the conveying cylinder 51 through the rectangular discharge pipe 41. Anyway, the two linear motors 43 are controlled to seal the rectangular discharge pipe 41.

[0087] Combination Figure 8 , Fig. 9 The concrete conveying mechanism 5 includes a conveying cylinder 51, a discharge pipe 52, a driving motor 53, a conveying shaft 54, a spiral blade 55 and a support plate 56;

[0088] One end of the conveying cylinder 51 is connected to the bottom end of the rectangular discharge pipe 41, and the other end thereof is connected to the discharge pipe 52. The discharge pipe 52 is inclined to facilitate the flow of the slow-setting soil.

[0089] A transmission shaft 54 ​​is rotatably mounted in the transmission cylinder 51 through a sealed bearing, a spiral blade 55 is arranged outside the transmission shaft 54 ​​and inside the transmission cylinder 51, a driving motor 53 is mounted outside the transmission cylinder 51, and an output shaft of the driving motor 53 is connected to the transmission shaft 54;

[0090] A support plate 56 is provided at the bottom of the conveying cylinder 51 , and the support plates 56 are all installed on the top of the bottom plate 1 . The driving motor 53 is started to drive the conveying shaft 54 ​​to rotate, and the conveying shaft 54 ​​drives the spiral blade 55 to rotate to convey the concrete forward. The concrete is discharged into the interior of the concrete precast mold 9 through the discharge pipe 52 .

[0091] Combination Fig.10 , the slide rail support mechanism 7 includes a slide rail 71, a limit rod 72 and a slide rod 73;

[0092] The slide rails 71 include a plurality of slide rails 71 symmetrically arranged at the bottom of the base plate 1. Limiting rods 72 are arranged in the slide rails 71. Sliding rods 73 are also slidably installed in the slide rails 71. The sliding rods 73 are slidably connected to the outer sides of the limiting rods 72 to ensure that the prefabricated mold fixing mechanism 6 slides horizontally.

[0093] Combination Figures 11 to 14 The prefabricated mold fixing mechanism 6 includes a transverse U-shaped plate 61, a strip hole 63, a diagonal support rod 64, a clamping plate 65, a transverse sliding rod 66, a fixing bar 67, a vertical rod 68 and a tension spring 611;

[0094] The bottom of the transverse U-shaped plate 61 is fixedly connected to the sliding rod 73. Four vertical rods 68 are vertically slidably installed on the inner side of the transverse U-shaped plate 61. Two fixing bars 67 are fixedly installed on the bottom of the four vertical rods 68. Four strip holes 63 are provided on the transverse U-shaped plate 61.

[0095] Two diagonal bracing rods 64 are rotatably mounted on the outer sides of the fixing strips 67. A total of four diagonal bracing rods 64 are movably connected to the four strip holes 63, respectively. The four diagonal bracing rods 64 are symmetrically arranged in pairs.

[0096] Two transverse slide bars 66 are slidably installed on both sides of the transverse U-shaped plate 61, and two symmetrical clamping plates 65 are arranged on the four transverse slide bars 66. Each clamping plate 65 is rotatably connected to two diagonal support rods 64 respectively. Tension springs 611 are fixedly installed on the outer sides of the clamping plates 65. The tension springs 611 are fixedly connected to the inner sides of the transverse U-shaped plates 61. When in use, the concrete precast mold 9 can be lifted upwards, and the two clamping plates 65 are reset and leave the concrete precast mold 9 under the tension of the tension springs 611.

[0097] In addition, in this embodiment, the prefabricated mold fixing mechanism 6 also includes a longitudinal U-shaped plate 62, a handle 69, a circular extrusion pad 610 and a screw rod 612;

[0098] The longitudinal U-shaped plate 62 is located above the transverse U-shaped plate 61, and screw rods 612 are symmetrically arranged on both sides of the longitudinal U-shaped plate 62, and a handle 69 is arranged between the two screw rods 612 on each side;

[0099] The inner side of the screw rod 612 is provided with a circular extrusion pad 610. The four handles 69 are rotated in sequence. The handles 69 push the circular extrusion pad 610 close to the concrete precast mold 9 through the screw rod 612 to squeeze and fix the concrete precast mold 9.

[0100] Combination Fig.15 The power vibration mechanism 8 includes a first pulley 81, a second pulley 82, a transmission shaft 83, a belt strip 84, a cam 85, a swing rod 86, a first straight plate 87, a second straight plate 88, and an end shaft 89;

[0101] The support plate 56 is provided with a transmission shaft 83, one end of which is provided with a cam 85, and the eccentric position of the cam 85 is rotatably connected to a swing rod 86;

[0102] A first straight plate 87 is disposed at the bottom of the transverse U-shaped plate 61, and a second straight plate 88 is fixedly connected to the first straight plate 87. An end shaft 89 is fixedly installed on the second straight plate 88, and the end shaft 89 is rotatably connected to the swing rod 86;

[0103] When the pouring device is working, the transmission shaft 83 drives the cam 85 to rotate, and the cam 85 drives the first straight plate 87 and the second straight plate 88 to vibrate horizontally through the swing rod 86, so as to achieve the purpose of driving the precast mold fixing mechanism 6 to vibrate reciprocatingly, and drives the concrete precast mold 9 to vibrate while pouring concrete;

[0104] The other end of the transmission shaft 83 is provided with a second pulley 82 , and the first pulley 81 is provided on the transmission shaft 54 ​​, and the outer sides of the first pulley 81 and the second pulley 82 engage with a belt strip 84 .

[0105] In addition, the present invention also provides a method for using the concrete pouring device based on any one of the above-mentioned water transport and water conservancy projects, comprising the following steps:

[0106] Step 1, concrete is added into the concrete mixing tank 2 through the adding port 21, the servo motor 31 of the mixing mechanism 3 drives the mixing shaft 32 to rotate, the mixing shaft 32 drives the mixing rod 34 and the mixing blade 35 to rotate through the metal pipe 33, and the concrete is mixed by the mixing rod 34 and the mixing blade 35;

[0107] Step 2, place the precast concrete mold 9 on the inner side of the longitudinal U-shaped plate 62, and then turn the handle 69 in sequence, the handle 69 pushes the circular extrusion pad 610 close to the precast concrete mold 9 through the screw rod 612, and the precast concrete mold 9 is squeezed and fixed. At the same time, the longitudinal U-shaped plate 62 moves downward under gravity, and the longitudinal U-shaped plate 62 pushes the four vertical rods 68 to move downward. The four vertical rods 68 push the two fixing bars 67 to move downward. The fixing bars 67 pull the clamping plate 65 close to the precast concrete mold 9 through the two diagonal bracing rods 64. The clamping plate 65 drives the two transverse sliding rods 66 to slide on the transverse U-shaped plate 61, and the precast concrete mold 9 is clamped by the two clamping plates 65;

[0108] Step 3: The two linear motors 43 of the discharge mechanism 4 push the blocking strip 44 to move, and the blocking strip 44 drives the sealing plate 45 to move, thereby releasing the seal of the rectangular discharge pipe 41, and the concrete is introduced into the interior of the conveying cylinder 51 through the rectangular discharge pipe 41;

[0109] Step 4: The driving motor 53 of the concrete conveying mechanism 5 is started to drive the conveying shaft 54 ​​to rotate, and the conveying shaft 54 ​​drives the spiral blade 55 to rotate to convey the concrete forward. The concrete is discharged into the interior of the concrete precast mold 9 through the discharge pipe 52. As the weight of the concrete pouring increases, the clamping plates 65 on both sides clamp the concrete precast mold 9 more firmly under the action of gravity.

[0110] Step 5, at the same time, the transmission shaft 54 ​​drives the second pulley 82 to rotate through the first pulley 81 and the belt strip 84, the second pulley 82 drives the transmission shaft 83 to rotate, the transmission shaft 83 drives the cam 85 to rotate, the cam 85 drives the first straight plate 87 and the second straight plate 88 to vibrate horizontally through the swing rod 86, so as to achieve the purpose of driving the precast mold fixing mechanism 6 to vibrate reciprocatingly, and drive the concrete precast mold 9 to vibrate while pouring concrete, so as to avoid the staff holding the vibration rod to vibrate and defoam the concrete, thereby reducing the labor intensity;

[0111] Step 6: After the processing is completed, the rectangular discharge pipe 41 is sealed with the sealing plate 45, and the handle 69 is reversed in sequence so that the four circular extrusion pads 610 are separated from the precast concrete mold 9. Then the precast concrete mold 9 is lifted upward. The two clamping plates 65 are reset and separated from the precast concrete mold 9 under the tension of the tension spring 611, and the precast concrete mold 9 can be removed.

[0112] The above-mentioned embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the attached claims.

Claims

1. A concrete pouring device for water transport and water conservancy projects, characterized in that: It comprises a bottom plate (1), a concrete mixing tank (2), a mixing mechanism (3), a discharging mechanism (4), a concrete conveying mechanism (5), a precast mold fixing mechanism (6), a slide rail supporting mechanism (7), a dynamic vibration mechanism (8) and a concrete precast mold (9); The concrete mixing tank (2) is arranged on the bottom plate (1) and is used for mixing and consolidating concrete. The concrete mixing tank (2) is provided with a feeding port (21). The mixing mechanism (3) is arranged on the concrete mixing tank (2) and is used for mixing and processing concrete. The discharging mechanism (4) is arranged at the bottom of the concrete mixing tank (2) and is used to control the discharge of concrete; The concrete conveying mechanism (5) is connected to the discharging mechanism (4) and is used for conveying concrete; The slide rail support mechanism (7) is arranged on the bottom plate (1), a precast mold fixing mechanism (6) is arranged on the slide rail support mechanism (7), and the concrete precast mold (9) is arranged on the precast mold fixing mechanism (6); The power vibration mechanism (8) is connected to the concrete conveying mechanism (5) and is used to provide vibration power for the precast mold fixing mechanism (6).

2. The concrete pouring device for water transport and water conservancy projects according to claim 1 is characterized in that: The stirring mechanism (3) comprises a servo motor (31), a stirring shaft (32), a metal tube (33), a stirring rod (34), and a stirring blade (35); The servo motor (31) is arranged on the concrete mixing tank (2), the output shaft of the servo motor (31) is provided with a stirring shaft (32), the stirring shaft (32) extends into the concrete mixing tank (2), and a stirrer is arranged on the stirring shaft (32).

3. The concrete pouring device for water transport and water conservancy projects according to claim 2 is characterized in that: The stirrer comprises a metal tube (33), a stirring rod (34) and a stirring blade (35); The metal tube (33) is fixedly connected to the stirring shaft (32) by means of bolts, and a plurality of stirring rods (34) and stirring blades (35) are arranged on the outer side of the metal tube (33).

4. The concrete pouring device for water transport and water conservancy projects according to claim 1 is characterized in that: The discharge mechanism (4) comprises a rectangular discharge pipe (41), the top end of the rectangular discharge pipe (41) is connected to the bottom of the concrete mixing tank (2), and the bottom end of the rectangular discharge pipe (41) is connected to the concrete conveying mechanism (5); The rectangular discharge pipe (41) is provided with a mounting hole (42), a sealing plate (45) is movably connected in the mounting hole (42), and a blocking strip (44) is arranged on the outer side of the sealing plate (45); Linear motors (43) are arranged on both sides of the rectangular discharge pipe (41), and the output end of the linear motor (43) is connected to the blocking strip (44).

5. The concrete pouring device for water transport and water conservancy projects according to claim 3 is characterized in that: The concrete conveying mechanism (5) comprises a conveying cylinder (51), a discharge pipe (52), a driving motor (53), a conveying shaft (54), a spiral blade (55) and a support plate (56); One end of the conveying cylinder (51) is connected to the bottom end of the rectangular discharge pipe (41), and the other end is connected to the discharge pipe (52). The discharge pipe (52) is inclined to facilitate the outflow of slow-setting soil. A transmission shaft (54) is rotatably mounted in the transmission cylinder (51) via a sealed bearing, a spiral blade (55) is arranged outside the transmission shaft (54) and inside the transmission cylinder (51), a driving motor (53) is mounted outside the transmission cylinder (51), and an output shaft of the driving motor (53) is connected to the transmission shaft (54); A support plate (56) is provided at the bottom of the conveying cylinder (51), and the support plates (56) are all installed on the top of the bottom plate (1).

6. The concrete pouring device for water transport and water conservancy projects according to claim 5, characterized in that: The slide rail support mechanism (7) comprises a slide rail (71), a limit rod (72) and a slide rod (73); The slide rails (71) include a plurality of slide rails symmetrically arranged on the bottom plate (1). Limit rods (72) are arranged in the slide rails (71). A slide rod (73) is also slidably installed in the slide rails (71). The slide rod (73) is slidably connected to the limit rod (72).

7. The concrete pouring device for water transport and water conservancy projects according to claim 6, characterized in that: The prefabricated mold fixing mechanism (6) comprises a transverse U-shaped plate (61), a strip hole (63), an oblique support rod (64), a clamping plate (65), a transverse sliding rod (66), a fixing bar (67), a vertical rod (68) and a tension spring (611); The bottom of the transverse U-shaped plate (61) is fixedly connected to the sliding rod (73), four vertical rods (68) are vertically slidably installed on the inner side of the transverse U-shaped plate (61), two fixing strips (67) are fixedly installed on the bottom of the four vertical rods (68), and four strip holes (63) are opened on the transverse U-shaped plate (61); Two oblique support rods (64) are rotatably mounted on the outer sides of the fixed strips (67), and a total of four oblique support rods (64) are movably connected to the four strip holes (63) respectively; Two transverse sliding rods (66) are slidably mounted on both sides of the transverse U-shaped plate (61), two symmetrical clamping plates (65) are arranged on the four transverse sliding rods (66), each clamping plate (65) is rotatably connected to two diagonal support rods (64), and tension springs (611) are fixedly mounted on the outer sides of the clamping plates (65), and the tension springs (611) are fixedly connected to the inner sides of the transverse U-shaped plate (61).

8. The concrete pouring device for water transport and water conservancy projects according to claim 7, characterized in that: The prefabricated mold fixing mechanism (6) further comprises a longitudinal U-shaped plate (62), a handle (69), a circular extrusion pad (610) and a screw rod (612); The longitudinal U-shaped plate (62) is located above the transverse U-shaped plate (61), screw rods (612) are symmetrically arranged on both sides of the longitudinal U-shaped plate (62), and a handle (69) is arranged between the two screw rods (612) on each side; A circular extrusion pad (610) is disposed on the inner side of each screw rod (612).

9. The concrete pouring device for water transport and water conservancy projects according to claim 7, characterized in that: The power vibration mechanism (8) comprises a first pulley (81), a second pulley (82), a transmission shaft (83), a belt strip (84), a cam (85), a swing rod (86), a first straight plate (87), a second straight plate (88), and an end shaft (89); A transmission shaft (83) is provided through the support plate (56), a cam (85) is provided at one end of the transmission shaft (83), and the eccentric position of the cam (85) is rotatably connected to a swing rod (86); A first straight plate (87) is disposed at the bottom of the transverse U-shaped plate (61), a second straight plate (88) is fixedly connected to the first straight plate (87), an end shaft (89) is fixedly mounted on the second straight plate (88), and the end shaft (89) is rotatably connected to the swing rod (86); A second pulley (82) is arranged at the other end of the transmission shaft (83), and the first pulley (81) is arranged on the transmission shaft (54). The outer sides of the first pulley (81) and the second pulley (82) are meshed with a belt strip (84).

10. The method for using the concrete pouring device for water transport and water conservancy projects according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1, concrete is added into the concrete mixing tank (2) through the adding port (21), the servo motor (31) of the mixing mechanism (3) drives the mixing shaft (32) to rotate, the mixing shaft (32) drives the mixing rod (34) and the mixing blade (35) to rotate through the metal pipe (33), and the concrete is mixed by the mixing rod (34) and the mixing blade (35); Step 2, place the concrete precast mold (9) on the inner side of the longitudinal U-shaped plate (62), and then turn the handle (69) in sequence. The handle (69) pushes the circular extrusion pad (610) close to the concrete precast mold (9) through the screw rod (612), and the concrete precast mold (9) is squeezed and fixed. At the same time, the longitudinal U-shaped plate (62) moves downward under gravity, and the longitudinal U-shaped plate (62) pushes the four vertical rods (68) to move downward. The four vertical rods (68) push the two fixing bars (67) to move downward. The fixing bars (67) pull the clamping plate (65) close to the concrete precast mold (9) through the two diagonal support rods (64). The clamping plate (65) drives the two transverse sliding rods (66) to slide on the transverse U-shaped plate (61), and the concrete precast mold (9) is clamped by the two clamping plates (65); Step 3: The two linear motors (43) of the discharge mechanism (4) push the blocking strip (44) to move, and the blocking strip (44) drives the sealing plate (45) to move, thereby releasing the seal of the rectangular discharge pipe (41), and the concrete is introduced into the interior of the conveying cylinder (51) through the rectangular discharge pipe (41); Step 4: The driving motor (53) of the concrete conveying mechanism (5) is started to drive the conveying shaft (54) to rotate, and the conveying shaft (54) drives the spiral blade (55) to rotate, so as to convey the concrete forward. The concrete is discharged into the interior of the concrete precast mold (9) through the discharge pipe (52). As the weight of the concrete pouring increases, the clamping plates (65) on both sides clamp the concrete precast mold (9) more firmly under the action of gravity. Step 5, at the same time, the transmission shaft (54) drives the second pulley (82) to rotate through the first pulley (81) and the belt strip (84), the second pulley (82) drives the transmission shaft (83) to rotate, the transmission shaft (83) drives the cam (85) to rotate, the cam (85) drives the first straight plate (87) and the second straight plate (88) to vibrate horizontally back and forth through the swing rod (86), so as to achieve the purpose of driving the precast mold fixing mechanism (6) to vibrate back and forth, and drive the concrete precast mold (9) to vibrate while pouring concrete; Step 6: After the processing is completed, the rectangular discharge pipe (41) is sealed with a sealing plate (45), and the handle (69) is reversed in sequence so that the four circular extrusion pads (610) are separated from the concrete precast mold (9). Then, the concrete precast mold (9) is lifted upward, and the two clamping plates (65) are reset and separated from the concrete precast mold (9) under the tension of the tension spring (611), and the concrete precast mold (9) is removed.

Citation Information

Patent Citations

  • Stirring device for hydraulic engineering construction

    CN111347560A