A perfusion mold and an automated disassembly and assembly production line thereof

By designing an automated disassembly and assembly production line, the problem of low efficiency of traditional manual disassembly and assembly was solved, efficient automated disassembly and assembly of the casting mold was achieved, and the production efficiency of the casting wheel was improved.

CN119610509BActive Publication Date: 2025-10-10FOSHAN CITY SHUNDE DISTRICT SAINT SUN SPORTING GOODS CO LTD
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Patent Information

Application Number
CN202510068644.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-10-10
Estimated Expiration
2045-01-16

AI Technical Summary

Technical Problem

The disassembly and assembly of traditional casting wheel molds rely on manual operation, which is inefficient and affects the production efficiency of casting wheels.

Method used

A casting mold and its automated disassembly and assembly production line were designed, including a nut removal mechanism, a gland extraction mechanism, a mold separation mechanism, and a guide chamber. The mold can be quickly disassembled and assembled through the automated assembly line, and the main controller is used to coordinate the execution of each process.

Benefits of technology

The disassembly and assembly efficiency of the casting mold is improved, manual intervention is reduced, labor costs are saved, and the production efficiency of the casting wheel is improved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a perfusion mold and an automatic dismounting and assembling production line thereof. The perfusion mold comprises a mounting screw rod, a lower mold, a hub, an upper mold, a gland and a nut. The mounting screw rod is sleeved with the lower mold, the hub, the upper mold, the gland and the nut from bottom to top. The upper mold and the edge of the gland form a perfusion gap. The automatic dismounting and assembling production line comprises a supporting platform, a main conveying line, a gland conveying line, a mold conveying line, a nut dismounting mechanism, a gland pulling mechanism, a mold separating mechanism, a flow guide bin, a mold assembling platform, a mold transfer mechanism, a gland assembling mechanism, a nut feeding mechanism, a locking mechanism, a main controller and a laser monitor. The technical scheme provided by the application integrates the dismounting and assembling of the perfusion mold together, and controls each working procedure to work through the main controller. The working procedures are mutually matched, and the traditional manual dismounting and assembling are replaced, so that the labor cost is saved, and the production efficiency of the perfusion wheel is improved.
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Description

Technical Field

[0001] The present invention relates to the field of casting wheel production, in particular to a casting mold and an automatic disassembly and assembly production line thereof. Background Art

[0002] A casting wheel, also known as a pouring wheel or a casting wheel, is a tool or equipment component used in industrial manufacturing. Traditional casting wheels are generally formed by integral casting, such as metal casting and plastic molding. In the production process of speed skate casting wheels, the casting wheel is a rotating component with channels or holes, and the traditional casting wheel is generally formed by casting in a mold. The service life of this traditional cast casting wheel is relatively low, mainly because the surface of this casting wheel is easy to wear and has a hard texture. In order to improve the competitiveness of the product, this solution mainly uses a mold to cast a layer of wear-resistant and soft wear-resistant layer that wraps the wheel hub during the molding process of the casting wheel, so as to ensure the quality of the casting wheel product. Secondly, the wear-resistant layer is cast for the second time, which requires manual assembly and disassembly of the mold, and the assembly effect also needs to be guaranteed. This assembly and disassembly method has low efficiency, which seriously affects the production of casting wheels. Summary of the Invention

[0003] The purpose of the present invention is to solve the traditional manual disassembly and assembly of mold processes and realize rapid disassembly and assembly of molds through a fully automated production line.

[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions.

[0005] The application discloses a pouring mold and an automatic dismounting and assembling production line thereof. The pouring mold comprises mounting screws, a lower mold, a hub, an upper mold, a cover and a nut. The mounting screws are sequentially sleeved with the lower mold, the hub, the upper mold, the cover and the nut from bottom to top. The lower mold and the upper mold are connected in a clamping mode, and the hub is arranged between the lower mold and the upper mold. The upper mold and the edge of the cover form a pouring gap. The automatic dismounting and assembling production line comprises a supporting platform, a main conveying line, a cover conveying line, a mold conveying line, a nut dismounting mechanism, a cover pulling mechanism, a mold separating mechanism, a guide warehouse, a mold assembling platform, a mold transfer mechanism, a cover assembling mechanism, a nut feeding mechanism, a locking mechanism, a main controller and a plurality of laser monitors. The main conveying line, the cover conveying line, the mold conveying line, the nut dismounting mechanism, the cover pulling mechanism, the mold separating mechanism, the mold transfer mechanism, the cover assembling mechanism, the nut feeding mechanism, the locking mechanism, the main controller and the laser monitors are fixedly installed on the supporting platform. The main conveying line, the cover conveying line and the mold conveying line are installed in parallel. The conveying directions of the cover conveying line and the main conveying line are opposite to the conveying direction of the mold conveying line. The nut dismounting mechanism is located on one side of the main conveying line. The main controller is located on the left side of the nut dismounting mechanism. The cover pulling mechanism is arranged on the main conveying line and located on the right side of the nut dismounting mechanism. The mold separating mechanism is located on the right side of the cover pulling mechanism and arranged on the main conveying line. The guide warehouse and the mold assembling platform are fixedly installed on the front end of the supporting platform. The inlet of the guide warehouse is matched with the mold separating mechanism. First and second channels are formed in the guide warehouse. The tail end of the first channel is communicated with the outlet of the pouring wheel. The tail end of the second channel is communicated with the mold outlet. The mold outlet is connected with the mold assembling platform. The mold transfer mechanism is located on the right side of the mold separating mechanism and arranged on the main conveying line and the mold conveying line. The cover assembling mechanism is located on the right side of the mold transfer mechanism and arranged on the main conveying line and the cover conveying line. The nut feeding mechanism is located on the right side of the cover assembling mechanism and arranged on the main conveying line. The locking mechanism is located on one side of the main conveying line and on the right side of the nut feeding mechanism. The laser monitors are arranged on the main conveying line, the cover conveying line and the mold conveying line. The main controller is signal-connected with the main conveying line, the cover conveying line, the mold conveying line, the nut dismounting mechanism, the cover pulling mechanism, the mold separating mechanism, the mold transfer mechanism, the cover assembling mechanism, the nut feeding mechanism, the locking mechanism and the laser monitors.

[0006] Preferably, the nut disassembly mechanism includes a locking mechanism and a nut collecting mechanism, wherein the locking mechanism includes a first support frame, a first transverse plate, a first cylinder, a first sliding plate, a driver, a hinged rod, a disassembly female head, a first connecting rod, a disassembly machine head and a magnetic ring, the first support frame is fixed on the support platform, the first transverse plate is fixedly installed on one side of the top of the first support frame, a plurality of first cylinders are fixedly installed on the upper part of the first transverse plate, and the first sliding plate is also movably equipped on the front side of the first transverse plate, wherein the telescopic end of the first cylinder is fixedly connected to the upper part of the first sliding plate, and a plurality of drivers are also fixedly arranged on the first sliding plate, and the bottom output end of each driver is connected to the hinged rod, and the bottom of the hinged rod is fixedly connected to the disassembly female head, and the first sliding plate is also connected to the disassembly machine head through a plurality of first connecting rods. The disassembly head is fixedly connected, and a magnetic ring is fixedly arranged inside the disassembly head, and the magnetic ring is located below the disassembly female head. The nut collecting mechanism includes a second cross plate, a second cylinder, a first guide rod, a sliding groove, a collection box and a bracket. Both ends of the second cross plate are fixedly mounted on the first support frame, the sliding groove is located on the front side of the second cross plate, and two first guide rods are fixedly arranged on the side of the sliding groove close to the second cross plate. The first guide rod part passes through the second cross plate, and the second cylinder is fixed on the other side of the second cross plate. The telescopic end of the second cylinder is fixedly connected to the sliding groove, and a channel is opened in the middle of the sliding groove. A collection box is arranged below the sliding groove, and the collection box is fixedly mounted on the second cross plate. The bracket is mounted on the support platform, and the top of the bracket is in contact with the collection box.

[0007] Preferably, the pressure cap extraction mechanism includes a second support frame, an auxiliary frame, a grabbing cylinder, a grabbing seat, a first electric clamp, a first guide rail, a transverse moving frame, a third cylinder, a lifting electric cylinder, a base plate and a first finger clamp, the second support frame and the auxiliary frame are fixed on the supporting platform, the auxiliary frame is arranged above the main conveying line and is located below the second support frame, the grabbing electric cylinder is fixed on the second support frame, the telescopic end of the grabbing electric cylinder is fixedly connected to the grabbing seat, a plurality of first electric clamps are arranged at the bottom of the grabbing seat, a rectangular through hole is also provided on the top of the second support frame, first guide rails are arranged on both sides above the rectangular through hole, a transverse moving frame is equipped on the two first guide rails, a lifting electric cylinder is fixed on the bottom of the transverse moving frame, the telescopic end of the lifting electric cylinder is fixedly connected to the base plate, a plurality of first finger clamps are fixedly arranged at the bottom of the base plate, the rear side of the transverse moving frame is fixedly connected to the telescopic end of the third cylinder, the third cylinder is also fixedly installed on the second support frame, and the number of the first electric clamps is the same as that of the first finger clamps, and they correspond one to one.

[0008] Preferably, the mold separation mechanism includes a third support frame, a top frame, a separation electric cylinder, a first sliding plate, a second sliding plate, a guide column, a push rod, an electric finger clamp, a separation round table, an electric turntable, a fourth cylinder, a lifting seat, a second finger clamp, a connecting plate, a tray, a tray guide rod, a reciprocating cross plate, a reciprocating cylinder and a separation component, the third support frame is fixed to the support platform, a plurality of separation round tables are provided on the top of the third support frame, and a top frame is also provided on the third support frame, a separation electric cylinder is provided on the upper part of the top frame, guide columns are provided on both sides of the top frame, and the first sliding plate and the second sliding plate are sequentially mounted between the two guide columns from top to bottom, and the first sliding plate and the second sliding plate are fixedly connected, the telescopic end of the separation cylinder is connected to the upper part of the first sliding plate, and a plurality of push rods are provided at the bottom of the first sliding plate. The second sliding plate is also provided with a plurality of circular holes, and a plurality of electric finger clamps are fixedly installed on one side of the second sliding plate, and the clamping end of each electric finger clamp passes through the second sliding plate and contacts with the bottom end surface of the second sliding plate, and an electric turntable is also fixedly provided on the upper part of the third support frame, and a fourth cylinder is fixedly provided at the front end of the electric turntable, and a lifting seat is fixedly provided at the bottom of the fourth cylinder, and a plurality of second finger clamps are provided at the front end of the lifting seat, and connecting plates are also fixedly provided on both sides of the rear end of the third support frame, and the connecting plates on both sides are fixedly connected to the reciprocating cross plate through the tray guide rod, and the tray is fixed on the reciprocating cross plate, and the tray is located under the second sliding plate. A reciprocating cylinder is also fixedly provided on the connecting plate, and the telescopic end of the reciprocating cylinder is fixedly connected to the reciprocating cross plate, and the separation assembly is located at the bottom of the third support frame;

[0009] Preferably, the separation assembly includes a first electric cylinder, a separation fixing seat, a baffle, a connecting ear seat, a positioning seat, a second electric cylinder, a rotating plate, a rotating shaft and an opening and closing plate, the separation fixing seat is fixedly installed on the rear end bottom of the third support frame, the first electric cylinder is fixed on the separation fixing seat, the telescopic end of the first electric cylinder is fixedly connected to the baffle, the baffle is in contact with the bottom end surface of the third support frame, and a connecting ear seat and a positioning seat are fixedly provided on both sides of the bottom of the third support frame, one side of the positioning seat is movably equipped with a rotating plate, one end of the rotating plate is hinged to the telescopic end of the second electric cylinder, the other end of the second electric cylinder is movably connected to the connecting ear seat, the other end of the two rotating plates is fixedly connected by a rotating shaft, the opening and closing plate is fixed on the rotating shaft, and the opening and closing plate cooperates with the feed port of the diversion bin.

[0010] Preferably, a plurality of slide grooves are provided at the bottom of the third support frame, each slide groove is connected to the corresponding separation cone, and a horseshoe-shaped opening card is installed in each slide groove. The opening of the horseshoe-shaped opening card is smaller than the diameter of the infusion wheel for infusion molding, and each horseshoe-shaped opening card is fixedly connected to the baffle for separating the infusion wheel and the lower mold b.

[0011] Preferably, the mold transfer mechanism includes a fourth support frame, a fourth cylinder, a transfer cylinder, a second guide rail, a moving block, a transfer frame, an electric transfer clamp, an adjustment seat, a guide plate and a limit plate. The fourth support frame is fixed on the support platform. A rectangular through hole is also provided on the fourth support frame. Second guide rails are also fixed on both sides of the upper part of the rectangular through hole. The two second guide rails are equipped with a moving block. The fourth cylinder is fixed on the upper part of the moving block, and the bottom of the fourth cylinder is fixedly connected to the transfer frame. The transfer frame is located below the moving block. Several electric transfer clamps are also provided at the front end of the transfer frame, and several adjustment seats are also provided on both sides of the mold conveying line below the fourth support frame, wherein the adjustment end of each adjustment seat is fixedly connected to the guide plate, and a limit plate is also fixed at the top end of the mold conveying line.

[0012] Preferably, the capping assembly mechanism includes a fifth support frame, a third guide rail, a capping transfer frame, a fifth cylinder, a third electric cylinder, a transfer cross plate and a second electric clamp. The fifth support frame is fixed on the support platform. A rectangular through hole is also opened on the top of the fifth support frame, wherein the third guide rails are fixed on both sides above the rectangular through hole. The capping transfer frame is equipped with two third guide rails. The third electric cylinder is fixedly arranged at the middle bottom of the capping transfer frame. The bottom of the third electric cylinder is fixed with a transfer cross plate. The bottom of the transfer cross plate is fixedly connected to a number of second electric clamps. The capping transfer frame is also fixedly connected to the telescopic end of the fifth cylinder. The fifth cylinder is fixed to the top of the fifth support frame.

[0013] Preferably, the nut feeding mechanism includes a rotating supply barrel, a conveyor support frame, a conveyor, a nut conveying line, a sixth support frame, a transverse guide rail, a transverse adjustment plate, a slot, a fixed frame, a nut unloading cylinder, a pushing seat, a push rod, an adjusting cylinder and a push plate. The conveyor support frame is located between the rotating supply barrel and the sixth support frame, and a conveyor is fixedly provided on the top of the conveyor support frame. The conveyor contacts the bottom of the nut conveying line, and the rotating supply barrel is connected to the sixth support frame through several nut conveying lines. A transverse guide rail is fixedly provided on the upper part of the sixth support frame, and a transverse adjustment plate is slidably provided on the transverse guide rail. A slot is correspondingly provided at one end of the transverse adjustment plate close to the nut conveying line. The transverse adjustment plate is also fixedly connected to the push plate, and the push plate is also fixedly connected to the telescopic end of the adjusting cylinder. The adjusting cylinder is fixed on the top of the sixth support frame, and a fixed seat is also fixedly provided on the upper part of the transverse adjustment plate. The nut unloading cylinder is fixed on the upper part of the fixed seat, and the telescopic end of the nut unloading cylinder is fixedly connected to the pushing seat, and several push rods are also provided on the top of the pushing seat.

[0014] The beneficial effects of the present invention are:

[0015] 1. The present invention uses a nut disassembly mechanism, a gland extraction mechanism, a mold separation mechanism and a guide chamber to first disassemble the nut, then remove the gland, and quickly separate the remaining mold from the lower mold and the upper mold through the mold separation mechanism. The separated lower mold and upper mold are transported to the mold assembly platform, and the disassembled parts are collected during the disassembly process. This process is not only highly automated, but also does not require manual separation and collection, thereby improving the disassembly efficiency of the infusion mold.

[0016] 2. During the assembly process, you only need to place the wheel hub in the lower mold and then press the upper mold. This process requires manual assembly, and the remaining components are assembled through the mold transfer mechanism, the pressure cover assembly mechanism, the nut supply mechanism and the locking mechanism. Using the technical solution provided by the present invention, the disassembly and assembly are integrated together and controlled separately by the main controller. The various processes cooperate with each other, which not only replaces the traditional manual disassembly and assembly, but also saves labor costs and improves the production efficiency of the casting wheel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the exploded structure diagram of the pouring mold;

[0018] Figure 2 A three-dimensional structural diagram of the automatic disassembly and assembly production line for the infusion mold;

[0019] Figure 3 This is a top view of the automated disassembly and assembly line for the infusion mold;

[0020] Figure 4 It is a three-dimensional diagram of the nut removal mechanism;

[0021] Figure 5 This is a structural diagram of the nut removal mechanism from another angle;

[0022] Figure 6 This is a diagram of the internal structure of the disassembled machine head;

[0023] Figure 7 It is a three-dimensional structural diagram of the gland extraction mechanism;

[0024] Figure 8 This is a three-dimensional structural diagram of the mold separation mechanism;

[0025] Figure 9 It is a side structural diagram of the mold separation mechanism;

[0026] Figure 10 Structural diagram of separated components;

[0027] Figure 11 This is a partial structural diagram of the diversion chamber;

[0028] Figure 12This is a three-dimensional structural diagram of the mold transfer mechanism;

[0029] Figure 13 It is a three-dimensional structural diagram of the gland assembly mechanism;

[0030] Figure 14 This is a three-dimensional structural diagram of the nut feeding mechanism;

[0031] Figure 15 Cross-sectional structural diagram of the lower mold and upper mold;

[0032] In the figure: mounting screw a, lower mold b, pouring wheel c, upper mold d, gland e, nut f, support platform 1, main conveying line 2, gland conveying line 3, mold conveying line 4, nut dismounting mechanism 5, gland pulling mechanism 6, mold separating mechanism 7, flow guide bin 8, mold assembly platform 9, mold transfer mechanism 10, gland assembly mechanism 11, nut feeding mechanism 12, locking mechanism 13, first support frame 130, first cross plate 131, first air cylinder 132, first sliding plate 133, driver 134, hinged rod 135, dismounting nut head 136, first connecting rod 137, dismounting head 138, magnetic ring 139, main controller 14, laser monitor 15, pouring wheel outlet 16, mold outlet 17, first channel 18, second channel 19, nut collecting mechanism 50, second cross plate 500, second air cylinder 501, first guide rod 502, sliding groove 503, collecting box 504, support 505, second support frame 600, auxiliary frame 601, grabbing electric cylinder 602, grabbing seat 603, first electric clamping jaw 604, first guide rail 605, transverse moving frame 606, third air cylinder 607, lifting electric cylinder 608, bottom plate 609, first finger clamping jaw 610, third support frame 700, top frame 701, separating electric cylinder 702, first sliding plate 703, second sliding plate 704, guide column 705, push rod 706, electric finger clamping jaw 707, separating circular table 708, electric rotary table 709, fourth air cylinder 710, lifting seat 711, second finger clamping jaw 712, connecting plate 713, tray 714, tray guide rod 715, reciprocating cross plate 716, reciprocating air cylinder 717, separating assembly 718, slide 719, hooftype opening clamping plate 720, first electric cylinder 7180, separating fixing seat 7181, baffle 7182, connecting lug seat 7183, positioning seat 7184, second electric cylinder 7185, rotating plate 7186, rotating shaft 7187, opening and closing plate 7188, fourth support frame 100, fourth air cylinder 101, transfer air cylinder 102, second guide rail 103, moving block 104, transfer frame 105, electric transfer clamp 106, adjusting seat 107, flow guide plate 108, limiting plate 109, fifth support frame 110, third guide rail 111, gland transfer frame 112, fifth air cylinder 113, third electric cylinder 114, transfer cross plate 115, second electric clamping jaw 116, rotating feeding barrel 1200, conveyor support frame 1201, conveyor 1202, nut conveying line 1203, sixth support frame 1204, transverse guide rail 1205, transverse adjusting plate 1206, clamping groove 1207, fixing frame 1208, nut blanking air cylinder 1209, pushing seat 1210, jacking rod 1211, adjusting air cylinder 1212, and push plate 1213. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0034] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0035] Example 1

[0036] See also Figure 1 , a pouring mold and its automated disassembly and assembly production line, the pouring mold includes a mounting screw a, a lower mold b, a wheel hub c, an upper mold d, a pressure cover e and a nut f, the mounting screw a is respectively mounted on the lower mold b, the wheel hub c, the upper mold d, the pressure cover e and the nut f from bottom to top, wherein the lower mold b and the upper mold d are in a clip-on form, and the wheel hub c is fitted in the middle, the upper mold d and the edge of the pressure cover e form a pouring gap, the main purpose of this technical solution is to pour through the pouring gap formed by the upper mold d and the edge of the pressure cover e, so that the outside of the wheel hub c is wrapped with wear-resistant material, and the pouring mold is disassembled after the pouring is completed to obtain a finished pouring wheel. At the same time, through this technical solution, the disassembled components can be assembled, thereby realizing the rapid assembly and disassembly of the pouring mold, thereby improving the production efficiency of the pouring wheel, replacing the traditional manual disassembly and assembly.

[0037] See also Figure 2-3The automatic disassembly and assembly production line of the pouring mold includes a support platform 1, a main conveyor line 2, a gland conveyor line 3, a mold conveyor line 4, a nut disassembly mechanism 5, a gland extraction mechanism 6, a mold separation mechanism 7, a guide bin 8, a mold assembly platform 9, a mold transfer mechanism 10, a gland assembly mechanism 11, a nut supply mechanism 12, a locking mechanism 13, a main controller 14 and several laser monitors 15. First, the poured mold is placed on the main conveyor line 2 by a robotic arm. With the transmission of the main conveyor line 2, the pouring mold first arrives at the bottom of the nut disassembly mechanism 6. At this time, the pouring mold is The nut f on the top of the injection mold is removed and the nut f is collected. After the disassembly is completed, the gland e is removed from the injection mold by the gland extraction mechanism 6, and the removed gland e is transferred to the gland conveyor line 3. After the gland is taken out, the remaining injection mold is conveyed to the mold separation mechanism 7. The mold separation mechanism 7 separates the lower mold b, the injection wheel and the upper mold d. The injection wheel is composed of a wrapped wear-resistant material and a hub c. At the same time, the disassembled lower mold b and the upper mold d are conveyed to the mold assembly platform 9. The mold assembly platform 9 mainly manually presses the lower mold b, the hub c and the upper mold d together. The hub c is located between the lower mold b and the upper mold d, and then placed on the mold conveyor line 4, and the assembled lower mold b, wheel hub c and upper mold d are transferred to the main conveyor line 2 through the mold transfer mechanism 10. During the transfer process, the installation screw a on the main conveyor line 2 remains stationary. After the transfer is completed, the whole set is put on the installation screw a and sent to the bottom of the gland assembly mechanism 11 through the main conveyor line 2. The gland assembly mechanism 11 assembles the gland e disassembled in advance to the installation screw a. After the gland is completed, there is a gap between the upper mold d and the gland e. The main purpose of this gap is to allow the wear-resistant material to be poured to reach the lower mold Between the tool b and the upper mold d, the wear-resistant material will wrap the hub c during the pouring process. After the pressure cap e is assembled, the nut f is put on the mounting screw a through the nut supply mechanism 12, and then the pre-tightening nut f is tightened by the locking mechanism 13. Each process of the process is monitored by the laser monitor 15, and the operation timing of each process and the start and stop of the main conveyor line 2, the pressure cap conveyor line 3 and the mold conveyor line 4 are controlled by the main controller 14, so that the disassembled molds can be quickly assembled and transported to the bottom of the pouring equipment through the main conveyor line 2 for pouring. After the pouring is completed, the disassembly and assembly are circulated.

[0038] The main conveyor line 2, the capping conveyor line 3, the mold conveyor line 4, the nut disassembly mechanism 5, the capping extraction mechanism 6, the mold separation mechanism 7, the mold transfer mechanism 10, the capping assembly mechanism 11, the nut supply mechanism 12, the locking mechanism 13, the main controller 14 and the laser monitor 15 are all fixedly installed on the support platform 1, and the main conveyor line 2, the capping conveyor line 3 and the mold conveyor line 4 are installed in parallel, and the conveying direction of the capping conveyor line 3 and the main conveyor line 2 is opposite to the conveying direction of the mold conveyor line 4. The nut disassembly mechanism 5 is located on one side of the main conveyor line 2, the main controller 14 is located on the left side of the nut disassembly mechanism 5, and the capping extraction mechanism 6 is mounted on the main conveyor line 2 and is located on the right side of the nut disassembly mechanism 5 The mold separation mechanism 7 is located on the right side of the gland extraction mechanism 6 and is mounted on the main conveyor line 2. The diversion bin 8 and the mold assembly platform 9 are fixedly mounted at the front end of the support platform 1, and the feed port of the diversion bin 8 cooperates with the mold separation mechanism 7. A first channel 18 and a second channel 19 are provided inside the diversion bin 8. The tail end of the first channel 18 is connected to the pouring wheel outlet 16, and the tail end of the second channel 19 is connected to the mold outlet 17. The disassembled lower mold b and upper mold d reach the mold outlet 17 through the second channel 19, and are then sent to the mold assembly platform 9 through the mold outlet 17. The mold assembly platform 9 mainly manually assembles the mold b, the wheel hub c, and the upper mold d. The cast pouring wheel reaches the pouring wheel outlet 16 through the first channel 18, so that the cast pouring wheel, i.e., the finished product, can be collected. The mold transfer mechanism 10 is located on the right side of the mold separation mechanism 7 and is mounted on the main conveyor line 2 and the mold conveyor line 4. The capping assembly mechanism 11 is located on the right side of the mold transfer mechanism 10 and is mounted on the main conveyor line 2 and the capping conveyor line 3. The nut supply mechanism 12 is located on the right side of the capping assembly mechanism 11 and is mounted on the main conveyor line 2. The locking mechanism 13 is located on one side of the main conveyor line 2 and is located on the right side of the nut supply mechanism 12. Laser monitors 15 are provided on the main conveyor line 2, the capping conveyor line 3 and the mold conveyor line 4, and the main controller 14 is respectively connected to the main conveyor line 2, the capping conveyor line 3, the mold conveyor line 4, the nut disassembly mechanism 5, the capping extraction mechanism 6, the mold separation mechanism 7, the mold transfer mechanism 10, the capping assembly mechanism 11, the nut supply mechanism 12, the locking mechanism 13 and the laser monitor 15.

[0039] See also Figure 4-6The nut dismounting mechanism 5 comprises a locking mechanism 13 and a nut collecting mechanism 50, wherein the locking mechanism 13 comprises a first support frame 130, a first horizontal plate 131, a first air cylinder 132, a first sliding plate 133, a driver 134, a hinged rod 135, a dismounting nut head 136, a first connecting rod 137, a dismounting machine head 138, a magnetic ring 139, the first support frame 130 is fixed on the support platform 1, the first support frame 130 is fixedly installed with the first horizontal plate 131 on one side of the top of the first support frame 130, a plurality of first air cylinders 132 are fixedly installed on the upper part of the first horizontal plate 131, a first sliding plate 133 is movably installed on the front side of the first horizontal plate 131, wherein the telescopic end of the first air cylinder 132 is fixedly connected with the upper part of the first sliding plate 133, a plurality of drivers 134 are fixedly arranged on the first sliding plate 133, the bottom output end of each driver 134 is connected with the hinged rod 135, the bottom of the hinged rod 135 is fixedly connected with the dismounting nut head 136, the first sliding plate 133 is fixedly connected with the dismounting machine head 138 through a plurality of first connecting rods 137, the magnetic ring 139 is fixedly arranged in the dismounting machine head 138, and the magnetic ring 139 is located below the dismounting nut head 136, the nut collecting mechanism 50 comprises a second horizontal plate 500, a second air cylinder 501, a first guide rod 502, a sliding groove 503, a collecting box 504 and a support 505, both ends of the second horizontal plate 500 are fixedly installed on the first support frame 130, the sliding groove 503 is located on the front side of the second horizontal plate 500, two first guide rods 502 are fixedly arranged on one side of the second horizontal plate 500 close to the sliding groove 503, the first guide rods 502 partially penetrate through the second horizontal plate 500, the second air cylinder 501 is fixedly arranged on the other side of the second horizontal plate 500, the telescopic end of the second air cylinder 501 is fixedly connected with the sliding groove 503, a channel is formed in the middle of the sliding groove 503, the collecting box 504 is arranged below the sliding groove 503, the collecting box 504 is fixedly installed on the second horizontal plate 500, and the support 505 is installed on the support platform 1 and the bottom of the collecting box 504 is in contact with the top of the support 505.

[0040] Dismounting principle:

[0041] When the laser detector 15 on the main conveyor line 2 below the nut removal mechanism 5 detects the injection mold, the main controller controls the first cylinder 132 to operate, and the first cylinder 132 will push the first sliding plate 133 downward as a whole until the removal female head 136 inside the removal head 138 contacts the nut f. At this time, the main controller 15 controls the driver 134 to operate, and the driver 134 causes the removal female head 136 to rotate, thereby removing the nut f. After the removal is completed, the removal head 138 moves upward, and the magnetic ring 139 is energized to generate a magnetic pole, thereby adsorbing the removed nut f. After moving up a certain distance, the second cylinder 501 will push the sliding groove 503 to move toward the bottom of the removal head 138. After moving to the bottom, the magnetic ring 139 is de-energized, and the adsorbed nut f automatically falls into the sliding groove 503. The sliding groove 503 drops the received nut f from the bottom into the collection box 504. This process completes the removal and collection of the nut f.

[0042] See also Figure 7 The capping and extracting mechanism 6 includes a second support frame 600, an auxiliary frame 601, a grabbing electric cylinder 602, a grabbing seat 603, a first electric clamp 604, a first guide rail 605, a transverse moving frame 606, a third cylinder 607, a lifting electric cylinder 608, a bottom plate 609, and a first finger clamp 610. The second support frame 600 and the auxiliary frame are fixed on the support platform 1. The auxiliary frame 601 is set above the main conveyor line 2 and is located below the second support frame 600. The grabbing electric cylinder 602 is fixed on the second support frame 600. The telescopic end of the grabbing electric cylinder 602 is fixedly connected to the grabbing seat 603. A plurality of first electric clamps are arranged at the bottom of the grabbing seat 603. 604. A rectangular through hole is also provided on the top of the second support frame 600. First guide rails 605 are provided on both sides above the rectangular through hole. A horizontal moving frame 606 is mounted on the two first guide rails 605. A lifting electric cylinder 608 is fixed to the bottom of the horizontal moving frame 606. The telescopic end of the lifting electric cylinder 608 is fixedly connected to the bottom plate 609. A plurality of first finger clamps 610 are fixedly provided at the bottom of the bottom plate 609. The rear side of the horizontal moving frame 606 is fixedly connected to the telescopic end of the third cylinder 607. The third cylinder 607 is also fixedly installed on the second support frame 600. The number of the first electric clamps 604 and the first finger clamps 610 is the same and corresponds one to one.

[0043] Extraction principle:

[0044] The remaining parts are conveyed to the bottom of the pressure cap extraction mechanism 6 through the main conveyor line 2. At this time, the laser monitor 15 located on the main conveyor line 2 detects the information. At this time, the main controller 14 controls the grabbing electric cylinder 602 to move downward. During the downward movement, the grabbing seat 603 and the first electric clamp 604 move together. When it moves to the specified position, the first electric clamp 604 works to take out the pressure cap e, and then controls the third cylinder 607 to start, so that the horizontal moving frame 606 drives the lifting electric cylinder 608 to approach the first electric clamp 604, and the pressure cap clamped by the first electric clamp 604 is transferred to the pressure cap conveyor line 3 through the first finger clamp 610. During this process, the circular hole in the middle of the auxiliary frame 601 can play a separating role. The upper mold d is directly larger than the diameter of the circular hole in the middle of the auxiliary frame 601, and the maximum diameter of the pressure cap e is smaller than the diameter of the circular hole. This can prevent the upper mold d from being taken out together with the pressure cap e during the process of removing the pressure cap e. This process can not only quickly pull out the pressure cap e, but also transport the disassembled pressure cap e to the pressure cap conveyor line 3.

[0045] See also Figure 8-11 as well as Figure 15The mold separation mechanism 7 includes a third support frame 700, a top frame 701, a separation electric cylinder 702, a first sliding plate 703, a second sliding plate 704, a guide column 705, a push rod 706, an electric finger clamp 707, a separation round table 708, an electric turntable 709, a fourth cylinder 710, a lifting seat 711, a second finger clamp 712, a connecting plate 713, a tray 714, a tray guide rod 715, a reciprocating cross plate 716, a reciprocating cylinder 717, and a separation assembly 718. The third support frame 700 is fixed on the support platform 1. The top of the third support frame 700 is provided with a plurality of separation cones 708, and the third support frame 700 is also provided with a top frame 701, the upper part of the top frame 701 is provided with a separation electric cylinder 702, the inner sides of the top frame 701 are provided with guide columns 705, and the first sliding plate 703 and the second sliding plate 704 are sequentially arranged between the two guide columns 705 from top to bottom, and the first sliding plate 703 and the second sliding plate 704 are fixedly connected, the telescopic end of the separation cylinder 702 is connected to the upper part of the first sliding plate 703, and the bottom of the first sliding plate 703 is connected to the upper part of the first sliding plate 703. A plurality of push rods 706 are provided, a plurality of round holes are provided on the second sliding plate 704, a plurality of electric finger clamps 707 are fixedly installed on one side of the second sliding plate 704, and the clamping end of each electric finger clamp 707 passes through the second sliding plate 704 and contacts the bottom end surface of the second sliding plate 704, an electric turntable 709 is fixedly provided on the upper part of the third support frame 700, a fourth cylinder 710 is fixed on the front end of the electric turntable 709, a lifting seat 711 is fixed on the bottom of the fourth cylinder 710, and the lifting seat 711 is fixed on the bottom of the lifting seat 711. A plurality of second finger grippers 712 are provided at the front end, and connecting plates 713 are fixedly provided on both sides of the rear end of the third support frame 700. The connecting plates 713 on both sides are fixedly connected to the reciprocating transverse plate 716 through the tray guide rods 715. A tray 714 is fixed on the reciprocating transverse plate 716, and the tray 714 is located below the second sliding plate 704. A reciprocating cylinder 717 is also fixed on the connecting plate 713, and the telescopic end of the reciprocating cylinder 717 is fixedly connected to the reciprocating transverse plate 716. The separation assembly 718 is located at the bottom of the third support frame 700;

[0046] The separating assembly 718 comprises a first electric cylinder 7180, a separating fixing seat 7181, a baffle 7182, a connecting lug seat 7183, a positioning seat 7184, a second electric cylinder 7185, a rotating plate 7186, a rotating shaft 7187, and an opening and closing plate 7188. The separating fixing seat 7181 is fixedly installed at the bottom of the rear end of the third supporting frame 700. The first electric cylinder 7180 is fixed on the separating fixing seat 7181. The telescopic end of the first electric cylinder 7180 is fixedly connected with the baffle 7182. The baffle 7182 is in contact with the bottom end surface of the third supporting frame 700. The connecting lug seat 7183 and the positioning seat 7184 are fixedly arranged at the both sides of the bottom of the third supporting frame 700. The rotating plate 7186 is movably arranged on one side of the positioning seat 7184. One end of the rotating plate 7186 is hingedly connected with the telescopic end of the second electric cylinder 7185. The other end of the second electric cylinder 7185 is movably connected with the connecting lug seat 7183. The other ends of the two rotating plates 7186 are fixedly connected through the rotating shaft 7187. The opening and closing plate 7188 is fixed on the rotating shaft 7187 and is matched with the feeding port of the flow guide bin 8.

[0047] A plurality of sliding grooves 719 are further formed in the bottom of the third supporting frame 700. Each sliding groove 719 is communicated with the corresponding separating circular table 708. A hoof-shaped opening clamping plate 720 is arranged in each sliding groove 719. The opening of the hoof-shaped opening clamping plate 720 is smaller than the diameter of the cast wheel of the cast forming. Each hoof-shaped opening clamping plate 720 is fixedly connected with the baffle 7182. In this way, the cast wheel and the lower mold b are conveniently separated.

[0048] Separating principle:

[0049] The main purpose of the process is to separate the pouring wheel from the lower mold b and the upper mold d. First, the component after the disassembly of the pressure cover e is transported to the lower part of the third support frame 700 through the main conveying line 2. When the laser monitor 15 under the third support frame 700 detects information on the main conveying line 2, the fourth cylinder 710 is first controlled by the main controller 14 to work. At this time, the telescopic end of the fourth cylinder 710 moves downward. During the downward movement, each second finger clamp 712 gradually opens. When reaching the specified position, the second finger clamp 712 grasps the lower mold b and the upper mold d as a whole, so that they are separated from the mounting screw a. After grasping, it moves upward, and then the electric rotating table 709 is controlled to rotate 180 degrees. Then, the lower mold b and the upper mold d as a whole are placed in the separation circular table 708. At this time, the lower mold b and the upper mold d as a whole are not separated, and the pouring wheel poured in the inside. The edge of the separation circular table 708 inside is in contact with the bottom of the upper mold d, which is equivalent to erecting the upper mold d. The lower mold b connected with the upper mold d is suspended at this time. After being placed in the separation circular table 708, the electric rotating table 709 drives the second finger clamp 712 to return to the initial position. At this time, the separation cylinder 702 is controlled by the main controller 14 to work. At this time, the first sliding plate 703 and the second sliding plate 704 move downward as a whole. The electric finger clamp 707 at the bottom of the second sliding plate 704 first clamps the upper mold d. At the same time, the push rod 706 at the bottom of the first sliding plate 703 contacts the hub c. During the downward movement, the push rod 706 pushes the hub c downward. In this way, the poured pouring wheel as a whole will tend to separate the lower mold b from the upper mold d. The lower mold b has elasticity. When the lower mold b and the upper mold d are separated, the lower mold b as a whole contracts and pops up the poured pouring wheel from the lower mold b. During this process, the first electric cylinder 7180 at the bottom of the third support frame 700 drives the hoof-shaped opening clamping plate 720 in the sliding groove 719 to reach the upper part of the lower mold b. When the lower mold b and the upper mold d are separated, the lower mold b falls on the opening and closing plate 7188 through the hoof-shaped opening clamping plate 720. At this time, the opening and closing plate 7188 is in the initial state, that is, the opening and closing plate 7188 closes the first channel 18, so that the lower mold b falls on the opening and closing plate 7188 and flows out from the mold outlet 17 through the second channel 19 under the action of gravity. The popped-up pouring wheel is caught by the hoof-shaped opening clamping plate 720. When the lower mold b flows out completely, the second electric cylinder 7185 receives the signal to make the rotating plate 7186 rotate. In this way, the opening and closing plate 7188 is opened, so that the first channel 18 is opened. At this time, the first electric cylinder 7180 retracts, and the hoof-shaped opening clamping plate 720 is gradually pulled out until it is not in contact with the pouring wheel. The pouring wheel directly falls into the first channel 18 and flows out through the pouring wheel outlet 16.

[0050] After the upper mold d is clamped by the electric finger clamp 707, the lower mold b and the pouring wheel are separated, at this time the separation cylinder 702 is retracted, all the upper molds d are moved up, after moving up to the specified position, the reciprocating cylinder 717 is retracted, so that the reciprocating horizontal plate 716 drives the tray 714 to move to the lower side of the second sliding plate 704, at this time the electric finger clamp 707 is loosened, so that the upper mold d falls on the tray 714, so that the pouring wheel can be separated from the lower mold b and the upper mold d, and the separated lower mold b and the upper mold d are collected.

[0051] Please refer to Figure 12 , the mold assembly platform 9 mainly presses the lower mold b, the hub c and the upper mold d together by artificial, the hub c is located between the lower mold b and the upper mold d, and then placed on the mold conveying line 4, and the assembled lower mold b, hub c and upper mold d are transferred to the main conveying line 2 by the mold transfer mechanism 10, the mold transfer mechanism 10 comprises a fourth support frame 100, a fourth cylinder 101, a transfer cylinder 102, a second guide rail 103, a moving block 104, a transfer frame 105, an electric transfer clamp 106, an adjusting seat 107, a guide plate 108 and a limiting plate 109, the fourth support frame 100 is fixed on the support platform 1, a rectangular through hole is further formed in the fourth support frame 100, the second guide rail 103 is further fixed inside the upper part of the rectangular through hole, the moving block 104 is fitted on the two second guide rails 103, the fourth cylinder 101 is fixedly arranged on the upper part of the moving block 104, the bottom of the fourth cylinder 101 is fixedly connected with the transfer frame 105, the moving block 104 is further fixedly connected with the transfer cylinder 102, the transfer cylinder 102 is further fixedly arranged on the fourth support frame 100, the transfer frame 105 is located below the moving block 104, a plurality of electric transfer clamps 106 are further arranged at the front end of the transfer frame 105, a plurality of adjusting seats 107 are further arranged at the both sides of the mold conveying line 4 below the fourth support frame 100, the adjusting end of each adjusting seat 107 is fixedly connected with the guide plate 108, and the limiting plate 109 is further fixedly arranged at the top end of the mold conveying line 4.

[0052] Transfer principle:

[0053] When the mold assembly is completed through the mold conveying line 4 to the leftmost end, the laser detector 15 at this position will send a signal to the main controller 14, the main controller 14 controls the fourth cylinder 101 to work, at this time the extension end of the fourth cylinder 101 will drive the transfer frame 105 and the electric transfer clamp 106 to move down, to the specified position, the transfer frame 105 will grab the assembled mold, and under the action of the transfer cylinder 102, the assembled mold is integrally fitted on the mounting screw a on the main conveying line 2.

[0054] Refer to Figure 13The capping assembly mechanism 11 includes a fifth support frame 110, a third guide rail 111, a capping transfer frame 112, a fifth cylinder 113, a third electric cylinder 114, a transfer transverse plate 115, and a second electric clamp 116. The fifth support frame 110 is fixed on the support platform 1. A rectangular through hole is also provided on the top of the fifth support frame 110, wherein the third guide rails 111 are fixed on both sides above the rectangular through hole. The capping transfer frame 112 is equipped on the two third guide rails 111. The third electric cylinder 114 is fixedly provided at the middle bottom of the capping transfer frame 112. The transfer transverse plate 115 is fixed to the bottom of the third electric cylinder 114. The bottom of the transfer transverse plate 115 is fixedly connected to several second electric clamps 116. The capping transfer frame 112 is also fixedly connected to the telescopic end of the fifth cylinder 113. The fifth cylinder 113 is fixed to the top of the fifth support frame 110.

[0055] Gland assembly principle:

[0056] When the laser detectors 15 on both sides of the capping conveyor line 3 and below the capping assembly mechanism 11 detect the signal, the main controller 14 controls the third electric cylinder 114 to move downward. During the downward movement, the second electric clamp 116 opens the clamping part. After reaching the specified position, the clamping part of the second electric clamp 116 is tightened, thereby clamping the cap e, and then lifting it. Under the action of the fifth cylinder 113, the cap e is transferred to the upper part of the main conveyor line 2. After the assembled mold reaches the specified position, the cap e is put on the mounting screw a, and the cap e is assembled.

[0057] Reference Figure 14The nut feeding mechanism 12 includes a rotating supply barrel 1200, a conveyor support frame 1201, a conveyor 1202, a nut conveying line 1203, a sixth support frame 1204, a transverse guide rail 1205, a transverse adjustment plate 1206, a slot 1207, a fixing frame 1208, a nut unloading cylinder 1209, a pushing seat 1210, a push rod 1211, an adjusting cylinder 1212 and a pushing plate 1213. The conveyor support frame 1201 is located between the rotating supply barrel 1200 and the sixth support frame 1204. The conveyor 1202 is fixedly arranged on the top of the conveyor support frame 1201. The conveyor 1202 contacts the bottom of the nut conveying line 1203. The rotating supply barrel 1200 is connected to the sixth support frame 1204 through several nut conveying lines 1203. A transverse guide rail 1205 is fixedly provided on the upper part of the sixth support frame 1204, and a transverse adjustment plate 1206 is slidably provided on the transverse guide rail 1205. A corresponding card slot 1207 is provided on the end of the transverse adjustment plate 1206 close to the nut conveying line 1203. The transverse adjustment plate 1206 is also fixedly connected to the push plate 1213, and the push plate 1213 is also fixedly connected to the telescopic end of the adjusting cylinder 1212. The adjusting cylinder 1212 is fixed on the top of the sixth support frame 1204. A fixed seat 1208 is also fixed on the upper part of the transverse adjustment plate 1206. A nut unloading cylinder 1209 is fixed on the upper part of the fixed seat 1208. The telescopic end of the nut unloading cylinder 1209 is fixedly connected to the pushing seat 1210. A number of push rods 1211 are also provided on the top of the pushing seat 1210.

[0058] Nut supply principle:

[0059] After the assembly of the gland e on the main conveyor line 2 is completed, the next step is to install the nut f on the upper part of the gland e. In this process, the disassembled nuts are first placed in the rotating supply barrel 1200, and then the nuts f are arranged during the rotation of the rotating supply barrel 1200, so that the nuts f are respectively conveyed to the ends of the nut conveyor line 1203. In this way, under the action of the conveyor 1202, the nut conveyor line 1203 gradually delivers the nuts to the slot 1207, and then drives the nut unloading cylinder 1209 to make the push rod 1211 install the nut f on the installation screw a. In this process, when the main conveyor line at the bottom of the sixth support frame 1204 2. When no information is monitored on the controller 12, the regulating cylinder 1212 will be driven, so that the transverse adjustment plate 1206 moves along the transverse guide rail 1205, so that the slot 1207 and each nut conveying line 1203 will be staggered, so that the nut f will not fall. Only when the slot 1207 is aligned with the output end of each nut conveying line 1203, the nut f will be fitted on the mounting screw a through the slot 1207, and the nut f will be locked by the locking mechanism 13 on the right side of the nut feeding mechanism 12, so that the pressure cover e will press the hub c, which can ensure that the wear-resistant material can fully wrap the hub c during the pouring process and ensure the pouring effect.

[0060] The above are merely preferred embodiments of the present invention and do not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A pouring mold and an automated disassembly and assembly production line thereof, characterized in that: The pouring mold comprises a mounting screw (a), a lower mold (b), a wheel hub (c), an upper mold (d), a pressure cover (e) and a nut (f), wherein the mounting screw (a) is respectively mounted on the lower mold (b), the wheel hub (c), the upper mold (d), the pressure cover (e) and the nut (f) from bottom to top, wherein the lower mold (b) and the upper mold (d) are in a snap-fit ​​form and the wheel hub (c) is arranged in the middle, and a pouring gap is formed between the upper mold (d) and the edge of the pressure cover (e); the automatic disassembly and assembly production line of the pouring mold comprises a support platform (1), a main conveying line (2), a pressure cover conveying line (3), a mold conveying line (4), a nut disassembly mechanism (5), a pressure cover extraction mechanism (6), a mold separation mechanism (7), a guide bin (8) and a mold assembly platform (9) , a mold transfer mechanism (10), a capping assembly mechanism (11), a nut supply mechanism (12), a locking mechanism (13), a main controller (14) and several laser monitors (15), the main conveying line (2), the capping conveying line (3), the mold conveying line (4), the nut disassembly mechanism (5), the capping extraction mechanism (6), the mold separation mechanism (7), the mold transfer mechanism (10), the capping assembly mechanism (11), the nut supply mechanism (12), the locking mechanism (13), the main controller (14) and the laser monitor (15) are all fixedly installed on the support platform (1), and the main conveying line (2), the capping conveying line (3) and the mold conveying line (4) are installed in parallel, and the capping conveying line (3) and the main conveying line The conveying direction of (2) is opposite to the conveying direction of the mold conveying line (4), the nut disassembly mechanism (5) is located on one side of the main conveying line (2), the main controller (14) is located on the left side of the nut disassembly mechanism (5), the pressure cap extraction mechanism (6) is mounted on the main conveying line (2) and is located on the right side of the nut disassembly mechanism (5), the mold separation mechanism (7) is located on the right side of the pressure cap extraction mechanism (6) and is mounted on the main conveying line (2), the guide bin (8) and the mold assembly platform (9) are fixedly installed at the front end of the support platform (1), and the feed port of the guide bin (8) cooperates with the mold separation mechanism (7), the guide bin (8) is provided with a first channel (18) and a second channel (19), the first channel The tail end of the second channel (18) is connected to the pouring wheel outlet (16), the tail end of the second channel (19) is connected to the mold outlet (17), and the mold outlet (17) is also connected to the mold assembly platform (9). The mold transfer mechanism (10) is located on the right side of the mold separation mechanism (7) and is mounted on the main conveying line (2) and the mold conveying line (4). The capping assembly mechanism (11) is located on the right side of the mold transfer mechanism (10) and is mounted on the main conveying line (2) and the capping conveying line (3). The nut supply mechanism (12) is located on the right side of the capping assembly mechanism (11) and is mounted on the main conveying line (2). The locking mechanism (13) is located on one side of the main conveying line (2) and on the right side of the nut supply mechanism (12).Laser monitors (15) are provided on the main conveying line (2), the capping conveying line (3) and the mold conveying line (4), and the main controller (14) is respectively connected to the main conveying line (2), the capping conveying line (3), the mold conveying line (4), the nut disassembly mechanism (5), the capping extraction mechanism (6), the mold separation mechanism (7), the mold transfer mechanism (10), the capping assembly mechanism (11), the nut supply mechanism (12), the locking mechanism (13) and the laser monitor (15) via signals.

2. The pouring mold and the automated disassembly and assembly production line thereof according to claim 1, characterized in that: The nut disassembly mechanism (5) comprises a locking mechanism (13) and a nut collecting mechanism (50), wherein the locking mechanism (13) comprises a first support frame (130), a first transverse plate (131), a first cylinder (132), a first sliding plate (133), a driver (134), a hinged rod (135), a disassembly female head (136), a first connecting rod (137), a disassembly head (138), and a magnetic ring (139); the first support frame (130) is fixed on the supporting platform (1); the first transverse plate (131) is fixedly installed on one side of the top of the first support frame (130); the first transverse plate (131) is fixedly installed on the top of the first transverse plate (13 1) A plurality of first cylinders (132) are fixedly installed on the upper part, and a first sliding plate (133) is movably mounted on the front side of the first horizontal plate (131), wherein the telescopic end of the first cylinder (132) is fixedly connected to the upper part of the first sliding plate (133), and a plurality of drivers (134) are fixedly arranged on the first sliding plate (133), and the bottom output end of each driver (134) is connected to the hinge rod (135), and the bottom of the hinge rod (135) is fixedly connected to the disassembly female head (136), and the first sliding plate (133) is also fixed to the disassembly head (138) through a plurality of first connecting rods (137). The disassembly head (138) is connected, a magnetic ring (139) is fixedly arranged inside, and the magnetic ring (139) is located below the disassembly female head (136), the nut collecting mechanism (50) includes a second transverse plate (500), a second cylinder (501), a first guide rod (502), a sliding groove (503), a collection box (504) and a bracket (505), both ends of the second transverse plate (500) are fixedly mounted on the first support frame (130), the sliding groove (503) is located on the front side of the second transverse plate (500), and the sliding groove (503) is fixedly arranged on one side close to the second transverse plate (500). Two first guide rods (502) are provided, wherein the first guide rods (502) partially pass through the second transverse plate (500), a second cylinder (501) is fixed on the other side of the second transverse plate (500), a telescopic end of the second cylinder (501) is fixedly connected to a sliding groove (503), a channel is provided in the middle of the sliding groove (503), a collecting box (504) is provided below the sliding groove (503), the collecting box (504) is fixedly mounted on the second transverse plate (500), and the bracket (505) is mounted on the supporting platform (1), and the top of the bracket (505) contacts the bottom of the collecting box (504).

3. The pouring mold and the automated disassembly and assembly production line thereof according to claim 1, characterized in that: The capping extraction mechanism (6) comprises a second support frame (600), an auxiliary frame (601), a grabbing electric cylinder (602), a grabbing seat (603), a first electric clamp (604), a first guide rail (605), a transverse moving frame (606), a third cylinder (607), a lifting electric cylinder (608), a bottom plate (609), and a first finger clamp (610). The second support frame (600) and the auxiliary frame are fixed on the support platform (1). The auxiliary frame (601) is set above the main conveying line (2) and is located below the second support frame (600). The grabbing electric cylinder (602) is fixed on the second support frame (600). The telescopic end of the grabbing electric cylinder (602) is fixedly connected to the grabbing seat (603). The bottom of the grabbing seat (603) is provided with a plurality of first The electric clamp (604) is provided with a rectangular through hole on the top of the second support frame (600), and first guide rails (605) are provided on both sides above the rectangular through hole. The two first guide rails (605) are equipped with a transverse moving frame (606), and the bottom of the transverse moving frame (606) is fixed with an electric cylinder (608), and the telescopic end of the electric cylinder (608) is fixedly connected to the bottom plate (609). A plurality of first finger clamps (610) are fixedly provided at the bottom of the bottom plate (609), and the rear side of the transverse moving frame (606) is fixedly connected to the telescopic end of the third cylinder (607). The third cylinder (607) is also fixedly installed on the second support frame (600), and the number of the first electric clamps (604) and the first finger clamps (610) is the same and corresponds one to one.

4. The pouring mold and the automated disassembly and assembly production line thereof according to claim 1, characterized in that: The mold separation mechanism (7) comprises a third support frame (700), a top frame (701), a separation electric cylinder (702), a first sliding plate (703), a second sliding plate (704), a guide column (705), a push rod (706), an electric finger clamp (707), a separation round table (708), an electric turntable (709), a fourth cylinder (710), a lifting seat (711), a second finger clamp (712), a connecting plate (713), a tray (714), a tray guide rod (715), a reciprocating horizontal plate (716), a reciprocating cylinder (717), and a separation assembly (718). The third support frame (700) is fixed on On the supporting platform (1), a plurality of separation cones (708) are provided on the top of the third supporting frame (700), and a top frame (701) is also provided on the third supporting frame (700), a separation electric cylinder (702) is provided on the upper part of the top frame (701), guide columns (705) are provided on both sides of the interior of the top frame (701), a first sliding plate (703) and a second sliding plate (704) are sequentially arranged between the two guide columns (705) from top to bottom, and the first sliding plate (703) and the second sliding plate (704) are fixedly connected, the telescopic end of the separation cylinder (702) is connected to the upper part of the first sliding plate (703), and the first sliding plate (704) is fixedly connected to the second sliding plate (704). A plurality of push rods (706) are provided at the bottom of the plate (703), a plurality of round holes are provided on the second sliding plate (704), a plurality of electric finger clamps (707) are fixedly installed on one side of the second sliding plate (704), and the clamping end of each electric finger clamp (707) passes through the second sliding plate (704) and contacts the bottom end surface of the second sliding plate (704), an electric turntable (709) is fixedly provided on the upper part of the third support frame (700), a fourth cylinder (710) is fixed on the front end of the electric turntable (709), a lifting seat (711) is fixed on the bottom of the fourth cylinder (710), and the lifting seat (711) is fixed on the bottom of the fourth cylinder (710). ) is provided with a plurality of second finger clamps (712) at the front end, and connecting plates (713) are fixedly provided on both sides of the rear end of the third support frame (700), and the connecting plates (713) on both sides are fixedly connected to the reciprocating transverse plate (716) through the tray guide rod (715), and the reciprocating transverse plate (716) is fixed with a tray (714), and the tray (714) is located below the second sliding plate (704), and a reciprocating cylinder (717) is fixedly provided on the connecting plate (713), and the telescopic end of the reciprocating cylinder (717) is fixedly connected to the reciprocating transverse plate (716), and the separation component (718) is located at the bottom of the third support frame (700).

5. The pouring mold and the automated disassembly and assembly production line thereof according to claim 4, characterized in that: The separation assembly (718) includes a first electric cylinder (7180), a separation fixing seat (7181), a baffle (7182), a connecting ear seat (7183), a positioning seat (7184), a second electric cylinder (7185), a rotating plate (7186), a rotating shaft (7187), and an opening and closing plate (7188). The separation fixing seat (7181) is fixedly mounted on the rear end bottom of the third support frame (700). The first electric cylinder (7180) is fixed on the separation fixing seat (7181). The telescopic end of the first electric cylinder (7180) is fixedly connected to the baffle (7182). The baffle (7182) is connected to the bottom of the third support frame (700). The end faces are in contact, and a connecting ear seat (7183) and a positioning seat (7184) are fixedly provided on both sides of the bottom of the third support frame (700), and a rotating plate (7186) is movably mounted on one side of the positioning seat (7184). One end of the rotating plate (7186) is hinged to the telescopic end of the second electric cylinder (7185), and the other end of the second electric cylinder (7185) is movably connected to the connecting ear seat (7183). The other ends of the two rotating plates (7186) are fixedly connected by a rotating shaft (7187), and an opening and closing plate (7188) is fixed on the rotating shaft (7187), and the opening and closing plate (7188) cooperates with the inlet of the guide bin (8).

6. The pouring mold and the automated disassembly and assembly production line thereof according to claim 5, characterized in that: The bottom of the third support frame (700) is also provided with a plurality of slide grooves (719), each slide groove (719) is connected to the corresponding separation cone (708), and each slide groove (719) is equipped with a shoe-shaped opening card plate (720), the opening of the shoe-shaped opening card plate (720) is smaller than the diameter of the injection-molded injection wheel, and each shoe-shaped opening card plate (720) is fixedly connected to the baffle (7182).

7. The pouring mold and the automated disassembly and assembly production line thereof according to claim 1, characterized in that: The mold transfer mechanism (10) comprises a fourth support frame (100), a fourth cylinder (101), a transfer cylinder (102), a second guide rail (103), a moving block (104), a transfer frame (105), an electric transfer fixture (106), an adjustment seat (107), a guide plate (108), and a limit plate (109). The fourth support frame (100) is fixed on the support platform (1). A rectangular through hole is also provided on the fourth support frame (100). Second guide rails (103) are fixed on both sides above the rectangular through hole. Moving blocks (104) are mounted on the two second guide rails (103). The fourth cylinder (101) and the moving block (104) are fixed on the upper part of the moving block (104). The bottom of the fourth cylinder (101) is fixedly connected to the transfer rack (105), the moving block (104) is also fixedly connected to the transfer cylinder (102), the transfer cylinder (102) is also fixedly arranged on the fourth support frame (100), the transfer rack (105) is located below the moving block (104), and a plurality of electric transfer clamps (106) are also arranged at the front end of the transfer rack (105), wherein a plurality of adjustment seats (107) are also arranged on both sides of the mold conveying line (4) below the fourth support frame (100), wherein the adjustment end of each adjustment seat (107) is fixedly connected to the guide plate (108), and a limit plate (109) is also fixedly arranged at the top end of the mold conveying line (4).

8. The pouring mold and the automated disassembly and assembly production line thereof according to claim 1, characterized in that: The capping assembly mechanism (11) comprises a fifth support frame (110), a third guide rail (111), a capping transfer frame (112), a fifth air cylinder (113), a third electric cylinder (114), a transfer transverse plate (115), and a second electric clamp (116). The fifth support frame (110) is fixed on the support platform (1). A rectangular through hole is also provided on the top of the fifth support frame (110), wherein the third guide rails (111) are fixed on both sides above the rectangular through hole. The two third guide rails (111) are fixed on the top of the fifth support frame (110). 11) is equipped with a capping transfer frame (112), a third electric cylinder (114) is fixedly arranged at the middle bottom of the capping transfer frame (112), a transfer transverse plate (115) is fixed at the bottom of the third electric cylinder (114), a plurality of second electric clamps (116) are fixedly connected to the bottom of the transfer transverse plate (115), the capping transfer frame (112) is also fixedly connected to the telescopic end of the fifth cylinder (113), and the fifth cylinder (113) is fixed on the top of the fifth support frame (110).

9. The pouring mold and the automated disassembly and assembly production line thereof according to claim 1, characterized in that: The nut supply mechanism (12) comprises a rotating supply barrel (1200), a conveyor support frame (1201), a conveyor (1202), a nut conveying line (1203), a sixth support frame (1204), a transverse guide rail (1205), a transverse adjustment plate (1206), a slot (1207), a fixing frame (1208), a nut unloading cylinder (1209), a pushing seat (1210), a push rod (1211), an adjustment cylinder (1212) and a push plate (1213). The conveyor support frame (1201) is located between the rotating supply barrel (1200) and the sixth support frame (1204). The conveyor (1202) is fixedly arranged on the top of the conveyor support frame (1201). The conveyor (1202) contacts the bottom of the nut conveying line (1203). The rotating supply barrel (1200) is connected to the sixth support frame (1204) via a plurality of nut conveying lines (1203). A transverse guide rail (1205) is fixedly provided on the upper portion of the sixth support frame (1204), and a transverse adjustment plate (1206) is slidably provided on the transverse guide rail (1205). A slot (1207) is correspondingly provided at one end of the transverse adjustment plate (1206) close to the nut conveying line (1203). The transverse adjustment plate (1206) is also fixedly connected to the push plate (1213), and the push plate (1213) is also connected to the extension of the regulating cylinder (1212). The retracted end is fixedly connected, the adjusting cylinder (1212) is fixed on the top of the sixth support frame (1204), and a fixed seat (1208) is also fixedly provided on the upper part of the lateral adjustment plate (1206). The nut unloading cylinder (1209) is fixed on the upper part of the fixed seat (1208). The telescopic end of the nut unloading cylinder (1209) is fixedly connected to the pushing seat (1210), and a plurality of push rods (1211) are also provided on the top of the pushing seat (1210).

Citation Information

Patent Citations

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