Composite material winding equipment
By designing composite material winding equipment, using reciprocating blocks and vacuum devices, the problems of uneven winding and air interference in the prior art are solved, and efficient and uniform composite material winding effect is achieved.
Patent Information
- Application Number
- CN202411794702.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-03-14
AI Technical Summary
Due to the limitation of the workshop space, the existing composite material winding system has uneven and not tight winding, and air interference affects the winding quality.
A composite material winding device is designed, including a box, a wire laying mechanism, a winding mechanism, a reciprocating block, a vacuum evacuation mechanism, etc. The reciprocating movement of the reciprocating blocks drives the wire winding of the composite material, and vacuums the inside of the box with the vacuum evacuation device to ensure the uniformity and tightness of the winding process.
The uniform winding of composite materials is achieved without being restricted by workshop space, and the winding quality and space utilization are improved.
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Figure CN119610716A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of composite material weaving, and in particular to a composite material winding device. Background Art
[0002] Winding molding is a very important process in composite material molding. The composite material obtained by winding molding has excellent properties such as high strength and low density. It is widely used in pipelines, pressure vessels, aerospace and other fields.
[0003] Conventional composite winding systems include a winding machine and a pay-off device, which are generally fixedly arranged in the workshop. In order to ensure uniform winding, the pay-off device reciprocates along the mandrel direction of the winding machine. Since the length of the mandrel is fixed, the length of the reciprocating motion of the conventional pay-off device is the length of the mandrel. Due to the limitation of the workshop space, in order to accommodate a composite winding system with a mandrel of a certain specification, there must be a spacious workshop free area, the space utilization efficiency of the workshop is low, and the investment cost is increased; and it is directly placed in an open environment in the workshop, and the air in the workshop will also affect the winding of the composite material on the mandrel, resulting in uneven and loose winding. Summary of the invention
[0004] In order to solve the technical problems existing in the background technology, the present invention provides a composite material winding device.
[0005] The present invention provides a composite material winding device, comprising a box body, a wire-releasing mechanism is provided on the top of the box body, and the box body is provided with:
[0006] A winding mechanism for winding a composite material wire;
[0007] A reciprocating block is located above the winding mechanism and can reciprocate along the axial direction of the mandrel. A center hole is opened in the middle of the reciprocating block. The composite material wire released from the wire-releasing mechanism passes through the center hole of the reciprocating block and enters the winding mechanism.
[0008] The vacuum pumping mechanism is used to vacuum the interior of the box.
[0009] Preferably, the winding mechanism comprises:
[0010] The mandrel is used to wind the composite material wire, and both ends are rotatably connected to the two side walls of the box through rotating rods;
[0011] The output end of the driving motor I is connected to the rotating rod on one side, driving the rotating rod to rotate, thereby driving the core shaft to rotate.
[0012] Preferably, a driving mechanism for driving the reciprocating block to move back and forth is also provided, and a cross bar is fixed between the two side walls in the box body, and the height of the cross bar in the box body corresponds to that of the reciprocating block, and the reciprocating block and the cross bar are slidably connected via a sliding structure, and the driving mechanism comprises a driving motor II located outside the box body and a screw rod provided below the winding mechanism, and the two ends of the screw rod are respectively rotatably connected to the two side walls of the box body, and a screw barrel is threadedly connected to the screw rod, and the middle part of the screw barrel is fixed to the reciprocating block via a traction line, and the output end of the driving motor II is connected to the screw rod, and can drive the screw rod to rotate, thereby driving the screw barrel to reciprocate along the axial direction of the screw rod, and driving the reciprocating block to reciprocate along the cross bar via the traction line.
[0013] Preferably, the sliding structure comprises a sliding groove arranged on the cross bar and a sliding block arranged on the reciprocating block, the sliding groove extends along the length direction of the cross bar, and the sliding block extends into the sliding groove to slide.
[0014] Preferably, the vacuum pumping device comprises a vacuum pump and a vacuum pumping tube, one end of the vacuum pumping tube extends into the box body, and the other end is connected to the vacuum pump.
[0015] Preferably, a perspective window is provided on the front surface of the box.
[0016] Preferably, the four bottom corners of the box are provided with lockable universal wheels.
[0017] Preferably, the reciprocating block is configured as an annular structure.
[0018] In summary, the present invention has the following beneficial effects: in this scheme, the reciprocating motion of the reciprocating block drives the composite material wire released from the wire-releasing mechanism to be wound on the core shaft, the winding is more uniform, is not limited by the workshop space, and has a high space utilization rate; the inside of the box is evacuated by the vacuum device, so that the composite material is in a vacuum environment during the winding process and is not disturbed by the air, the winding is more uniform and tight, and the winding quality of the composite material is improved.
[0019] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is an internal structure diagram of a composite material winding device according to an embodiment of the present invention;
[0021] Figure 2 A top view of a reciprocating block and a crossbar according to an embodiment of the present invention;
[0022] Figure 3 It is a side view of the reciprocating block and the cross bar according to an embodiment of the present invention.
[0023] In the figure:
[0024] 1. Box body; 2. Pay-off mechanism; 3. Reciprocating block; 4. Center hole; 5. Composite material wire; 6. Mandrel; 7. Drive motor I; 8. Cross bar; 9. Screw; 10. Screw barrel; 11. Pull line; 12. Drive motor II; 13. Slide; 14. Slider; 15. Vacuum pump; 16. Vacuum tube; 17. Lockable universal wheel. DETAILED DESCRIPTION
[0025] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar symbols throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0026] like Figure 1-3 As shown, a composite material winding device proposed in this embodiment includes a box body, a wire-releasing mechanism is provided on the top of the box body (wherein, the specific structure of the wire-releasing mechanism 2 can refer to the existing structure, and will not be repeated herein.), and the box body is provided with:
[0027] A winding mechanism for winding a composite material wire;
[0028] The winding mechanism is located below the pay-off mechanism 2;
[0029] The reciprocating block 3 is located above the winding mechanism and can reciprocate along the axial direction of the core shaft 6. A center hole 4 is opened in the middle of the reciprocating block 3. The composite material wire 5 released from the wire release mechanism 2 passes through the center hole 4 of the reciprocating block 3 and enters the winding mechanism;
[0030] Specifically, the reciprocating block 3 is set to be an annular structure.
[0031] The vacuum pumping mechanism is used to vacuum the interior of the box body 1.
[0032] In this way, the reciprocating motion of the reciprocating block 3 drives the composite material wire 5 released from the wire-releasing mechanism 2 to be wound on the core shaft 6, and the winding is more uniform, not limited by the workshop space, and the space utilization rate is high; the inside of the box 1 is evacuated by the vacuum device, so that the composite material wire 5 is in a vacuum environment during the winding process, is not disturbed by the air, and is wound more uniformly and tightly, thereby improving the winding quality of the composite material.
[0033] Furthermore, if Figure 1 As shown, the winding mechanism includes:
[0034] The mandrel 6 is used to wind the composite material wire 5, and the two ends are rotatably connected to the two side walls of the box body 1 through rotating rods;
[0035] The output end of the driving motor I7 is connected to the rotating rod on one side, driving the rotating rod to rotate, thereby driving the core shaft 6 to rotate, and winding the composite material wire 5 released by the wire-releasing mechanism 2.
[0036] Furthermore, a driving mechanism for driving the reciprocating block 3 to reciprocate is provided, a cross bar 8 is fixed between the inner side walls of the box body 1, the height of the cross bar 8 in the box body 1 corresponds to the reciprocating block 3, the reciprocating block 3 and the cross bar 8 are slidably connected through a sliding structure, the driving mechanism includes a driving motor II 12 located outside the box body 1 and a screw 9 arranged below the winding mechanism, the two ends of the screw 9 are respectively rotatably connected to the two side walls of the box body 1, a screw barrel 10 is threadedly connected to the screw 9, the middle part of the screw barrel 10 is fixed to the reciprocating block 3 through a traction line 11, the output end of the driving motor II 12 is connected to the screw 9, can drive the screw 9 to rotate, and then drive the screw barrel 10 to reciprocate along the axial direction of the screw 9, and drive the reciprocating block 3 to reciprocate along the cross bar 8 through the traction line 11, because the composite material 5 line released by the unwinding mechanism 2 passes through the central hole 4 of the reciprocating block 3, the reciprocating motion of the reciprocating block 3 can drive the composite material line 5 to move in both directions along the axial direction of the core shaft 6, thereby ensuring uniform winding on the core shaft 6.
[0037] Among them, Figure 2 and Figure 3 As shown, the sliding structure includes a slide groove 13 provided on the cross bar 8 and a slider 14 provided on the reciprocating block 3, the slide groove 13 extends along the length direction of the cross bar 8, and the slider 14 slides into the slide groove 13. The specific structure of the slide groove and the slider can refer to the existing structure, and will not be repeated in this article.
[0038] In this embodiment, Figure 1 As shown, the vacuum device includes a vacuum pump 15 and a vacuum tube 16, one end of the vacuum tube 16 extends into the box 1, and the other end is connected to the vacuum pump 15. When the vacuum pump 15 is started, the air in the box 1 can be extracted through the vacuum tube 16, and a vacuum environment is formed in the box 1 to prevent the air from affecting the winding of the composite material, so that the composite material wire 5 can be wound on the core shaft 6 more evenly and tightly.
[0039] It should be noted that, in other embodiments, the specific structure of the vacuum device may also be other structures, such as a vacuum generator, etc., depending on the specific circumstances.
[0040] At the same time, in order to facilitate observation of the winding condition of the composite material inside the box body 1, a perspective window is provided on the front surface of the box body 1.
[0041] In order to reasonably arrange the workshop space and facilitate movement in the workshop, the four corners of the bottom of the box 1 are provided with lockable universal wheels 17. The specific structure of the lockable universal wheels 17 can refer to the existing structure and will not be repeated in this article.
[0042] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0043] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0044] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0045] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A composite material winding device, characterized in that: It comprises a box body, the top of which is provided with a wire-releasing mechanism, and the box body is provided with: A winding mechanism for winding a composite material wire; A reciprocating block is located above the winding mechanism and can reciprocate along the axial direction of the mandrel. A center hole is opened in the middle of the reciprocating block. The composite material wire released from the wire-releasing mechanism passes through the center hole of the reciprocating block and enters the winding mechanism. The vacuum pumping mechanism is used to vacuum the interior of the box.
2. The composite material winding equipment according to claim 1, characterized in that: The winding mechanism comprises: The mandrel is used to wind the composite material wire, and both ends are rotatably connected to the two side walls of the box through rotating rods; The output end of the driving motor I is connected to the rotating rod on one side, driving the rotating rod to rotate, thereby driving the core shaft to rotate.
3. The composite material winding equipment according to claim 2, characterized in that: A driving mechanism for driving the reciprocating block to move back and forth is also provided, and a cross bar is fixed between the two side walls in the box body. The height of the cross bar in the box body corresponds to the reciprocating block, and the reciprocating block and the cross bar are slidably connected through a sliding structure. The driving mechanism includes a driving motor II located outside the box body and a screw rod provided below the winding mechanism, and the two ends of the screw rod are respectively rotatably connected to the two side walls of the box body. A screw barrel is threadedly connected to the screw rod, and the middle part of the screw barrel is fixed to the reciprocating block through a traction line. The output end of the driving motor II is connected to the screw rod, and can drive the screw rod to rotate, thereby driving the screw barrel to reciprocate along the axial direction of the screw rod, and driving the reciprocating block to reciprocate along the cross bar through the traction line.
4. The composite material winding equipment according to claim 3, characterized in that: The sliding structure comprises a sliding groove arranged on the cross bar and a sliding block arranged on the reciprocating block, the sliding groove extends along the length direction of the cross bar, and the sliding block extends into the sliding groove to slide.
5. The composite material winding equipment according to claim 1, characterized in that: The vacuum pumping device comprises a vacuum pump and a vacuum pumping tube, one end of the vacuum pumping tube extends into the box body, and the other end is connected to the vacuum pump.
6. The composite material winding equipment according to claim 1, characterized in that: The front surface of the box body is provided with a perspective window.
7. The composite material winding equipment according to claim 1, characterized in that: The four corners at the bottom of the box are all provided with lockable universal wheels.
8. The composite material winding equipment according to claim 1, characterized in that: The reciprocating block is configured as an annular structure.