Tire body feeding frame modularization system of agricultural radial tire building machine

Abstract

The invention discloses a tire body feeding frame modularization system of an agricultural radial tire forming machine, and belongs to the technical field of radial tire processing.The tire body feeding frame modularization system comprises a layer of swing conveying integrated module pieces and a main supporting frame, a front supporting frame is arranged at one end of the main supporting frame, and forming drum machine boxes are arranged at one end of the front supporting frame side by side; multiple groups of lane cavities are formed in the bottom of the main supporting frame at equal intervals; according to the invention, more expansion space can be provided for the non-standard forming machine feeding frame, a customer can implement more accurate putting according to budget and product standards, upgrading and reconstruction are carried out with lower cost after specifications and industry standards are updated, the cost waste caused by one machine and one specification in the prior art is relieved, and the production efficiency is improved. The problems of poor interchangeability, small transformation and upgrading space and high later maintenance and replacement cost among equipment delivered under a non-standard order are solved, and the defects and defects are solved by utilizing a modular arbitrary matching form of equipment accessories.

Description

Technical Field

[0001] The invention relates to the technical field of radial tire processing, in particular to a modular system of a carcass feeding rack of an agricultural radial tire building machine. Background Art

[0002] At present, the most widely used carcass feeding frame in the market is the wall panel welded integrated frame. The main feature of this frame is that the distance between the wall panels on both sides is fixed. The feeding system is arranged from bottom to top by drilling installation holes in the wall panels, cutting and hollowing out, etc. The advantages are high frame strength and simple structure.

[0003] Due to the low adaptability of the space caused by the fixed layout of the wall panels, the lack of service life and the influence of the diversity of the future market, the wall panel feeder rack is unable to cope with the situation, resulting in a "one machine, one specification" situation. The tolerance for processing and welding is low, so the processing cost remains high. After being put into production, the feeding system is installed in a stacked manner, which makes it difficult to maintain the lower level. Summary of the invention

[0004] The purpose of the present invention is to provide a modular system of carcass feed racks for agricultural radial tire building machines, which provides more expansion space for non-standard building machine feed racks, allowing customers to implement more accurate delivery according to budgets and product standards, and to upgrade and transform at a lower cost after specifications and industry standards are updated, thereby alleviating the cost waste caused by the traditional "one machine, one specification" and solving the problems raised.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a modular system of a carcass feeding rack for an agricultural radial tire building machine, comprising a layer of swing conveying integrated modules and a main support frame, one end of the main support frame is provided with a front support frame, and one end of the front support frame is provided with a building drum case in parallel, characterized in that a plurality of groups of lane cavities are provided at equal intervals at the bottom of the main support frame, the layer of swing conveying integrated modules is fixed in the middle of the front support frame, and a self-gravity pressing module is provided at the top of the other end of the layer of swing conveying integrated modules;

[0006] A second-layer swing conveying split module is arranged above the first-layer swing conveying integrated module, a third-layer swing conveying split module is arranged above the second-layer swing conveying split module, a fourth-layer swing conveying split module is arranged above the third-layer swing conveying split module, a fifth-layer swing conveying split module is arranged above the fourth-layer swing conveying split module, and a pressing power cylinder is arranged at the top of the other end of the five-layer swing conveying split module.

[0007] Furthermore, a conveying frame is arranged at the bottom of the forming drum chassis, a supporting guide wheel connected to the forming drum chassis is arranged on the internal frame of the conveying frame, and a driving motor transmission-connected to the forming drum chassis is arranged on the top of the conveying frame.

[0008] Furthermore, a power direct-connection frame connected to the front support frame is arranged on the top of the one-layer swing conveying integrated module component, a telescopic module component is arranged at one end of the one-layer power direct-connection frame, and a servo conveying component is arranged at the other end of the one-layer power direct-connection frame, and a mechanical side guard type centering device is arranged below the self-gravity pressing module component.

[0009] Furthermore, a second-layer servo conveying module connected to the main support frame is arranged on the top of the second-layer swing conveying split module, and a second-layer telescopic module connected to the front support frame is arranged at one end of the second-layer servo conveying module.

[0010] Furthermore, a three-layer servo conveying module connected to the main support frame is arranged on the top of the three-layer swing conveying split module, and a two-layer telescopic module connected to the front support frame is arranged at one end of the three-layer servo conveying module.

[0011] Furthermore, a four-layer servo conveying module connected to the main support frame is arranged on the top of the four-layer swing conveying split module, and a four-layer telescopic module connected to the front support frame is arranged at one end of the four-layer servo conveying module.

[0012] Furthermore, a five-layer servo conveying module connected to the main support frame is arranged on the top of the five-layer swing conveying split module, a five-layer telescopic module connected to the front support frame is arranged at one end of the five-layer servo conveying module, and a pressing power cylinder is arranged above one end of the electric cylinder electric eye type deviation correction and centering device.

[0013] The beneficial effects of the present invention are:

[0014] 1. The present invention provides more expansion space for the feed rack of non-standard molding machines, allowing customers to implement more accurate delivery according to budget and product standards, and upgrade and transform at a lower cost after the specifications and industry standards are updated, alleviating the cost waste caused by the traditional "one machine, one specification";

[0015] 2. The present invention aims to solve the problems of various specifications of current agricultural radial tires, poor interchangeability between equipment delivered under non-standardized orders, small space for transformation and upgrading, and high cost of subsequent maintenance and replacement by utilizing modular and arbitrary matching of equipment accessories to solve the above shortcomings and defects. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings;

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 A schematic diagram of the structure of a one-layer swing conveying integrated module of the present invention;

[0019] Figure 3 It is a schematic diagram of the connection structure of the one-layer swing conveying integrated module and the electric cylinder electric eye type deviation correction and centering device of the present invention;

[0020] Figure 4 It is a schematic diagram of the overall structural details of the present invention;

[0021] Figure 5 It is a structural schematic diagram of the five-layer swing conveying split type module and the mechanical sidewall type centering device of the present invention;

[0022] Figure 6 It is a schematic diagram of the connection between the five-layer swing conveying split module and the electric cylinder electric eye type deviation correction and centering device of the present invention;

[0023] Figure 7 It is an indication diagram of the progress of the rubber material on the five-layer swing conveying split module of the present invention;

[0024] Figure 8 It is a structural display diagram of the electric cylinder electric eye type deviation correction and centering device and the material pressing power cylinder of the present invention;

[0025] Fig. 9 It is a structural display diagram of the mechanical rib-type centering device and the self-gravity pressing module of the present invention;

[0026] Fig.10 It is a structural schematic diagram of the forming drum chassis of the present invention.

[0027] Reference numerals: 1, one-layer swing conveying integrated module; 101, one-layer telescopic module; 102, one-layer power direct connection frame; 103, one-layer servo conveying module; 2, two-layer swing conveying split module; 201, two-layer telescopic module; 202, two-layer servo conveying module; 3, three-layer swing conveying split module; 301, three-layer telescopic module; 302, three-layer servo conveying module; 4, four-layer swing conveying split module; 401, four-layer telescopic module Retractable module; 402, four-layer servo conveying module; 5, five-layer swing conveying split module; 501, five-layer telescopic module; 502, five-layer servo conveying module; 6, forming drum chassis; 601, conveying frame; 602, driving motor; 603, supporting guide wheel; 7, main supporting frame; 701, front supporting frame; 8, electric cylinder electric eye type deviation correction and centering device; 9, mechanical side guard type centering device; 10, self-gravity pressing module; 11, pressing power cylinder. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] Example 1: Please refer to Figure 1 - Fig.10 As shown, this embodiment is a modular system of a carcass feeding rack of an agricultural radial tire building machine, comprising a layer of swing conveying integrated module 1 and a main support frame 7, a front support frame 701 is arranged at one end of the main support frame 7, and a building drum case 6 is arranged side by side at one end of the front support frame 701, a plurality of groups of lane cavities are arranged at equal intervals at the bottom of the main support frame 7, a layer of swing conveying integrated module 1 is fixed at the middle of the front support frame 701, and a self-gravity pressing module 10 is arranged at the top of the other end of the layer of swing conveying integrated module 1, as shown in FIG. Fig. 9 As shown, the mechanical side-guard type centering device 9 includes a lead screw, a handwheel and a rotating barrel group. The lead screw runs through the inside of the mechanical side-guard type centering device 9, the handwheel is located at the end face of the mechanical side-guard type centering device 9, the handwheel is connected to the end face of the lead screw, the lead screw is connected to the main support frame 7 by a metal frame, and a rod connected to the lead screw is provided at the bottom of the rotating barrel group. During the movement of the rubber material, the rubber material that is artificially loaded and caused to be misaligned is rotated through two lead screws and the handwheel is used to drive the lead screw to rotate, and the lead screw drives the rotating barrel group to axially adjust the position and spacing through the adapter and the rod, and the rubber material is repositioned and locked by naked eye observation, so that the rubber material will move along the set trajectory on the surface of the rotating barrel group during movement.

[0030] like Fig. 9 As shown, the self-weight pressing module 10 includes an upper rotating frame, a side connecting piece, and a metal pressing roller. The top of the self-weight pressing module 10 is connected to the main supporting frame 7 through the upper rotating frame, the outer wall of the top end face of the side connecting piece is sleeved with the upper rotating frame, and the inner wall of the bottom end face of the side connecting piece is sleeved with the metal pressing roller. The middle areas of multiple groups of metal pressing rollers contact the rubber. When in use, the metal pressing rollers are affected by their own weight, causing them to fall and contact the passing rubber. The metal pressing rollers drive the upper rotating frame to rotate along the main supporting frame 7 through the side connecting piece, causing the rubber to be pressed downward and then contact the conveyor belt below, so as to increase the friction between the conveyor belt and the rubber and improve the rubber transportation efficiency.

[0031] like Figure 4As shown, the lane cavity is arranged side by side with Lane 1, Lane 2, Lane 3, Lane 4 and Lane 5 from one end to the other, and a guide loading trolley is provided in the lane cavity. The rubber material is unwound by the guide loading trolley and guided to the first-layer swing conveying integrated module 1, the second-layer swing conveying split module 2, the third-layer swing conveying split module 3, the fourth-layer swing split module 4 and the fifth-layer swing split module 5 respectively.

[0032] like Fig.10 As shown, a conveying frame 601 is sleeved on the outer periphery of the forming drum chassis 6, and a supporting guide wheel 603 connected to the forming drum chassis 6 is arranged on the inner frame of the conveying frame 601. A driving motor 602 connected to the forming drum chassis 6 is arranged on the top of the conveying frame 601. The forming drum chassis 6 is driven by the driving motor 602 to rotate along the inside of the conveying frame 601. The bottom of the forming drum chassis 6 contacts with multiple groups of supporting guide wheels 603 and rolls and rotates in situ to wind up and process the rubber delivered by a layer of swing conveying integrated module 1 or other swing split module. The main support frame 7 adopts a profile welding form to carry all power modules; the front support frame 701 adopts a profile welding form, which is connected to the main support frame 7 by bolts, and is used to carry multiple groups of telescopic modules at the front end, and the telescopic modules are composed of telescopic cylinders.

[0033] A layer of power direct-connected frame 102 connected to the front support frame 701 is arranged on the top of the one-layer swing conveying integrated module 1, a layer of telescopic module 101 is arranged at one end of the one-layer power direct-connected frame 102, and a layer of servo conveying member 103 is arranged at the other end of the one-layer power direct-connected frame 102, and a mechanical side guard type centering device 9 is arranged below the self-gravity pressing module 10, and a layer of swing conveying integrated module 1 is provided with a plurality of groups of rollers distributed on the surface of the one-layer power direct-connected frame 102 and the front support frame 701, and a servo motor connected to the roller transmission is arranged at the bottom of the one-layer power direct-connected frame 102, and synchronous belts are sleeved on the central axis of the plurality of groups of rollers and the output end of the servo motor, and the servo motor is used to drive the roller to rotate through the synchronous belt. The synchronous belt is replaced according to actual use, and a conveyor belt is sleeved on the surface of the plurality of groups of rollers, and the surface of the conveyor belt is in contact with the rubber material, and the conveyor belt guides the rubber material from the opening and loading trolley to the forming drum chassis 6.

[0034] Embodiment 2: This embodiment is a modular system of a carcass feeding rack for an agricultural radial tire forming machine, comprising a first-layer swing conveying integrated module 1 with a second-layer swing conveying split module 2 arranged above it, a third-layer swing conveying split module 3 arranged above the second-layer swing conveying split module 2, a fourth-layer swing conveying split module 4 arranged above the three-layer swing conveying split module 3, a fifth-layer swing conveying split module 5 arranged above the four-layer swing conveying split module 4, and a pressing power cylinder 11 arranged at the top of the other end of the five-layer swing conveying split module 5.

[0035] The five-layer swing conveying split module 5 is similar in structure to the one-layer swing conveying integrated module 1, with only the middle structure being extended according to actual length needs, and the conveyor belt of the five-layer swing conveying split module 5 is similar in arrangement structure to the one-layer swing conveying integrated module 1, with the position being adjusted only according to the actual distance between the forming drum chassis 6 and the guide loading trolley. The operation mode and process of the two-layer swing conveying split module 2, the three-layer swing conveying split module 3, the four-layer swing conveying split module 4 and the five-layer swing conveying split module 5 are the same as those of the one-layer swing conveying integrated module 1.

[0036] The top of the two-layer swing conveying split module 2 is provided with a two-layer servo conveying module 202 connected to the main support frame 7, and one end of the two-layer servo conveying module 202 is provided with a two-layer telescopic module 201 connected to the front support frame 701; the top of the three-layer swing conveying split module 3 is provided with a three-layer servo conveying module 302 connected to the main support frame 7, and one end of the three-layer servo conveying module 302 is provided with a three-layer telescopic module 301 connected to the front support frame 701; the top of the four-layer swing conveying split module 4 is provided with a three-layer servo conveying module 302 connected to the main support frame 7, and one end of the three-layer servo conveying module 302 is provided with a three-layer telescopic module 301 connected to the front support frame 701; The top of the five-layer swing conveying split module 5 is provided with a five-layer servo conveying module 502 connected to the main supporting frame 7, and one end of the four-layer servo conveying module 402 is provided with a four-layer telescopic module 401 connected to the front supporting frame 701; the top of the five-layer swing conveying split module 5 is provided with a five-layer servo conveying module 502 connected to the main supporting frame 7, and one end of the five-layer servo conveying module 502 is provided with a five-layer telescopic module 501 connected to the front supporting frame 701, and a pressing power cylinder 11 is provided above one end of the electric cylinder electric eye type deviation correction and centering device 8.

[0037] like Figure 8As shown, the electric cylinder electric eye type deviation correction and centering device 8 includes an electric cylinder component and a laser sensor. A moving roller in contact with the rubber material is arranged on the top of the electric cylinder component. The middle of the moving roller is connected to the main support frame 7 through a cylinder rod. The laser sensor is installed on the end face of the moving roller. The pressing power cylinder 11 includes a cylinder component and an anti-slip roller. The two ends of the cylinder component are connected to the main support frame 7 through metal parts, and the anti-slip roller is installed below the cylinder component through a rod, and the bottom of the anti-slip roller is in contact with the surface of the rubber material passing through. During the movement of the rubber material, the misaligned rubber material caused by artificial feeding is detected by an electric cylinder component and a pair of laser sensors at the upper part to detect the deviation between the actual parameters at both ends of the rubber material and the center line of the equipment. The data is processed by an external controller and fed back to the electric cylinder component for axial movement to offset the deviation. At the same time, the cylinder component drives the anti-slip roller to press down against the rubber material to adjust the tension during feeding and transportation.

[0038] The electric cylinder and electric eye type deviation correction and centering device 8 and the pressing power cylinder 11 are a group of automated structures, while the self-gravity pressing module 10 and the mechanical side guard type centering device 9 are a group of mechanized structures. The first-layer swing conveying integrated module 1, the second-layer swing conveying integrated module 2, the third-layer swing conveying integrated module 3, the fourth-layer swing conveying integrated module 4 and the fifth-layer swing conveying integrated module 5 need to be autonomously replaced and assembled when used.

[0039] Combining the first embodiment and the second embodiment, it can not only provide more expansion space for the non-standard molding machine feed rack, allowing customers to implement more accurate delivery according to budget and product standards, but also upgrade and transform at a lower cost after the specifications and industry standards are updated, alleviating the cost waste caused by the traditional "one machine, one specification". The problems of poor interchangeability between equipment delivered under non-standardized orders, small transformation and upgrade space, and high subsequent maintenance and replacement costs can be solved by using the modular and arbitrary combination of equipment accessories to solve the above deficiencies and defects.

[0040] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.

[0041] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0042] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A modular system of a carcass feeder for an agricultural radial tire building machine, comprising a layer of swinging conveying integrated module (1) and a main support frame (7), wherein a front support frame (701) is arranged at one end of the main support frame (7), and a building drum case (6) is arranged side by side at one end of the front support frame (701), characterized in that: A plurality of groups of lane cavities are arranged at equal intervals at the bottom of the main support frame (7); the first layer of swing conveying integrated module (1) is fixed to the middle of the front support frame (701); and a self-gravity pressing module (10) is arranged at the top of the other end of the first layer of swing conveying integrated module (1); A second-layer swing conveying split module (2) is arranged above the first-layer swing conveying integrated module (1); a third-layer swing conveying split module (3) is arranged above the second-layer swing conveying split module (2); a fourth-layer swing conveying split module (4) is arranged above the third-layer swing conveying split module (3); a fifth-layer swing conveying split module (5) is arranged above the fourth-layer swing conveying split module (4); and a material pressing power cylinder (11) is arranged at the top of the other end of the fifth-layer swing conveying split module (5).

2. The modular system of carcass feeding rack for agricultural radial tire building machine according to claim 1, characterized in that: A conveying frame (601) is arranged at the bottom of the forming drum case (6), a supporting guide wheel (603) connected to the forming drum case (6) is arranged on the internal frame of the conveying frame (601), and a driving motor (602) drivingly connected to the forming drum case (6) is arranged on the top of the conveying frame (601).

3. The modular system of carcass feeding rack for agricultural radial tire building machine according to claim 1, characterized in that: A layer of power direct-connection frame (102) connected to the front support frame (701) is arranged at the top of one end of the one-layer swing conveying integrated module (1), a layer of telescopic module (101) is arranged at one end of the one-layer power direct-connection frame (102), and a layer of servo conveying member (103) is arranged at the other end of the one-layer power direct-connection frame (102), and a mechanical side guard type centering device (9) is arranged below the self-gravity pressing module (10).

4. The modular system of carcass feeding rack for agricultural radial tire building machine according to claim 1, characterized in that: A second-layer servo conveying module (202) connected to the main support frame (7) is arranged on the top of the second-layer swing conveying split module (2), and a second-layer telescopic module (201) connected to the front support frame (701) is arranged at one end of the second-layer servo conveying module (202).

5. The modular system of carcass feeding rack for agricultural radial tire building machine according to claim 1, characterized in that: A three-layer servo conveying module (302) connected to the main support frame (7) is arranged on the top of the three-layer swing conveying split module (3), and a two-layer telescopic module (301) connected to the front support frame (701) is arranged at one end of the three-layer servo conveying module (302).

6. The modular system of carcass feeding rack for agricultural radial tire building machine according to claim 1, characterized in that: A four-layer servo conveying module (402) connected to the main support frame (7) is arranged on the top of the four-layer swing conveying split module (4), and a four-layer telescopic module (401) connected to the front support frame (701) is arranged at one end of the four-layer servo conveying module (402).

7. The modular system of carcass feeding rack for agricultural radial tire building machine according to claim 1, characterized in that: A five-layer servo conveying module (502) connected to the main support frame (7) is arranged on the top of the five-layer swing conveying split module (5), a five-layer telescopic module (501) connected to the front support frame (701) is arranged at one end of the five-layer servo conveying module (502), and a pressing power cylinder (11) is arranged above one end of the electric cylinder electric eye type deviation correction and centering device (8).

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