Transplanting and transporting mechanism for metal thin film products

Abstract

The present application relates to the technical field of metal film, especially to a kind of transplanting transport mechanism of metal film product.The edge of conveying assembly is equipped with several movers, one side of conveying assembly is working side, the other side of conveying assembly is non-working side, adjacent movers of working side of conveying assembly form transplanting group;Sucker tool is used to be installed on mover in flexible magnetic drive conveying system, electric vacuum generating device and special product suction cup jig are installed on mounting plate, electric vacuum generating device is connected with special product suction cup jig, special product suction cup jig is adsorbed metal film product, through the cooperation of flexible magnetic drive conveying system, electric vacuum generating device and special product suction cup jig, the speed of product displacement is reduced when cutting position, other position is speeded up, the transplanting transport of metal film product is also realized in real time tensioning and not damaging product function part;Conveying speed is adjusted in real time according to production demand, and production efficiency is greatly improved.

Description

Technical Field

[0001] This invention relates to the field of metal film technology, and in particular to a transfer and transportation mechanism for metal film products. Background Technology

[0002] The metal film product is in roll form, then laser-cut into rectangles of the required length. The minimum thickness of the metal film product is only 0.02mm, and there is a need to maintain tension and prevent wrinkles during transplantation. Currently, there are two methods for transplanting metal film products:

[0003] Technical Solution 1: Manual Handling: Manual handling is carried out using vacuum suction cup fixtures. The position of the vacuum suction cups is adjusted according to the product size. However, product damage is likely to occur during manual handling, and the handling efficiency is greatly affected by the operator's experience and is very unstable. In addition, manual handling is troublesome when changing product types.

[0004] Technical Solution 2: Conveyor Belt Conveying: Using a conveyor belt or vacuum conveyor line for handling, the entire conveyor belt travels at a consistent speed. The products are transported flat on the conveyor belt. During this process, the products can only be clamped and cannot be tensioned, which may result in wrinkles or wear on the working parts. In addition, the conveyor belt generates dust during daily operation, which is unacceptable for some metal film products with high cleanliness requirements. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to provide a metal film product transfer and transportation mechanism that enables real-time tensioning of the product without damaging the functional parts of the product, in order to solve the problems existing in the prior art mentioned above.

[0006] The technical solution adopted by this invention to solve its technical problem is: a transfer and transportation mechanism for metal film products, comprising...

[0007] A flexible magnetic drive conveying system includes a conveying component, on which a plurality of moving parts are provided. One side of the conveying component is a working side, and the other side of the conveying component is a non-working side. Adjacent moving parts on the working side of the conveying component form a transplanting group.

[0008] A suction cup fixture, used to be installed on the mover in a flexible magnetic drive conveying system, includes a mounting plate on which an electric vacuum generator and a special product suction cup fixture are mounted. The electric vacuum generator is connected to the special product suction cup fixture, on which a metal film product is adsorbed. The working surface of the special product suction cup fixture is set away from the flexible magnetic drive conveying system.

[0009] Furthermore, the flexible magnetic drive conveying system is mounted on the mounting frame. The flexible magnetic drive conveying system also includes a worktable located below the conveying assembly. An annular guide rail is mounted on the upper worktable surface of the worktable, and the annular guide rail is located below the edge of the conveying assembly.

[0010] Furthermore, the upper end of the mover is secured at the edge of the conveying assembly, and the lower end of the mover is equipped with a pulley that mates with the annular guide rail.

[0011] Furthermore, a wireless communication module and a wireless power supply module are installed at the lower end of the mounting plate, and the wireless communication module is connected to the wireless power supply module. A solenoid valve assembly is installed at the upper end of the mounting plate, and an electric vacuum generator is connected to the solenoid valve assembly.

[0012] Furthermore, the special product suction cup fixture includes a vacuum plate, which has a hollow structure. The back of the vacuum plate is connected to the air outlet of the electric vacuum generator. A wide suction cup and a narrow suction cup are installed on the front of the vacuum plate. The wide suction cup is located on one side of the narrow suction cup, and the wide suction cup and the narrow suction cup are connected to the inner cavity of the vacuum plate.

[0013] Furthermore, the speed of the transplanting group at the input end of the working side of the conveying component is less than the speed of the transplanting group at the output end.

[0014] Furthermore, the speed of the moving part on the working side of the conveying component is less than or equal to the speed of the moving part on the non-working side of the conveying component.

[0015] Furthermore, the transplanting speeds of the two movers in the transplanting group are the same or have a speed difference.

[0016] Furthermore, the conveying assembly is a loop conveying assembly, and the special product suction cup fixture is spatially perpendicular to the conveying assembly.

[0017] Furthermore, the length of the special product suction cup fixture is equal to or greater than the width of the product.

[0018] The beneficial effects of this invention are:

[0019] 1. This invention mainly achieves the reduction of product displacement speed at the cutting position and the acceleration at other positions by using a flexible magnetic drive conveying system, an electric vacuum generator, and a special product suction cup fixture. It also enables the real-time tensioning of metal film products and the transfer and transportation of the products without damaging the functional parts.

[0020] 2. The conveying speed can be adjusted in real time according to production needs, greatly improving production efficiency;

[0021] 3. The mover has high repeatability and the conveying is stable and reliable;

[0022] 4. The product suction cup fixture will only pick up the waste areas at the beginning and end of the product, without damaging the functional parts;

[0023] 5. The circular structure enables continuous product transportation and allows for continuous product feeding. Attached Figure Description

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] Figure 1 This is a schematic diagram of the structure of the present invention;

[0026] Figure 2 This is a diagram showing the usage state of the present invention;

[0027] Figure 3 This is the present invention. Figure 2 Usage status diagram in another direction;

[0028] Figure 4 This is a partial enlarged view of point A in the present invention;

[0029] Figure 5 This is a schematic diagram of the suction cup fixture of the present invention;

[0030] Figure 6 This is the present invention. Figure 5 A structural diagram from another direction;

[0031] In the diagram: 1. Flexible magnetic drive conveying system, 2. Mounting frame, 3. Conveying assembly, 4. Workbench, 5. Mover, 6. Suction cup fixture, 7. Electric vacuum generator, 8. Special product suction cup jig, 9. Mounting plate, 10. Circular guide rail, 11. Pulley, 12. Wireless communication module, 13. Wireless power supply module, 14. Solenoid valve assembly, 15. Vacuum plate, 16. Wide suction cup, 17. Thin suction cup. Detailed Implementation

[0032] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.

[0033] like Figures 1-6 The illustrated transfer and transport mechanism for metal film products is used for laser cutting of roll materials, including...

[0034] The flexible magnetic drive conveying system 1 enables independent control of the running speed of a single mover 5, and the movers 5 do not interfere with each other. It includes a conveying component 3. In the figure, the front end of the conveying component 3 is the input end, and the rear end of the conveying component 3 is the output end. Several movers 5 are provided on the edge of the conveying component 3. Each mover 5 is moving and each mover 5 operates relatively independently. One side of the conveying component 3 is the working side, and the other side of the conveying component 3 is the non-working side. Adjacent movers 5 on the working side of the conveying component 3 form a transplanting group.

[0035] A suction cup fixture 6 is used to be installed on the mover 5 in the flexible magnetic drive conveying system 1. It includes a mounting plate 9, on which an electric vacuum generator 7 and a special product suction cup fixture 8 are installed. The electric vacuum generator 7 generates a vacuum when powered. The special product suction cup fixture 8 can realize the vacuum on and off of the suction cup through a solenoid valve group 14. At the same time, the vacuum limit signal generated by the electric vacuum generator 14 is controlled by the solenoid valve group 14 to achieve precise vacuum control. The electric vacuum generator 7 is connected to the special product suction cup fixture 8. The special product suction cup fixture 8 adsorbs metal film products. The working surface of the special product suction cup fixture 8 is set away from the flexible magnetic drive conveying system 1.

[0036] By using the flexible magnetic drive conveying system 1, the electric vacuum suction cup 7, and the special product suction cup fixture 8 together, the metal film product can be tensioned in real time without damaging the functional parts of the product during transfer and transportation.

[0037] like Figure 4 As shown, the flexible magnetic drive conveying system 1 is mounted on the mounting frame 2. The flexible magnetic drive conveying system 1 also includes a worktable 4, which is located below the conveying component 3. An annular guide rail 10 is mounted on the upper worktable surface of the worktable 4, and the annular guide rail 10 is located below the edge of the conveying component 3.

[0038] like Figure 4 As shown, the mover 5 is similar to a magnetic motor, with high repeatability and fast speed. The upper end of the mover 5 is clamped at the edge of the conveying assembly 3, which is used for mover control and communication. The lower end of the mover 5 is equipped with a pulley 11 that cooperates with the annular guide rail 10, thereby reducing the displacement speed of the mover 5 in the cutting state and increasing the displacement speed of the mover 5 in the non-cutting state, thus meeting the cutting requirements and improving work efficiency.

[0039] like Figure 5 As shown, a wireless communication module 12 and a wireless power supply module 13 are installed at the lower end of the mounting plate 9. The wireless communication module 12 is connected to the wireless power supply module 13, and the wireless power supply module 13 is used to supply power to the wireless communication module 12. A solenoid valve assembly 14 is installed at the upper end of the mounting plate 9, and the electric vacuum generator 7 is connected to the solenoid valve assembly 14.

[0040] like Figures 5-6 As shown, the special product suction cup fixture 8 includes a vacuum plate 15, which has a hollow structure. The back of the vacuum plate 15 is connected to the air outlet of the electric vacuum generator 7. A wide suction cup 16 and a thin suction cup 17 are installed on the front of the vacuum plate 15. The wide suction cup 16 is located on one side of the thin suction cup 17. The wide suction cup 16 and the thin suction cup 17 are connected to the inner cavity of the vacuum plate 15. A process elongated hole is opened on the vacuum plate 15 between the wide suction cup 16 and the thin suction cup 17.

[0041] The speed of the transplanting group at the input end of the working side of the conveying component 3 is less than the speed of the transplanting group at the output end. In other words, the speeds of the two transplanting groups on the working side are not the same. This ensures both slow speed during cutting and improved work efficiency.

[0042] The speed of the moving part 5 on the working side of the conveying component 3 is less than or equal to the speed of the moving part 5 on the non-working side of the conveying component 3. The speed increase of the moving part 5 on the non-working side accelerates the return flow rate.

[0043] In the transplanting group, the transplanting speed between the two moving parts 5 is the same or there is a speed difference. That is to say, the speed of the front moving part 5 is uniform, and the speed of the rear moving part 5 is slower than that of the front moving part 5, so as to ensure that there is a relative displacement between the two moving parts 5, so as to realize the real-time tensioning of the metal film product without damaging the functional parts of the product.

[0044] The conveying assembly 3 is a loop conveying assembly, and the special product suction cup fixture 8 is spatially perpendicular to the conveying assembly 3. The length of the special product suction cup fixture 8 is equal to or greater than the width of the product to ensure the quality of the metal film product and reduce the loss rate.

[0045] Work process:

[0046] Step 1: Before processing, test the tension of the product. Control the rated speed of the mover 5 in the transfer group through the above tension setting to ensure that the metal film product is tensioned in real time and does not damage the functional parts of the product. However, the front end of the roll material is continuously fed at a relatively fast speed. But the displacement speed of the roll material cannot be too fast during cutting.

[0047] Step 2: The special product suction cup fixture 8 moves to the working side of the conveying component 3 via the mover 5. The electric vacuum generator 7 generates negative pressure, and the metal film product conveyed in the previous process is adsorbed by the special product suction cup fixture 8. At this time, the metal film product adsorbed on the special product suction cup fixture 8 is waste material, and the middle part is the product. The middle product must not have scratches or wrinkles.

[0048] Step 3: A laser cutting device is installed opposite the input end on the working side of the transplanting and transportation mechanism. When the metal film product passes through this position, the laser cutting device works to cut it.

[0049] Step 4: After the cutting is completed, the transplanting group speeds up and simultaneously drives the cut metal film product to move quickly towards the output end of the conveying component 3 (near the turning point of the conveying component 3). When it reaches the output end of the conveying component 3, the cut metal film product is conveyed to the next process through the device. Therefore, when it moves to the turning point of the conveying component 3, the suction cup fixture 6 is no longer adsorbing products or is adsorbing waste material.

[0050] Step 5: The empty suction cup fixture 6 is moved to the non-working side of the conveying component 3 by the mover 5. The mover 5 accelerates on the non-working side of the conveying component 3 to form a rapid return flow, and then waits to receive materials again, and so on.

[0051] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A transfer and transport mechanism for a metal film product, characterized in that: include The flexible magnetic drive conveying system (1) includes a conveying component (3). Several movers (5) are provided on the edge of the conveying component (3). The running speed of a single mover (5) is controlled independently. One side of the conveying component (3) is the working side, and the other side of the conveying component (3) is the non-working side. The speed of the mover (5) on the working side of the conveying component (3) is less than or equal to the speed of the mover (5) on the non-working side of the conveying component (3). Adjacent movers (5) on the working side of the conveying component (3) form a transplanting group. The transplanting speed between two movers (5) in the transplanting group is the same or has a speed difference. When the transplanting speed between two movers (5) in the transplanting group has a speed difference, it ensures that there is a relative displacement between the two movers (5) to realize the real-time tensioning of the metal film product. A suction cup fixture (6) is used to be installed on the mover (5) in the flexible magnetic drive conveying system (1). It includes a mounting plate (9), on which an electric vacuum generator (7) and a special product suction cup fixture (8) are installed. The electric vacuum generator (7) is connected to the special product suction cup fixture (8). The special product suction cup fixture (8) adsorbs metal film products. The working surface of the special product suction cup fixture (8) is set away from the flexible magnetic drive conveying system (1). The conveying component (3) is a loop conveying component, and the special product suction cup fixture (8) is spatially perpendicular to the conveying component (3); The special product suction cup fixture (8) includes a vacuum plate (15), which is a hollow structure. The back of the vacuum plate (15) is connected to the air outlet of the electric vacuum generator (7). A wide suction cup (16) and a thin suction cup (17) are installed on the front of the vacuum plate (15). The wide suction cup (16) is located on one side of the thin suction cup (17). The wide suction cup (16) and the thin suction cup (17) are connected to the inner cavity of the vacuum plate (15).

2. The transfer and transportation mechanism for a metal film product according to claim 1, characterized in that: The flexible magnetic drive conveying system (1) is installed on the mounting frame (2). The flexible magnetic drive conveying system (1) also includes a workbench (4). The workbench (4) is located below the conveying component (3). An annular guide rail (10) is installed on the upper workbench surface of the workbench (4). The annular guide rail (10) is located below the edge of the conveying component (3).

3. The transfer and transportation mechanism for a metal film product according to claim 2, characterized in that: The upper end of the mover (5) is engaged at the edge of the conveying assembly (3), and the lower end of the mover (5) is equipped with a pulley (11) that cooperates with the annular guide rail (10).

4. The transfer and transportation mechanism for a metal film product according to claim 1, characterized in that: The mounting plate (9) is equipped with a wireless communication module (12) and a wireless power supply module (13) at its lower end. The wireless communication module (12) is connected to the wireless power supply module (13). The mounting plate (9) is equipped with a solenoid valve assembly (14) at its upper end. The electric vacuum generator (7) is connected to the solenoid valve assembly (14).

5. The transfer and transportation mechanism for a metal film product according to claim 1, characterized in that: The speed of the transplanting group at the input end of the working side of the conveying component (3) is less than the speed of the transplanting group at the output end.

6. The transfer and transportation mechanism for a metal film product according to claim 1, characterized in that: The length of the special product suction cup fixture (8) is equal to or greater than the width of the product.

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