Automatic cleaning device of transformer cooler

By designing an automatic cleaning device, using components such as support frame, flushing drive mechanism and spray head, efficient flushing of the transformer cooler surface is solved, and the cooling fan load and safety risks caused by dirt is solved, and cleaning efficiency and safety are improved.

CN119617959APending Publication Date: 2025-03-14HUAIHU ELECTRIC POWER
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Patent Information

Application Number
CN202411559297.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

The surface of the transformer cooler is prone to dirty after long-term use, especially in spring, which leads to an increase in the cooling fan load, which in turn causes heating and overload tripping of the circuit. The existing technology relies on manual cleaning, which is inefficient and has safety risks.

Method used

An automatic cleaning device is designed, including a support frame, a flushing drive mechanism, a drive member, a flushing tube and a spray head. Through horizontal movement of the drive member and the rotation of the flushing tube, efficient flushing of the transformer cooler surface is achieved.

Benefits of technology

It realizes effective flushing of the transformer cooler surface, reduces cooling fan load, avoids the loss of cooler function and overload tripping problems, and saves labor costs, improves cleaning efficiency, and reduces safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The automatic cleaning device of the transformer cooler comprises the transformer cooler, a supporting frame is arranged outside the transformer cooler, a washing driving mechanism is installed on one side of the top of the supporting frame, a driving piece is installed on the washing driving mechanism, and the driving piece is driven by the washing driving mechanism to horizontally move on the supporting frame; compared with the prior art, the supporting frame, the flushing driving mechanism, the driving piece, the flushing pipe and the spraying head are installed above the transformer cooler, the surface of the transformer cooler can be well flushed, dirt on the surface of the transformer cooler can be effectively removed, the load increase of a cooling fan is reduced, and the service life of the transformer cooler is prolonged. According to the method, function loss of the cooler is prevented, the problems of cooling fan control loop line heating and overload tripping are avoided, meanwhile, manual cleaning operation is not needed, the cleaning efficiency is improved, and safety risks caused by manual cleaning can also be avoided.
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Description

Technical Field

[0001] The invention discloses an automatic cleaning device for a transformer cooler. Background Art

[0002] At present, the forced oil circulation air-cooled transformer coolers in our factory are distributed on the left and right sides of the transformer, with 4 groups on one side and 3 groups on the other side. 3-4 groups of independent coolers are installed on each side, and each group has three cooling fans installed vertically. However, after long-term use, the surface of the cooler is prone to dirt, especially in spring, when a large amount of poplar fluff is attached to the transformer cooler, which may even increase the load of the cooling fan, thereby causing the circuit line to heat up and overload tripping. In order to solve the above problems, our factory originally used manual flushing to do the operation, which required 4 people to spend 3-4 hours to complete, and the cleaning efficiency was not high. Moreover, as an important equipment in the power production process, the transformer cannot be shut down at any time, and can only be flushed by manpower in operation. Manual cleaning has the safety risk of electric shock, causing safety risks for personnel and equipment. For this reason, the present invention proposes an automatic cleaning device for the transformer cooler. Summary of the invention

[0003] The object of the present invention is to provide an automatic cleaning device for a transformer cooler to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic cleaning device for a transformer cooler, comprising a transformer cooler, a support frame is arranged on the outside of the transformer cooler, a flushing drive mechanism is installed on one side of the top of the support frame, a driving member is installed on the flushing drive mechanism, the driving member is driven by the flushing drive mechanism to move horizontally on the support frame, one end of the driving member is fixedly connected to a flushing pipe, the flushing pipe is located above the transformer cooler, a plurality of spray heads are fixedly installed on the flushing pipe, a connecting hose is also installed on the support frame, and one end of the connecting hose is installed on the flushing pipe, the end of the flushing pipe away from the driving member is fixedly connected to a side member, and the side member is slidably installed on the support frame.

[0005] As a preferred technical solution of the present invention, the flushing drive mechanism includes a sliding track fixedly mounted on a support frame, a threaded rod rotatably mounted in the sliding track, an inner surface of the driving member is threadedly connected to the threaded rod, and the driving member is slidably mounted in the sliding track, and the threaded rod is driven to rotate by a driving source.

[0006] As a preferred technical solution of the present invention, the driving source is a driving motor, and the output shaft of the driving motor is installed on the threaded rod through a coupling.

[0007] As a preferred technical solution of the present invention, a fixing piece is installed on the outer surface of the coupling, and the fixing piece is fixedly connected in the sliding track.

[0008] As a preferred technical solution of the present invention, the horizontal end of the threaded rod away from the coupling is rotatably mounted on the sliding track through a mounting shaft.

[0009] As a preferred technical solution of the present invention, a side of the support frame close to the side member is fixedly connected with a slide groove track, the slide groove track and the threaded rod are arranged parallel to each other, and the side member is slidably installed in the slide groove track.

[0010] As a preferred technical solution of the present invention, the side member includes a mounting bolt fixedly connected to the flushing pipe, a slider is fixedly connected to the lower end of the mounting bolt, a rotating shaft is rotatably mounted on the inner surface of the slider, pulleys are rotatably mounted on the outer surfaces of both ends of the rotating shaft, and the pulleys are slidably mounted in the slide groove track.

[0011] As a preferred technical solution of the present invention, the connecting hose is connected to the sprinkler head through a flushing pipe, and a high-pressure water pump is installed at one end of the connecting hose away from the flushing pipe.

[0012] As a preferred technical solution of the present invention, the connecting hose is a corrugated plastic hose.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] The automatic cleaning device for the transformer cooler of the present invention can achieve good flushing of the surface of the transformer cooler by installing a support frame, a flushing drive mechanism, a drive member, a flushing pipe and a spray head above the transformer cooler, and can effectively remove dirt on the surface of the transformer cooler, reduce the increase in the cooling fan load, prevent the cooler from losing function, and avoid heating of the cooling fan control circuit line and overload tripping problems. At the same time, no manual cleaning operation is required, which not only saves labor costs, but also can complete the flushing operation that originally took 3-4 hours to complete in 1-2 hours, thereby improving the cleaning efficiency and avoiding the safety risks brought by manual cleaning.

[0015] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall top view structure of the present invention;

[0017] Figure 2 It is a structural schematic diagram of the flushing drive mechanism of the present invention;

[0018] Figure 3 It is a schematic side view of the structure of the side member of the present invention;

[0019] Figure 4 It is a front view structural schematic diagram of the side member of the present invention;

[0020] In the figure: 1. support frame; 2. transformer cooler; 3. flushing drive mechanism; 4. driving member; 5. flushing pipe; 6. sprinkler head; 7. connecting hose; 8. side member; 81. mounting bolt; 82. slider; 83. rotating shaft; 84. pulley; 9. slide track; 10. mounting shaft; 11. threaded rod; 12. fixing member; 13. driving motor; 14. coupling. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0023] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] See also Figure 1-4In the present embodiment, an automatic cleaning device for a transformer cooler is provided, including a transformer cooler 2. A support frame 1 is arranged outside the transformer cooler 2. The support frame 1 is assembled in a frame type and is installed according to the height and length of the transformer cooler 2 on each side. The support frame 1 is installed about 40 to 50 centimeters above the cooler. A flushing drive mechanism 3 is installed on one side of the top of the support frame 1. A driving member 4 is installed on the flushing drive mechanism 3. The driving member 4 is driven by the flushing drive mechanism 3 to move horizontally on the support frame 1. A flushing pipe 5 is fixedly connected to one end of the driving member 4. The flushing pipe 5 is installed as a rotatable structure to facilitate adjustment of the flushing angle. At the same time, a rotatable fixed handle is installed at the bottom of the flushing pipe 5. After the angle adjustment of the flushing pipe 5 is completed, it can be fixed to prevent the water pipe from swinging when water is discharged. The flushing pipe 5 is located above the transformer cooler 2. A plurality of spray heads 6 are fixedly installed on the flushing pipe 5. A connecting hose 7 is also installed on the support frame 1, and one end of the connecting hose 7 is installed on the flushing pipe 5. The end of the flushing pipe 5 away from the driving member 4 is fixedly connected to a side member 8, and the side member 8 is slidably installed on the support The flushing drive mechanism 3 includes a slide track fixedly mounted on the support frame 1, a threaded rod 11 is rotatably mounted in the slide track, the inner surface of the driving member 4 is threadedly connected to the threaded rod 11, and the driving member 4 is slidably mounted in the slide track, the threaded rod 11 is driven to rotate by a driving source, the driving source is a driving motor 13, the output shaft of the driving motor 13 is mounted on the threaded rod 11 through a coupling 14, a fixing member 12 is mounted on the outer surface of the coupling 14, and the fixing member 12 is fixedly connected in the slide track, and the threaded rod 11 is away from the coupling 14. The horizontal end is rotatably installed on the slide track through the installation shaft 10, and the side of the support frame 1 close to the side member 8 is fixedly connected with a slide track 9. The slide track 9 and the threaded rod 11 are arranged parallel to each other. The side member 8 is slidably installed in the slide track 9. The side member 8 includes a mounting bolt 81 fixedly connected to the flushing pipe 5, and the lower end of the mounting bolt 81 is fixedly connected to a slider 82. The inner surface of the slider 82 is rotatably installed with a rotating shaft rod 83, and the outer surfaces of both ends of the rotating shaft rod 83 are rotatably installed with pulleys 84, and the pulleys 84 are slidably installed in the slide track 9. The side member 8 can effectively assist the flushing pipe 5 to move for better cleaning, making the movement process more stable. The connecting hose 7 is connected to the spray head 6 through the flushing pipe 5. A high-pressure water pump is installed at the end of the connecting hose 7 away from the flushing pipe 5. The connecting hose 7 is a corrugated plastic hose. When in use, open the water source valve, connect the power supply of the high-pressure water pump and the drive motor 13, and the drive motor 13 drives the threaded rod 11 to rotate. The rotating threaded rod 11 can drive the drive member 4 to move horizontally, thereby driving the flushing pipe 5 and the spray head 6 to move above the transformer cooler 2, and the dirt on the surface of the transformer cooler 2 is well flushed.After flushing one group of coolers, close the water source valve, operate the drive motor 13, move the flushing pipe 5 to the next group of coolers, turn on the water source, and so on, flush all the coolers on one side, and when the flushing is completed, move the flushing pipe 5 to the low-voltage side of the original transformer. Turn off the power switch and the water source valve to drain the water in the water pipe.

[0025] In this embodiment, the surface of the transformer cooler 2 can be well flushed, the dirt on the surface of the transformer cooler 2 can be effectively removed, the increase in the cooling fan load can be reduced, the cooler function can be prevented from being lost, and the cooling fan control circuit line heating and overload tripping problems can be avoided. At the same time, no manual cleaning operation is required, which not only saves labor costs, but also can complete the original flushing operation, which took 3-4 hours to complete, but can now be completed in 1-2 hours, thereby improving the cleaning efficiency and avoiding the safety risks brought by manual cleaning.

[0026] Especially in the summer when the temperature is high and the load is high, the transformer oil temperature is high. Installing the flushing device can reduce the oil temperature. The structure is simple and the existing materials can be assembled and used reasonably. At the same time, the flushing device can be disassembled at any time according to the needs and meet the safety requirements.

[0027] It should be noted that the flushing device is designed according to the inherent structure of the transformer, and does not affect the normal operation of the transformer and the change of the inherent state; the operation is simple and safe. Personnel can operate all the processes on the ground to ensure a safe distance and personal safety.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. The automatic cleaning device of transformer cooler is characterized by: The invention comprises a transformer cooler (2), wherein a support frame (1) is arranged outside the transformer cooler (2), a flushing drive mechanism (3) is installed on one side of the top of the support frame (1), a driving member (4) is installed on the flushing drive mechanism (3), and the driving member (4) is driven by the flushing drive mechanism (3) to move horizontally on the support frame (1), one end of the driving member (4) is fixedly connected to a flushing pipe (5), the flushing pipe (5), the flushing pipe (5) is located above the transformer cooler (2), a plurality of spray heads (6) are fixedly installed on the flushing pipe (5), a connecting hose (7) is also installed on the support frame (1), and one end of the connecting hose (7) is installed on the flushing pipe (5), and one end of the flushing pipe (5) is fixedly connected to a side member (8) at one end of the flushing pipe (5) away from the driving member (4), and the side member (8) is slidably installed on the support frame (1).

2. The automatic cleaning device for transformer cooler according to claim 1, characterized in that: The flushing drive mechanism (3) comprises a slide track fixedly mounted on a support frame (1), a threaded rod (11) being rotatably mounted in the slide track, an inner surface of the driving member (4) being threadedly connected to the threaded rod (11), and the driving member (4) being slidably mounted in the slide track, and the threaded rod (11) being driven to rotate by a driving source.

3. The automatic cleaning device for transformer cooler according to claim 2, characterized in that: The driving source is a driving motor (13), and the output shaft of the driving motor (13) is mounted on the threaded rod (11) via a coupling (14).

4. The automatic cleaning device for transformer cooler according to claim 3, characterized in that: A fixing member (12) is installed on the outer surface of the coupling (14), and the fixing member (12) is fixedly connected in the sliding track.

5. The automatic cleaning device for transformer cooler according to claim 1, characterized in that: The horizontal end of the threaded rod (11) away from the coupling (14) is rotatably mounted on the sliding track via a mounting shaft (10).

6. The automatic cleaning device for transformer cooler according to claim 2, characterized in that: A slide track (9) is fixedly connected to one side of the support frame (1) close to the side member (8); the slide track (9) and the threaded rod (11) are arranged parallel to each other; and the side member (8) is slidably installed in the slide track (9).

7. The automatic cleaning device for transformer cooler according to claim 1, characterized in that: The side member (8) includes a mounting bolt (81) fixedly connected to the flushing pipe (5), the lower end of the mounting bolt (81) is fixedly connected to a slider (82), the inner surface of the slider (82) is rotatably mounted with a rotating shaft (83), the outer surfaces of both ends of the rotating shaft (83) are rotatably mounted with pulleys (84), and the pulleys (84) are slidably mounted in the slide groove track (9).

8. The automatic cleaning device for transformer cooler according to claim 1, characterized in that: The connecting hose (7) is connected to the spray head (6) through the flushing pipe (5), and a high-pressure water pump is installed at one end of the connecting hose (7) away from the flushing pipe (5).

9. The automatic cleaning device for transformer cooler according to claim 1, characterized in that: The connecting hose (7) is a corrugated plastic hose.

Citation Information

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