Powder grinding strength detection and analysis system
By designing a powder grinding strength detection and analysis system integrating multiple sensors, the real-time and accuracy problems of traditional detection methods are solved, intelligent monitoring and optimization of the powder grinding process is realized, and grinding efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411933654.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-03-14
AI Technical Summary
Traditional powder grinding strength detection methods have problems such as poor real-time performance, low accuracy, poor stability and high maintenance costs, and it is difficult to adapt to the detection needs of different types of powders.
A powder grinding strength detection and analysis system is designed, integrating force sensor module, acoustic emission sensor module, temperature sensor module and powder particle size analysis module, combining data acquisition, data processing and control units to realize real-time data acquisition, intelligent analysis and automatic adjustment.
Real-time monitoring and intelligent optimization of the powder grinding process are realized, grinding efficiency and product quality are improved, operating costs are reduced, and the versatility and adaptability of production efficiency and product quality are improved.
Smart Images
Figure CN119618886A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of powder grinding detection, in particular to a powder grinding intensity detection and analysis system. Background Art
[0002] In modern industrial production, powder grinding is a crucial process that directly affects the quality of the final product. Grinding intensity control is of great significance for ensuring uniform particle size distribution of powders, improving product performance and production efficiency. Traditional powder grinding intensity detection methods usually rely on manual sampling and offline analysis, which is not only time-consuming and labor-intensive, but also the test results are often lagging and cannot reflect the changes in the grinding process in real time.
[0003] With the development of automation and intelligent technology, higher requirements are placed on real-time online detection technology of powder grinding intensity. At present, there are some sensor-based detection systems on the market, which can provide a certain degree of real-time data, but they often have problems such as low accuracy, poor stability, and high maintenance costs. In addition, these systems require complex parameter adjustments when processing different types of powders, lacking versatility and adaptability.
[0004] Therefore, based on the above technical problems, it is necessary for technicians in this field to develop a powder grinding intensity detection and analysis system. Summary of the invention
[0005] The purpose of the present invention is to provide a powder grinding intensity detection and analysis system to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A technical solution for a powder grinding intensity detection and analysis system includes a central processing unit and a sensor unit, a data acquisition unit, a data processing unit, a communication unit, a control unit and a user interface unit connected to the central processing unit, wherein the sensor unit is used to detect the grinding state of the powder and output a corresponding signal; the data acquisition unit is used to receive the signal of the sensor unit and convert it into a digital signal for processing by the central processing unit; the data processing unit is used to analyze and process the collected data to determine the grinding intensity of the powder; the communication unit is used to realize data exchange between the system and external equipment; the control unit controls the working state of the grinding equipment according to the analysis result of the data processing unit; and the user interface unit is used to display system status information and receive user operation instructions.
[0008] As a preferred technical solution, the sensor unit is composed of a force sensor module, an acoustic emission sensor module, a temperature sensor module and a powder particle size analysis module. The force sensor module measures the force applied during the grinding process to monitor and optimize the grinding force. The acoustic emission sensor module detects the acoustic emission signal during the grinding process and analyzes the grinding intensity to evaluate the grinding effect. The temperature sensor module monitors the temperature changes during the grinding process, evaluates the thermal effects, and prevents damage to materials or equipment caused by overheating. The powder particle size analysis module uses laser diffraction or image analysis technology to measure the powder particle size distribution to ensure that the ground material meets the particle size requirements.
[0009] As a preferred technical solution, the data acquisition unit is composed of a data acquisition module, a signal amplification and filtering module, and a data synchronization module. The data acquisition module converts the sensor signal into a digital signal to facilitate subsequent processing and analysis. The signal amplification and filtering module enhances the signal and removes noise interference to ensure the accuracy and reliability of the data. The data synchronization module ensures the synchronization of multi-channel data acquisition and guarantees the consistency and accuracy of the data.
[0010] As a preferred technical solution, the data processing unit is composed of a real-time data processing module, a learning algorithm module and a historical data processing module. The real-time data processing module performs preliminary analysis and processing on the collected data and quickly responds to changes in the grinding process. The learning algorithm module uses a machine learning algorithm to perform in-depth analysis and pattern recognition on the data to optimize the grinding process. The historical data processing module performs retrospective analysis on historical data for trend prediction and performance evaluation.
[0011] As a preferred technical solution, the communication unit is composed of a wired communication module, a data interface module and a wireless communication module. The wired communication module communicates with other systems or devices through wired methods such as Ethernet to ensure the stability of data transmission. The data interface module provides a standard data interface to facilitate integration with other systems to achieve data sharing and system interconnection. The wireless communication module transmits data wirelessly through Wi-Fi and Bluetooth.
[0012] As a preferred technical solution, the control unit consists of a grinder control module, a safety protection module and an automatic adjustment module. The grinder control module controls the start, stop and parameter adjustment of the grinder to achieve precise control. The safety protection module monitors the system operation status to ensure the safe operation of the equipment and prevent failures and accidents. The automatic adjustment module automatically adjusts the grinding parameters according to the real-time data analysis results to improve the grinding efficiency and quality.
[0013] As a preferred technical solution, the user interface unit consists of a display module, an operation module and a report generation module. The display module displays the system operation status and analysis results in real time and provides an intuitive operation interface. The operation module provides a user operation interface, including parameter settings, start and stop, etc., to facilitate user control and management. The report generation module generates a test report and supports export and printing functions to facilitate recording and sharing of grinding process information.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The present invention is a powder grinding intensity detection and analysis system. By integrating multiple sensor modules, the system can monitor multiple key parameters in the grinding process in real time, thereby providing more comprehensive grinding status information. Utilizing advanced data processing and machine learning algorithms, the system can intelligently analyze and optimize the grinding process to improve grinding efficiency and product quality. The system design has good versatility and adaptability, can adapt to the detection requirements of different types of powders, and reduce the complexity of parameter adjustment. The system also has a user-friendly interface, allowing operators to easily manage and control the grinding process, while generating detailed test reports to facilitate subsequent quality tracking and analysis. The powder grinding intensity detection and analysis system of the present invention not only improves the real-time and accuracy of detection, but also reduces operating costs and improves overall production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a module schematic diagram of a powder grinding intensity detection and analysis system;
[0017] Figure 2 A sensor unit module diagram of a powder grinding intensity detection and analysis system;
[0018] Figure 3 It is a module diagram of a data acquisition unit of a powder grinding intensity detection and analysis system;
[0019] Figure 4 It is a module diagram of a data processing unit of a powder grinding intensity detection and analysis system;
[0020] Figure 5 It is a communication unit module diagram of a powder grinding intensity detection and analysis system;
[0021] Figure 6 This is a control unit module diagram of a powder grinding intensity detection and analysis system;
[0022] Figure 7 This is a user interface unit module diagram for a powder grinding intensity detection and analysis system. DETAILED DESCRIPTION
[0023] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only intended to provide a better understanding of the present invention by illustrating examples of the present invention.
[0024] like Figure 1-Figure 7 As shown, the present invention provides a technical solution for a powder grinding intensity detection and analysis system: it includes a central processing unit 1, a sensor unit 2 connected to the central processing unit 1, a data acquisition unit 3, a data processing unit 4, a communication unit 5, a control unit 6 and a user interface unit 7.
[0025] The sensor unit 2 is composed of multiple key modules, including a force sensor module 21, an acoustic emission sensor module 22, a temperature sensor module 23 and a powder particle size analysis module 24. The force sensor module 21 is responsible for measuring the force applied during the grinding process, with the purpose of monitoring the grinding force and optimizing the grinding process. The acoustic emission sensor module 22 focuses on detecting the acoustic emission signals generated during the grinding process, and evaluates the grinding intensity by analyzing these signals, and then evaluates the grinding effect. The function of the temperature sensor module 23 is to monitor the temperature changes during the grinding process and evaluate the thermal effects to prevent damage to materials or equipment caused by overheating. The powder particle size analysis module 24 uses laser diffraction or image analysis technology to measure the powder particle size distribution to ensure that the particle size of the ground material meets specific requirements.
[0026] The data acquisition unit 3 is composed of three main modules, namely, a data acquisition module 31, a signal amplification and filtering module 32, and a data synchronization module 33. The function of the data acquisition module 31 is to convert the sensor signal into a digital signal for subsequent processing and analysis. The signal amplification and filtering module 32 is responsible for enhancing the signal and removing noise interference to ensure the accuracy and reliability of the data. The function of the data synchronization module 33 is to ensure the synchronization of multi-channel data acquisition, thereby ensuring the consistency and accuracy of the data.
[0027] The data processing unit 4 includes three core modules, namely, a real-time data processing module 41, a learning algorithm module 42, and a historical data processing module 43. The real-time data processing module 41 performs preliminary analysis and processing on the collected data in order to quickly respond to various changes in the grinding process. The learning algorithm module 42 uses advanced machine learning algorithms to perform in-depth analysis and pattern recognition on the data to optimize the grinding process. The historical data processing module 43 performs retrospective analysis on historical data for trend prediction and performance evaluation.
[0028] The communication unit 5 is composed of three main modules, including a wired communication module 51, a data interface module 52 and a wireless communication module 53. The wired communication module 51 communicates with other systems or devices through wired means such as Ethernet to ensure the stability and reliability of data transmission. The data interface module 52 provides a standard data interface to facilitate integration with other systems to achieve data sharing and system interconnection. The wireless communication module 53 transmits data through wireless means such as Wi-Fi and Bluetooth, providing flexible communication options.
[0029] The control unit 6 consists of three key modules, including a grinder control module 61, a safety protection module 62, and an automatic adjustment module 63. The grinder control module 61 is responsible for controlling the start, stop, and parameter adjustment of the grinder to achieve precise control. The safety protection module 62 monitors the system operation status to ensure the safe operation of the equipment and prevent failures and accidents. The automatic adjustment module 63 automatically adjusts the grinding parameters according to the real-time data analysis results to improve the grinding efficiency and quality.
[0030] The user interface unit 7 is composed of three main modules, namely, a display module 71, an operation module 72 and a report generation module 73. The display module 71 displays the system operation status and analysis results in real time, and provides an intuitive operation interface so that users can easily monitor the system. The operation module 72 provides a user operation interface, including parameter settings, start and stop, etc., which is convenient for user control and management. The report generation module 73 is responsible for generating a test report, supporting export and printing functions, and convenient for recording and sharing grinding process information.
[0031] The user first needs to put the powder into the grinding equipment and then start the system. The sensor unit 2 in the system will monitor the force, acoustic emission, temperature changes and powder particle size distribution during the grinding process in real time, and transmit these data to the data acquisition unit 3. The data acquisition unit 3 converts the analog signal into a digital signal, and removes noise interference through the signal amplification and filtering module 32 to ensure the accuracy of the data. The data synchronization module 33 ensures the synchronization of multi-channel data acquisition and provides a consistent data basis for subsequent data processing.
[0032] After the data processing unit 4 receives the data, the real-time data processing module 41 will perform preliminary analysis on the data in order to quickly respond to changes in the grinding process. The learning algorithm module 42 uses machine learning algorithms to perform in-depth analysis and pattern recognition on the data to optimize the grinding process. The historical data processing module 43 performs retrospective analysis on historical data for trend prediction and performance evaluation.
[0033] The communication unit 5 transmits the processed data to the control unit 6 and the user interface unit 7 through the wired communication module 51 or the wireless communication module 53. The control unit 6 automatically adjusts the working state of the grinder according to the analysis results of the data processing unit 4 to improve the grinding efficiency and quality. The safety protection module 62 ensures the safe operation of the equipment and prevents failures and accidents. The automatic adjustment module 63 automatically adjusts the grinding parameters according to the real-time data analysis results.
[0034] The display module 71 of the user interface unit 7 displays the system status and analysis results in real time, the operation module 72 provides a user operation interface, and the report generation module 73 generates a test report. The user can easily manage and control the grinding process through the user interface unit 7, and generate a detailed test report to facilitate subsequent quality tracking and analysis.
[0035] The powder grinding intensity detection and analysis system of the present invention can monitor and analyze the grinding process in real time, automatically adjust the grinding parameters, improve the grinding efficiency and product quality, while reducing operating costs and improving overall production efficiency and product quality.
[0036] The working principle and use process of the present invention: After assembling the various components of the present solution in sequence, all the working steps can be completed by working in accordance with the above implementation methods in sequence according to actual needs.
[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
[0038] According to the embodiments of the present invention as described above, these embodiments do not describe all the details in detail, nor do they limit the invention to specific embodiments. Obviously, many modifications and changes can be made based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can make good use of the present invention and the modified use based on the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A powder grinding intensity detection and analysis system, characterized in that: The system comprises a central processing unit and a sensor unit, a data acquisition unit, a data processing unit, a communication unit, a control unit and a user interface unit connected to the central processing unit. The sensor unit is used to detect the grinding state of the powder and output a corresponding signal; the data acquisition unit is used to receive the signal of the sensor unit and convert it into a digital signal for processing by the central processing unit; the data processing unit is used to analyze and process the collected data to determine the grinding intensity of the powder; the communication unit is used to realize data exchange between the system and external equipment; The control unit controls the working state of the grinding equipment according to the analysis result of the data processing unit; the user interface unit is used to display system status information and receive user operation instructions.
2. A powder grinding intensity detection and analysis system according to claim 1, characterized in that: The sensor unit consists of a force sensor module, an acoustic emission sensor module, a temperature sensor module and a powder particle size analysis module. The force sensor module measures the force applied during the grinding process to monitor and optimize the grinding force. The acoustic emission sensor module detects the acoustic emission signal during the grinding process and analyzes the grinding intensity to evaluate the grinding effect. The temperature sensor module monitors the temperature changes during the grinding process, evaluates the thermal effect, and prevents damage to materials or equipment caused by overheating. The powder particle size analysis module uses laser diffraction or image analysis technology to measure the powder particle size distribution to ensure that the ground material meets the particle size requirements.
3. A powder grinding intensity detection and analysis system according to claim 1, characterized in that: The data acquisition unit consists of a data acquisition module, a signal amplification and filtering module, and a data synchronization module. The data acquisition module converts the sensor signal into a digital signal to facilitate subsequent processing and analysis. The signal amplification and filtering module enhances the signal and removes noise interference to ensure the accuracy and reliability of the data. The data synchronization module ensures the synchronization of multi-channel data acquisition and guarantees the consistency and accuracy of the data.
4. A powder grinding intensity detection and analysis system according to claim 1, characterized in that: The data processing unit is composed of a real-time data processing module, a learning algorithm module and a historical data processing module. The real-time data processing module performs preliminary analysis and processing on the collected data and quickly responds to changes in the grinding process. The learning algorithm module uses a machine learning algorithm to perform in-depth analysis and pattern recognition on the data to optimize the grinding process. The historical data processing module performs retrospective analysis on historical data for trend prediction and performance evaluation.
5. The powder grinding intensity detection and analysis system according to claim 1, characterized in that: The communication unit is composed of a wired communication module, a data interface module and a wireless communication module. The wired communication module communicates with other systems or devices through wired methods such as Ethernet to ensure the stability of data transmission. The data interface module provides a standard data interface to facilitate integration with other systems to achieve data sharing and system interconnection. The wireless communication module transmits data wirelessly through Wi-Fi and Bluetooth.
6. A powder grinding intensity detection and analysis system according to claim 1, characterized in that: The control unit consists of a grinder control module, a safety protection module and an automatic adjustment module. The grinder control module controls the start, stop and parameter adjustment of the grinder to achieve precise control. The safety protection module monitors the system operation status to ensure the safe operation of the equipment and prevent failures and accidents. The automatic adjustment module automatically adjusts the grinding parameters according to the real-time data analysis results to improve the grinding efficiency and quality.
7. A powder grinding intensity detection and analysis system according to claim 1, characterized in that: The user interface unit consists of a display module, an operation module and a report generation module. The display module displays the system operation status and analysis results in real time and provides an intuitive operation interface. The operation module provides a user operation interface, including parameter settings, start and stop, etc., to facilitate user control and management. The report generation module generates a test report and supports export and printing functions to facilitate recording and sharing of grinding process information.