Soaking device for pig small intestine production

Abstract

The invention belongs to the technical field of pig small intestine production and processing equipment, and particularly relates to a pig small intestine production soaking device which comprises a soaking pool, a control panel and a first motor, the control panel is arranged on the outer end face of the soaking pool, and the first motor is arranged at the outer end of the other side of the soaking pool. By arranging a transmission shaft, a driving gear, a linkage gear, a rack column, a pressing block, reels, a deoiling clamping block and a tension spring, one end of a small intestine of a pig is placed between the two sets of reels from one end of the deoiling clamping block, the tension spring shrinks to drive the upper clamping block to reset and is tightly attached to the deoiling clamping block, a second motor controls a connecting shaft to drive the upper reel to rotate, and the small intestine of the pig is deoiled. When the reels rotate, the reels at the lower end are driven by the positioning fluted disc to rotate at the same time, due to the fact that the reels rotate oppositely, the small intestines of the pigs are pulled to one end of the soaking pool, external grease is scraped by a tooth groove between the deoiling clamping block and the upper clamping block, the steps of scraping, conveying and soaking the small intestines of the pigs are integrated, the automation degree is improved, and meanwhile the working flow is shortened.

Description

Technical Field

[0001] The invention relates to the technical field of pig small intestine production and processing equipment, in particular to a soaking device for pig small intestine production. Background Art

[0002] Pork intestines, also known as bitter intestines, are a kind of pig's visceral by-product. It has rich nutritional value and multiple health benefits. The main purpose of soaking pig intestines during production and processing is to soften, bleach and remove greasiness and odor.

[0003] The prior art has the following deficiencies: the prior art "an ozone water immersion device for pig small intestines" with publication number CN217986543U "comprises a bottom plate, a box body is installed on the top outer wall of the bottom plate, ozone water is contained inside the box body, an ozone generator is installed at one end of the top outer wall of the bottom plate, a connecting pipe leading to the interior of the box body is provided on the outer wall of the ozone generator close to the box body, a one-way air inlet valve is installed on the connecting pipe, an observation window is provided on the outer wall of the box body, a slot is opened on the outer wall of the box body, a partition is slidably inserted into the inner wall of the slot, the partition is located above the observation window and the horizontal plane, and a sealing gasket is provided on the outer wall of the partition".

[0004] The above structure seals the inside of the box through a partition and a sealing gasket to improve the air tightness of the box, but the above structure does not make any improvement on the soaking step. Since there is grease attached to the outside of the pig small intestine, the grease still remains even after the grease is scraped and cleaned. Therefore, the pig small intestine is easily floated on the water surface when soaked, resulting in the upper layer of the pig small intestine being attached with contaminants, and the soaking and cleaning effect cannot be achieved. In addition, when processing the pig small intestine, the degreasing and soaking steps are separated, resulting in a low degree of automation and low processing efficiency. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a soaking device for the production of pig small intestines, which solves the existing problems of poor soaking and cleaning effect caused by the floating of pig small intestines and low degree of automation of the processing steps.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a soaking device for producing pig small intestines, comprising a soaking tank, a control panel, and a first motor, wherein the control panel is arranged on the outer end face of the soaking tank, the first motor is arranged on the outer end on the other side of the soaking tank, and a second motor is arranged inside the side end of the soaking tank.

[0007] A transmission shaft is arranged inside the soaking tank, a cover plate is arranged above the soaking tank, a capstan is arranged at the side end of the second motor, and a de-oiling clamp is arranged on the side of the capstan.

[0008] The cover plate also includes a pressure block, a pressure relief hole, and a limiting rod. The pressure block is welded to the bottom end of the cover plate, the pressure relief hole is opened at the inner end of the cover plate, four groups of limiting rods are arranged and pass through the cover plate, and the bottom thereof is fixedly connected to the upper end of the soaking pool.

[0009] In some embodiments, the transmission shaft also includes a driving gear, a linkage gear, a rack column, a support rod and a sleeve. The transmission shaft passes through the inner walls on both sides of the soaking pool. The driving gear and the linkage gear are movably connected to the two side ends of the transmission shaft respectively. The rack column is provided with two groups and is meshed with the driving gear and the linkage gear through tooth grooves.

[0010] In some of the embodiments, the support rod is fixedly connected to the top end surface of the rack column, the sleeve is sleeved on the bottom of the rack column, and its side end is welded to the side end of the soaking tank.

[0011] In some of the embodiments, both side end surfaces of the cover plate are provided with a rectangular block structure extending outward, and the top of the support rod is fixedly connected to the bottom of the rectangular block structure.

[0012] In some of the embodiments, the winch further includes a positioning gear disc and a connecting shaft, wherein the positioning gear disc is fixedly connected to the side end of the winch, the connecting shaft passes through the middle of the winch, and one end thereof is movably connected to the second motor, while the other end is inserted into the side wall of the soaking pool.

[0013] In some of the embodiments, two groups of the winches are provided, and a connecting shaft located in the middle of the winch at the lower end passes through both ends and establishes a movable connection with the inner wall of the immersion tank, and a bearing structure is provided at the connection.

[0014] In some embodiments, the deoiling clamp block also includes an upper clamp block, a tension spring, and a handle. The deoiling clamp block and the upper clamp block are both embedded in the side wall of the immersion tank. The upper and lower ends of the tension spring are respectively fixedly connected to the upper clamp block and the deoiling clamp block, and the handle is welded to the top of the upper clamp block.

[0015] In some of the embodiments, the peripheral end surface of the winch is provided with equally spaced beveled tooth groove structures, and the two groups of winches rotate in opposite directions.

[0016] In some of the embodiments, the surfaces of the upper clamping block opposite to the de-oiling clamping block both adopt an inclined surface structure, and a plurality of strip-shaped tooth grooves are arranged on the inclined surface.

[0017] Compared with the prior art, the present invention provides a soaking device for producing pig small intestines:

[0018] A soaking device for producing pig intestines is provided with a transmission shaft, a driving gear, a linkage gear, a rack column, a pressure block, a capstan, an oil-removing clamp block and a tension spring. When the device is used, the operator controls the first motor and the second motor through the control panel, adds sufficient clean water into the soaking tank, and then puts in salt and alkali. Then the operator holds the handle to lift the upper clamp block, and after the tension spring is stretched, one end of the pig intestine is placed between the two groups of capstans from one end of the oil-removing clamp block. At this time, the handle is lowered, and the tension spring contracts to drive the upper clamp block to reset and close to the oil-removing clamp block. At this time, the second motor is controlled to start, and the second motor controls the connecting shaft to drive the upper capstan to rotate. When the capstan rotates, the positioning gear disk drives the lower capstan to rotate at the same time. In the opposite direction, the pig intestines are pulled toward one end of the soaking pool. The pig intestines are continuously moved by the pull of the winch, so that the external grease is scraped off by the tooth grooves between the de-oiling clamp block and the upper clamp block. After a group of pig intestines enter the soaking pool as a whole, the above operation is repeated for the next pig intestine. After the soaking pool reaches the load limit, the operator controls the first motor to start. The first motor drives the transmission shaft and the linkage gear on the other side to rotate simultaneously through the driving gear. At this time, the rack column meshing with the driving gear and the tooth groove of the linkage gear is driven to move downward. With the downward movement of the rack column and the support rod, the cover plate and the pressing block move downward at the same time until they contact the upper surface of the soaking pool and press the floating pig intestines into the water. After the soaking is completed, the cover plate repeats the above operation in the reverse direction to reset.

[0019] The above settings and processes can make the device have the following beneficial effects:

[0020] 1. Through the cooperation of the winch, de-oiling clamp, upper clamp and tension spring, most of the external grease of the pig intestine can be automatically scraped off before soaking, thereby integrating the steps of scraping, conveying and soaking the pig intestine, improving the degree of automation, shortening the operation process and improving the efficiency of pig intestine processing;

[0021] 2. Through the cooperation of the transmission shaft, driving gear, linkage gear, rack column and pressure block, the floating pig intestines in the immersion pool can be automatically pressed down to ensure that the pig intestines on the upper layer can be completely immersed in water, while reducing the attachment of external pollutants and ensuring the immersion and cleaning effect of the pig intestines. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the side end structure of the present invention;

[0024] Figure 3 This is a schematic diagram of the installation position of the deoiling clamp of the present invention;

[0025] Figure 4 This is a schematic diagram of the transmission shaft and connection position structure of the present invention;

[0026] Figure 5 This is a schematic diagram of the overall structure of the cover plate of the present invention;

[0027] Figure 6 This is a schematic diagram of the overall structure of the deoiling clamp of the present invention;

[0028] Figure 7 It is a schematic diagram of the overall structure of the winch of the present invention;

[0029] Figure 8 It is a schematic diagram of the cross section and connection position structure of the upper clamp block of the present invention.

[0030] In the figure: 1. Soaking tank; 2. Control panel; 3. First motor; 4. Transmission shaft; 401. Driving gear; 402. Linkage gear; 403. Rack column; 404. Support rod; 405. Sleeve; 5. Cover plate; 501. Pressure block; 502. Pressure relief hole; 503. Limit rod; 6. Second motor; 7. Winch; 701. Positioning gear disc; 702. Connecting shaft; 8. De-oiling clamp block; 801. Upper clamp block; 802. Tension spring; 803. Handle. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] In the present embodiment: a soaking device for producing pig small intestines, including a soaking tank 1, a control panel 2, and a first motor 3. The control panel 2 is arranged on the outer end surface of the soaking tank 1, the first motor 3 is arranged on the outer end of the other side of the soaking tank 1, and a second motor 6 is arranged inside the side end of the soaking tank 1.

[0035] A transmission shaft 4 is arranged inside the soaking tank 1 , a cover plate 5 is arranged above the soaking tank 1 , a capstan 7 is arranged at the side end of the second motor 6 , and a de-oiling clamp 8 is arranged at the side of the capstan 7 .

[0036] The cover plate 5 also includes a pressure block 501, a pressure relief hole 502, and a limiting rod 503. The pressure block 501 is welded to the bottom end of the cover plate 5, the pressure relief hole 502 is opened at the inner end of the cover plate 5, and four groups of limiting rods 503 are arranged and pass through the cover plate 5, and the bottom thereof is fixedly connected to the upper end of the soaking pool 1.

[0037] In this embodiment, the transmission shaft 4 also includes a driving gear 401, a linkage gear 402, a rack column 403, a support rod 404 and a sleeve 405. The transmission shaft 4 passes through the inner walls on both sides of the immersion pool 1. The driving gear 401 and the linkage gear 402 are movably connected to the ends of both sides of the transmission shaft 4 respectively. The rack column 403 is provided with two groups, and is meshed with the driving gear 401 and the linkage gear 402 through tooth grooves; the support rod 404 is fixedly connected to the top end face of the rack column 403, the sleeve 405 is sleeved on the bottom of the rack column 403, and its side end is welded to the side end of the immersion pool 1.

[0038] Specifically, Figure 1 Figure 2 and Figure 4 As shown, the driving gear 401 and the linkage gear 402 are connected through the transmission shaft 4 and rotated by the drive of the first motor 3. The transmission direction of the first motor 3 is opposite when the cover plate 5 is in the downward and upward states.

[0039] In this embodiment, both side end surfaces of the cover plate 5 are provided with a rectangular block structure extending outward, and the top of the support rod 404 is fixedly connected to the bottom of the rectangular block structure; the winch 7 also includes a positioning gear disc 701 and a connecting shaft 702, the positioning gear disc 701 is fixedly connected to the side end of the winch 7, the connecting shaft 702 runs through the middle of the winch 7, and one end thereof is movably connected to the second motor 6, and the other end is inserted into the side wall of the immersion tank 1.

[0040] Specifically, Figure 3 Figure 5 and Figure 7 As shown, the two groups of winches 7 are driven by mutual meshing of the positioning gear discs 701 , so that the two groups of winches 7 rotate in opposite directions, continuously squeezing the pig intestines from the outside to the inside of the soaking tank 1 .

[0041] In this embodiment, two groups of winches 7 are provided, and the connecting shaft 702 located in the middle of the winch 7 at the lower end passes through both ends and establishes a movable connection relationship with the inner wall of the immersion tank 1, and a bearing structure is provided at the connection; the deoiling clamp 8 also includes an upper clamp 801, a tension spring 802, and a handle 803. The deoiling clamp 8 and the upper clamp 801 are both embedded in the side wall of the immersion tank 1, and the upper and lower ends of the tension spring 802 are fixedly connected to the upper clamp 801 and the deoiling clamp 8 respectively, and the handle 803 is welded to the top of the upper clamp 801.

[0042] Specifically, Figure 6 and Figure 8 As shown, since the de-oiling clamp 8 is embedded in the inner wall of the immersion tank 1, the movement state of the upper clamp 801 is restricted, maintaining a stable single upward movement path, and the inclined surface and strip structure on the side opposite to the de-oiling clamp 8 of the upper clamp 801 can increase the friction on the pig small intestine and prevent the pig small intestine from slipping.

[0043] In this embodiment, the outer end face of the winch 7 is provided with an equidistantly distributed beveled tooth groove structure, and the rotation directions of the two groups of winches 7 are opposite; the side opposite to the upper clamping block 801 and the de-oiling clamping block 8 both adopt an inclined surface structure, and multiple groups of strip-shaped tooth grooves are provided on the inclined surface.

[0044] The working principle and use process of the present invention are as follows: when the device is used, the operator controls the first motor 3 and the second motor 6 through the control panel 2, adds sufficient clean water to the soaking tank 1, and then puts in salt and alkali. Then the operator holds the handle 803 to lift the upper clamp 801, and after the tension spring 802 is stretched, one end of the pig intestine is placed between the two sets of winches 7 from one end of the de-oiling clamp 8. At this time, the handle 803 is put down, and the tension spring 802 contracts to drive the upper clamp 801 to reset and close to the de-oiling clamp 8. At this time, the second motor 6 is controlled to start, and the second motor 6 controls the connecting shaft 702 to drive the upper winch 7 to rotate. When the winch 7 rotates, the positioning gear disc 701 drives the lower winch 7 to rotate at the same time. Since the winch 7 turns in the opposite direction, the pig intestine is pulled to one end of the soaking tank 1. The pig intestines are continuously moved by the pulley 7, so that the external grease is scraped off by the tooth grooves between the de-oiling clamp 8 and the upper clamp 801. After a group of pig intestines enter the immersion tank 1, the above operation is repeated for the next pig intestine. After the immersion tank 1 reaches the load limit, the operator controls the first motor 3 to start. The first motor 3 drives the transmission shaft 4 and the linkage gear 402 on the other side to rotate simultaneously through the driving gear 401. At this time, the rack column 403 meshing with the tooth grooves of the driving gear 401 and the linkage gear 402 is driven to move downward. As the rack column 403 and the support rod 404 move downward, the cover plate 5 and the pressing block 501 move downward at the same time until they contact the upper surface of the immersion tank 1 and press the floating pig intestines into the water. After the immersion is completed, the cover plate 5 repeats the above operation in the reverse direction to be reset.

[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A soaking device for producing pig small intestines, comprising a soaking tank (1), a control panel (2), and a first motor (3), wherein the control panel (2) is arranged on the outer end surface of the soaking tank (1), the first motor (3) is arranged on the outer end of the other side of the soaking tank (1), and a second motor (6) is arranged inside the side end of the soaking tank (1), characterized in that: A transmission shaft (4) is arranged inside the soaking tank (1), a cover plate (5) is arranged above the soaking tank (1), a winch (7) is arranged at the side end of the second motor (6), and a de-oiling clamp (8) is arranged on the side of the winch (7); The cover plate (5) further comprises a pressing block (501), a pressure relief hole (502), and a limiting rod (503); the pressing block (501) is welded to the bottom end of the cover plate (5); the pressure relief hole (502) is opened at the inner end of the cover plate (5); four groups of limiting rods (503) are arranged and pass through the cover plate (5); and the bottom of the limiting rods (503) is fixedly connected to the upper end of the soaking pool (1).

2. A soaking device for producing pig small intestines according to claim 1, characterized in that: The transmission shaft (4) further comprises a driving gear (401), a linkage gear (402), a rack column (403), a support rod (404) and a sleeve (405); the transmission shaft (4) passes through the inner walls on both sides of the soaking tank (1); the driving gear (401) and the linkage gear (402) are respectively movably connected to the ends of both sides of the transmission shaft (4); two groups of the rack column (403) are provided, and mesh with the driving gear (401) and the linkage gear (402) through tooth grooves.

3. A soaking device for producing pig small intestines according to claim 2, characterized in that: The support rod (404) is fixedly connected to the top end surface of the rack column (403), the sleeve (405) is sleeved on the bottom of the rack column (403), and its side end is welded to the side end of the soaking tank (1).

4. The soaking device for producing pig small intestine according to claim 1, characterized in that: The end surfaces on both sides of the cover plate (5) are provided with a rectangular block structure extending outward, and the top of the support rod (404) is fixedly connected to the bottom of the rectangular block structure.

5. The soaking device for producing pig small intestine according to claim 1, characterized in that: The winch (7) further comprises a positioning toothed disc (701) and a connecting shaft (702), wherein the positioning toothed disc (701) is fixedly connected to the side end of the winch (7), and the connecting shaft (702) passes through the middle of the winch (7), and one end of the connecting shaft is movably connected to the second motor (6), while the other end is inserted into the side wall of the soaking tank (1).

6. A soaking device for producing pig small intestines according to claim 5, characterized in that: The winch (7) is provided with two groups, and the connecting shaft (702) located in the middle of the winch (7) at the lower end passes through both ends and establishes a movable connection relationship with the inner wall of the soaking tank (1), and the connection points are all provided with bearing structures.

7. The soaking device for producing pig small intestine according to claim 1, characterized in that: The de-oiling clamp (8) further comprises an upper clamp (801), a tension spring (802), and a handle (803); the de-oiling clamp (8) and the upper clamp (801) are both embedded in the side wall of the soaking tank (1); the upper and lower ends of the tension spring (802) are respectively fixedly connected to the upper clamp (801) and the de-oiling clamp (8); and the handle (803) is welded to the top of the upper clamp (801).

8. The soaking device for producing pig small intestine according to claim 5, characterized in that: The peripheral end surface of the winch (7) is provided with equally spaced beveled tooth groove structures, and the two groups of winches (7) rotate in opposite directions.

9. The soaking device for producing pig small intestine according to claim 7, characterized in that: Said The sides of the upper clamping block (801) opposite to the de-oiling clamping block (8) both adopt an inclined surface structure, and a plurality of strip-shaped tooth grooves are arranged on the inclined surface.

Images