Blending equipment for coal

By designing coal mixing equipment, including a feeding mechanism for quantitative feeding and a mixing mechanism for uniform mixing, the problems of uneven mixing and difficult to control the input ratio in traditional equipment are solved, and the efficient, uniform mixing and quality stability of coal are achieved.

CN119633647APending Publication Date: 2025-03-18JURONG GENERATE ELECTRICITY PLANT HUADIAN JIANGSU ENERGY CO LTD
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Patent Information

Application Number
CN202411828705.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

In actual application, traditional coal mixing equipment is prone to inhomogeneous coal mixing, and it is difficult to control the input ratio of each type of coal, affecting the quality stability of the mixed coal, and reducing production efficiency and safety.

Method used

A coal mixing equipment is designed, including a mixing drum, a feeding mechanism for quantitative coal feeding, and a regulating assembly for adjusting the quality of coal output, and a mixing mechanism for uniformly mixing coal. The discharge mechanism achieves quantitative coal feeding and adjustment of the discharge volume through the cooperation of intermittent discharge and adjustment components; the mixing mechanism achieves all-round and multi-angle stirring of coal through the design of a mixing rod and a dispersing rod.

Benefits of technology

Through quantitative coal feeding and uniform mixing, resource waste and fluctuations in coal quality indicators are avoided, the quality stability of mixed coal is improved, production efficiency and safety are enhanced, and the needs of different users are met.

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Abstract

The invention discloses coal blending equipment, and relates to the technical field of blending equipment, the coal blending equipment comprises a blending barrel, the bottom of the blending barrel is communicated with a discharge port, a plurality of discharge mechanisms capable of quantitatively feeding coal are fixedly arranged on the side wall of the blending barrel, and each discharge mechanism comprises a discharge assembly capable of intermittently discharging and an adjusting assembly used for adjusting the quality of discharged coal. By arranging the discharging mechanism, quantitative coal feeding of the coal is achieved, resource waste and coal quality index fluctuation are avoided, the discharging amount of the coal can be flexibly adjusted through the adjusting assembly, the requirements of different users are met, and the coal mixing device is suitable for popularization and application. Coal in the mixing barrel is stirred and dispersed through the dispersing rods on the stirring rod, uniform mixing is achieved, all-directional and multi-angle stirring of the coal is achieved through the mixing mechanism, and the problem of uneven mixing is effectively solved.
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Description

Technical Field

[0001] The invention relates to the technical field of mixing equipment, and in particular to a coal mixing equipment. Background Art

[0002] The main uses of thermal coal in my country include coal for power generation, coal for steam locomotives, coal for building materials, coal for general industrial boilers, coal for domestic use, and thermal coal for metallurgy. In order to make full use of coal resources, it is usually necessary to scientifically and reasonably mix and proportion coal of different types, origins and even grades, so as to produce thermal coal that meets specific needs and improve the efficiency of coal use. This process not only requires that the mixed coal be balanced in physical and chemical properties, but also ensures production efficiency and economy.

[0003] However, traditional coal blending equipment faces multiple challenges in practical applications. First, uneven blending is a common problem. Coal of different qualities is prone to local enrichment or depletion during the mixing process, resulting in large fluctuations in the coal quality indicators of the final product, which is difficult to meet the strict requirements of users. Secondly, it is difficult for the equipment to accurately control the input ratio of each type of coal, which not only affects the quality stability of the blended coal, but also may cause waste of resources. The equipment operation is complicated and relies heavily on manual intervention, which increases production costs while reducing production efficiency and safety. Summary of the invention

[0004] The purpose of the present invention is to provide a coal mixing device to solve the problem that the existing coal mixing equipment is prone to uneven coal mixing in actual application, and it is difficult to control the input ratio of each type of coal, which affects the quality stability of the mixed coal and reduces production efficiency and safety.

[0005] A coal mixing device comprises a mixing barrel, wherein the bottom of the mixing barrel is connected to a discharge port, a plurality of discharge mechanisms capable of quantitatively feeding coal are fixedly provided on the side wall of the mixing barrel, the discharge mechanism comprises a discharge assembly capable of intermittent discharge and an adjustment assembly for adjusting the quality of the discharged coal, and a mixing mechanism for uniformly mixing the coal is rotatably provided inside the mixing barrel.

[0006] Preferably, the mixing mechanism includes a fixed frame fixed to the inner wall of the mixing barrel, a screw is fixed to the bottom of the fixed frame, a movable groove is opened at the bottom of the fixed frame at a position located on the outer periphery of the screw, two rotating rods symmetrically arranged along the central axis of the screw are movably provided in the movable groove, a connecting plate is fixed to the bottom of the rotating rod, a first motor is fixed to the bottom of the mixing barrel, the output end of the first motor passes through the mixing barrel and is fixedly connected to the bottom of the connecting plate, the screw and the rotating rod are sleeved with the same moving block on the outer periphery of the rod body, a plurality of stirring rods are provided on the side wall of the moving block, and a plurality of dispersion rods are provided on the stirring rod.

[0007] Preferably, a scraper is fixedly provided at the end of the stirring rod, the scraper abuts against the inner wall of the mixing barrel, and a limiting ring is provided on the rod body of the rotating rod.

[0008] Preferably, the discharging assembly includes a mounting plate fixedly mounted on the outer wall of the mixing barrel, a rotating shaft is rotatably provided on the top of the mounting plate, a first rotating disk is fixedly mounted on the top of the rotating shaft, the first rotating disk is connected to two first coal storage cylinders symmetrically arranged along its axis, a sleeve is sleeved on the shaft body of the rotating shaft, a second rotating disk adapted to the first rotating disk is fixedly mounted on the top of the sleeve, the second rotating disk is connected to two second coal storage cylinders corresponding to the first coal storage cylinders one by one, a cylinder cover is provided at the bottom of the second coal storage cylinder via a hinge block, a connecting block is fixedly mounted on the side wall of the cylinder cover, and the second rotating disk A toggle block is provided at the bottom of the disk, a groove is provided at the bottom of the toggle block, the connecting block abuts against the bottom of the toggle block, a semicircular block is rotatably provided at the top of the mounting plate, a half gear is provided at the top of the semicircular block offset therewith, a second motor transmission-connected to the semicircular block is fixedly provided at the bottom of the mounting plate, a toggle block matching the semicircular block is fixedly sleeved on the shaft body of the rotating shaft, a gear meshingly connected to the half gear is fixedly sleeved on the shaft body of the rotating shaft at the top of the toggle block, a support rod is fixedly provided on the top of the mounting plate, and a feed hopper matching the first coal storage barrel is fixedly provided on the top of the support rod.

[0009] Preferably, the adjusting assembly includes a side plate fixedly arranged on the top of the mounting plate, a rotating rod is rotatably provided between the side plates, a third motor is fixedly arranged on the side wall of the side plate, the output end of the third motor is transmission connected to the end of the rotating rod, an adjusting gear is fixedly sleeved on the rod body of the rotating rod, a limiting plate is fixedly arranged between the side walls of the side plate, a rack meshingly connected to the adjusting gear is movably provided on the top of the limiting plate, a fixing block is fixedly arranged on the top of the rack, a fixing rod is fixedly arranged on the top of the fixing block, the fixing rod is fixedly connected to the inner wall of the toggle block, a clamping ring is provided on the outer periphery of the sleeve, and the fixing rod is clamped in the clamping ring.

[0010] Preferably, the outer side wall of the first coal storage barrel is provided with a limiting groove, and the inner side wall of the second coal storage barrel is fixedly provided with a limiting block corresponding to the limiting groove one by one.

[0011] Preferably, a bracket is fixedly provided at the bottom of the mixing barrel.

[0012] The advantages of the present invention are as follows: a coal mixing device in the present invention realizes quantitative feeding of coal by setting a discharging mechanism, avoids waste of resources and fluctuation of coal quality indicators, the regulating component can flexibly adjust the discharge amount of coal to meet the needs of different users, and the coal in the mixing barrel is stirred and dispersed by the dispersion rod on the stirring rod to achieve uniform mixing, and the mixing mechanism is used to realize all-round and multi-angle stirring of coal, effectively solving the problem of uneven mixing. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 , 2 It is a schematic diagram of the structure of the present invention from different viewing angles.

[0014] Figure 3 It is a schematic diagram of the structure of the mixing mechanism in the present invention.

[0015] Figure 4 It is a structural schematic diagram of the discharging mechanism in the present invention.

[0016] Figure 5 It is a schematic diagram of the structure of the discharging assembly in the present invention.

[0017] Figure 6 It is a schematic diagram of the structure of the regulating component in the present invention.

[0018] Among them, 100, mixing barrel; 101, bracket; 102, first motor; 103, discharge port; 200, discharge mechanism; 201, mounting plate; 202, second motor; 203, support rod; 204, feed hopper; 205, first turntable; 206, first coal storage barrel; 207, second turntable; 208, second coal storage barrel; 209, barrel cover; 210, rotating shaft; 211, gear; 212, shift block; 213, half gear; 214, semicircular block; 215, side plate; 216, third motor; 217, hinge block; 21 8. Connecting block; 219. Toggle block; 220. Notch; 221. Sleeve; 222. Clamping ring; 223. Limiting groove; 224. Limiting block; 225. Fixed rod; 226. Fixed block; 227. Rack; 228. Limiting plate; 229. Rotating rod; 230. Adjusting gear; 300. Mixing mechanism; 301. Fixed frame; 302. Movable groove; 303. Screw; 304. Rotating rod; 305. Moving block; 306. Stirring rod; 307. Dispersing rod; 308. Scraper; 309. Limiting ring; 310. Connecting plate. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0020] like Figures 1 to 6As shown, a coal mixing device includes a mixing barrel 100, the bottom of the mixing barrel 100 is connected to a discharge port 103, the side wall of the mixing barrel 100 is fixedly provided with a plurality of discharge mechanisms 200 capable of quantitatively feeding coal, the discharge mechanism 200 includes a discharge component capable of intermittent discharge and an adjustment component for adjusting the quality of the coal output, and a mixing mechanism 300 for uniformly mixing the coal is rotatably provided inside the mixing barrel 100.

[0021] In this embodiment, the mixing mechanism 300 includes a fixing frame 301 fixed to the inner wall of the mixing barrel 100, a screw 303 is fixed to the bottom of the fixing frame 301, a movable groove 302 is opened at the bottom of the fixing frame 301 at the outer periphery of the screw 303, two rotating rods 304 symmetrically arranged along the central axis of the screw 303 are movably arranged in the movable groove 302, a connecting plate 310 is fixed to the bottom of the rotating rod 304, and a first motor 102 is fixed to the bottom of the mixing barrel 100. The output end of the first motor 102 passes through the mixing barrel 100 and is fixedly connected to the bottom of the connecting plate 310. The screw rod 303 and the rotating rod 304 are sleeved with a same moving block 305 on their outer peripheries. The moving block 305 has a plurality of stirring rods 306 on its side wall. The stirring rod 306 has a plurality of dispersion rods 307 on it. A scraper 308 is fixedly provided at the end of the stirring rod 306. The scraper 308 abuts against the inner wall of the mixing barrel 100. A limiting ring 309 is provided on the rotating rod 304.

[0022] The first motor 102 drives the connecting plate 310 and the rotating rod 304 to rotate, and the rotating rod 304 drives the moving block 305 and the stirring rod 306 to move on the screw 303. At the same time, the stirring rod 306 and the dispersion rod 307 stir and disperse the coal in the mixing barrel 100 to achieve uniform mixing. The scraper 308 at the end of the stirring rod 306 abuts against the inner wall of the mixing barrel 100 to prevent the coal from sticking to the wall. The limit ring 309 is used to limit the up and down movement range of the moving block 305 to ensure the stable operation of the mixing mechanism 300, thereby realizing all-round and multi-angle stirring of the coal, effectively solving the problem of uneven mixing, and improving the quality stability of the mixed coal.

[0023] In this embodiment, the discharging assembly includes a mounting plate 201 fixedly mounted on the outer wall of the mixing barrel 100, a rotating shaft 210 is rotatably mounted on the top of the mounting plate 201, a first turntable 205 is fixedly mounted on the top of the rotating shaft 210, the first turntable 205 is connected with two first coal storage barrels 206 symmetrically arranged along the axis thereof, a sleeve 221 is sleeved on the shaft body of the rotating shaft 210, a second turntable 207 adapted to the first turntable 205 is fixedly mounted on the top of the sleeve 221, two second coal storage barrels 208 corresponding to the first coal storage barrels 206 are connected on the second turntable 207, a barrel cover 209 is provided at the bottom of the second coal storage barrel 208 through a hinge block 217, a connecting block 218 is fixedly mounted on the side wall of the barrel cover 209, and the second turntable 207 is connected with the second coal storage barrel 208. A toggle block 219 is provided at the bottom, a notch 220 is provided at the bottom of the toggle block 219, the connecting block 218 is in contact with the bottom of the toggle block 219, a semicircular block 214 is rotatably provided at the top of the mounting plate 201, a half gear 213 is provided at the top of the semicircular block 214 and is offset therefrom, a second motor 202 is fixedly provided at the bottom of the mounting plate 201 and is transmission-connected to the semicircular block 214, a toggle block 212 matching the semicircular block 214 is fixedly sleeved on the shaft body of the rotating shaft 210, a gear 211 meshingly connected to the half gear 213 is fixedly sleeved on the shaft body of the rotating shaft 210 at the top of the toggle block 212, a support rod 203 is fixedly provided on the top of the support rod 203, a feed hopper 204 matching the first coal storage barrel 206 is fixedly provided on the top of the support rod 203.

[0024] The semicircular block 214 and the half gear 213 are driven to rotate by the second motor 202 on the mounting plate 201, and the meshing connection between the half gear 213 and the gear 211 is utilized to drive the rotating shaft 210 and the first turntable 205 to rotate, and the first coal storage barrel 206 on the first turntable 205 rotates accordingly. When the first coal storage barrel 206 is aligned with the feed hopper 204, the coal enters the first coal storage barrel 206 through the feed hopper 204, and then the coal enters the second coal storage barrel 208. When the semicircular block 214 is matched with the shifting block 212, when the second coal storage barrel 208 rotates to the set position, the connecting block 218 moves to the notch 220 of the shifting block 219, and the connecting block 218 opens the barrel cover 209 through the hinge block 217, and the coal is intermittently discharged into the mixing barrel 100, thereby realizing the quantitative feeding of coal and avoiding the waste of resources and the fluctuation of coal quality indicators.

[0025] In this embodiment, the adjustment component includes a side plate 215 fixedly arranged on the top of the mounting plate 201, a rotating rod 229 is rotatably arranged between the side plates 215, a third motor 216 is fixedly arranged on the side wall of the side plate 215, the output end of the third motor 216 is transmission-connected to the end of the rotating rod 229, an adjusting gear 230 is fixedly sleeved on the rod body of the rotating rod 229, a limiting plate 228 is fixedly arranged between the side walls of the side plate 215, a rack 227 meshingly connected to the adjusting gear 230 is movably arranged on the top of the limiting plate 228, a fixing block 226 is fixedly arranged on the top of the fixing block 226, a fixing rod 225 is fixedly arranged on the top of the fixing block 226, the fixing rod 225 is fixedly connected to the inner wall of the toggle block 219, a clamping ring 222 is arranged on the outer periphery of the sleeve 221, and the fixing rod 225 is clamped in the clamping ring 222.

[0026] The rotating rod 229 and the adjusting gear 230 are driven to rotate by the third motor 216, and the rack 227 meshing with the adjusting gear 230 drives the fixed rod 225 to move, thereby adjusting the overlapping distance between the first coal storage barrel 206 and the second coal storage barrel 208, and adjusting the size of the coal storage barrel as needed to realize the adjustment of the coal discharge amount, meet the needs of different users, and improve the adaptability and flexibility of the equipment.

[0027] In this embodiment, a limiting groove 223 is provided on the outer side wall of the first coal storage barrel 206 , and a limiting block 224 corresponding to the limiting groove 223 is fixedly provided on the inner side wall of the second coal storage barrel 208 .

[0028] The accurate docking of the first coal storage barrel 206 and the second coal storage barrel 208 during the rotation process is ensured to avoid coal leakage, thereby ensuring accurate docking and quantitative coal feeding during the mixing process.

[0029] In this embodiment, a bracket 101 is fixedly provided at the bottom of the mixing barrel 100 .

[0030] It is used to support the mixing barrel 100 to ensure the stability and safety of the equipment.

[0031] Working process and principle: When the device is in use, the mixing barrel 100 serves as the main container for coal mixing, and its internal space is used to accommodate the coal to be mixed. The coal is quantitatively added through the discharging mechanism 200 on the side wall, and the second motor 202 drives the semicircular block 214 and the half gear 213 to rotate. The meshing connection between the half gear 213 and the gear 211 drives the rotating shaft 210 and the first turntable 205 to rotate. The first coal storage barrel 206 on the first turntable 205 rotates accordingly. When the first coal storage barrel 206 is aligned with the feed hopper 204, the coal enters the first coal storage barrel 206 through the feed hopper 204, and then the coal enters the second coal storage barrel 208. When the semicircular block 214 is engaged with the gear 213, the first coal storage barrel 206 is engaged with the gear 211, and the first coal storage barrel 206 is engaged with the gear 211. When 214 is matched with the shift block 212, when the second coal storage barrel 208 rotates to the set position, the connecting block 218 moves to the notch 220 of the shift block 219, and the connecting block 218 opens the barrel cover 209 through the hinge block 217, and the coal is intermittently discharged into the mixing barrel 100, and then the first motor 102 drives the connecting plate 310 and the rotating rod 304 to rotate, and the rotating rod 304 drives the moving block 305 and the stirring rod 306 to move on the screw 303. At the same time, the stirring rod 306 and the dispersion rod 307 stir and disperse the coal in the mixing barrel 100 to achieve uniform mixing, which effectively solves the problem of uneven mixing and improves the quality stability of the mixed coal. After mixing is completed, the coal is discharged through the discharge port 103 at the bottom for subsequent use. When the proportion of coal needs to be adjusted, the third motor 216 drives the rotating rod 229 and the adjusting gear 230 to rotate, and the rack 227 engaged with the adjusting gear 230 drives the fixed rod 225 to move, thereby adjusting the overlapping distance between the first coal storage barrel 206 and the second coal storage barrel 208. The size of the coal storage barrel is adjusted as needed to adjust the coal discharge amount.

[0032] It is known from common technical knowledge that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the above disclosed embodiments are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.

Claims

1. A coal mixing device, characterized in that: The invention comprises a mixing barrel (100), wherein the bottom of the mixing barrel (100) is connected to a discharge port (103), a plurality of discharge mechanisms (200) capable of quantitatively feeding coal are fixedly arranged on the side wall of the mixing barrel (100), the discharge mechanism (200) comprising a discharge assembly capable of intermittent discharge and an adjustment assembly for adjusting the quality of the discharged coal, and a mixing mechanism (300) for uniformly mixing coal is rotatably arranged inside the mixing barrel (100).

2. A coal mixing device according to claim 1, characterized in that: The mixing mechanism (300) comprises a fixing frame (301) fixedly provided with the inner wall of the mixing barrel (100), a screw rod (303) fixedly provided at the bottom of the fixing frame (301), a movable groove (302) provided at the bottom of the fixing frame (301) at a position located on the outer periphery of the screw rod (303), two rotating rods (304) symmetrically arranged along the central axis of the screw rod (303) being movably provided in the movable groove (302), and a connecting plate fixedly provided at the bottom of the rotating rod (304) (310), a first motor (102) is fixedly provided at the bottom of the mixing barrel (100), an output end of the first motor (102) passes through the mixing barrel (100) and is fixedly connected to the bottom of the connecting plate (310), the outer periphery of the rod body of the screw rod (303) and the rotating rod (304) is sleeved with a same moving block (305), a plurality of stirring rods (306) are provided on the side wall of the moving block (305), and a plurality of dispersion rods (307) are provided on the stirring rod (306).

3. A coal mixing device according to claim 2, characterized in that: A scraper (308) is fixedly provided at the end of the stirring rod (306), and the scraper (308) abuts against the inner wall of the mixing barrel (100). A limiting ring (309) is provided on the rod body of the rotating rod (304).

4. A coal mixing device according to claim 1, characterized in that: The discharging assembly comprises a mounting plate (201) fixedly mounted on the outer wall of the mixing barrel (100); a rotating shaft (210) is rotatably mounted on the top of the mounting plate (201); a first rotating disc (205) is fixedly mounted on the top of the rotating shaft (210); two first coal storage barrels (206) symmetrically arranged along the axis thereof are connected to the first rotating disc (205); a sleeve (221) is sleeved on the shaft body of the rotating shaft (210); a second rotating disc (207) matched with the first rotating disc (205) is fixedly mounted on the top of the sleeve (221); two second coal storage barrels (208) corresponding to the first coal storage barrels (206) are connected to the second rotating disc (207); a barrel cover (209) is provided at the bottom of the second coal storage barrel (208) via a hinge block (217); a connecting block (218) is fixedly mounted on the side wall of the barrel cover (209); a dial is provided at the bottom of the second rotating disc (207); A movable block (219) is provided at the bottom of the movable block (219), a notch (220) is provided at the bottom of the movable block (219), the connecting block (218) is in contact with the bottom of the movable block (219), a semicircular block (214) is rotatably provided at the top of the mounting plate (201), a half gear (213) is provided at the top of the semicircular block (214) and is staggered therewith, a second motor (202) is fixedly provided at the bottom of the mounting plate (201) and is transmission-connected to the semicircular block (214), and the rotating A shifting block (212) matching with the semicircular block (214) is fixedly sleeved on the shaft body of the moving shaft (210); a gear (211) meshingly connected with the half gear (213) is fixedly sleeved on the shaft body of the rotating shaft (210) at the top of the shifting block (212); a support rod (203) is fixedly provided on the top of the mounting plate (201); and a feed hopper (204) matching with the first coal storage barrel (206) is fixedly provided on the top of the support rod (203).

5. A coal mixing device according to claim 4, characterized in that: The adjustment assembly comprises a side plate (215) fixedly arranged on the top of the mounting plate (201); a rotating rod (229) is rotatably arranged between the side plates (215); a third motor (216) is fixedly arranged on the side wall of the side plate (215); the output end of the third motor (216) is transmission-connected to the end of the rotating rod (229); an adjusting gear (230) is fixedly sleeved on the rod body of the rotating rod (229); and a limiting plate (228) is fixedly arranged between the side walls of the side plates (215). A rack (227) meshingly connected to the adjusting gear (230) is movably provided on the top of the limit plate (228); a fixed block (226) is fixedly provided on the top of the rack (227); a fixed rod (225) is fixedly provided on the top of the fixed block (226); the fixed rod (225) is fixedly connected to the inner wall of the toggle block (219); a clamping ring (222) is provided on the outer periphery of the sleeve (221); and the fixed rod (225) is clamped in the clamping ring (222).

6. A coal mixing device according to claim 5, characterized in that: The outer wall of the first coal storage barrel (206) is provided with a limiting groove (223), and the inner wall of the second coal storage barrel (208) is fixedly provided with a limiting block (224) corresponding to the limiting groove (223) in a one-to-one manner.

7. A coal mixing device according to claim 1, characterized in that: A bracket (101) is fixedly provided at the bottom of the mixing barrel (100).