Proportional production device and production method for prefabricated seasoning packet
By designing a pre-made seasoning package ratio production device, using a rotating and vertical feeding mechanism, a proportion analysis module and a material mixing module, the precise delivery and stirring strength adjustment of condiment raw materials is achieved, and the problems of unstable seasoning quality and inconsistent quantity in the packaging bag in the prior art are solved, and production efficiency and quality consistency are improved.
Patent Information
- Application Number
- CN202411820950.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art cannot realize the precise delivery function of seasoning raw materials, the function of monitoring the delivery condition of seasoning raw materials in real time, the function of adjusting the stirring strength according to the proportion of seasoning raw materials, and the precise delivery function of seasoning raw materials, resulting in the different proportion of the proportion of seasoning raw materials when mixing, the quality of seasoning is unstable, the mixing uniformity is not high, and it is difficult to ensure the same number of seasonings in each packaging bag.
A pre-made seasoning package ratio production device is designed, including a storage box, a feed box, a mixing box and a quantitative feeding module. It adopts a rotary feeding mechanism and a vertical feeding mechanism, equipped with a ratio analysis module and a material mixing module. The accurate feeding of raw materials, real-time monitoring and adjustment of stirring strength through an intelligent analyzer and a central controller.
It realizes the precise delivery of seasoning raw materials, improves the quality consistency and mixing uniformity of seasoning, solves the problems of unstable seasoning quality and inconsistent quantity in the packaging bag, and improves production efficiency and device applicability.
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Figure CN119633680A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food processing, in particular to a prefabricated seasoning package proportioning production device and a production method. Background Art
[0002] With the rapid development of the catering industry and the increasing demand of consumers for convenient and delicious food, pre-made seasoning packs, as a convenient and fast cooking auxiliary product, have attracted wide attention in the catering market. The production of pre-made seasoning packs involves the precise proportioning and mixing of multiple seasoning ingredients, which places high demands on production equipment.
[0003] In the production process of prefabricated seasoning packets, the accurate delivery of various seasoning raw materials is crucial. However, if the raw material delivery accuracy of the production device is insufficient, the raw material mixing ratio will deviate from the set value, resulting in different quality of the prepared seasoning packets. Therefore, a prefabricated seasoning packet ratio production device and production method are extremely important.
[0004] 1. Patent document CN109383885B discloses a seasoning packaging bag sealing device. The above patent has the functions of cleaning and automatically sealing the bag opening of the seasoning packaging bag, but the above patent cannot achieve the function of accurately delivering the seasoning raw materials.
[0005] 2. Patent document CN109986619B discloses a cutting device for instant vermicelli seasoning packets. The above patent realizes the operations of conveying, cutting and unloading the instant vermicelli seasoning packets, but the above patent cannot realize the function of real-time monitoring of the delivery of seasoning raw materials.
[0006] 3. Patent document CN110368859B discloses a device and method for proportioning a variety of condiments. The above patent achieves the elimination of the need for manual proportioning of raw materials when producing condiments, thereby reducing manual labor and improving production efficiency. However, the above patent cannot achieve the function of adjusting the stirring intensity according to the proportion of the condiment raw materials.
[0007] 4. Patent document CN113304659B discloses a seasoning production, mixing and stirring device. The above patent can not only play the role of turbulence, but also has the advantages of easy repair and maintenance, energy saving and environmental protection. However, the above patent cannot achieve the function of accurately delivering seasonings.
[0008] In summary, the above patent cannot realize the function of accurately delivering seasoning raw materials, cannot realize the function of real-time monitoring of the delivery of seasoning raw materials, cannot realize the function of adjusting the stirring intensity according to the ratio of seasoning raw materials, and cannot realize the function of accurately delivering seasonings, resulting in the ratio of seasoning raw materials being different from the set ratio when mixed, the quality of seasonings being unstable, the uniformity of seasoning raw materials being mixed is not high, and it is difficult to ensure that the amount of seasonings in each packaging bag is the same;
[0009] To this end, the present application proposes a prefabricated seasoning package ratio production device and production method that can realize the precise delivery of seasoning raw materials, the real-time monitoring of the delivery of seasoning raw materials, the adjustment of stirring intensity according to the ratio of seasoning raw materials, and the precise delivery of seasonings. Summary of the invention
[0010] The object of the present invention is to provide a prefabricated seasoning package ratio production device and production method, so as to solve the technical problems proposed in the above background technology that the seasoning raw materials cannot be accurately delivered, the seasoning raw materials cannot be monitored in real time, the stirring intensity cannot be adjusted according to the seasoning raw materials ratio, and the seasoning cannot be accurately delivered, resulting in the ratio of the seasoning raw materials being different from the set ratio, the quality of the seasoning is unstable, the uniformity of the seasoning raw materials is not high, and it is difficult to ensure that the amount of seasoning in each packaging bag is the same.
[0011] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a prefabricated seasoning package ratio production device, comprising a storage box, a feeding box, a mixing box and a quantitative feeding module, wherein two storage boxes are fixedly connected to the top of the outer wall of the feeding box, a mixing box is fixedly connected to the bottom of the outer wall of the feeding box, a quantitative feeding module is installed in the feeding box, a second discharge port is opened at the bottom of the outer wall of the storage box, a third discharge port is opened at the top of the outer wall of the feeding box, and the quantitative feeding module is used to accurately feed the raw materials into the mixing box according to a predetermined ratio;
[0012] The quantitative feeding module uses a rotary feeding mechanism or a vertical feeding mechanism, and the rotary feeding mechanism includes: a first motor, a rotary plate, a rotary box and a first weighing sensor;
[0013] A first motor is fixedly connected to the top of the feeding box, a first rotating shaft is movably installed on the bottom of the outer wall of the first motor, a first gear and a first bevel gear are fixedly connected to the outer wall of the first rotating shaft, a second gear is meshingly installed on the side wall of the first gear, a second bevel gear is meshingly installed on the side wall of the first bevel gear, the second gear is fixedly connected to the bottom of the outer wall of the second rotating rod, the second rotating rod passes through the storage box and the feeding box, a rotating plate is fixedly sleeved on the top of the outer wall of the second rotating rod, the rotating plate is symmetrically provided with a first discharge port, the second bevel gear is fixedly sleeved on the outer wall of the third rotating rod, the outer wall of the third rotating rod is fixedly sleeved with a mounting block, the outer wall of the mounting block is symmetrically fixedly connected to a rotating box, the inner wall of the rotating box is fixedly connected to a first weighing sensor, and the first weighing sensor is connected to the first motor via Bluetooth.
[0014] Preferably, the vertical feeding mechanism in the quantitative feeding module comprises: a first driving motor, a metering box, a first partition, a second weighing sensor and a second partition;
[0015] A metering box is fixedly installed on the inner wall of the feeding box, and the metering box is below the second discharge port and the third discharge port. A first partition is movably installed on the bottom of the feeding box, and a second weighing sensor is fixedly connected to the top of the outer wall of the first partition. A first baffle is fixedly connected to the side wall of the first partition, and a first spring is fixedly connected to the side wall of the first baffle. The feeding box is fixedly connected to the first driving motor on the top of the inner wall of the feeding box. The second weighing sensor is connected to the first driving motor via Bluetooth. A fourth rotating rod is movably installed on the side wall of the first driving motor, and a first arc wheel and a second arc wheel are fixedly connected to the outer wall of the fourth rotating rod. The first arc wheel contacts the first baffle, and the second arc contacts the second baffle. The second spring is fixedly connected to the side wall of the second baffle, and a second partition is movably installed in the storage box. The second baffle is fixedly connected to the bottom of the outer wall of the second partition, and a servo motor is fixedly connected to the bottom of the outer wall of the feeding box. The servo motor is connected to a rotating block through a rotating shaft, and a compression spring is symmetrically fixedly connected in the rotating block, and a pushing block is fixedly connected to the side wall of the compression spring.
[0016] Preferably, a ratio analysis module is installed on the feeding box, and the ratio analysis module is used to monitor the feeding conditions of the raw materials;
[0017] The ratio analysis module includes: display screen, intelligent analyzer and central controller;
[0018] A display screen is fixedly connected to the side wall of the feeding box, an intelligent analyzer and a central controller are fixedly connected to the outer wall of the display screen, the display screen is connected to the intelligent analyzer via Bluetooth, the intelligent analyzer is connected to the central controller via Bluetooth, the intelligent analyzer and the central controller are connected to a first weighing sensor and a second weighing sensor via Bluetooth, the first motor and the first drive motor are connected to the central controller via Bluetooth, a high-definition camera is symmetrically fixedly connected to the inner wall of the feeding box, and the high-definition camera is connected to the intelligent analyzer via Bluetooth.
[0019] Preferably, a discharge pipe is fixedly connected to the bottom of the outer wall of the feeding box, a first electric push rod is fixedly installed on the bottom of the feeding box, a second motor is fixedly connected to the bottom of the outer wall of the first electric push rod, the second motor is connected to the fifth gear through a rotating shaft, a protective shell is fixedly connected to the bottom of the outer wall of the feeding box, the protective shell is installed in the mixing box, the second motor is installed in the protective shell, the feeding box is movably mounted on the outer wall of the rotating rod, the outer wall of the rotating rod is fixedly connected to the third gear, the third gear is meshed with the fifth gear, a stirring rod is fixedly installed on the outer wall of the rotating rod, the second motor is connected to the central controller through Bluetooth, the inner wall of the discharge pipe is fixedly connected to the bottom plate, a discharge trough is provided on the bottom plate, the bottom plate is movably mounted on the outer wall of the rotating baffle, the size of the rotating baffle is larger than the size of the discharge trough, the bottom of the outer wall of the bottom plate is fixedly connected to the second drive motor, the second drive motor is connected to the central controller through Bluetooth, and the second drive motor is connected to the rotating baffle through a rotating shaft.
[0020] Preferably, a material mixing module is installed on the rotating rod, the ratio analysis module is connected to the material mixing module via Bluetooth, and the material mixing module adjusts the mixing intensity of the device according to the seasoning ratio;
[0021] The material mixing module includes: a fourth gear, a mounting shaft and a stirring bar;
[0022] The mounting shaft is movably mounted outside the rotating rod, the protective shell is movably mounted on the outer wall of the mounting shaft, the top of the outer wall of the mounting shaft is fixedly connected with a fourth gear, the fourth gear matches the fifth gear, the fourth gear is below the third gear, the outer wall of the mounting shaft is fixedly connected with a stirring frame, the outer wall of the stirring frame is fixedly connected with a stirring bar, and the first electric push rod is connected to the central controller via Bluetooth.
[0023] Preferably, a fixed plate is fixedly installed on the inner wall of the discharge pipe, a movable plate is movably installed on the inner wall of the discharge pipe, the fixed plate is provided with a third opening groove, a third motor is fixedly connected to the bottom of the fixed plate, a third rotating shaft is movably installed on the top of the outer wall of the third motor, the fixed plate is movably mounted on the outer wall of the third rotating shaft, a second rotating plate is fixedly mounted on the outer wall of the third rotating shaft, the second rotating plate is provided with a second opening groove, a connecting shaft is fixedly mounted on the outer wall of the third rotating shaft, a movable plate and a first rotating plate are movably installed on the outer wall of the connecting shaft, the first rotating plate is movably installed on the bottom of the movable plate, the movable plate and the first rotating plate are respectively provided with a first opening groove and a fourth opening groove, the second opening groove and the fourth opening groove are on the same vertical line, and the third motor is connected to the central controller via Bluetooth.
[0024] Preferably, a bagging adjustment module is installed in the discharge pipe, and the bagging adjustment module is connected to the ratio analysis module via Bluetooth, and the bagging adjustment module adjusts the amount of seasoning fed into the packaging bag according to the seasoning ratio;
[0025] The bagging adjustment module includes: a second electric push rod, a fourth motor and a lifting block;
[0026] A second electric push rod is fixedly installed in the first rotating plate, one end of the second electric push rod is in contact with the connecting shaft, a distance sensor is fixedly installed at the bottom of the first rotating plate, the distance sensor is connected to the intelligent analyzer via Bluetooth, lifting blocks are symmetrically fixedly connected to the outer wall of the movable plate, the lifting blocks are movably mounted on the outer wall of the fourth rotating shaft, a fourth motor is symmetrically fixedly installed in the discharge pipe, a fourth rotating shaft is movably installed at the bottom of the outer wall of the fourth motor, and the second electric push rod and the fourth motor are connected to a central controller via Bluetooth.
[0027] Preferably, a blocking plate is movably installed in the discharge pipe, a return spring is fixedly connected to the side wall of the blocking plate, the discharge pipe is fixedly connected to the side wall of the return spring, and the blocking plate fits tightly with the upper and lower sides of the lifting block.
[0028] Preferably, the production method comprises the following steps:
[0029] S1. The staff inputs the seasoning ratio through the display screen. The intelligent analyzer calculates the required amount of raw materials and sets the threshold according to the ratio information transmitted by the display screen. The raw materials enter the feeding box from the storage box. The central controller transmits the threshold set by the intelligent analyzer to the first weighing sensor.
[0030] S2, when the first weighing sensor detects that the data reaches the threshold, the first weighing sensor controls the first motor to start, stops the raw materials in the storage box from entering the feeding box, and the raw materials in the feeding box fall to the bottom plate;
[0031] S3, the second motor is started, the stirring rod stirs and mixes the raw materials, and the evenly mixed raw materials enter the discharge pipe, and the raw materials successively pass through the first opening slot, the fourth opening slot, the second opening slot and the third opening slot.
[0032] Preferably, the production method comprises the following steps:
[0033] S21, the central controller starts the first electric push rod according to the raw material ratio of the intelligent analyzer, so that the fourth gear is meshed with the fifth gear;
[0034] S31, the central controller controls the fourth motor to start, adjusts the position of the movable plate, and adjusts the distance between the second rotating plate and the first rotating plate.
[0035] Compared with the prior art, the present invention has the following beneficial effects:
[0036] 1. The present invention realizes the precise delivery of seasoning raw materials by installing a quantitative feeding module, solves the problem that the quality of seasoning packets is inconsistent due to the traditional manual batching method, improves the accuracy of batching, and improves the production efficiency of the device;
[0037] 2. The present invention is equipped with a ratio analysis module to achieve the function of real-time monitoring of the delivery of seasoning raw materials, improve the taste and quality consistency of the seasoning, and solve the problem of production interruption caused by the staff's inability to grasp the raw material consumption in time;
[0038] 3. The present invention is equipped with a material mixing module to achieve the function of adjusting the stirring intensity according to the ratio of seasoning raw materials, thereby solving the problem of uneven mixing of raw materials, improving the quality consistency of the seasoning package, and improving the overall production efficiency;
[0039] 4. The present invention realizes the precise delivery function of seasonings by installing a bagging adjustment module, solves the problem of inconsistent quantity of seasonings in each packaging bag, and realizes the function of controlling the quantity of seasonings delivered into the packaging bag. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 It is a schematic diagram of the structure of the rotating baffle and the bottom plate of the present invention;
[0041] Figure 2 It is a partial structural schematic diagram of the ratio analysis module of the present invention;
[0042] Figure 3 It is a partial structural schematic diagram of the rotary feeding mechanism of the present invention;
[0043] Figure 4 It is a partial structural schematic diagram of the vertical feeding mechanism of the present invention;
[0044] Figure 5It is a partial structural schematic diagram of the material mixing module of the present invention;
[0045] Figure 6 It is a partial structural schematic diagram of the bagging adjustment module of the present invention;
[0046] Figure 7 For the present invention Figure 4 Schematic diagram of the structure of part A;
[0047] Figure 8 For the present invention Figure 6 Schematic diagram of the structure of part B.
[0048] In the figure: 1, storage box; 2, feeding box; 3, mixing box; 4, discharge pipe; 5, distance sensor; 6, stirring frame; 7, stirring bar; 8, first opening slot; 9, first motor; 10, first rotating shaft; 11, first weighing sensor; 12, first gear; 13, servo motor; 14, first bevel gear; 15, second gear; 16, second rotating rod; 17, rotating plate; 18, first discharge port; 19, second discharge port; 20, third discharge port; 21, second bevel gear; 22, rotating box; 23, second weighing sensor; 24, mounting block; 25, rotating block; 26, third rotating rod; 27, metering box; 28, first partition; 29, first baffle; 30, compression spring; 31, first spring; 32, first arc wheel; 33, fourth rotating rod; 34, first driving motor; 35, second arc wheel; 36, pushing block; 37. Second spring; 38. Second baffle; 39. Second partition; 40. Display screen; 41. Intelligent analyzer; 42. Central controller; 43. High-definition camera; 44. Protective shell; 45. Rotating rod; 46. Stirring rod; 47. Rotating baffle; 48. Third gear; 49. Fourth gear; 50. Fifth gear; 51. Bottom plate; 52. Discharging trough; 53. Second motor; 54. Mounting shaft; 55. First electric push rod; 56. Movable plate; 57. Fixed plate; 58. Second opening slot; 59. Third opening slot; 60. Third motor; 61. Third rotating shaft; 62. Connecting shaft; 63. Second electric push rod; 64. Fourth opening slot; 65. Fourth motor; 66. Fourth rotating shaft; 67. Lifting block; 68. Blocking plate; 69. Reset spring; 70. First rotating plate; 71. Second rotating plate; 72. Second driving motor. DETAILED DESCRIPTION
[0049] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0050] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0051] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0052] See also Figure 1 , Figure 2 , Figure 3 Figure 5 and Figure 6An embodiment of the present invention provides: a prefabricated seasoning package ratio production device, including a storage box 1, a feeding box 2, a mixing box 3 and a quantitative feeding module, the top of the outer wall of the feeding box 2 is fixedly connected to two storage boxes 1, the bottom of the outer wall of the feeding box 2 is fixedly connected to the mixing box 3, the feeding box 2 is installed with a quantitative feeding module, the bottom of the outer wall of the storage box 1 is provided with a second discharge port 19, the top of the outer wall of the feeding box 2 is provided with a third discharge port 20, the quantitative feeding module is used to accurately feed the raw materials into the mixing box 3 according to a predetermined ratio; the quantitative feeding module uses a rotary feeding mechanism or a vertical feeding mechanism, the The rotary feeding mechanism includes: a first motor 9, a rotating plate 17, a rotating box 22 and a first weighing sensor 11; the first motor 9 is fixedly connected to the top of the feeding box 2, and the first rotating shaft 10 is movably installed at the bottom of the outer wall of the first motor 9, and the first gear 12 and the first bevel gear 14 are fixedly connected to the outer wall of the first rotating shaft 10, and the second gear 15 is meshed and installed on the side wall of the first gear 12, and the second bevel gear 21 is meshed and installed on the side wall of the first bevel gear 14, and the second gear 15 is fixedly connected to the bottom of the outer wall of the second rotating rod 16, and the second rotating rod 16 passes through the storage box 1 and the feeding box 2, and the second rotating rod 1 6 The top of the outer wall is fixedly sleeved with a rotating plate 17, and the rotating plate 17 is symmetrically provided with a first discharge port 18, the second bevel gear 21 is fixedly sleeved on the outer wall of the third rotating rod 26, and the outer wall of the third rotating rod 26 is fixedly sleeved with a mounting block 24, and the outer wall of the mounting block 24 is symmetrically fixedly connected with a rotating box 22, and the inner wall of the rotating box 22 is fixedly connected with a first weighing sensor 11, and the first weighing sensor 11 is connected to a first motor 9 via Bluetooth; a ratio analysis module is installed on the feeding box 2, and the ratio analysis module is used to monitor the feeding situation of the raw materials; the ratio analysis module includes: a display screen 40, an intelligent analyzer 41 and Central controller 42; a display screen 40 is fixedly connected to the side wall of the feeding box 2, an intelligent analyzer 41 and a central controller 42 are fixedly connected to the outer wall of the display screen 40, the display screen 40 is connected to the intelligent analyzer 41 via Bluetooth, the intelligent analyzer 41 is connected to the central controller 42 via Bluetooth, the intelligent analyzer 41 and the central controller 42 are connected to the first weighing sensor 11 and the second first weighing sensor 11 via Bluetooth, the first motor 9 and the first drive motor 34 are connected to the central controller 42 via Bluetooth, a high-definition camera 43 is symmetrically fixedly connected to the inner wall of the feeding box 2, and the high-definition camera 43 is connected to the intelligent analyzer 41 via Bluetooth;The bottom of the outer wall of the feeding box 2 is fixedly connected to the discharge pipe 4, the bottom of the feeding box 2 is fixedly installed with a first electric push rod 55, the bottom of the outer wall of the first electric push rod 55 is fixedly connected to the second motor 53, the second motor 53 is connected to the fifth gear 50 through a rotating shaft, the bottom of the outer wall of the feeding box 2 is fixedly connected to a protective shell 44, the protective shell 44 is installed in the mixing box 3, the second motor 53 is installed in the protective shell 44, the feeding box 2 is movably sleeved on the outer wall of the rotating rod 45, and the outer wall of the rotating rod 45 is fixedly connected to the third gear 50. The third gear 48 is meshed with the fifth gear 50, the outer wall of the rotating rod 45 is fixedly mounted with a stirring rod 46, the second motor 53 is connected to the central controller 42 via Bluetooth, the inner wall of the discharge pipe 4 is fixedly connected with a bottom plate 51, a discharge trough 52 is provided on the bottom plate 51, the bottom plate 51 is movably mounted on the outer wall of the rotating baffle 47, the size of the rotating baffle 47 is larger than the size of the discharge trough 52, the bottom of the outer wall of the bottom plate 51 is fixedly connected with a second drive motor 72, and the second drive motor 72 is connected via Bluetooth. There is a central controller 42, and the second driving motor 72 is connected to the rotating baffle 47 through a rotating shaft; the inner wall of the discharge pipe 4 is fixedly installed with a fixed plate 57, and the inner wall of the discharge pipe 4 is movably installed with a movable plate 56, and the fixed plate 57 is provided with a third opening slot 59, and the bottom of the fixed plate 57 is fixedly connected with a third motor 60, and the third rotating shaft 61 is movably installed on the top of the outer wall of the third motor 60, and the fixed plate 57 is movably sleeved on the outer wall of the third rotating shaft 61, and the outer wall of the third rotating shaft 61 is fixedly sleeved with a second rotating plate 71, and the second rotating plate 71 is provided with a second opening slot 58, and the outer wall of the third rotating shaft 61 is fixedly sleeved with a connecting shaft 62, and the outer wall of the connecting shaft 62 is movably installed with a movable plate 56 and a first rotating plate 70, and the bottom of the movable plate 56 is movably installed with a first rotating plate 70, and the movable plate 56 and the first rotating plate 70 are respectively provided with a first opening slot 8 and a fourth opening slot 64, and the second opening slot 58 and the fourth opening slot 64 are on the same vertical line, and the third motor 60 is connected to the central controller 42 via Bluetooth. ;
[0053] Further, the staff puts the two raw materials needed for the seasoning into the two storage boxes 1 respectively, and inputs the seasoning ratio, the required seasoning quantity and the types of raw materials in the two storage boxes 1 through the display screen 40. The display screen 40 transmits the staff's input information to the intelligent analyzer 41. The intelligent analyzer 41 analyzes the required quantities of the two raw materials according to the seasoning ratio and the required seasoning quantity, and calculates the required weight of the raw materials. The intelligent analyzer 41 sets the corresponding threshold value according to the required weight of the raw materials. The central controller 42 receives the threshold value data set by the intelligent analyzer 41 and the type data of the raw materials in the two storage boxes 1, and uploads the two threshold value data to the corresponding first weighing sensors 11 under the two storage boxes 1 respectively.
[0054] The staff starts the production work by starting the device through the display screen 40. After the intelligent analyzer 41 receives the signal from the display screen 40, the intelligent analyzer 41 controls the first motor 9 to start for the first time through the central controller 42. The first motor 9 drives the first shaft 10 to rotate, the first shaft 10 drives the first gear 12 to rotate, the first gear 12 drives the second gear 15 to rotate, the second gear 15 drives the second rotating rod 16 to rotate, and the second rotating rod 16 drives the rotating plate 17 to rotate. When the first discharge port 18 on the rotating plate 17 rotates to communicate with the second discharge port 19, the raw materials in the two storage boxes 1 pass through After passing through the first discharge port 18, the second discharge port 19 and the third discharge port 20 under each storage box 1, the raw materials fall onto the rotating box 22 under each storage box 1 respectively. After the first weighing sensors 11 in the two rotating boxes 22 detect the weight, the two first weighing sensors 11 respectively turn off the first motors 9 under their respective storage boxes 1. The two first weighing sensors 11 continuously detect the weight data of the raw materials. When one of the first weighing sensors 11 detects that the weight data reaches a threshold value, the first weighing sensor 11 that detects that the threshold value has been reached determines that the raw materials in the rotating box 22 have reached a predetermined quantity. A weighing sensor 11 controls the first motor 9 connected to the Bluetooth to start again, and the first motor 9 drives the first rotating shaft 10, the first gear 12 and the first bevel gear 14, and the first gear 12 drives the second gear 15, the second rotating rod 16 and the rotating plate 17 to rotate, so that the rotating plate 17 blocks the second discharge port 19 to prevent the raw materials from falling. At the same time, the first bevel gear 14 drives the second bevel gear 21 to rotate, the second bevel gear 21 drives the third rotating rod 26 to rotate, the third rotating rod 26 drives the mounting block 24 to rotate, and the mounting block 24 drives the rotating box 22 to rotate, so that the rotating box 22 filled with raw materials is rotated. The box 22 gradually rotates to below the third rotating rod 26, and the high-definition camera 43 captures the image of the rotating box 22 in real time and transmits the image data to the intelligent analyzer 41. The intelligent analyzer 41 analyzes the image information. When the intelligent analyzer 41 detects that the rotating box 22 above the third rotating rod 26 is completely rotated to below the third rotating rod 26, the intelligent analyzer 41 controls the first motor 9 to be turned off through the central controller 42, so that the raw materials gradually fall into the mixing box 3. When another first weighing sensor 11 detects that the weight data reaches the threshold, the steps are the same as above, so that the required amount of raw materials for seasoning are put into the mixing box 3;
[0055] After the intelligent analyzer 41 judges that the raw materials in the two storage boxes 1 fall onto the bottom plate 51 below the mixing box 3 respectively through the start and close of the two first motors 9, the intelligent analyzer 41 starts the second motor 53 through the central controller 42, and the second motor 53 drives the fifth gear 50 through the rotating shaft, the fifth gear 50 drives the third gear 48, the third gear 48 drives the rotating rod 45, the rotating rod 45 drives the stirring rod 46, the rotating stirring rod 46 stirs the raw materials, fully mixes the raw materials, and obtains seasonings. According to the stirring time set by the staff, the intelligent analyzer 41 controls the second motor 53 to turn off and starts the second drive motor 72 through the central controller 42, and the second drive motor 72 drives the rotating baffle 47 so that the rotating baffle 47 no longer blocks the discharge trough 52, and the mixed seasoning on the bottom plate 51 passes through the discharge trough 52 and enters the discharge pipe 4 from the mixing box 3;
[0056] The intelligent analyzer 41 starts the third motor 60 through the central controller 42 to perform the task of quantitatively dispensing the seasoning. The third motor 60 drives the third rotating shaft 61, the first rotating plate 70 and the second rotating plate 71 to rotate. When the fourth opening slot 64 of the first rotating plate 70 rotates to below the first opening slot 8 of the movable plate 56, the fourth opening slot 64 is communicated with the first opening slot 8, and the second opening slot 58 of the second rotating plate 71 is not communicated with the third opening slot 59 of the fixed plate 57. At this time, the seasoning falls onto the second rotating plate 71 through the first opening slot 8 and the fourth opening slot 64. , the seasoning is distributed on the second rotating plate 71, resulting in the presence of seasoning between the distance sensor 5 and the second rotating plate 71, causing the distance data of the distance sensor 5 to change, the intelligent analyzer 41 detects the change in the distance data of the distance sensor 5, and the intelligent analyzer 41 determines that the seasoning falls on the second rotating plate 71, and the intelligent analyzer 41 turns off the third motor 60 through the central controller 42. After the raw materials fall into the space between the second rotating plate 71 and the first rotating plate 70, the intelligent analyzer 41 detects that the distance value of the distance sensor 5 is zero, and the intelligent analyzer 41 When it is determined that the seasoning has filled the space between the second rotating plate 71 and the first rotating plate 70, the intelligent analyzer 41 starts the third motor 60 again through the central controller 42, and the third motor 60 drives the third rotating shaft 61, the first rotating plate 70 and the second rotating plate 71 to continue to rotate. When the second opening slot 58 of the second rotating plate 71 moves to above the third opening slot 59 of the fixed plate 57, the second opening slot 58 is communicated with the third opening slot 59, and the fourth opening slot 64 is not communicated with the first opening slot 8, the seasoning on the second rotating plate 71 passes through the second opening slot 58 and the third opening slot 59. The slot 59 falls down, and no seasoning continues to pass through the first rotating plate 70, so that the height of the seasoning on the second rotating plate 71 changes. At this time, the intelligent analyzer 41 detects that the distance value of the distance sensor 5 changes. The intelligent analyzer 41 determines that the second rotating plate 71 moves to the predetermined position. The intelligent analyzer 41 turns off the third motor 60 again through the central controller 42. At this time, the seasoning continues to fall into the packaging bag from the pipe mouth of the discharge pipe 4. Each time the seasoning is added to fill the space between the second rotating plate 71 and the first rotating plate 70, the quantitative addition of the seasoning is achieved.
[0057] See also Figure 2 , Figure 4 and Figure 7, an embodiment of the present invention provides: a prefabricated seasoning package ratio production device, including a storage box 1, a feeding box 2, a mixing box 3 and a quantitative feeding module, the top of the outer wall of the feeding box 2 is fixedly connected to two storage boxes 1, the bottom of the outer wall of the feeding box 2 is fixedly connected to the mixing box 3, the feeding box 2 is installed with a quantitative feeding module, the bottom of the outer wall of the storage box 1 is provided with a second discharge port 19, the top of the outer wall of the feeding box 2 is provided with a third discharge port 20, the quantitative feeding module is used to accurately feed the raw materials into the mixing box 3 according to a predetermined ratio; the quantitative feeding module The feeding module uses a rotary feeding mechanism and a vertical feeding mechanism. The vertical feeding mechanism includes: a first driving motor 34, a metering box 27, a first partition 28, a second weighing sensor 23 and a second partition 39; a metering box 27 is fixedly installed on the inner wall of the feeding box 2, and the metering box 27 is below the second discharge port 19 and the third discharge port 20. A first partition 28 is movably installed at the bottom of the feeding box 2, and the top of the outer wall of the first partition 28 is fixedly connected to the second weighing sensor 23, and the side wall of the first partition 28 is fixedly connected to the first baffle 29, and the side wall of the first baffle 29 is fixedly connected to the second weighing sensor 23. The first spring 31 is fixedly connected to the wall, the side wall of the first spring 31 is fixedly connected to the feeding box 2, the top of the inner wall of the feeding box 2 is fixedly connected to the first driving motor 34, the second weighing sensor 23 is connected to the first driving motor 34 via Bluetooth, the side wall of the first driving motor 34 is movably installed with a fourth rotating rod 33, the outer wall of the fourth rotating rod 33 is fixedly connected to the first arc wheel 32 and the second arc wheel 35, the first arc wheel 32 is in contact with the first baffle 29, the second arc wheel 35 is in contact with the second baffle 38, the side wall of the second baffle 38 is fixedly connected to the second spring 37, and the storage A second partition 39 is movably installed in the material box 1, and a second baffle 38 is fixedly connected to the bottom of the outer wall of the second partition 39. A servo motor 13 is fixedly connected to the bottom of the outer wall of the feeding box 2. The servo motor 13 is connected to a rotating block 25 through a rotating shaft. A compression spring 30 is symmetrically fixedly connected in the rotating block 25, and a pushing block 36 is fixedly connected to the side wall of the compression spring 30. A ratio analysis module is installed on the feeding box 2, and the ratio analysis module is used to monitor the feeding situation of the raw materials; the ratio analysis module includes: a display screen 40, an intelligent analyzer 41 and a central controller 42.
[0058] Furthermore, the staff inputs the relevant parameters of the seasoning and raw materials through the display screen 40, and the display screen 40 transmits the parameters to the intelligent analyzer 41. The intelligent analyzer 41 analyzes the required quantity of each raw material according to the parameters and sets the corresponding threshold value. The central controller 42 uploads the threshold value set by the intelligent analyzer 41 to the first weighing sensor 11, and the central controller 42 controls the first drive motor 34 to start, and the first drive motor 34 drives the fourth rotating rod 33 to rotate, and the fourth rotating rod 33 drives the second arc wheel 35 to rotate, wherein the end point on the arc surface of the second arc wheel 35 closest to the fourth rotating rod 33 is the shorter end of the second arc wheel 35, and the end point on the arc surface of the second arc wheel 35 farthest from the fourth rotating rod 33 is the longer end of the second arc wheel 35, The camera 43 captures the image of the second arc wheel 35 in real time and transmits the image data to the intelligent analyzer 41. The intelligent analyzer 41 determines the distance between the second baffle 38 and the high-definition camera 43 according to the image information. When the second baffle 38 is closest to the high-definition camera 43, the contact position between the second arc wheel 35 and the second baffle 38 is the position on the arc surface of the second arc wheel 35 that is farthest from the fourth rotating rod 33. At this time, the intelligent analyzer 41 determines that the longer end of the second arc wheel 35 is in contact with the second baffle 38. The intelligent analyzer 41 controls the first motor 9 to be closed through the central controller 42. At this time, the second baffle 38 compresses the second spring 37, and the second baffle 38 drives the second partition 39 to move, so that the second partition 39 releases the closure of the second discharge port 19;
[0059] The raw materials in one of the storage boxes 1 pass through the second discharge port 19 and the third discharge port 20 below, and the raw materials gradually fall into the metering box 27 below the storage box 1. The servo motor 13 drives the rotating block 25 through the rotating shaft, and the rotating block 25 drives the compression spring 30 and the pushing block 36. The pushing block 36 contacts the metering box 27 under the action of centrifugal force and the elastic force of the compression spring 30, so that the rotating pushing block 36 continuously collides with the metering box 27, thereby driving the metering box 27 to vibrate, so that the raw materials in the metering box 27 are distributed more evenly, reducing the influence of the airflow on the raw materials, and avoiding the airflow affecting the distribution of the raw materials in the metering box 27, resulting in inaccurate weighing. The first weighing sensor 11 weighs the raw materials in the metering box 27. When the second weighing sensor 23 detects that the weight data reaches the threshold, the first motor 9 controlled by the second weighing sensor 23 is started again, and the first motor 9 drives the fourth rotating rod 33, the first arc wheel 32 and the second arc wheel 35 to rotate, wherein the end point on the arc surface of the first arc wheel 32 closest to the fourth rotating rod 33 is the shorter end of the first arc wheel 32, and the end point on the arc surface of the first arc wheel 32 farthest from the fourth rotating rod 33 is the longer end of the first arc wheel 32. The intelligent analyzer 41 analyzes the image data of the high-definition camera 43. When the second baffle 38 is farthest from the high-definition camera 43, the first arc wheel 35 is driven by the first motor 9 to rotate. The contact position between the second arc wheel 35 and the second baffle 38 is the position on the arc surface of the second arc wheel 35 that is closest to the fourth rotating rod 33. At this time, the contact position between the first arc wheel 32 and the first baffle 29 is the position on the arc surface of the first arc wheel 32 that is farthest from the fourth rotating rod 33. The intelligent analyzer 41 determines that the longer end of the first arc wheel 32 is toward the first baffle 29 and the shorter end of the second arc wheel 35 is toward the second baffle 38. The intelligent analyzer 41 controls the first motor 9 to be turned off through the central controller 42. At this time, the compressed second spring 37 returns to its original shape, and the second spring 37 drives the second baffle 38 and the second partition 39 to move, so that the second partition 39 is facing the second discharge port. 19 is closed to stop the raw materials from falling into the metering box 27. At the same time, the first baffle 29 compresses the first spring 31, and the first baffle 29 drives the first partition 28 to move, so that the metering box 27 is connected to the mixing box 3, and the raw materials in the metering box 27 fall into the mixing box 3. When the raw materials in another storage box 1 fall, the steps are the same as above, so that a predetermined amount of raw materials are put into the mixing box 3, and the raw materials are accurately delivered. Compared with the rotary feeding mechanism in the quantitative feeding module, the rotary feeding mechanism may cause the spillage of the raw materials when too much raw materials are fed. The vertical feeding mechanism avoids the spillage of raw materials during the feeding process and the influence of airflow on the raw materials.
[0060] See also Figure 2 and Figure 5, an embodiment of the present invention provides: a prefabricated seasoning package ratio production device, the feed box 2 is equipped with a ratio analysis module, the ratio analysis module is used to monitor the feeding situation of the raw materials; the ratio analysis module includes: a display screen 40, an intelligent analyzer 41 and a central controller 42; the bottom of the outer wall of the feed box 2 is fixedly connected to a discharge pipe 4, the bottom of the feed box 2 is fixedly installed with a first electric push rod 55, the bottom of the outer wall of the first electric push rod 55 is fixedly connected to a second motor 53, and the second motor 53 is connected to the feed box 2 through a rotating shaft The fifth gear 50 is provided, the bottom of the outer wall of the feeding box 2 is fixedly connected with a protective shell 44, the protective shell 44 is installed in the mixing box 3, the second motor 53 is installed in the protective shell 44, the feeding box 2 is movably mounted on the outer wall of the rotating rod 45, the outer wall of the rotating rod 45 is fixedly connected with a third gear 48, the third gear 48 is meshed with the fifth gear 50, the outer wall of the rotating rod 45 is fixedly installed with a stirring rod 46, the second motor 53 is connected to the central controller 42 via Bluetooth, the inner wall of the discharge pipe 4 is fixedly connected with a bottom plate 51, and the bottom plate 51 is provided with a There is a discharging trough 52, a bottom plate 51 is movably mounted on the outer wall of the rotating baffle 47, the size of the rotating baffle 47 is larger than the size of the discharging trough 52, a second drive motor 72 is fixedly connected to the bottom of the outer wall of the bottom plate 51, the second drive motor 72 is connected to the central controller 42 via Bluetooth, and the second drive motor 72 is connected to the rotating baffle 47 via a rotating shaft; a material mixing module is installed on the rotating rod 45, the ratio analysis module is connected to the material mixing module via Bluetooth, and the material mixing module adjusts the mixing intensity of the device according to the seasoning ratio; the material mixing module includes: a fourth gear 49, a mounting shaft 54 and a stirring bar 7; the mounting shaft 54 is movably mounted outside the rotating rod 45, the protective shell 44 is movably mounted on the outer wall of the mounting shaft 54, the top of the outer wall of the mounting shaft 54 is fixedly connected to the fourth gear 49, the fourth gear 49 matches the fifth gear 50, and the fourth gear 49 is below the third gear 48, the outer wall of the mounting shaft 54 is fixedly connected to the stirring rack 6, the outer wall of the stirring rack 6 is fixedly connected to the stirring bar 7, and the first electric push rod 55 is connected to the central controller 42 via Bluetooth.
[0061] Furthermore, when producing a new seasoning package, the staff inputs the required quantity of seasoning and the type of raw materials through the display screen 40, and the display screen 40 transmits the staff's input information to the intelligent analyzer 41. The intelligent analyzer 41 analyzes the required stirring intensity when mixing the raw materials according to the required quantity of seasoning and the type of raw materials. When the intelligent analyzer 41 determines that the required quantity of mixed raw materials is small, the raw material particles are large, and the raw material particles are fragile, the intelligent analyzer 41 determines that the mixed raw materials require low stirring intensity, and the intelligent analyzer 41 directly starts the second motor 53 through the central controller 42. The second motor 53 drives the fifth gear 50 through the rotating shaft, the fifth gear 50 drives the third gear 48, the third gear 48 drives the rotating rod 45, the rotating rod 45 drives the stirring rod 46, and the rotating stirring rod 46 stirs the raw materials to fully mix the raw materials to obtain seasoning;
[0062] When the intelligent analyzer 41 determines that the required amount of mixed raw materials is large, the raw material particles are small, and the raw material viscosity is high, the intelligent analyzer 41 determines that the mixed raw materials need high stirring intensity, and the intelligent analyzer 41 sequentially starts the first electric push rod 55 and the second motor 53 through the central controller 42. The first electric push rod 55 is started, and the first electric push rod 55 drives the second motor 53 and the fifth gear 50 to move downward, so that the fifth gear 50 contacts the fourth gear 49, so that the fifth gear 50 is meshed with the third gear 48 and the fourth gear 49 at the same time, and the second motor 53 is started. After starting, the second motor 53 drives the fifth gear 50, the fifth gear 50 drives the third gear 48 and the fourth gear 49, the third gear 48 drives the rotating rod 45 and the stirring rod 46, the fifth gear 50 drives the mounting shaft 54 on the protective shell 44, the mounting shaft 54 drives the stirring frame 6 and the stirring bar 7, the alternating stirring bars 7 and the stirring rod 46 stir the raw materials at the same time, thereby improving the stirring intensity of the device and making the raw materials fully mixed, and at the same time the stirring frame 6 scrapes the inner wall of the mixing box 3 during the rotation process to prevent the raw materials from agglomerating on the inner wall of the mixing box 3;
[0063] By adjusting the stirring intensity of the device, we can avoid the problem that too high stirring intensity destroys the particle structure of the raw materials, thereby causing the taste of the seasoning to deteriorate and the quality of the seasoning package to decline; avoid the problem that too high stirring intensity leads to increased energy consumption and increased production costs; avoid the problem that too low stirring intensity leads to uneven mixing of the raw materials, so that the device can adjust the required stirring intensity as needed.
[0064] See also Figure 2 and Figure 6, an embodiment of the present invention provides: a prefabricated seasoning package ratio production device, the feeding box 2 is equipped with a ratio analysis module, the ratio analysis module is used to monitor the feeding situation of the raw materials; the ratio analysis module includes: a display screen 40, an intelligent analyzer 41 and a central controller 42; a fixed plate 57 is fixedly installed on the inner wall of the discharge pipe 4, a movable plate 56 is movably installed on the inner wall of the discharge pipe 4, the fixed plate 57 is provided with a third opening groove 59, a third motor 60 is fixedly connected to the bottom of the fixed plate 57, a third rotating shaft 61 is movably installed on the top of the outer wall of the third motor 60, the fixed plate 57 is movably sleeved on the outer wall of the third rotating shaft 61, the outer wall of the third rotating shaft 61 is fixedly sleeved with a second rotating plate 71, the second rotating plate 71 is provided with a second opening groove 58, the outer wall of the third rotating shaft 61 is fixedly sleeved with a connecting shaft 62, and the outer wall of the connecting shaft 62 is movably installed with the movable plate 56 and the first rotating plate 70 ; A bagging adjustment module is installed in the discharge pipe 4, and the bagging adjustment module is connected to the ratio analysis module via Bluetooth. The bagging adjustment module adjusts the amount of seasoning sent into the packaging bag according to the seasoning ratio; the bagging adjustment module includes: a second electric push rod 63, a fourth motor 65 and a lifting block 67; the second electric push rod 63 is fixedly installed in the first rotating plate 70, one end of the second electric push rod 63 is in contact with the connecting shaft 62, a distance sensor 5 is fixedly installed at the bottom of the first rotating plate 70, and the distance sensor 5 is connected to the intelligent analyzer 41 via Bluetooth, the outer wall of the movable plate 56 is symmetrically fixedly connected with a lifting block 67, and the lifting block 67 is movably sleeved on the outer wall of the fourth rotating shaft 66, the fourth motor 65 is symmetrically fixedly installed in the discharge pipe 4, and the fourth rotating shaft 66 is movably installed at the bottom of the outer wall of the fourth motor 65, and the second electric push rod 63 and the fourth motor 65 are connected to the central controller 42 via Bluetooth.
[0065] Furthermore, the staff inputs the specification parameters of the seasoning package through the display screen 40, and the intelligent analyzer 41 determines the net content of the seasoning package according to the parameters transmitted by the display screen 40, and calculates the amount of seasonings filled each time. The intelligent analyzer 41 calculates the space that these amounts of seasonings will occupy in the discharge pipe 4 according to the amount of seasonings filled each time, thereby determining the required distance between the first rotating plate 70 and the second rotating plate 71, setting a distance threshold, and adjusting the distance between the first rotating plate 70 and the second rotating plate 71, thereby adjusting the amount of seasonings filling the space between the first rotating plate 70 and the second rotating plate 71, and further adjusting the amount of seasonings filled each time;
[0066] After the intelligent analyzer 41 sets the distance threshold, the intelligent analyzer 41 performs the filling adjustment task through the central controller 42. The central controller 42 controls the second electric push rod 63 to retract the push rod and start the fourth motor 65, so that the push rod of the second electric push rod 63 does not contact the connecting shaft 62, and the second electric push rod 63 no longer squeezes the connecting shaft 62, so that the second electric push rod 63 in the first rotating plate 70 is no longer tightly connected with the connecting shaft 62, so that the first rotating plate 70 can move on the connecting shaft 62, and the fourth motor 65 drives the fourth rotating shaft 66 to rotate, and the fourth rotating shaft 66 drives the lifting block 67 to move, and the lifting block 67 drives the movable plate 56 to move, and the movable plate 56 drives the first rotating plate 70 to move, and the first rotating plate 70 drives The distance sensor 5 moves, and the intelligent analyzer 41 receives and analyzes the distance data collected by the distance sensor 5. When the intelligent analyzer 41 detects that the distance data reaches the threshold, the intelligent analyzer 41 turns off the fourth motor 65 and starts the second electric push rod 63 through the central controller 42, adjusts the first rotating plate 70 to a predetermined position, and the second electric push rod 63 squeezes the connecting shaft 62 to fix the first rotating plate 70 on the connecting shaft 62, thereby adjusting the distance between the first rotating plate 70 and the second rotating plate 71, and then adjusting the amount of seasoning passing through the second rotating plate 71 each time, thereby realizing the adjustment of the amount of seasoning added each time, so that the device can produce seasoning packets of different specifications, thereby improving the applicability and flexibility of the device.
[0067] See also Figure 6 and Figure 8 , an embodiment of the present invention is: a prefabricated seasoning package ratio production device, a second electric push rod 63 is fixedly installed in the first rotating plate 70, one end of the second electric push rod 63 is in contact with the connecting shaft 62, a distance sensor 5 is fixedly installed at the bottom of the first rotating plate 70, and the distance sensor 5 is connected to the intelligent analyzer 41 via Bluetooth, a lifting block 67 is symmetrically fixedly connected to the outer wall of the movable plate 56, and the lifting block 67 is movably sleeved on the outer wall of the fourth rotating shaft 66, a fourth motor 65 is symmetrically fixedly installed in the discharge pipe 4, and a fourth rotating shaft 66 is movably installed at the bottom of the outer wall of the fourth motor 65, and the second electric push rod 63 and the fourth motor 65 are connected to the central controller 42 via Bluetooth; a blocking plate 68 is movably installed in the discharge pipe 4, and a return spring 69 is fixedly connected to the side wall of the blocking plate 68, and the side wall of the return spring 69 is fixedly connected to the discharge pipe 4, and the blocking plate 68 is tightly fitted with the upper and lower sides of the lifting block 67.
[0068] Furthermore, the fourth motor 65 drives the fourth rotating shaft 66, the fourth rotating shaft 66 drives the lifting block 67, the lifting block 67 drives the movable plate 56 to move, and the return spring 69 continuously applies elastic force to the blocking plate 68, so that the blocking plate 68 is always in contact with the upper and lower surfaces of the lifting block 67, thereby preventing the seasoning from passing through the movable plate 56.
[0069] Working principle: the staff inputs the ratio of seasonings through the display screen 40, and the intelligent analyzer 41 analyzes the required quantity of each raw material according to the ratio information transmitted by the display screen 40, analyzes the stirring intensity required for the mixed raw materials, and determines the amount of seasoning required to be put into each packaging bag space;
[0070] The raw materials enter the feeding box 2 from the storage box 1, and the first weighing sensor 11 measures the raw materials entering the feeding box 2. When the intelligent analyzer 41 detects that the weight of the first weighing sensor 11 reaches the threshold value, the intelligent analyzer 41 starts the first motor 9 through the central controller 42, so that the raw materials enter the mixing box 3 from the storage box 1, and stops the raw materials from the storage box 1 to pass through the feeding box 2;
[0071] The central controller 42 adjusts the operating state of the first electric push rod 55 and starts the second motor 53 according to the analysis result of the intelligent analyzer 41 to achieve mixing of the raw materials. The mixed seasoning enters the discharge pipe 4. The intelligent analyzer 41 controls the third motor 60 through the central controller 42 according to the changes in the data collected by the distance sensor 5. The third motor 60 drives the third rotating shaft 61, the first rotating plate 70 and the second rotating plate 71. The seasoning passes through the first rotating plate 70 and the second rotating plate 71 in turn, so that the seasoning passes through the discharge pipe 4 to the packaging position.
[0072] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A prefabricated seasoning package ratio production device, characterized in that: It comprises a material storage box (1), a feeding box (2), a mixing box (3) and a quantitative feeding module, wherein the top of the outer wall of the feeding box (2) is fixedly connected to two material storage boxes (1), the bottom of the outer wall of the feeding box (2) is fixedly connected to a mixing box (3), the quantitative feeding module is installed in the feeding box (2), the bottom of the outer wall of the material storage box (1) is provided with a second discharge port (19), the top of the outer wall of the feeding box (2) is provided with a third discharge port (20), and the quantitative feeding module is used to accurately feed raw materials into the mixing box (3) according to a predetermined ratio; The quantitative feeding module is a rotary feeding mechanism or a vertical feeding mechanism, wherein the rotary feeding mechanism comprises: a first motor (9), a rotary plate (17), a rotary box (22) and a first weighing sensor (11); A first motor (9) is fixedly connected to the top of the feeding box (2); a first rotating shaft (10) is movably mounted on the bottom of the outer wall of the first motor (9); a first gear (12) and a first bevel gear (14) are fixedly connected to the outer wall of the first rotating shaft (10); a second gear (15) is meshingly mounted on the side wall of the first gear (12); a second bevel gear (21) is meshingly mounted on the side wall of the first bevel gear (14); the second gear (15) is fixedly connected to the bottom of the outer wall of a second rotating rod (16); the second rotating rod (16) passes through the storage box (1) and A feeding box (2), a rotating plate (17) is fixedly mounted on the top of the outer wall of the second rotating rod (16), the rotating plate (17) is symmetrically provided with a first discharge port (18), the second bevel gear (21) is fixedly mounted on the outer wall of the third rotating rod (26), the outer wall of the third rotating rod (26) is fixedly mounted with a mounting block (24), the outer wall of the mounting block (24) is symmetrically fixedly connected to a rotating box (22), the inner wall of the rotating box (22) is fixedly connected to a first weighing sensor (11), and the first weighing sensor (11) is connected to a first motor (9) via Bluetooth.
2. A prefabricated seasoning package ratio production device according to claim 1, characterized in that: The vertical feeding mechanism in the quantitative feeding module comprises: a first driving motor (34), a metering box (27), a first partition (28), a second weighing sensor (23) and a second partition (39); A metering box (27) is fixedly installed on the inner wall of the feeding box (2), and the metering box (27) is located below the second discharge port (19) and the third discharge port (20). A first partition (28) is movably installed at the bottom of the feeding box (2), and a second weighing sensor (23) is fixedly connected to the top of the outer wall of the first partition (28), and a first baffle (29) is fixedly connected to the side wall of the first baffle (28), and a first spring (31) is fixedly connected to the side wall of the first baffle (29), and the side wall of the first spring (31) is fixedly connected to the feeding box (2), and a first drive motor (34) is fixedly connected to the top of the inner wall of the feeding box (2), and the second weighing sensor (23) is connected to the first drive motor (34) via Bluetooth, and a fourth rotary motion sensor (34) is movably installed on the side wall of the first drive motor (34). The outer wall of the fourth rotating rod (33) is fixedly connected with a first arc wheel (32) and a second arc wheel (35), the first arc wheel (32) contacts with a first baffle (29), the second arc wheel (35) contacts with a second baffle (38), the side wall of the second baffle (38) is fixedly connected with a second spring (37), a second partition (39) is movably installed in the storage box (1), the second baffle (38) is fixedly connected to the bottom of the outer wall of the second partition (39), a servo motor (13) is fixedly connected to the bottom of the outer wall of the feeding box (2), the servo motor (13) is connected to a rotating block (25) through a rotating shaft, a compression spring (30) is symmetrically fixedly connected inside the rotating block (25), and a pushing block (36) is fixedly connected to the side wall of the compression spring (30).
3. A prefabricated seasoning package ratio production device according to claim 1, characterized in that: The feeding box (2) is equipped with a ratio analysis module, which is used to monitor the feeding conditions of the raw materials; The ratio analysis module includes: a display screen (40), an intelligent analyzer (41) and a central controller (42); A display screen (40) is fixedly connected to the side wall of the feeding box (2); an intelligent analyzer (41) and a central controller (42) are fixedly connected to the outer wall of the display screen (40); the display screen (40) is connected to the intelligent analyzer (41) via Bluetooth; the intelligent analyzer (41) is connected to the central controller (42) via Bluetooth; the intelligent analyzer (41) and the central controller (42) are connected to a first weighing sensor (11) and a second weighing sensor (23) via Bluetooth; the first motor (9) and the first drive motor (34) are connected to the central controller (42) via Bluetooth; a high-definition camera (43) is symmetrically fixedly connected to the inner wall of the feeding box (2); and the high-definition camera (43) is connected to the intelligent analyzer (41) via Bluetooth.
4. A prefabricated seasoning package ratio production device according to claim 1, characterized in that: The bottom of the outer wall of the feeding box (2) is fixedly connected to a discharge pipe (4), the bottom of the feeding box (2) is fixedly installed with a first electric push rod (55), the bottom of the outer wall of the first electric push rod (55) is fixedly connected to a second motor (53), the second motor (53) is connected to a fifth gear (50) via a rotating shaft, the bottom of the outer wall of the feeding box (2) is fixedly connected to a protective shell (44), the protective shell (44) is installed in the mixing box (3), the second motor (53) is installed in the protective shell (44), the feeding box (2) is movably sleeved on the outer wall of the rotating rod (45), the outer wall of the rotating rod (45) is fixedly connected to a third gear (48), the third gear (48) and the fifth gear (50) are connected to each other via a rotating shaft. The wheels (50) are meshed with each other, a stirring rod (46) is fixedly installed on the outer wall of the rotating rod (45), a second motor (53) is connected to the central controller (42) via Bluetooth, a bottom plate (51) is fixedly connected to the inner wall of the discharge pipe (4), a discharge trough (52) is opened on the bottom plate (51), the bottom plate (51) is movably sleeved on the outer wall of the rotating baffle (47), the size of the rotating baffle (47) is larger than the size of the discharge trough (52), a second drive motor (72) is fixedly connected to the bottom of the outer wall of the bottom plate (51), the second drive motor (72) is connected to the central controller (42) via Bluetooth, and the second drive motor (72) is connected to the rotating baffle (47) via a rotating shaft.
5. A prefabricated seasoning package proportioning production device according to claim 4, characterized in that: The rotating rod (45) is provided with a material mixing module, the ratio analysis module is connected to the material mixing module via Bluetooth, and the material mixing module adjusts the mixing intensity of the device according to the seasoning ratio; The material mixing module comprises: a fourth gear (49), a mounting shaft (54) and a stirring bar (7); The mounting shaft (54) is movably mounted outside the rotating rod (45); the protective shell (44) is movably sleeved on the outer wall of the mounting shaft (54); a fourth gear (49) is fixedly connected to the top of the outer wall of the mounting shaft (54); the fourth gear (49) matches the fifth gear (50); the fourth gear (49) is located below the third gear (48); a stirring rack (6) is fixedly connected to the outer wall of the mounting shaft (54); a stirring bar (7) is fixedly connected to the outer wall of the stirring rack (6); and the first electric push rod (55) is connected to the central controller (42) via Bluetooth.
6. A prefabricated seasoning package proportioning production device according to claim 4, characterized in that: A fixed plate (57) is fixedly mounted on the inner wall of the discharge pipe (4), a movable plate (56) is movably mounted on the inner wall of the discharge pipe (4), a third opening slot (59) is provided on the fixed plate (57), a third motor (60) is fixedly connected to the bottom of the fixed plate (57), a third rotating shaft (61) is movably mounted on the top of the outer wall of the third motor (60), the fixed plate (57) is movably sleeved on the outer wall of the third rotating shaft (61), a second rotating plate (71) is fixedly sleeved on the outer wall of the third rotating shaft (61), and the second rotating plate (71) is provided with a second opening slot (58), a connecting shaft (62) is fixedly mounted on the outer wall of the third rotating shaft (61), a movable plate (56) and a first rotating plate (70) are movably mounted on the outer wall of the connecting shaft (62), a first rotating plate (70) is movably mounted on the bottom of the movable plate (56), the movable plate (56) and the first rotating plate (70) are respectively provided with a first opening groove (8) and a fourth opening groove (64), the second opening groove (58) and the fourth opening groove (64) are located on the same vertical line, and the third motor (60) is connected to the central controller (42) via Bluetooth.
7. A prefabricated seasoning package proportioning production device according to claim 4, characterized in that: The discharge pipe (4) is provided with a bagging adjustment module, which is connected to the ratio analysis module via Bluetooth, and the bagging adjustment module adjusts the amount of seasoning fed into the packaging bag according to the seasoning ratio; The bagging adjustment module comprises: a second electric push rod (63), a fourth motor (65) and a lifting block (67); A second electric push rod (63) is fixedly installed in the first rotating plate (70), one end of the second electric push rod (63) is in contact with the connecting shaft (62), a distance sensor (5) is fixedly installed at the bottom of the first rotating plate (70), and the distance sensor (5) is connected to the intelligent analyzer (41) via Bluetooth, a lifting block (67) is symmetrically fixedly connected to the outer wall of the movable plate (56), and the lifting block (67) is movably sleeved on the outer wall of the fourth rotating shaft (66), a fourth motor (65) is symmetrically fixedly installed in the discharge pipe (4), and a fourth rotating shaft (66) is movably installed at the bottom of the outer wall of the fourth motor (65), and the second electric push rod (63) and the fourth motor (65) are connected to the central controller (42) via Bluetooth.
8. The prefabricated seasoning package ratio production device according to claim 4, characterized in that: A blocking plate (68) is movably installed in the discharge pipe (4), a return spring (69) is fixedly connected to the side wall of the blocking plate (68), and the side wall of the return spring (69) is fixedly connected to the discharge pipe (4), and the blocking plate (68) is tightly fitted to the upper and lower sides of the lifting block (67).
9. A method for producing a prefabricated seasoning packet ratio production device, applicable to a prefabricated seasoning packet ratio production device according to any one of claims 1 to 8, characterized in that: The production method comprises the following steps: S1, the staff inputs the ratio of seasonings through the display screen (40), the intelligent analyzer (41) calculates the amount of raw materials required to be put in and sets the threshold value according to the ratio information transmitted by the display screen (40), the raw materials enter the feeding box (2) from the storage box (1), and the central controller (42) transmits the threshold value set by the intelligent analyzer (41) to the first weighing sensor (11); S2, when the first weighing sensor (11) detects that the data reaches the threshold value, the first weighing sensor (11) controls the first motor (9) to start, stops the raw materials in the storage box (1) from entering the feeding box (2), and the raw materials in the feeding box (2) fall onto the bottom plate (51); S3, the second motor (53) is started, the stirring rod (46) stirs and mixes the raw materials, and the evenly mixed raw materials enter the discharge pipe (4), and the raw materials successively pass through the first opening groove (8), the fourth opening groove (64), the second opening groove (58) and the third opening groove (59).
10. The production method of a prefabricated seasoning package ratio production device according to claim 9, characterized in that: The production method comprises the following steps: S21, the central controller (42) starts the first electric push rod (55) according to the raw material ratio of the intelligent analyzer (41), so that the fourth gear (49) and the fifth gear (50) are meshed; S31, the central controller (42) controls the fourth motor (65) to start, adjusts the position of the movable plate (56), and adjusts the distance between the second rotating plate (71) and the first rotating plate (70).
Citation Information
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