OCC screen for sorting waste paperboards in recoverable materials and sorting method of OCC screen

By designing OCC screen and its sorting method, using the Lylo triangular screen disc and spacer, combined with the trapezoidal inner baffle and motor-driven transmission sprocket and driven gear, the existing automated sorting device is solved inefficient and winding problems when dealing with mixed recyclables, and efficient sorting and anti-winding effects are achieved.

CN119634209APending Publication Date: 2025-03-18TAICANG GOLDENMA METAL STRUCTURE
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Patent Information

Application Number
CN202411978744.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

The existing automated sorting devices are not efficient and prone to winding problems when transporting and mixing recyclables, especially when mixing old cardboard and flexible fabrics.

Method used

An OCC screen and its sorting method are designed, using a screen disc and spacer in the shape of Lelo, and a drive device with a locking round nut alternately on the rotating shaft, combined with a trapezoidal inner baffle, a motor-driven transmission sprocket and driven gear, to achieve effective agitation and sorting of mixed recyclables.

Benefits of technology

Effectively stir the flexible garbage, so that it can be screened and removed with waste residue, reducing the winding problem, improving the sorting efficiency, and reducing the contact surface with the flexible garbage through a complex rotating space structure, enhancing the anti-winding ability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The OCC screen comprises a protection device, a feeding port, a driving device, a motor and a discharging port, the protection device comprises a cover plate, a side protection cover, an inner baffle, a baffle and a mounted bearing, the mounted bearing is fixed to the inner wall of the baffle, and the side protection cover is fixed to the side protection cover. The driving device comprises a rotating shaft, sieve trays, spacer bushes, a transmission chain wheel, a driven gear, a shaft end baffle and locking round nuts, the sieve trays and the spacer bushes are in the shape of a Leyo triangle, the sieve trays and the spacer bushes are alternately arranged on the rotating shaft in a sleeving mode, and the two locking round nuts clamp and fix all the sieve trays and the spacer bushes; the multiple sieve trays and the spacer bushes are all in parallel relation, the fixing angles of the sieve trays and the spacer bushes are completely the same, the shaft end baffle is fixedly connected to one end of the rotating shaft and sequentially and fixedly connected with the transmission chain wheel and the driven gear backwards, and the multiple driving devices are horizontally fixed between the two baffles side by side. And the sieve trays of the adjacent driving devices are distributed in a staggered manner.
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Description

Technical Field

[0001] The invention relates to the technical field of sorting and disposing of recyclables, and in particular to an OCC screen for sorting waste cardboard in recyclables and a sorting method thereof. Background Art

[0002] Garbage is a resource that is placed in the wrong place. Recycling the usable parts of various types of garbage can not only alleviate the current situation of garbage siege, but also greatly reduce the development of natural resources, which has great economic and environmental significance. Due to the current situation of imperfect garbage classification in my country, and in order to make greater use of resources, before the final resource reuse of garbage, it needs to enter the garbage sorting production line for classification and sorting.

[0003] At present, manual sorting is often used in my country's mixed recyclables sorting production lines. This type of sorting method is not only labor-intensive for workers, but also has a low sorting rate. Therefore, more convenient automated sorting has been studied. Existing automated sorting often uses conveyor belts for transmission, but when transmitting mixed recyclables composed of materials such as old cardboard and flexible fabrics, the transmission process is not well utilized, so the automated sorting device needs to be further improved. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an OCC screen for sorting waste cardboard in recyclables and a sorting method thereof.

[0005] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an OCC screen for sorting waste cardboard in recyclable materials and a sorting method thereof include a protective device, a feed port, a driving device, a motor and a discharge port, the protective device includes a cover plate, a side shield, a baffle, an inner baffle and a bearing seat, the baffle includes a first baffle and a second baffle respectively arranged on the left and right sides of the protective device, the first baffle is provided with a plurality of horizontally distributed through circular holes, the inner wall of the through circular holes is fixedly connected to the bearing seat, the inner wall of the second baffle is provided with non-through holes corresponding to the first baffle, the inner wall of the hole on the second baffle is fixedly connected to the same bearing seat, the driving device includes a rotating shaft, a sieve plate, a spacer, a transmission sprocket, a driven gear, a shaft end baffle and a locking circular nut, the sieve plate and the spacer are both Lello triangles, the centers of the sieve plate and the spacer are provided with holes, the cross-sectional area of ​​the sieve plate is larger than the cross-sectional area of ​​the spacer, the rotating shaft is a cylinder, the sieve plate and the spacer are both in plurality, and are alternately sleeved on the rotating shaft through the center circular hole, the A thread is provided on the surface of a middle section of the rotating shaft, and two locking round nuts are both threadedly sleeved on the rotating shaft, and the two locking round nuts are arranged on both sides of the alternately distributed sieve plates and spacers, and the two locking round nuts clamp and fix all the sieve plates and spacers, and the multiple sieve plates and spacers are in a parallel relationship and have exactly the same fixing angle, the shaft end baffle is fixedly connected to one end of the rotating shaft, the transmission sprocket is fixedly connected to the rotating shaft and is located close to the shaft end baffle, the driven gear is fixedly connected to the rotating shaft and is arranged at the rear end of the transmission sprocket, the driving device is provided with multiple and horizontally fixed between the two baffles, the rotating shaft is provided with one end of the shaft end baffle passing through the seat bearing on the first baffle, and the rotating shaft is fixedly connected to the inner ring of the seat bearing, the transmission sprocket and the driven gear are both arranged on the outside of the first baffle, and the other end of the rotating shaft is fixedly connected to the inner ring of the seat bearing on the second baffle, and the sieve plates of adjacent driving devices are staggered.

[0006] Preferably, the inner baffle is arranged on the inner wall of the baffle at both ends of the driving device, and the inner baffle is a right-angled trapezoid, the height of the right-angled trapezoid is parallel to the rotating shaft, the hypotenuse is inclined toward the sieve plate, the shorter bottom side of the right-angled trapezoid is close to the sieve plate, and the length of the shorter bottom side is equal to the distance from the highest point of the sieve plate to the rotating shaft; the cover plate is composed of a plurality of blocks, and the cover plate is arranged at the upper end and the rear end of the protective device, the cover plate and the baffle are connected and fixed by special screws, and the side guard is fixed to the outside of the first baffle by special screws, the side guard wraps the part of the driving device located outside the first baffle, and the side surface of the side guard is provided with a through hole for the working gear of the motor to pass through, and the motor is fixed on the side of the side guard.

[0007] Preferably, the feed port is in the shape of a hole, the lower end opening of the feed port is fixedly connected to the cover plate, and the cover plate is provided with the same opening at the corresponding position, the discharge port is the same as the square shape of the cover plate, the discharge port is fixed to the front end of the protective device by special screws, and the surface of the discharge port is provided with an opening corresponding to the position of the driving device.

[0008] Preferably, handles are fixedly connected to the left and right sides of the top of the cover plate to facilitate opening the cover plate to observe the use of the drive device or to perform maintenance.

[0009] Preferably, the transmission sprockets of all the driving devices are on the same horizontal line, and the driven gears are also on the same horizontal line. The two motors are respectively arranged in the middle of the side guard and the end of the side guard close to the discharge port. The working gear of the motor is meshed with the driven gear of the driving device. The remaining driving devices are connected by a special chain. The transmission sprockets of adjacent driving devices are linked in pairs, and the adjacent driven gears are also linked in pairs. The transmission sprocket and driven gear on the same driving device are respectively linked to the adjacent driving devices on the left and right.

[0010] Compared with the prior art, the beneficial effects of the present invention are as follows: (1) the meshing shaft is driven to rotate by the working gear of the engine, and then the transmission sprocket and the driven gear on the two connected shafts are connected by a special chain, thereby driving multiple shafts to rotate. Relying on the fixed-width property of the Lello triangle, the rotation transmission of multiple shafts can remain stable, and the staggered distribution of the sieve plates on adjacent shafts can effectively stir the flexible garbage so that it can be screened out from under the shaft along with the small volume of waste residue; (2) The large and small Lello triangle structures make the rotating space more complicated, reduce the contact surface with the flexible garbage, and have a good enhancement of the anti-entanglement ability; (3) Trapezoidal inner baffles are installed on the inner walls of the baffles at both ends of the driving device to prevent the flexible garbage from moving to the two ends of the driving device and contacting the shaft to cause entanglement. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 The main cross-sectional view of the OCC sieve for sorting waste cardboard in recyclables and the OCC sieve sorting method of the present invention; Figure 2 A top view of an OCC sieve for sorting waste cardboard in recyclables and a sorting method thereof according to the present invention; Figure 3 The right side view of the OCC sieve for sorting waste cardboard in recyclables and the OCC sieve sorting method thereof of the present invention; Figure 4 It is an enlarged view of a part I of the right side view of the OCC sieve for sorting waste cardboard in recyclables and the sorting method thereof of the present invention; Figure 5 The OCC screen for sorting waste cardboard in recyclables and the driving device structure diagram of the sorting method thereof of the present invention; Figure 6 The present invention is a schematic diagram of the transmission structure of an OCC screen for sorting waste cardboard in recyclables and a sorting method thereof. DETAILED DESCRIPTION

[0012] In order to further understand the purpose, structure, features, and functions of the present invention, the following detailed description is made in conjunction with the embodiments. Figure 1 and Figure 2 As shown, an OCC screen for sorting waste cardboard in recyclables and a sorting method thereof include a protection device 1, a feed port 2, a drive device 3, a motor 4 and a discharge port 5, wherein the protection device 1 includes a cover plate 110 and a side shield 120, as shown in FIG. Figure 3 As shown, it also includes a baffle 130, an inner baffle 140 and a seat bearing 150. The cover plate 110 is spliced ​​together by a plurality of blocks. The cover plate 110 is arranged at the upper end and the rear end of the protective device 1. The left and right sides of the top of the cover plate 110 are fixedly connected with handles 111 to facilitate opening the cover plate to observe the use of the drive device 3 or to perform maintenance. The cover plate 110 is connected and fixed to the baffle 130 by special screws. The side shield 120 is fixed to the outside of the first baffle 131 of the baffle 130 by special screws. The side shield 120 wraps the part of the drive device 3 located outside the first baffle 130. The side surface of the side shield 120 is provided with a through hole for the working gear 410 of the motor 4 to pass through. The motor 4 is fixed to the side of the side shield 120. The motor 4 has two respectively arranged in the middle of the side shield 120. The feed port 2 is in the shape of a hole, and the lower end opening of the feed port 2 is fixedly connected to the cover plate 110, and the cover plate 110 is provided with the same opening at the corresponding position, which is convenient for connecting the feed port 2 to allow the garbage to enter the protective device 1, and the discharge port 5 is the same as the block shape of the cover plate 110, and the discharge port 5 is fixed to the front end of the protective device 1 by special screws, and the surface of the discharge port 5 is provided with an opening corresponding to the position of the drive device 3 to facilitate the passage of the screened garbage; the drive device 3 is provided with multiple and horizontally fixed side by side between the two baffles 130, and the sieve plates 320 of the adjacent drive devices 3 are staggered, so that the flexible materials in the mixed garbage can be stirred to screen out the flexible materials.

[0013] like Figure 3 and Figure 4As shown, the baffle 130 includes a first baffle 131 and a second baffle 132, which are respectively arranged on the left and right sides of the protective device 1, the first baffle 131 is provided with a plurality of horizontally distributed through circular holes, the inner wall of the through circular holes is fixedly connected to the seat bearing 150, the inner wall of the second baffle 132 is provided with a non-through hole corresponding to the first baffle 131, the inner wall of the hole on the second baffle 132 is fixedly connected to the same seat bearing 150, the rotating shaft 310 is provided with one end of the shaft end baffle 360 ​​passing through the seat bearing 150 on the first baffle 131, and the rotating shaft 310 is fixedly connected to the inner ring of the seat bearing 150, and the transmission of the driving device 3 The sprocket 340 and the driven gear 350 are both arranged on the outside of the first baffle 131, and the other end of the rotating shaft 310 is fixedly connected to the inner ring of the seat bearing 150 on the second baffle 132; the inner baffle 140 is arranged on the inner wall of the baffle 130 at both ends of the driving device 3, and the inner baffle 140 is a right-angled trapezoid, the height of the right-angled trapezoid is parallel to the rotating shaft 310, and the hypotenuse is inclined toward the sieve plate 320 of the driving device 3, the shorter bottom side of the right-angled trapezoid is close to the sieve plate 320, and the shorter bottom side length is equal to the distance from the highest point of the sieve plate 320 to the rotating shaft 310. Such a design can reduce the problem of flexible materials being entangled with the rotating shaft 310 at both ends of the driving device 3.

[0014] like Figure 5 The driving device 3 shown includes a rotating shaft 310, a sieve plate 320, a spacer sleeve 330, a transmission sprocket 340, a driven gear 350, a shaft end baffle 360 ​​and a locking circular nut 370. The sieve plate 320 and the spacer sleeve 330 are both Lello triangles. Holes are provided in the centers of the sieve plate 320 and the spacer sleeve 330. The cross-sectional area of ​​the sieve plate 320 is greater than the cross-sectional area of ​​the spacer sleeve 330. The rotating shaft 310 is a cylinder. There are multiple sieve plates 320 and spacer sleeves 330, which are alternately sleeved on the rotating shaft 310 through the center circular holes. A thread is provided on the surface of a middle section of the rotating shaft 310. A total of two locking circular nuts 370 are sleeved on the rotating shaft 310 through threads. The two locking circular nuts 370 are arranged on the sieve plates that are alternately distributed. 320 and both sides of the spacer sleeve 330, and two locking round nuts 370 clamp all the sieve plates 320 and the spacer sleeves 330, and the multiple sieve plates 320 and the spacer sleeves 330 are in a parallel relationship and the fixing angles are exactly the same. Such a design can allow the spacer sleeves 330 of the same shape to assist in stirring when the sieve plate 320 stirs the flexible garbage. The large and small Lello triangles also have good advantages in preventing winding. The shaft end baffle 360 ​​is fixedly connected to one end of the rotating shaft 310, and the transmission sprocket 340 is fixedly connected to the rotating shaft 310. The transmission sprocket 340 is located close to the shaft end baffle 360, and the driven gear 350 is fixedly connected to the rotating shaft 310 and is arranged at the rear end of the transmission sprocket 340.

[0015] like Figure 6 As shown, the transmission sprockets 340 of all the driving devices 3 are on the same horizontal line, the driven gears 350 are also on the same horizontal line, the working gear 410 of the motor 4 is meshed with the driven gear 350 of the driving device 3, and the remaining driving devices 3 are connected by a special chain. The transmission sprockets 340 of adjacent driving devices 3 are linked in pairs, and the adjacent driven gears 360 are also linked in pairs. The transmission sprockets 340 and driven gears 360 on the same driving device 3 are respectively linked to the adjacent driving devices 3 on the left and right.

[0016] When in use, the starting motor 4 drives the meshing transmission sprocket 340 to rotate through the working gear 410, and the rotation of the transmission sprocket 340 drives the driven gear 350 at the rear end to rotate, and the driven gear 350 cooperates with the special chain to drive other driving devices to rotate together, and then the mixed recyclables are sent into the protective device 1 from the upper end of the feed inlet 2, and the mixed recyclables are transmitted through the rotating sieve plate 320. Because the sieve plate 320 is a Lello triangle, the large pieces of old cardboard can be pushed forward smoothly with the help of this unique shape, because the long sheet of hard materials is in a lifted state during the screening process, and finally on the sieve plate The sieve plates 320 are driven by the screen 320 and are transported out from the discharge port 5. The smaller materials in the mixed recyclables fall from the gap between the sieve plates 320 and 320. The large flexible materials will also fall from the gap between the sieve plates 320 under the stirring of the sieve plates 320 due to their material characteristics. The alternating large and small Lello triangular plates have a complex rotating spatial structure and the characteristic that only one vertex is in contact with the contact surface during rotation, which effectively reduces the occurrence of entanglement problems. The trapezoidal inner baffles 140 at both ends of the driving device 3 can reduce the problem of flexible materials being entangled with the rotating shaft 310 at both ends of the driving device 3.

[0017] The present invention has been described by the above-mentioned relevant embodiments, however, the above-mentioned embodiments are only examples for implementing the present invention. It must be pointed out that the disclosed embodiments do not limit the scope of the present invention. On the contrary, changes and modifications made without departing from the spirit and scope of the present invention are all within the scope of patent protection of the present invention.

Claims

1. An OCC screen for sorting waste cardboard from recyclables and a sorting method thereof comprises a protective device, a feed port, a driving device, a motor and a discharge port, characterized in that: The protective device includes a cover plate, a side shield, a baffle, an inner baffle and a seat bearing, the baffle includes a first baffle and a second baffle respectively arranged on the left and right sides of the protective device, the first baffle is provided with a plurality of horizontally distributed through circular holes, the inner walls of the through circular holes are fixedly connected to the seat bearing, the inner wall of the second baffle is provided with non-through holes corresponding to the first baffle, the inner wall of the hole on the second baffle is fixedly connected to the same seat bearing, the driving device includes a rotating shaft, a sieve plate, a spacer, a transmission sprocket, a driven gear, a shaft end baffle and a locking circular nut, the sieve plate and the spacer are both Lello triangles, the centers of the sieve plate and the spacer are both provided with holes, the cross-sectional area of ​​the sieve plate is larger than the cross-sectional area of ​​the spacer, the rotating shaft is a cylinder, the sieve plate and the spacer are both provided with multiple, which are alternately sleeved on the rotating shaft through the center circular hole, the surface of the middle section of the rotating shaft is provided with threads, and a total of two locking circular nuts are sleeved on the rotating shaft through threads The two locking round nuts are arranged on both sides of the alternately distributed sieve plates and spacers, and the two locking round nuts clamp all the sieve plates and spacers, and the multiple sieve plates and spacers are in a parallel relationship and have the same fixing angle. The shaft end baffle is fixedly connected to one end of the rotating shaft, the transmission sprocket is fixedly connected to the rotating shaft and is located close to the shaft end baffle, the driven gear is fixedly connected to the rotating shaft and is arranged at the rear end of the transmission sprocket, the driving device is provided with multiple and horizontally fixed between the two baffles, the rotating shaft is provided with one end of the shaft end baffle passing through the seat bearing on the first baffle, and the rotating shaft is fixedly connected to the inner ring of the seat bearing, the transmission sprocket and the driven gear are both arranged on the outside of the first baffle, and the other end of the rotating shaft is fixedly connected to the inner ring of the seat bearing on the second baffle, and the sieve plates of adjacent driving devices are staggered.

2. The OCC screen for sorting waste cardboard in recyclables and the sorting method thereof as claimed in claim 1, characterized in that: The inner baffle is arranged on the inner wall of the baffle at both ends of the driving device, the inner baffle is a right-angled trapezoid, the height of the right-angled trapezoid is parallel to the rotating shaft, the hypotenuse is inclined toward the sieve plate, the shorter bottom side of the right-angled trapezoid is close to the sieve plate, and the length of the shorter bottom side is equal to the distance from the highest point of the sieve plate to the rotating shaft. The cover plate is composed of a plurality of blocks, and the cover plate is arranged at the upper end and the rear end of the protective device. The cover plate is connected and fixed to the baffle by special screws, and the side guard is fixed to the outside of the first baffle by special screws. The side guard wraps the part of the driving device located outside the first baffle, and the side surface of the side guard is provided with a through hole for the working gear of the motor to pass through, and the motor is fixed to the side of the side guard.

3. The OCC screen for sorting waste cardboard in recyclables and the sorting method thereof as claimed in claim 1, characterized in that: The feed port is in the shape of a hole, the lower end opening of the feed port is fixedly connected to the cover plate, and the cover plate is provided with the same opening at the corresponding position, the discharge port is the same as the square shape of the cover plate, the discharge port is fixed to the front end of the protective device by special screws, and the surface of the discharge port is provided with an opening corresponding to the position of the driving device.

4. The OCC screen for sorting waste cardboard in recyclables and the sorting method thereof as claimed in claim 1, characterized in that: The transmission sprockets of all the driving devices are on the same horizontal line, and the driven gears are also on the same horizontal line. There are two motors, which are respectively arranged in the middle of the side guard and one end of the side guard close to the discharge port. The working gear of the motor is meshed with the driven gear of the driving device. The remaining driving devices are connected by a special chain. The transmission sprockets of adjacent driving devices are linked in pairs, and the adjacent driven gears are also linked in pairs. The transmission sprocket and driven gear on the same driving device are respectively linked to the adjacent driving devices on the left and right.

5. The OCC screen for sorting waste cardboard in recyclables and the sorting method thereof as claimed in claim 1, characterized in that: The left and right sides of the top of the cover plate are fixedly connected with handles.

Citation Information

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