Anti-ablation laminated slab pouring forming mold
By designing anti-ablative stacking plate cast molding molds, the problem of lack of prefabricated anti-ablative layer special molds in the prior art is solved, the accurate positioning of the internal components of the laminated plate and the efficient generation of the anti-ablative layer are achieved, and the anti-ablative effect is improved.
Patent Information
- Application Number
- CN202510055983.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-03-18
AI Technical Summary
There is no prefabricated anti-ablative layer special mold in the prior art, which leads to low generation efficiency of the anti-ablative layer and is prone to ablation problems in high temperature environments.
An anti-ablation laminated plate casting mold was designed. By assembling multiple seam formwork and frame steel plates, the accurate position of the components inside the laminated plate is ensured, and integrated molding is achieved through casting molding.
This mold can ensure the accurate position of components such as steel mesh and the thickness of the anti-ablative layer during the casting and forming process of the anti-ablative stacking plate, avoiding the problem of local defects on the fire surface in the traditional method, thereby improving the anti-ablative effect.
Smart Images
Figure CN119635801A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of moulds, and in particular to a casting mould for an anti-ablation laminated plate. Background Art
[0002] The environmental protection industry usually requires incinerators to incinerate waste. The internal temperature of the incinerator is relatively high, and the parts where the incinerated objects are in contact with the inside of the incinerator are often the most severely damaged parts of the furnace wall. This is due to the ablation of the furnace wall by high-temperature solids. Similar ablation situations also occur in metallurgical furnaces, cement rotary kilns and other equipment. In order to delay the ablation process of the furnace wall and extend the service life of kilns, etc., it is usually necessary to apply an anti-ablation layer to the furnace wall. The generation of the anti-ablation layer is often carried out after the furnace structure is completed, and its working environment is small, the working surface is limited, and the working cycle is long. The new generation method is to prefabricate the anti-ablation layer of the furnace wall in advance, and place the anti-ablation layer on one side as a template for pouring the furnace body when the furnace body is built, thereby achieving one-piece molding and greatly improving the generation efficiency. The prefabricated anti-ablation layer usually has a complex structure, and it is necessary to ensure the accuracy of the relative positions of the internal components and the guarantee rate of the thickness of the protective layer. In order to ensure its production quality, a casting molding method is adopted, and a special casting mold needs to be designed to accurately locate the positions of each component. Summary of the invention
[0003] The present invention aims to provide a casting and forming mold for an anti-ablation laminated plate, which solves the problem that there is no prefabricated special mold for the anti-ablation layer in the prior art.
[0004] In order to achieve the above-mentioned purpose, the technical scheme of the present invention is as follows: a casting mold for an anti-ablation composite plate, wherein the components of the mold include an anti-ablation surface side wall plate, an upper concave seam template, a left concave seam template, a left convex seam template, a right concave seam template, a lower concave seam template, a lower convex seam template, a right convex seam template, an upper convex seam template, a perforated plate, and a frame steel plate. The components are assembled into a mold box, and then the steel bars and other components inside the composite plate are assembled. Then, the assembled steel mesh inside the composite plate is placed in the center of the mold through the frame steel plate to ensure that the components inside the composite plate are accurately positioned.
[0005] Furthermore, the various components of the mold are assembled into a mold box by bolts.
[0006] Furthermore, the internal steel mesh of the assembled composite plate is placed in the center of the mold through a frame steel plate. Two frame steel plates are passed through corresponding perforated plates, and the steel sleeve together with the steel mesh is placed on the frame steel plate.
[0007] Compared with the prior art, this solution has the following beneficial effects:
[0008] This solution can ensure that all components inside the composite plate are accurately positioned in the anti-ablation composite plate casting and molding mold. During the casting and molding process of the anti-ablation composite plate, internal steel mesh and other components are suspended inside to ensure that the distance between the steel mesh and the fire-facing surface meets the design requirements, thereby avoiding the use of traditional pads to cause local defects on the fire-facing surface, thereby affecting the anti-ablation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a schematic diagram of a casting and forming mold for an ablation-resistant composite plate according to the present invention. DETAILED DESCRIPTION
[0010] The present invention is further described in detail below through specific embodiments:
[0011] The figure marks in the drawings of the specification include: 1 anti-ablation surface side wall plate; 2 right and lower concave seam templates; 3 upper concave seam template; 4 left concave seam template; 5 left convex seam template; 6 right convex seam template; 7 lower convex seam template; 8 upper convex seam template; 81 perforated plate; 9 frame steel plate; 10 steel mesh; 11 steel sleeve.
[0012] Example
[0013] like Figure 1 As shown, a casting and forming mold for an anti-ablation composite plate includes an anti-ablation surface side wall plate 1, right and lower concave seam templates 2, upper concave seam template 3, left concave seam template 4, left convex seam template 5, right convex seam template 6, lower convex seam template 7, upper convex seam template 8, perforated plate 81, frame steel plate 9, steel mesh 10, and steel sleeve 11.
[0014] The components are assembled into a mold in the following order: the anti-ablation surface side wall plate 1 is laid flat, the right and lower concave seam templates 2 are aligned with the bolt holes of the anti-ablation surface side wall plate 1 and then connected with bolts, the upper concave seam template 3 is aligned with the bolt holes of the right and lower concave seam templates 2 and then connected with bolts, the left concave seam template 4 is aligned with the bolt holes of the upper concave seam template 3 and then connected with bolts, the left convex seam template 5 is aligned with the bolt holes of the left concave seam template 4 and then connected with bolts, the right convex seam template 6 is aligned with the bolt holes of the upper concave seam template 3 and then connected with bolts, the lower convex seam template 7 is aligned with the bolt holes of the left concave seam template 4, the left convex seam template 5, and the right convex seam template 6 and then connected with bolts, and the upper convex seam template 8 is aligned with the bolt holes of the left convex seam template 5 and the right convex seam template 6 and then connected with bolts. Put the steel mesh 10 and the steel sleeve 11 into the mold, pass the two steel plates 9 through the corresponding perforated plates 71 and 81, and place the steel sleeve together with the steel mesh on the steel plates 9 to ensure that the steel mesh is in place. Then, the anti-ablation composite plate can be cast and the mold can be removed in the reverse order of the above assembly.
[0015] The above are only embodiments of the present invention, and the common knowledge such as the known specific structures and / or characteristics in the scheme are not described in detail here. It should be pointed out that for those skilled in the art, several deformations and improvements can be made without departing from the structure of the present invention, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
Claims
1. A casting mold for anti-ablation laminated plates, characterized in that: The mold components include anti-ablation side wall plates, upper concave seam templates, left concave seam templates, left convex seam templates, right concave seam templates, lower concave seam templates, lower convex seam templates, right convex seam templates, upper convex seam templates, perforated plates, and frame steel plates. The components are assembled into a mold box, and then the steel bars and other components inside the composite plate are assembled. Then, the assembled internal steel mesh of the composite plate is placed in the center of the mold through the frame steel plate to ensure the accurate positioning of the components inside the composite plate.
2. The anti-ablation laminated plate casting mold according to claim 1, characterized in that: The various parts of the mold are assembled into a mold box by bolts.
3. The anti-ablation laminated plate casting and forming mold according to claim 1, characterized in that: The inner steel mesh of the assembled composite plate is placed in the center of the mold through a steel frame plate. Two steel frames are passed through corresponding perforated plates, and the steel sleeve and the steel mesh are placed on the steel frame plate.