Full-automatic packaging process for electronic tag hanger
Through fully automatic tape packaging and bundling and carton packaging processes, the problems of low packaging efficiency of electronic label hangers and battery shedding risks in the existing technology are solved, and an efficient and automated packaging process is achieved, ensuring packaging quality and safety.
Patent Information
- Application Number
- CN202510089201.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2045-01-21
AI Technical Summary
In the prior art, the packaging of electronic tag racks mainly relies on manual labor, is inefficient, and there is a risk of abnormalities caused by battery shedding or dislocation.
It adopts fully automatic packaging process, including tape packaging and bundling process and carton packaging process. The tape packaging and bundling process binds the battery of the electronic tag rack to the rack body through the tape packaging and bundling system. The carton packaging process packs the bundled electronic tag rack and seals the box through the carton packaging system.
The automated packaging of electronic label hangers is realized, which improves production efficiency, reduces manual investment, ensures high packaging quality and firmly fixes the battery, and avoids the risk of battery falling off or displaced.
Smart Images

Figure CN119637169A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of packaging machinery, and in particular to a fully automatic packaging process for an electronic label hanger. Background Art
[0002] An electronic tag is an electronic tag hanger that uses an electronic display screen to display information.
[0003] The electronic tag hanger, also known as the electronic tag mounting rack, is a support for hanging and installing the electronic tag and for supplying power to the electronic tag.
[0004] like Figure 1 As shown, it is an electronic tag hanger on the market, which at least includes a frame and a controller and a battery installed on the frame. After the electronic tag hanger is produced, it needs to be packaged for easy transportation. However, in the prior art, the packaging of the electronic tag hanger is generally done manually, which has the problems of low efficiency and high labor costs. In addition, in the prior art, the electronic tag hanger is directly packaged, which has the risk of abnormalities caused by battery falling off or shifting. Summary of the invention
[0005] The purpose of the present invention is to provide a fully automatic packaging process for an electronic label hanger, which can at least solve one of the above problems.
[0006] According to one aspect of the present invention, a fully automatic packaging process for an electronic label hanger is provided, including a tape packing and bundling process and a carton packaging process, the tape packing and bundling process is performed based on a tape packing and bundling system, the carton packaging process is performed based on a carton packaging system, the tape packing and bundling system at least includes a feeding device and a tape packing and bundling device, the carton packaging system at least includes a feeding device and a carton packaging device, the feeding device at least includes a feeding device, the tape packing and bundling device at least includes a tape packing and bundling device and a linear drive device, the feeding device or the tape packing and bundling device also includes a disassembling device, and the carton packaging device at least includes a first multi-axis manipulator device and a carton packaging device;
[0007] The tape baling and bundling process includes at least the following steps:
[0008] a1. Material collection: The feeding equipment works and the electronic label rack is obtained through the feeding device;
[0009] a2. Battery removal: The disassembly device works to separate the battery and the frame of the electronic tag rack;
[0010] a3. Tape packing and bundling: The tape packing and bundling device works, and the battery and the frame are bundled together with tape;
[0011] The carton packaging process includes at least the following steps:
[0012] b1. Unloading: The unloading equipment works to transfer the bundled electronic label rack to the flipping equipment;
[0013] b2. Flip: Flip the device to make the electronic tag rack tilt;
[0014] b3. Carton packaging: The first multi-axis robot device absorbs the electronic label hanger at the flipping device and transfers it to the carton provided by the carton packaging device. Repeat the action multiple times to complete the packing of multi-layer electronic label hangers, and then seal the packed cartons.
[0015] In some embodiments, the feeding device includes a first frame, a first driving mechanism, a second driving mechanism and a first grabbing mechanism, the first driving mechanism is installed on the first frame, the second driving mechanism is installed on the first driving mechanism, the first grabbing mechanism is installed on the second driving mechanism and cooperates with the electronic label rack, the first driving mechanism is used to drive the first grabbing mechanism to move along the X-axis direction, and the second driving mechanism is used to drive the first grabbing mechanism to move along the Z-axis direction;
[0016] The specific actions of step a1 are as follows:
[0017] The first driving mechanism and the second driving mechanism work to drive the first grabbing mechanism to grab the electronic label rack and transport the grabbed electronic label rack to the top of the adhesive tape packaging and bundling device.
[0018] In some embodiments, the disassembling device is a part of the feeding device, and the disassembling device includes a fifth driving mechanism and a disassembling mechanism;
[0019] The specific actions of step a2 are as follows:
[0020] When the first grabbing mechanism grabs the electronic tag rack, the detaching mechanism cooperates with the electronic tag rack in a limiting manner, and then the fifth driving mechanism drives the detaching mechanism to move, so as to detach the battery and the rack of the electronic tag rack.
[0021] In some embodiments, the tape packing and bundling device further includes a third frame, a disassembling device, a base and a bearing device, the bearing device, the base and the linear drive device are installed on the third frame, the tape packing and bundling device is installed on the base, the bearing device is limitedly matched with the frame of the electronic label hanger, and the base can be movably installed on the third frame and connected to the linear drive device;
[0022] The carrying device includes a plurality of first positioning jigs that cooperate with the frame of the electronic tag rack;
[0023] There are multiple adhesive tape packing and bundling devices, and the multiple adhesive tape packing and bundling devices are sequentially spaced and distributed along the length direction of the base;
[0024] The linear drive device cooperates with the base to drive the base to perform linear motion;
[0025] The linear drive device comprises a seventh drive mechanism and a first guide mechanism, the seventh drive mechanism is mounted on the third frame and connected to the base, and the base is slidably mounted on the third frame through the first guide mechanism;
[0026] The disassembling device comprises a fifth driving mechanism and a disassembling mechanism;
[0027] The specific actions of step a1 are as follows:
[0028] The first driving mechanism and the second driving mechanism work to drive the first grabbing mechanism to grab the electronic label rack and transport the grabbed electronic label rack to the top of the tape packing and bundling device, and then place the electronic label rack on the first positioning fixture;
[0029] The specific actions of step a2 are as follows:
[0030] a21. Battery removal: The separation device works, the fifth driving mechanism drives the separation mechanism to move and make it cooperate with the electronic tag rack, and then the fifth driving mechanism drives the separation mechanism to move, and separates the battery of the electronic tag rack from the rack;
[0031] a22. Battery transfer: The linear drive device works, and the seventh drive mechanism drives the base and the tape packing and bundling device and the disassembling device installed on the base to move together, so that the battery moves to the tape packing and bundling station.
[0032] In some embodiments, the tape packing and bundling device includes a tape processing mechanism and a tape winding mechanism that cooperate with the electronic tag hanger, the tape winding mechanism includes a tape supporting assembly and a rotating winding assembly, the tape processing mechanism includes a cutting assembly, a pressing assembly, a clamping assembly, a ninth mounting frame, a tenth mounting frame, an eleventh mounting frame, a first guide assembly, a second guide assembly, a third driving member, and a fourth driving member, the ninth mounting frame is mounted on the base, the tenth mounting frame is movably mounted on the ninth mounting frame through the first guide assembly, the third driving member is mounted on the ninth mounting frame and connected to the tenth mounting frame, the eleventh mounting frame is movably mounted on the tenth mounting frame through the second guide assembly, the fourth driving member is mounted on the tenth mounting frame and connected to the eleventh mounting frame, and the cutting assembly, the pressing assembly, and the clamping assembly are all mounted on the eleventh mounting frame;
[0033] The tape support assembly is configured to support the tape;
[0034] The clamping assembly cooperates with the adhesive tape to clamp the adhesive tape and transport it to the top of the electronic label rack;
[0035] The pressing assembly is configured to attach the head of the tape to the electronic label hanger;
[0036] The rotary winding assembly is configured to drive the tape supporting assembly to rotate around the electronic tag hanger so that the outer circumference of the electronic tag hanger is at least wrapped with a circle of tape;
[0037] The cutting assembly is configured to cut the tape;
[0038] In step a3, the following actions are specifically included:
[0039] a31. Taking the tape: the clamping assembly works, and the tape is clamped at the tape taking station under the drive of the third driving member;
[0040] a32, tape movement: driven by the fourth driving member, the clamping assembly transports the clamped tape to the top of the electronic tag rack;
[0041] a33, tape head: the pressing component works, pressing the head of the tape onto the electronic label hanger F;
[0042] a34, tape winding: the cutting assembly, the pressing assembly and the clamping assembly are driven by the fourth driving member to retreat away from the tape winding mechanism, and the tape winding mechanism is actuated so that the tape is wound around the outer circumference of the electronic tag hanger for one or more turns and then reset;
[0043] a35. Adhesive tape cutting: The cutting assembly, the pressing assembly and the clamping assembly are driven by the third driving member and the fourth driving member to move to the cutting station in the direction close to the adhesive tape winding mechanism, and the cutting assembly is actuated to cut the adhesive tape.
[0044] In some embodiments, in step a35, the cutting assembly, the clamping assembly and the clamping assembly are first reset under the drive of the third driving member, and then reach the cutting station under the drive of the fourth driving member. Before the cutting assembly cuts the tape, the clamping assembly will clamp the tape at the same time to facilitate the next action.
[0045] In some embodiments, the tape processing mechanism further includes a tape blowing assembly, which is mounted on the clamping assembly and located between the clamping assembly and the pressing assembly;
[0046] In step a31, after the clamping assembly clamps the adhesive tape, the adhesive tape blowing assembly blows air to the head of the adhesive tape clamped by the clamping assembly to make it curl upward;
[0047] After step a35, the method further includes:
[0048] a36. Blowing tape: After the cutting component completes the cutting work, the blowing tape component will blow the head of the tape clamped by the clamping component upwards to facilitate the next action.
[0049] In some embodiments, the flipping device includes a fourth frame and a flipping device and a rotation drive device mounted on the fourth frame, the flipping device includes a plurality of pairs of second positioning fixtures swingably mounted on the fourth frame and a suction cup mechanism mounted on the side of the second positioning fixture, a pair of second positioning fixtures corresponding to one electronic tag hanger is limited, the rotation drive device includes a sixth driving mechanism and a transmission mechanism mounted on the fourth frame, the transmission mechanism is in transmission connection with the sixth driving mechanism, and the second positioning fixture is connected to the transmission mechanism;
[0050] In step b2, the following actions are specifically included:
[0051] When the unloading device places the bundled electronic tag rack on the second positioning fixture, the flipping device works, the suction cup mechanism first sucks the electronic tag rack tightly, and then the sixth driving mechanism drives the transmission mechanism to operate, thereby driving all the second positioning fixtures to flip to the same angle, so that the electronic tag rack is tilted.
[0052] In some implementations, after step a36, the following steps are further included:
[0053] a37. Avoidance: All tape packing and bundling devices and all disassembling devices are driven by the linear drive device to retreat along the Y-axis direction to avoid, so as to facilitate the operation of the unloading equipment.
[0054] In some embodiments, the carton packaging equipment includes a first multi-axis manipulator device and a carton packaging device, the first multi-axis manipulator device is configured to absorb the electronic label hanger flipped by the flipping device and transfer it to the carton packaging device, and the carton packaging device is configured to provide a carton to accommodate the electronic label hanger and seal and package the carton with the electronic label hanger;
[0055] The carton packaging device at least comprises a carton transport mechanism and a carton sealing mechanism, wherein the carton transport mechanism is used to transport the carton, and the carton sealing mechanism is used to seal the carton containing the electronic label hanger;
[0056] In step b3, the following actions are specifically included:
[0057] b31. Carton input: Cartons are transported to the packing station by the carton transport mechanism;
[0058] b32. Packing: The first multi-axis manipulator device absorbs the electronic label hanger at the flipping device and transfers it to the carton provided by the carton packaging device, repeating the action multiple times to complete the packing of the multi-layer electronic label hanger;
[0059] b33. Carton sealing: After packing, the cartons are transported to the carton sealing mechanism by the carton transport mechanism, and the carton sealing mechanism seals the carton containing the electronic label hanger.
[0060] Beneficial effects of the present invention:
[0061] 1. The present invention discloses a new packaging process, which can complete the automatic packaging of the electronic tag rack, with low labor input and high production efficiency. More importantly, in the process of automatic packaging, the battery of the electronic tag rack can be unplugged to prevent it from being powered on, effectively protecting the circuit structure, and the tape wrapping function can be realized to fix the removed battery to the frame of the electronic tag rack, effectively preventing the battery from falling off or shifting to cause abnormalities. That is, the packaging process also has the advantage of high packaging quality;
[0062] 2. The tape packing and bundling equipment used in this process is uniquely designed and highly functional. The tape packing and bundling device of the tape packing and bundling equipment includes a tape processing mechanism and a tape winding mechanism. The tape winding mechanism is used to realize the tape packing and bundling action. The tape processing mechanism includes a cutting component, a pressing component and a clamping component, which can complete the tape feeding, the combination of the tape and the electronic label hanger, and the cutting work after the tape packing and bundling action is completed. The tape processing mechanism of the present invention integrates multiple functions in one, has a compact structure and strong functionality; the tape processing mechanism adopts a multi-drive component driving structure, which can realize both overall movement and individual drive of each component, with exquisite design and strong applicability;
[0063] 3. The tape packing and bundling equipment includes multiple tape packing and bundling devices, which can simultaneously and quickly complete the bundling of multiple electronic tag hangers, with high production efficiency and suitable for mass production;
[0064] 4. In this process, a linear drive device is provided, which can drive the tape packing and bundling device to feed forward and backward, and can cooperate with the loading and unloading equipment to complete automatic loading and unloading work, with high production efficiency;
[0065] 5. In this process, a splitting device is provided, which can effectively split the electronic tag rack and bind and fix the split part and the main part. It is suitable for the bundling and packaging of electronic tag racks such as electronic tag racks with split structure, which increases the application scope of this equipment and has strong applicability;
[0066] 6. In this process, the disassembling device is part of the feeding equipment and can also be used as part of the tape packaging and strapping equipment. The design scheme is flexible and can be adjusted according to actual needs;
[0067] 7. In this process, a carton packaging system is provided for automated packaging work, which can automatically pack the electronic label hangers after the tape packaging is completed, so as to facilitate subsequent transportation and storage. BRIEF DESCRIPTION OF THE DRAWINGS
[0068] Figure 1 It is a three-dimensional structural schematic diagram of an electronic tag rack;
[0069] Figure 2 is a process flow chart of the present invention;
[0070] Figure 3 The present invention is a process flow chart of the adhesive tape packaging and bundling process;
[0071] Figure 4 This is a process flow chart of carton packaging of the present invention;
[0072] Figure 5 A simplified system framework diagram of the present invention as a whole;
[0073] Figure 6 It is a simplified top view schematic diagram of the overall structure of the present invention;
[0074] Figure 7 It is a three-dimensional structural schematic diagram of the adhesive tape packing and bundling equipment, the turning equipment, the loading equipment and the unloading equipment of the present invention;
[0075] Figure 8 It is a schematic diagram of the three-dimensional structure of the adhesive tape packing and bundling device and the turning device of the present invention;
[0076] Fig. 9 It is a three-dimensional structural schematic diagram of the loading device and the unloading device of the present invention;
[0077] Fig.10 It is a schematic diagram of the three-dimensional structure of the feeding device of the present invention from a first viewing angle;
[0078] Fig.11 It is a schematic diagram of the three-dimensional structure of the feeding device of the present invention from a second viewing angle;
[0079] Fig.12 It is a schematic diagram of the three-dimensional structure of the feeding device of the present invention from a third viewing angle;
[0080] Fig.13 for Fig.11 The three-dimensional structural diagram of the feeding equipment shown is shown with some structures omitted;
[0081] Fig.14 for Fig.13 The three-dimensional structural diagram of the feeding equipment shown is shown with some structures omitted;
[0082] Fig.15 It is a schematic diagram of the overall three-dimensional structure of the adhesive tape packing and strapping device of the present invention;
[0083] Fig.16 for Fig.15 One of the schematic diagrams of the tape packing and bundling device shown in the figure with some structures omitted;
[0084] Fig.17 It is a schematic diagram of a three-dimensional structure in which one of the adhesive tape packing and bundling devices and one of the disassembling devices cooperate with each other in the present invention;
[0085] Fig.18 It is a schematic diagram of a three-dimensional structure of a tape packing and bundling device and an electronic tag hanger in cooperation with each other in the present invention;
[0086] Fig.19 It is a schematic diagram of the three-dimensional structure of the adhesive tape winding mechanism of the present invention from a first viewing angle;
[0087] Fig. 20 for Fig.19 The three-dimensional structure diagram of the tape winding mechanism shown is shown with some structures omitted;
[0088] Fig.21 is a schematic diagram of the three-dimensional structure of the tape winding mechanism of the present invention from a second viewing angle;
[0089] Fig. 22 It is a schematic diagram of the three-dimensional structure of the adhesive tape processing mechanism of the present invention from a first viewing angle;
[0090] Fig.23 is a schematic diagram of the three-dimensional structure of the adhesive tape processing mechanism of the present invention from a second viewing angle;
[0091] Fig.24 is a schematic diagram of the three-dimensional structure of the tape processing mechanism of the present invention from a third viewing angle;
[0092] Fig.25 It is a schematic diagram of the three-dimensional structure of the flipping device of the present invention;
[0093] Fig.26 It is a schematic diagram of the three-dimensional structure of the disassembling device of Example 1 of the present invention;
[0094] Fig. 27 It is a schematic diagram of the three-dimensional structure of the disassembly device of Example 2 of the present invention.
[0095] Figures 1 to 27 Reference numerals in the figures:
[0096] X1-Tape strapping system; X2-Carton packaging system;
[0097] A-feeding equipment; B-tape strapping equipment; C-unloading equipment; D-turning equipment; E-carton packaging equipment; F-electronic label rack; G-carton; A1-feeding device; B1-tape strapping device; B2-splitting device; B3-third frame; B4-base; B5-carrying device; B6-linear drive device; C1-feeding device; D1-fourth frame; D2-turning device; D3-rotation drive device; E1-first multi-axis manipulator device; E2-carton packaging device; E3-second multi-axis manipulator device; F1-frame; F2-battery; B51-first positioning fixture; B61-seventh driving mechanism; B62-first guiding mechanism; A11-first frame; A12-first driving mechanism; A13-second driving mechanism; A14-first grabbing mechanism; B21-fifth driving mechanism; B22-separating mechanism; C11-second frame; C12-third driving mechanism; C13-fourth driving mechanism; C14-second grabbing mechanism; D21-second positioning fixture; D22-suction cup mechanism; D31-sixth driving mechanism; D32-transmission mechanism; E21-carton transport mechanism; E22-carton sealing mechanism; E 23-carton forming mechanism; E24-taping mechanism; A121-first mounting frame; A122-first drive assembly; A123-first transmission assembly; A124-first guide assembly; A131-second mounting frame; A132-third mounting frame; A133-second drive assembly; A134-second transmission assembly; A135-second guide assembly; A141-mounting beam; A142-third guide assembly; A143-grabbing assembly; A144-suction assembly; A145-variable pitch drive assembly; D321-driving wheel; D322-fifth transmission Assembly; D323-sixth transmission assembly; D324-third connecting shaft; A1231-first transmission module; A1232-second transmission module; A1241-first linear guide; A1242-first slider; A1351-second linear guide; A1352-second slider; A1341-second gear; A1342-second rack; A1231a-first transmission wheel; A1231b-second transmission wheel; A1231c-first transmission belt; A1232a-first connecting shaft; A1232b-first gear; A1232c-first rack;
[0098] 1-tape processing mechanism; 2-tape winding mechanism; 3-tape; 11-cutting assembly; 12-pressing assembly; 13-gripping assembly; 14-blowing tape assembly; 15-ninth mounting frame; 16-tenth mounting frame; 17-eleventh mounting frame; 18-fourth guide assembly; 19-fifth guide assembly; 1A-third driving member; 1B-fourth driving member; 21-tape supporting assembly; 22-rotating winding assembly; 23-seventh mounting frame; 24-height adjustment assembly; 111-third guide module; 112-thirteenth mounting frame; 113-seventh driving member; 114-cutting knife; 121-sixth driving member; 122-second guide module; 123-twelfth mounting frame; 124-pressing Block; 131-fifth driving member; 132-clamping head; 211-mounting seat; 212-mounting bracket; 213-guide roller; 221-first driving member; 222-third transmission module; 223-fourth transmission module; 224-rotating member; 231-slide; 241-eighth mounting bracket; 242-second driving member; 243-fifth transmission module; 244-sixth transmission module; 245-first guide module; 246-connecting head; 211a-limiting head; 222a-third transmission wheel; 222b-fourth transmission wheel; 222c-second transmission belt; 223a-second connecting shaft; 223b-fifth transmission wheel; 223c-third transmission belt; 224a-avoidance opening. DETAILED DESCRIPTION
[0099] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
[0100] Example 1
[0101] Figures 1 to 27 The fully automatic packaging process of an electronic label hanger according to an embodiment of the present invention is schematically shown.
[0102] like Figures 1 to 3 As shown, the fully automatic packaging process of the electronic tag rack includes a tape packing and bundling process and a carton packaging process. The tape packing and bundling process is based on the tape packing and bundling system X1, and the carton packaging process is based on the carton packaging system X2. The tape packing and bundling process is to split the battery F2 of the electronic tag rack F and pack and bundle the split battery F2 with the rack body F1 with tape, and the carton packaging process is to pack the bundled electronic tag rack F with a carton G.
[0103] like Figures 4 to 9 As shown, the tape packing and strapping system X1 comprises at least a feeding device A and a tape packing and strapping device B;
[0104] The feeding device A is configured to disassemble the battery F2 of the electronic label rack F and transport the electronic label rack F after the disassembled battery F2 to the tape packaging and strapping device B, or directly transport the electronic label rack F of the undisassembled battery F2 to the tape packaging and strapping device B;
[0105] The tape packing and bundling device B is configured to directly pack and bundle the battery F2 of the electronic label rack F with the frame F1 after the battery F2 is split, or is configured to split the battery F2 of the electronic label rack F and pack and bundle the split battery F2 with the frame F1 with the tape;
[0106] The carton packaging system X2 comprises at least a material unloading device C and a carton packaging device E;
[0107] The unloading device C is configured to transport the electronic label hanger F after being bound by the tape packing and bundling device B to the carton packaging device E;
[0108] The carton packaging equipment E is configured to package the bundled electronic label hangers F delivered by the unloading equipment C through cartons G.
[0109] Preferably, the disassembly of the battery F2 can be completed by the feeding device A or the tape packing and bundling device B. This embodiment is described as the tape packing and bundling device B having the function of disassembling the battery F2.
[0110] like Figure 10-14 As shown, the feeding device A of this embodiment only includes a feeding device A1, which includes a first frame A11, a first driving mechanism A12, a second driving mechanism A13 and a first grabbing mechanism A14. The first driving mechanism A12 is installed on the first frame A11, the second driving mechanism A13 is installed on the first driving mechanism A12, and the first grabbing mechanism A14 is installed on the second driving mechanism A13 and cooperates with the electronic label rack F;
[0111] The first driving mechanism A12 is used to drive the first grabbing mechanism A14 to move along the X-axis direction;
[0112] The second driving mechanism A13 is used to drive the first grabbing mechanism A14 to move along the Z-axis direction;
[0113] The first driving mechanism A12 comprises a first mounting frame A121, a first driving assembly A122 and a first transmission assembly A123. The first mounting frame A121 is movably mounted on the first frame A11. The first driving assembly A122 is mounted on the first mounting frame A121 and is in power connection with the first transmission assembly A123.
[0114] The second driving mechanism A13 includes a second mounting frame A131, a third mounting frame A132, a second driving component A133 and a second transmission component A134. The second mounting frame A131 is mounted on the first mounting frame A121. The third mounting frame A132 can be movably mounted on the second mounting frame A131. The second driving component A133 is mounted on the second mounting frame A131 and is dynamically connected to the second transmission component A134. The first grasping mechanism A14 is mounted on the third mounting frame A132.
[0115] Preferably, the first transmission assembly A123 includes a first transmission module A1231 and a second transmission module A1232, wherein the first transmission module A1231 includes a first transmission wheel A1231a, a second transmission wheel A1231b and a first transmission belt A1231c, and the second transmission module A1232 includes a first connecting shaft A1232a, a first gear A1232b and a first rack A1232c, and the first transmission wheel A1231a is mounted on the output of the first drive assembly A122. The second transmission wheel A1231b is rotatably mounted on the first mounting frame A121 and is connected to the first transmission wheel A1231a through the first transmission belt A1231c. The first connecting shaft A1232a is sleeved on the second transmission wheel A1231b and passes through the first mounting frame A121. The first rack A1232c is mounted on the first frame A11. The first gear A1232b is sleeved on both ends of the first connecting shaft A1232a and meshes with the first rack A1232c.
[0116] The second transmission assembly A134 includes a second gear A1341 and a second rack A1342. The second rack A1342 is mounted on the third mounting frame A132. The second gear A1341 is sleeved on the output end of the second driving assembly A133 and meshes with the second rack A1342.
[0117] The first driving mechanism A12 further includes a first guide assembly A124, and the first mounting frame A121 is movably mounted on the first frame A11 through the first guide assembly A124. The second driving mechanism A13 further includes a second guide assembly A135, and the third mounting frame A132 is movably mounted on the second mounting frame A131 through the second guide assembly A135.
[0118] The first guide assembly A124 includes a first linear guide rail A1241 installed on the first frame A11 and a first slider A1242 installed on the first mounting frame A121 and slidably matched with the first linear guide rail A1241;
[0119] The second guide assembly A135 includes a second linear guide rail A1351 installed on the second mounting frame A131 and a second slider A1352 installed on the third mounting frame A132 and slidably matched with the second linear guide rail A1351;
[0120] The first linear guide rail A1241 is parallel to the first rack A1232c;
[0121] The second linear guide rail A1351 is parallel to the second rack A1342.
[0122] like Fig. 9 As shown, the unloading equipment C of this embodiment includes an unloading device C1, which includes a second frame C11, a third driving mechanism C12, a fourth driving mechanism C13 and a second grabbing mechanism C14. The third driving mechanism C12 is installed on the second frame C11, the fourth driving mechanism C13 is installed on the third driving mechanism C12, and the second grabbing mechanism C14 is installed on the fourth driving mechanism C13 and cooperates with the electronic tag rack F after bundling.
[0123] The third driving mechanism C12 is used to drive the second grabbing mechanism C14 to move along the X-axis direction;
[0124] The fourth driving mechanism C13 is used to drive the second grasping mechanism C14 to move along the Z-axis direction;
[0125] The third driving mechanism C12 includes a fourth mounting frame, a third driving assembly and a third transmission assembly. The fourth mounting frame can be movably mounted on the second frame C11. The third driving assembly is mounted on the fourth mounting frame and is in power connection with the third transmission assembly.
[0126] The fourth driving mechanism C13 includes a fifth mounting frame, a sixth mounting frame, a fourth driving assembly and a fourth transmission assembly. The fifth mounting frame is mounted on the fourth mounting frame, the sixth mounting frame is movably mounted on the fifth mounting frame, the fourth driving assembly is mounted on the fifth mounting frame and is dynamically connected to the fourth transmission assembly, and the second grasping mechanism C14 is mounted on the sixth mounting frame.
[0127] Preferably, the unloading device C1 of this embodiment has the same structure as the loading device A1, and the specific structure of the unloading device is not described in detail here. It should be noted that the second rack C11 and the first rack A11 can be the same rack or two different racks. Similarly, the unloading device C1 and the loading device A1 can share a first linear guide rail A1241 and a first rack A1232c.
[0128] Preferably, the first grabbing mechanism A14 of the present embodiment includes a mounting beam A141, a third guide assembly A142, a grabbing assembly A143, a suction assembly A144 and a variable-pitch drive assembly A145. The mounting beam A141 is movably mounted on the bottom of the third mounting frame A132 through the third guide assembly A142. There are multiple mounting beams A141, and each mounting beam A141 is connected to a variable-pitch drive assembly A145. The suction assembly A144 and the grabbing assembly A143 are both mounted on the mounting beam A141 and cooperate with the electronic tag hanger F. There are multiple suction assemblies A144 and the grabbing assembly A143 and they are arranged in sequence along the length direction of the mounting beam A141. The variable pitch drive assembly A145 of this embodiment can be a telescopic cylinder, and the third guide assembly A142 can be a combination structure of a slider and a linear guide rail. Under the drive of the variable pitch drive assembly A145, the distance between two adjacent mounting beams A141 can be changed to meet different material picking and placing requirements. The second grabbing mechanism C14 has the same structure as the first grabbing mechanism A14.
[0129] like Figure 15-18 As shown, the tape packing and bundling device B of this embodiment includes a third frame B3, a base B4, a bearing device B5, a linear drive device B6 and a tape packing and bundling device B1, the bearing device B5, the base B4 and the linear drive device B6 are installed on the third frame B3, the tape packing and bundling device B1 is installed on the base B4, the bearing device B5 is limitedly matched with the frame F1 of the electronic label hanger F, and the base B4 can be movably installed on the third frame B3 and connected to the linear drive device B6;
[0130] The carrying device B5 includes a plurality of first positioning fixtures B51 that are limitedly matched with the frame F1 of the electronic tag rack F;
[0131] There are multiple adhesive tape packing and bundling devices B1, and the multiple adhesive tape packing and bundling devices B1 are sequentially spaced and distributed along the length direction of the base B4;
[0132] The linear drive device B6 cooperates with the base B4 to drive the base B4 to perform linear motion;
[0133] like Figure 15-16 As shown Fig.18 As shown, the linear drive device B6 includes a seventh drive mechanism B61 and a first guide mechanism B62. The seventh drive mechanism B61 is installed on the third frame B3 and connected to the base B4. The base B4 is slidably installed on the third frame B3 through the first guide mechanism B62.
[0134] Preferably, the seventh driving mechanism B61 is a combination structure of a servo motor and a screw nut transmission structure, and the nut of the screw nut transmission structure is fixedly connected to the base B4. The first guide structure is a combination structure of a linear guide rail and a slider, the slider is installed at the bottom of the base B4, and the linear guide rail is installed on the third frame B3.
[0135] Thus, the base B4 and all the tape strapping devices B1 installed on the base B4 can move forward and backward, and at least all the tape strapping devices B1 can move forward to the working position or all the tape strapping devices B1 can move backward to avoid the problem.
[0136] The adhesive tape packing and bundling device B of this embodiment is suitable for the adhesive tape packing and bundling of electronic tag hangers in various forms such as long strips and bars, and is suitable for both independent electronic tag hangers and split electronic tag hangers.
[0137] In order to further increase the scope of application of the equipment, the tape packaging and bundling equipment B of this embodiment also includes a disassembling device B2, the feeding device A1 is used to transport the electronic label hanger F of the unseparated battery F2 to the carrying device B5, the disassembling device B2 is installed on the base B4 and cooperates with the battery F2 of the electronic label hanger F of the unseparated battery F2 placed on the carrying device B5, and is used to separate the battery F2 of the electronic label hanger F from the frame F1 of the electronic label hanger F and transfer the battery to another position of the frame F1 under the drive of the linear drive device B6, and the tape packaging and bundling device B1 is configured to use the tape 3 to bundle the battery F2 and the frame F1 together;
[0138] like Fig.26 As shown, the disassembling device B2 includes a fifth driving mechanism B21 and a disassembling mechanism B22. The fifth driving mechanism B21 is installed on the base B4, and the disassembling mechanism B22 is installed on the fifth driving mechanism B21. The disassembling mechanism B22 cooperates with the battery F2 of the electronic tag hanger F.
[0139] like Figure 15-24 As shown, the tape packing and bundling device B1 of this embodiment includes a tape processing mechanism 1 and a tape winding mechanism 2 that cooperate with the electronic tag hanger F. The tape winding mechanism 2 includes a tape supporting component 21 and a rotating winding component 22. The tape processing mechanism 1 includes a cutting component 11, a pressing component 12 and a clamping component 13.
[0140] The tape supporting assembly 21 is configured to support the tape 3;
[0141] The clamping assembly 13 cooperates with the adhesive tape 3 to clamp the adhesive tape and transport it to the top of the electronic label hanger F;
[0142] The pressing assembly 12 is configured to attach the head of the tape 3 to the electronic label hanger F;
[0143] The rotating winding assembly 22 is configured to drive the tape supporting assembly 21 to rotate around the electronic label hanger F, so that the outer periphery of the electronic label hanger F is at least wrapped with a circle of tape 3;
[0144] The cutting assembly 11 is configured to cut the adhesive tape 3 .
[0145] like Figure 19-21 As shown, the tape winding mechanism 2 also includes a seventh mounting frame 23, which is mounted on the base B4, and the tape supporting assembly 21 and the rotating winding assembly 22 are both mounted on the seventh mounting frame 23. The rotating winding assembly 22 includes a first driving member 221, a third transmission module 222, a fourth transmission module 223 and a rotating member 224. The first driving member 221 is mounted on the seventh mounting frame 23 and is dynamically connected to the third transmission module 222. The third transmission module 222 and the fourth transmission module 223 are respectively arranged at both ends of the seventh mounting frame 23 and are transmission-connected therebetween. The rotating member 224 is rotatably mounted on the seventh mounting frame 23 and is transmission-connected to the fourth transmission module 223. The tape supporting assembly 21 is mounted on the rotating member 224.
[0146] Preferably, in order to achieve the limitation and guidance of the tape 3, the tape supporting assembly 21 includes a mounting seat 211, a mounting bracket 212 and a guide roller 213, the mounting bracket 212 is installed on the rotating member 224, the mounting seat 211 and the guide roller 213 are installed on the mounting bracket 212, and the mounting seat 211 is provided with a limiting head 211a which cooperates with the tape 3 for limiting the position, and the guide roller 213 cooperates with the tape 3.
[0147] Preferably, the third transmission module 222 and the fourth transmission module 223 both adopt a transmission structure combined with a transmission wheel and a transmission belt. Specifically, the third transmission module 222 includes a third transmission wheel 222a, a fourth transmission wheel 222b and a second transmission belt 222c. The third transmission wheel 222a is sleeved on the driving end of the first driving member 221, and the fourth transmission wheel 222b is rotatably arranged on one side of the seventh mounting frame 23. The second transmission belt 222c is sleeved on the outer periphery of the third transmission wheel 222a and the fourth transmission wheel 222b. The fourth transmission module 223 includes a second connecting shaft 223a, a fifth transmission wheel 223b and a third transmission belt 223c. The fifth transmission wheel 223b is rotatably arranged on the other side of the seventh mounting frame 23 and is synchronously connected with the fourth transmission wheel 222b through the second connecting shaft 223a. The third transmission belt 223c is sleeved on the outer periphery of the fifth transmission wheel 223b and is limitedly matched with the rotating member 224.
[0148] Preferably, in order to increase the friction force so that the third transmission belt 223c can better drive the rotating member 224 to rotate, the outer wall of the rotating member 224 is provided with a toothed structure. At the same time, in order to facilitate subsequent material collection, the rotating member 224 is provided with an avoidance opening 224a, and the corresponding upper ends of the seventh mounting frame 23 and the eighth mounting frame 241 are both provided with a groove-type avoidance structure.
[0149] As a further preference, in order to ensure the stability of the transmission or rotation process, the third transmission module 222 can also be further provided with guide wheels or pressure wheels and other structures that cooperate with the second transmission belt 222c according to actual needs, the fourth transmission module 223 can also be further provided with guide wheels or pressure wheels and other structures that cooperate with the third transmission belt 223c according to actual needs, and the rotating winding assembly 22 can also be further provided with guide wheels or pulleys and other structures that cooperate with the rotating member 224 according to actual needs.
[0150] In order to achieve lifting adjustment, suitable for the production of electronic label hangers F of different heights or different thicknesses, the tape winding mechanism 2 of this embodiment also includes a height adjustment component 24, which includes an eighth mounting frame 241, a second driving member 242, a fifth transmission module 243, a sixth transmission module 244 and a first guide module 245. The second driving member 242 is installed on the seventh mounting frame 23 and is connected to the fifth transmission module 243 by power. The fifth transmission module 243 is connected to the sixth transmission module 244 by transmission. The eighth mounting frame 241 is slidably installed on the seventh mounting frame 23 and connected to the sixth transmission module 244 through the first guide module 245. The rotating member 224 is installed on the eighth mounting frame 241. Therefore, the height adjustment component 24 is used to achieve height adjustment of the tape supporting component 21 and the rotating winding component 22, so as to be suitable for the tape packaging and bundling of electronic label hangers of different heights.
[0151] Preferably, the fifth transmission module 243 of this embodiment adopts a transmission structure composed of a transmission wheel and a transmission belt, the sixth transmission module 244 adopts a screw nut transmission structure, and the eighth mounting frame 241 is fixedly connected to the nut of the sixth transmission module 244 via a block-shaped connecting piece.
[0152] The height adjustment assembly 24 also includes a connecting head 246. A slide groove 231 is provided on the seventh mounting frame 23 to limit the connecting head 246. The connecting head 246 is installed on the eighth mounting frame 241 and slides with the slide groove 231. The second connecting shaft 223a passes through the connecting head 246 and the eighth mounting frame 241, and the two ends of the second connecting shaft 223a are respectively equipped with a fourth transmission wheel 222b and a fifth transmission wheel 223b.
[0153] like Figure 22-23As shown, in order to make the overall structure compact and integrate multiple driving modes, the tape processing mechanism 1 of this embodiment also includes a ninth mounting frame 15, a tenth mounting frame 16, an eleventh mounting frame 17, a fourth guide assembly 18, a fifth guide assembly 19, a third driving member 1A and a fourth driving member 1B. The ninth mounting frame 15 is mounted on the base B4, the tenth mounting frame 16 is movably mounted on the ninth mounting frame 15 through the fourth guide assembly 18, the third driving member 1A is mounted on the ninth mounting frame 15 and is connected to the tenth mounting frame 16, the eleventh mounting frame 17 is movably mounted on the tenth mounting frame 16 through the fifth guide assembly 19, the fourth driving member 1B is mounted on the tenth mounting frame 16 and is connected to the eleventh mounting frame 17, and the cutting assembly 11, the clamping assembly 12 and the clamping assembly 13 are all mounted on the eleventh mounting frame 17. Therefore, the third driving member 1A is used to realize the feed drive in the front-to-back direction (Y-axis), and the fourth driving member 1B is used to realize the feed drive in the left-to-right direction (X-axis), thereby ensuring that the cutting component 11 realizes the cutting action, the clamping component 12 realizes the clamping action, and the clamping component 13 realizes the tape moving action.
[0154] Preferably, the clamping assembly 13 includes a fifth driving member 131 and a clamping head 132, the fifth driving member 131 is mounted on the eleventh mounting frame 17, and the clamping head 132 is mounted on the fifth driving member 131 and cooperates with the adhesive tape 3;
[0155] The pressing assembly 12 includes a sixth driving member 121, a second guide module 122, a twelfth mounting frame 123 and a pressing block 124. The twelfth mounting frame 123 is movably mounted on the eleventh mounting frame 17 through the second guide module 122. The sixth driving member 121 is mounted on the eleventh mounting frame 17 and connected to the twelfth mounting frame 123. The pressing block 124 is movably mounted on the twelfth mounting frame 123 and cooperates with the adhesive tape 3.
[0156] The cutting assembly 11 includes a third guide module 111, a thirteenth mounting frame 112, a seventh driving member 113 and a cutting knife 114. The thirteenth mounting frame 112 is movably mounted on the eleventh mounting frame 17 through the third guide module 111. The seventh driving member 113 is mounted on the eleventh mounting frame 17 and connected to the thirteenth mounting frame 112. The cutting knife 114 is mounted on the thirteenth mounting frame 112 and cooperates with the adhesive tape 3.
[0157] The clamping assembly 13 , the pressing assembly 12 and the cutting assembly 11 are arranged in sequence along a direction close to the electronic tag hanger F.
[0158] As a further preferred embodiment, the first driving member 221 and the second driving member 242 of the present embodiment may be servo motors, and the third driving member 1A, the fourth driving member 1B, the fifth driving member 131, the sixth driving member 121 and the seventh driving member 113 may all be cylinders. The fourth guide assembly 18, the fifth guide assembly 19, the first guide module 245, the second guide module 122 and the third guide module 111 of the present embodiment may all be combined guide structures of linear guides and sliders.
[0159] In order to prevent the adhesive tape 3 from sticking, the adhesive tape processing mechanism 1 of this embodiment further includes an adhesive tape blowing assembly 14 , which is installed on the clamping head 132 and is located between the clamping assembly 13 and the pressing assembly 12 .
[0160] Preferably, the blowing tape assembly 14 of this embodiment includes an air inlet connector and an air blowing pipe, the air blowing pipe is installed on the clamping head 132 and connected to the air inlet connector, the air inlet connector is connected to an external air source, and a plurality of air blowing holes are provided on the air blowing pipe, and the air blowing holes blow air upwards. Due to the effect of gravity, the tape head will sink and easily adhere to other parts, and the blowing tape assembly 14 is used to blow air upwards to effectively prevent the tape 3 from sticking.
[0161] In order to improve the quality, the cutting component 11 of this embodiment also includes a brush, which can be installed on the side of the cutting knife 114. While cutting, the brush can tidy up the tail end of the tape 3 formed on the electronic tag hanger so that it adheres to the electronic tag hanger, thereby avoiding subsequent adhesion to other objects and effectively improving the quality.
[0162] As a further preference, the fifth driving mechanism B21 includes an XYZ three-axis driving assembly, and all driving parts of the driving assembly can be cylinders.
[0163] The number of the carrying devices B5 corresponds to the number of the electronic tag racks F, and each carrying device B5 includes a plurality of first positioning fixtures B51 arranged in sequence and at intervals along the length direction of the electronic tag rack F.
[0164] In order to ensure the stability of the bundling work, the tape packing and bundling device B of this embodiment further includes a pressing device, which is installed on the third frame B3 and cooperates with the electronic label hanger F. The pressing device can be a combination structure of a driving member such as a cylinder and a pressing block.
[0165] The advantages of the adhesive tape packing and strapping device B of the present invention over the prior art include at least:
[0166] 1. A newly designed tape packing and bundling device B1 is provided, which includes a tape processing mechanism 1 and a tape winding mechanism 2. The tape winding mechanism 2 is used to realize the tape packing and bundling action. The tape processing mechanism 1 includes a cutting component 11, a pressing component 12 and a clamping component 13, which can complete the tape feeding, the combination of the tape and the electronic label hanger F, and the cutting work after the tape packing and bundling action is completed. The tape processing mechanism 1 of the present invention integrates multiple functions in one, has a compact structure and strong functionality; the tape processing mechanism 1 adopts a multi-drive component driving structure, which can realize both overall movement and the individual drive of each component, and has a sophisticated design and strong applicability;
[0167] 2. The adhesive tape packing and bundling equipment B includes a plurality of adhesive tape packing and bundling devices B1, which can simultaneously and quickly complete the bundling action of a plurality of electronic tag hangers F, have high production efficiency, and are suitable for mass production.
[0168] In order to better absorb the electronic label hanger F during unloading, the carton packaging system X2 of this embodiment further includes a flipping device D, which cooperates with the unloading device C. The flipping device D is used to receive the bundled electronic label hanger F delivered from the unloading device C and flip it;
[0169] like Figure 8 and Fig.25 As shown, the turning device D of this embodiment includes a fourth frame D1 and a turning device D2 and a rotation driving device D3 installed on the fourth frame D1;
[0170] The flip device D2 includes a plurality of pairs of second positioning fixtures D21 swingably mounted on the fourth frame D1 and a suction cup mechanism D22 mounted on the side of the second positioning fixture D21. A pair of second positioning fixtures D21 is used to limit the position of one electronic tag hanger F.
[0171] The rotation driving device D3 includes a sixth driving mechanism D31 and a transmission mechanism D32 installed on the fourth frame D1, the transmission mechanism D32 is transmission-connected with the sixth driving mechanism D31, and the second positioning fixture D21 is connected with the transmission mechanism D32;
[0172] The transmission mechanism D32 includes a driving wheel D321, a fifth transmission assembly D322, a sixth transmission assembly D323 and a third connecting shaft D324. The driving wheel D321 is sleeved on the driving end of the sixth driving mechanism D31. The fifth transmission assembly D322 is transmission-connected to the driving wheel D321. The sixth transmission assembly D323 is transmission-connected to the driving wheel D321 through the third connecting shaft D324. The fifth transmission assembly D322 is installed on the fourth frame D1 and is transmission-connected to all second positioning fixtures D21 installed on the first side of the fourth frame D1. The sixth transmission assembly D323 is installed on the fourth frame D1 and is transmission-connected to all second positioning fixtures D21 installed on the second side of the fourth frame D1.
[0173] Preferably, the flipping device D2 further includes a fourth connecting shaft, and the second positioning fixture D21 is rotatably mounted on the fourth frame D1 through the fourth connecting shaft. The fifth transmission assembly D322 includes a sixth transmission wheel and a fourth transmission belt. The number of the sixth transmission wheels is the same as the number of the second positioning fixtures D21 on the first side of the fourth frame D1. The sixth transmission wheel is fixedly sleeved on the end of the fourth connecting shaft away from the second positioning fixture D21, and all the sixth transmission wheels are transmission-connected to the driving wheel D321 through the fourth transmission belt. The sixth transmission assembly D323 includes a seventh transmission wheel, an eighth transmission wheel and a fifth transmission belt. One end of the third connecting shaft D324 is sleeved on the driving wheel D321, and the other end is sleeved on the seventh transmission wheel of the sixth transmission assembly D323. The number of the eighth transmission wheels is the same as the number of the second positioning fixtures D21 on the second side of the fourth frame D1. The eighth transmission wheel is fixedly sleeved on the end of the fourth connecting shaft away from the second positioning fixture D21, and all the eighth transmission wheels are transmission-connected to the seventh transmission wheel through the fourth transmission belt.
[0174] The sixth driving mechanism D31 may be a combined driving structure of a servo motor and a reducer.
[0175] Therefore, all the second positioning fixtures D21 can be flipped at a specified angle at the same time under the drive of the sixth driving mechanism D31, so that the electronic tag hanger F placed on the second positioning fixture D21 is flipped, which facilitates the unloading device to act on the smooth surface of the electronic tag hanger F and improves the stability of the unloading process.
[0176] like Figure 6 As shown, the carton packaging equipment E includes a first multi-axis manipulator device E1, a second multi-axis manipulator device E3 and a carton packaging device E2. The first multi-axis manipulator device E1 is configured to absorb the electronic label hanger F flipped by the flipping device D and transfer it to the carton packaging device E2. The carton packaging device E2 is configured to provide a carton G to accommodate the electronic label hanger F and seal and package the carton G with the electronic label hanger F.
[0177] When there are multiple layers of electronic label hangers F in the carton G, the second multi-axis manipulator device E3 is configured to grab the partition and transfer it to the carton packaging device E2. The partition is placed between two adjacent layers of electronic label hangers F to separate and avoid interference.
[0178] The carton packaging device E2 includes at least a carton transport mechanism E21, a carton sealing mechanism E22, a carton forming mechanism E23 and a taping mechanism E24. The carton forming mechanism E23 is used to fold the cardboard to form a carton G. The carton transport mechanism E21 is used to transport the carton G to the packing station and convey the packed carton G to the sealing mechanism E22. The sealing mechanism E22 is used to seal the carton G containing the electronic label hanger F. The taping mechanism E24 is used to strengthen the tape on the bottom of the carton G.
[0179] The first multi-axis manipulator device E1 and the second multi-axis manipulator device E3 of the present embodiment are commercially available multi-axis robots, the carton transport mechanism E21 is a belt conveyor or a roller conveyor, the carton sealing mechanism E22, the carton forming mechanism E23 and the tape applying mechanism E24 all adopt existing equipment or existing technologies, and the specific structure will not be described in detail here.
[0180] The tape packing and bundling process of this embodiment includes at least the following steps:
[0181] a1. Material collection: The feeding device A works and obtains the electronic label rack F through the feeding device A1;
[0182] The specific actions of this step are as follows:
[0183] The first driving mechanism A12 and the second driving mechanism A13 work to drive the first grabbing mechanism A14 to grab the electronic label rack F and transport the grabbed electronic label rack F to the top of the tape packing and bundling device B1, and then place the electronic label rack F on the first positioning fixture B51;
[0184] a2. Battery removal: The disassembly device B2 works to separate the battery F2 of the electronic tag rack F from the rack body F1;
[0185] The specific actions of this step are as follows:
[0186] a21. Battery removal: The separation device B2 works, the fifth driving mechanism B21 drives the separation mechanism B22 to move and make it cooperate with the electronic tag rack F, and then the fifth driving mechanism B21 drives the separation mechanism B22 to move, and separates the battery F2 of the electronic tag rack F from the rack body F1;
[0187] a22. Battery transfer: The linear drive device B6 works, and the seventh drive mechanism B61 drives the base B4 and the tape packing and bundling device B1 and the disassembling device B2 installed on the base B4 to move together, so that the battery F2 moves to the tape packing and bundling station.
[0188] a3. Tape packing and bundling: The tape packing and bundling device B1 works, and uses the tape 3 to bundle the battery F2 and the frame F1 together;
[0189] The specific actions of this step are as follows:
[0190] a31. Taking the tape: the clamping assembly 13 works and clamps the tape at the tape taking station under the drive of the third driving member 1A;
[0191] In this step, after the clamping assembly 13 clamps the adhesive tape, the adhesive tape blowing assembly 14 blows air to the head of the adhesive tape 3 clamped by the clamping assembly 13 to make it curl upward;
[0192] a32, tape movement: driven by the fourth driving member 1B, the clamping assembly 13 transports the clamped tape 3 to the top of the electronic label hanger F;
[0193] a33, tape head: the pressing component 12 works to press the head of the tape 3 onto the electronic label hanger F;
[0194] a34, tape winding: the cutting assembly 11, the pressing assembly 12 and the clamping assembly 13 are driven by the fourth driving member 1B to retreat away from the tape winding mechanism 2, and the tape winding mechanism 2 is actuated so that the tape 3 is wound around the outer periphery of the electronic tag hanger F for one or more turns and then reset;
[0195] a35. Tape cutting: The cutting assembly 11, the pressing assembly 12 and the clamping assembly 13 are driven by the third driving member 1A and the fourth driving member 1B to move to the cutting station in the direction close to the tape winding mechanism 2, and the cutting assembly 11 is actuated to cut the tape 3.
[0196] In this step, the cutting assembly 11, the clamping assembly 12 and the clamping assembly 13 are first reset under the drive of the third driving member 1A, and then reach the cutting station under the drive of the fourth driving member 1B. Before the cutting assembly 11 cuts the tape 3, the clamping assembly 13 will clamp the tape 3 at the same time to facilitate the next action.
[0197] a36. Blowing the adhesive tape: After the cutting component 11 completes the cutting work, the adhesive tape blowing component 14 will blow the head of the adhesive tape 3 clamped by the clamping component 13 upwards to facilitate the next action.
[0198] a37. Avoidance: All the tape packing and bundling devices B1 and all the disassembling devices B2 are driven by the linear drive device B6 to retreat along the direction of the Y axis to avoid, so as to facilitate the operation of the unloading device C.
[0199] Repeating the above steps a1-a3 can realize batch production of adhesive tape packaging and bundling.
[0200] The carton packaging process of this embodiment includes at least the following steps:
[0201] b1. Unloading: The unloading device C works to transfer the bundled electronic label rack F to the flipping device D;
[0202] b2. Flip: The flip device D works to tilt the electronic label rack F;
[0203] In this step, the following actions are specifically included:
[0204] When the unloading device C places the bundled electronic tag hanger F on the second positioning fixture D21, the flipping device D works, the suction cup mechanism D22 first sucks the electronic tag hanger F, and then the sixth driving mechanism D31 drives the transmission mechanism D32 to operate, thereby driving all the second positioning fixtures D21 to flip to the same angle, so that the electronic tag hanger F is tilted.
[0205] b3. Carton packaging: The first multi-axis robot device E1 absorbs the electronic label hanger F at the flipping device D and transfers it to the carton G provided by the carton packaging device E2. Repeat the action multiple times to complete the packing of the multi-layer electronic label hanger F, and then seal the packed carton G.
[0206] In this step, the specific actions are as follows:
[0207] b30, carton preparation: the carton forming mechanism E23 works to form a carton G through paper skin preparation;
[0208] b31, carton input: carton G is transported to the packing station by the carton transport mechanism E21;
[0209] b32. Packing: The first multi-axis manipulator device E1 picks up the electronic label hanger F at the flipping device D and transfers it to the carton G provided by the carton packaging device E2, repeating the action multiple times to complete the packing of the multi-layer electronic label hanger F;
[0210] In this step, a second multi-axis manipulator device E3 may be added to place the partition. The specific actions are as follows:
[0211] The first multi-axis manipulator device E1 absorbs the electronic label hanger F at the second positioning fixture D21 and transfers it to the carton G at the packing station, and then the second multi-axis manipulator device E3 places the partition above the first layer of electronic label hanger F, and then the first multi-axis manipulator device E1 absorbs the electronic label hanger F at the second positioning fixture D21 again and transfers it above the first layer of electronic label hanger F, and the second multi-axis manipulator device E3 places the partition above the second layer of electronic label hanger F again, repeating the above actions to complete the packing of multiple layers of electronic label hangers F;
[0212] b33, sealing: the packed carton G is transported to the sealing mechanism E22 by the carton transport mechanism E21, and the sealing mechanism E22 seals the carton G containing the electronic label hanger F, that is, the carton G with the upper port opened is closed and fixed by the adhesive tape 3;
[0213] In order to improve the packaging quality, after step b33, the following steps are further included:
[0214] b34, tape reinforcement: After the carton G is sealed, it is transported to the tape sticking mechanism E24 by the carton transport mechanism E21, and the tape sticking mechanism E24 sticks tape 3 on the bottom of the carton G for reinforcement;
[0215] Repeat the above steps b1-b3 to complete the batch carton packaging work.
[0216] It should be noted that if the packaging production line is used to produce other products that do not need to be disassembled except the electronic label hanger F, there is no need to set up the disassembly device B2 or make the disassembly device B2 inoperative. Specifically, in the above-mentioned operation process, step a2 and the corresponding processes and actions related to the disassembly device B2 can be omitted.
[0217] The advantages of the electronic label hanger F fully automatic packaging production line of the present invention over the prior art include at least:
[0218] 1. The present invention discloses a new packaging process, which can complete the automatic packaging of the electronic tag rack F, with low labor input and high production efficiency. More importantly, in the process of automatic packaging, the battery F2 of the electronic tag rack F can be removed to prevent it from being powered on, effectively protecting the circuit structure, and the function of wrapping the tape 3 can be realized to fix the removed battery F2 to the frame F1 of the electronic tag rack F, effectively preventing the battery F2 from falling off or shifting to cause abnormalities, that is, the packaging process also has the advantage of high packaging quality;
[0219] 2. The tape packing and bundling equipment B used in this process is unique in design and highly functional. The tape packing and bundling device B1 of the tape packing and bundling equipment B includes a tape processing mechanism 1 and a tape winding mechanism 2. The tape winding mechanism 2 is used to realize the tape packing and bundling action. The tape processing mechanism 1 includes a cutting component 11, a pressing component 12 and a clamping component 13, which can complete the feeding of the tape 3, the combination of the tape 3 and the electronic label hanger F, and the cutting work after the tape packing and bundling action is completed. The tape processing mechanism 1 of the present invention integrates multiple functions in one, has a compact structure and strong functionality; the tape processing mechanism 1 adopts a multi-drive component driving structure, which can realize both overall movement and the individual drive of each component, and has a sophisticated design and strong applicability;
[0220] 3. The tape packing and bundling equipment B includes a plurality of tape packing and bundling devices B1, which can simultaneously and quickly complete the bundling action of a plurality of electronic tag hangers F, have high production efficiency, and are suitable for mass production;
[0221] 4. In this process, a linear drive device B6 is provided, which can drive the tape packing and strapping device B1 to feed forward and backward, and can cooperate with the loading device A and the unloading device C to complete automatic loading and unloading work, with high production efficiency;
[0222] 5. In this process, a splitting device B2 is provided, which can effectively split the electronic tag rack F and bind and fix the split part and the main part, which is suitable for the bundling and packaging of the electronic tag rack F with a split structure, etc., which increases the scope of application of this equipment and has strong applicability;
[0223] 6. In this process, the disassembling device B2 is a part of the feeding device A, and can also be used as a part of the tape strapping device B. The design scheme is flexible and can be adjusted according to actual needs;
[0224] 7. In this process, a carton packaging system X2 is provided for automated packaging work, which can automatically pack the electronic label hanger F after the tape packaging is completed, so as to facilitate subsequent transportation and storage.
[0225] Example 2
[0226] Fig. 27 The fully automatic packaging process of an electronic label hanger according to an embodiment of the present invention is schematically shown.
[0227] like Fig. 27 As shown, the structure of the fully automatic packaging process of the electronic label hanger F in this embodiment is basically the same as that of the fully automatic packaging process of the electronic label hanger F in Example 1, with the difference that: this embodiment is described by the loading equipment A having the function of removing the battery F2, that is, the disassembly device is a part of the loading equipment A.
[0228] like Fig. 27 As shown, the feeding device A of this embodiment further includes a disassembling device B2, which is installed on the first grasping mechanism A14 and cooperates with the battery F2 of the electronic tag rack F, and is configured to disassemble the battery F2 of the electronic tag rack F from the frame F1 of the electronic tag rack F;
[0229] The feeding device A1 is used to transport the electronic label rack F after the battery F2 is disassembled to the carrying device B5 of the tape packaging and bundling device B;
[0230] The tape packing and bundling device B1 uses the tape 3 to bundle the battery F2 of the electronic tag rack F with the rack body F1;
[0231] Preferably, the disassembling device B2 of this embodiment includes a fifth driving mechanism B21 and a disassembling mechanism B22. The fifth driving mechanism B21 is installed on the mounting beam A141 of the first grasping mechanism A14. The disassembling mechanism B22 is installed on the fifth driving mechanism B21. The disassembling mechanism B22 cooperates with the battery F2 of the electronic tag hanger F.
[0232] As a further preference, the fifth driving mechanism B21 of this embodiment is a telescopic cylinder, and the disassembling mechanism B22 is a paddle.
[0233] The disassembling device B2 of this embodiment is a part of the feeding device A. Therefore, the specific actions of step a1 are as follows:
[0234] a1. Retrieving materials: the first driving mechanism A12 and the second driving mechanism A13 work to drive the first grabbing mechanism A14 to grab the electronic label rack F and transport the grabbed electronic label rack F to the top of the adhesive tape packaging and bundling device B1;
[0235] a2. Battery removal: The disassembly device works to separate the battery F2 of the electronic tag rack F from the rack body F1;
[0236] The specific actions of this step are as follows:
[0237] a21. Battery removal: The disassembling device B2 works. When the first grabbing mechanism A14 grabs the electronic tag rack F, the disassembling mechanism B22 cooperates with the electronic tag rack F in a limited position. Then the fifth driving mechanism B21 drives the disassembling mechanism B22 to move, and the battery F2 of the electronic tag rack F is separated from the frame F1.
[0238] a22. Material discharge: The first grabbing mechanism A14 places the electronic tag rack F on the first positioning fixture B51 under the drive of the first driving mechanism A12 and the second driving mechanism A13.
[0239] The subsequent adhesive tape strapping and bundling device B1 directly performs the bundling work.
[0240] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the creative concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. A fully automatic packaging process for electronic label racks, characterized in that: The invention comprises a tape baling and bundling process and a carton packaging process, wherein the tape baling and bundling process is performed based on a tape baling and bundling system (X1), and the carton packaging process is performed based on a carton packaging system (X2). The tape baling and bundling system (X1) at least comprises a feeding device (A) and a tape baling and bundling device (B), and the carton packaging system (X2) at least comprises a feeding device (C) and a carton packaging device (E). The feeding device (A) at least comprises a feeding device (A1), and the tape baling and bundling device (B) at least comprises a tape baling and bundling device (B1) and a linear drive device (B6). The feeding device (A) or the tape baling and bundling device (B) further comprises a disassembling device (B2), and the carton packaging device (E) at least comprises a first multi-axis manipulator device (E1) and a carton packaging device (E2). The adhesive tape packing and bundling process comprises at least the following steps: a1. Material collection: The loading device (A) works, and the electronic label rack is obtained through the loading device (A1); a2. Battery removal: The disassembly device (B2) works to disassemble the battery (F2) and the frame (F1) of the electronic tag rack (F); a3. Tape packing and bundling: the tape packing and bundling device (B1) works, and uses the tape (3) to bundle the battery (F2) and the frame (F1) together; The carton packaging process comprises at least the following steps: b1. Unloading: The unloading device (C) works to transfer the bundled electronic tag rack (F) to the flipping device (D); b2. Flip: The flip device (D) works, so that the electronic tag rack (F) is tilted; b3. Carton packaging: The first multi-axis robot device (E1) absorbs the electronic label hanger (F) at the flipping device (D) and transfers it to the carton (G) provided by the carton packaging device (E2). Repeat the action multiple times to complete the packing of the multi-layer electronic label hanger (F), and then seal the packed carton (G).
2. The fully automatic packaging process for electronic label racks according to claim 1 is characterized in that: The loading device (A1) comprises a first frame (A11), a first driving mechanism (A12), a second driving mechanism (A13) and a first grabbing mechanism (A14); the first driving mechanism (A12) is mounted on the first frame (A11); the second driving mechanism (A13) is mounted on the first driving mechanism (A12); the first grabbing mechanism (A14) is mounted on the second driving mechanism (A13) and cooperates with the electronic label rack (F); the first driving mechanism (A12) is used to drive the first grabbing mechanism (A14) to move along the X-axis direction; the second driving mechanism (A13) is used to drive the first grabbing mechanism (A14) to move along the Z-axis direction; The specific actions of step a1 are as follows: The first driving mechanism (A12) and the second driving mechanism (A13) work to drive the first grabbing mechanism (A14) to grab the electronic label hanger (F) and transport the grabbed electronic label hanger (F) to the top of the adhesive tape packaging and bundling device (B1).
3. The fully automatic packaging process for electronic label racks according to claim 2 is characterized in that: The disassembling device (B2) is a part of the feeding device (A), and the disassembling device (B2) comprises a fifth driving mechanism (B21) and a disassembling mechanism (B22); The specific actions of step a2 are as follows: The detaching mechanism (B22) cooperates with the electronic tag rack (F) in a limiting manner when the first grasping mechanism (A14) grasps the electronic tag rack (F), and then the fifth driving mechanism (B21) drives the detaching mechanism (B22) to move, so as to detach the battery (F2) and the frame (F1) of the electronic tag rack (F).
4. The fully automatic packaging process for electronic label racks according to claim 2 is characterized in that: The adhesive tape packing and bundling device (B) further comprises a third frame (B3), a disassembling device (B2), a base (B4) and a bearing device (B5); the bearing device (B5), the base (B4) and the linear drive device (B6) are mounted on the third frame (B3); the adhesive tape packing and bundling device (B1) is mounted on the base (B4); the bearing device (B5) is limitedly matched with a frame (F1) of the electronic label hanger (F); the base (B4) is movably mounted on the third frame (B3) and connected to the linear drive device (B6); The carrying device (B5) comprises a plurality of first positioning jigs (B51) which are limitedly matched with the frame (F1) of the electronic tag rack (F); There are a plurality of adhesive tape packing and bundling devices (B1), and the plurality of adhesive tape packing and bundling devices (B1) are sequentially spaced apart along the length direction of the base (B4); The linear drive device (B6) cooperates with the base (B4) to drive the base (B4) to perform linear motion; The linear drive device (B6) comprises a seventh drive mechanism (B61) and a first guide mechanism (B62); the seventh drive mechanism (B61) is mounted on the third frame (B3) and connected to the base (B4); the base (B4) is slidably mounted on the third frame (B3) via the first guide mechanism (B62); The disassembling device (B2) comprises a fifth driving mechanism (B21) and a disassembling mechanism (B22); The specific actions of step a1 are as follows: The first driving mechanism (A12) and the second driving mechanism (A13) work to drive the first grabbing mechanism (A14) to grab the electronic label rack (F) and transport the grabbed electronic label rack (F) to the top of the adhesive tape packaging and bundling device (B1), and then place the electronic label rack (F) on the first positioning fixture (B51); The specific actions of step a2 are as follows: a21. Battery removal: the detaching device (B2) works, the fifth driving mechanism (B21) drives the detaching mechanism (B22) to move and make it cooperate with the electronic tag rack (F) in a limited manner, and then the fifth driving mechanism (B21) drives the detaching mechanism (B22) to move, so as to detach the battery (F2) of the electronic tag rack (F) from the rack body (F1); a22. Battery transfer: The linear drive device (B6) works, and the seventh drive mechanism (B61) drives the base (B4) and the adhesive tape packing and bundling device (B1) and the disassembling device (B2) installed on the base (B4) to move together, so that the battery (F2) moves to the adhesive tape packing and bundling station.
5. The fully automatic packaging process for electronic label racks according to claim 4 is characterized in that: The adhesive tape packing and bundling device (B1) comprises an adhesive tape processing mechanism (1) and an adhesive tape winding mechanism (2) which cooperate with the electronic tag hanger (F); the adhesive tape winding mechanism (2) comprises an adhesive tape supporting assembly (21) and a rotating winding assembly (22); the adhesive tape processing mechanism (1) comprises a cutting assembly (11), a pressing assembly (12), a clamping assembly (13), a ninth mounting frame (15), a tenth mounting frame (16), an eleventh mounting frame (17), a first guide assembly (A124), a second guide assembly (A135), a third driving member (1A) and a fourth driving member (1B); the ninth mounting frame (15) is mounted on the base (B4). , the tenth mounting frame (16) is movably mounted on the ninth mounting frame (15) through the first guide assembly (A124), the third driving member (1A) is mounted on the ninth mounting frame (15) and connected to the tenth mounting frame (16), the eleventh mounting frame (17) is movably mounted on the tenth mounting frame (16) through the second guide assembly (A135), the fourth driving member (1B) is mounted on the tenth mounting frame (16) and connected to the eleventh mounting frame (17), and the cutting assembly (11), the pressing assembly (12) and the clamping assembly (13) are all mounted on the eleventh mounting frame (17); The tape supporting assembly (21) is configured to support the tape (3); The clamping assembly (13) cooperates with the adhesive tape (3) and is used to clamp the adhesive tape (3) and transport it to the top of the electronic tag hanger (F); The pressing assembly (12) is configured to attach the head of the adhesive tape (3) to the electronic label hanger (F); The rotating winding assembly (22) is configured to drive the adhesive tape supporting assembly (21) to rotate around the electronic label hanger (F), so that the outer circumference of the electronic label hanger (F) is at least wrapped with a circle of adhesive tape (3); The cutting component (11) is configured to cut the adhesive tape (3); In the step a3, the following actions are specifically included: a31. Taking the adhesive tape: the clamping assembly (13) works and, driven by the third driving member (1A), clamps the adhesive tape (3) at the adhesive tape taking station; a32, adhesive tape movement: driven by the fourth driving member (1B), the clamping assembly (13) transports the clamped adhesive tape (3) to the top of the electronic tag hanger (F); a33, adhesive tape head: the pressing component (12) works to press the head of the adhesive tape (3) onto the electronic label hanger (F); a34, tape winding: the cutting assembly (11), the pressing assembly (12) and the clamping assembly (13) are driven by the fourth driving member (1B) to retreat in a direction away from the tape winding mechanism (2), and the tape winding mechanism (2) is activated, so that the tape (3) is wound around the outer circumference of the electronic tag hanger (F) for one or more turns and then resets; a35. Cutting of the adhesive tape: The cutting assembly (11), the pressing assembly (12) and the clamping assembly (13) are driven by the third driving member (1A) and the fourth driving member (1B) to move toward the direction close to the adhesive tape winding mechanism (2) to the cutting station, and the cutting assembly (11) is actuated to cut the adhesive tape (3).
6. The fully automatic packaging process for electronic label racks according to claim 5 is characterized in that: In step a35, the cutting assembly (11), the pressing assembly (12) and the clamping assembly (13) are first reset under the drive of the third driving member (1A), and then reach the cutting station under the drive of the fourth driving member (1B). Before the cutting assembly (11) cuts the tape (3), the clamping assembly (13) will simultaneously clamp the tape (3) to facilitate the next action.
7. The fully automatic packaging process for electronic label racks according to claim 5 is characterized in that: The adhesive tape processing mechanism (1) further comprises an adhesive tape blowing assembly (14), wherein the adhesive tape blowing assembly (14) is installed on the clamping assembly (13) and is located between the clamping assembly (13) and the pressing assembly (12); In step a31, after the clamping assembly (13) clamps the adhesive tape, the adhesive tape blowing assembly (14) blows air to the head of the adhesive tape (3) clamped by the clamping assembly (13) to cause it to curl upwards; After step a35, the method further includes: a36. Blowing the adhesive tape: After the cutting component (11) completes the cutting operation, the blowing adhesive tape component (14) will blow the head of the adhesive tape (3) clamped by the clamping component (13) upwards to facilitate the next operation.
8. The fully automatic packaging process for electronic label racks according to claim 7 is characterized in that: The flipping device (D) comprises a fourth frame (D1) and a flipping device (D2) and a rotation drive device (D3) mounted on the fourth frame (D1); the flipping device (D2) comprises a plurality of pairs of second positioning fixtures (D21) swingably mounted on the fourth frame (D1) and a suction cup mechanism (D22) mounted on the side of the second positioning fixture (D21); a pair of the second positioning fixtures (D21) correspondingly limits the position of one electronic tag hanger (F); the rotation drive device (D3) comprises a sixth driving mechanism (D31) and a transmission mechanism (D32) mounted on the fourth frame (D1); the transmission mechanism (D32) is transmission-connected to the sixth driving mechanism (D31); and the second positioning fixture (D21) is connected to the transmission mechanism (D32); In the step b2, the following actions are specifically included: When the unloading device (C) places the bundled electronic tag hanger (F) on the second positioning fixture (D21), the flipping device (D) works, the suction cup mechanism (D22) first sucks the electronic tag hanger (F), and then the sixth driving mechanism (D31) drives the transmission mechanism (D32) to operate, thereby driving all the second positioning fixtures (D21) to flip at the same angle, so that the electronic tag hanger (F) is tilted.
9. The fully automatic packaging process for electronic label racks according to claim 7 is characterized in that: After step a36, the following steps are also included: a37. Avoidance: All the tape packing and bundling devices (B1) and all the disassembling devices (B2) are driven by the linear drive device (B6) to retreat along the Y-axis direction to avoid, so as to facilitate the operation of the unloading device (C).
10. The fully automatic packaging process for electronic label racks according to claim 8, characterized in that: The carton packaging equipment (E) comprises a first multi-axis manipulator device (E1) and a carton packaging device (E2), wherein the first multi-axis manipulator device (E1) is configured to absorb the electronic label hanger (F) after being flipped by the flipping device (D) and transfer it to the carton packaging device (E2), and the carton packaging device (E2) is configured to provide a carton (G) to accommodate the electronic label hanger (F) and seal and package the carton (G) equipped with the electronic label hanger (F); The carton packaging device (E2) comprises at least a carton transport mechanism (E21) and a carton sealing mechanism (E22), wherein the carton transport mechanism (E21) is used to transport the carton (G), and the carton sealing mechanism (E22) is used to seal the carton (G) containing the electronic tag hanger (F); In the step b3, the following actions are specifically included: b31, carton input: the carton (G) is transported to the packing station by the carton transport mechanism (E21); b32. Packing: The first multi-axis manipulator device (E1) picks up the electronic label hanger (F) at the flipping device (D) and transfers it to the carton (G) provided by the carton packaging device (E2), repeating the action multiple times to complete the packing of the multi-layer electronic label hanger (F); b33. Carton sealing: After packing, the carton (G) is transported to the carton sealing mechanism (E22) by the carton transport mechanism (E21), and the carton sealing mechanism (E22) seals the carton (G) containing the electronic label hanger (F).
Citation Information
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