Anti-static fabric napping equipment and use method thereof
By introducing the self-adsorption and anti-static treatment mechanism of wool floe in the wool floe pulling equipment of anti-static fabrics, the problems of uneven anti-static treatment and inconvenient cleaning of wool floe in traditional equipment are solved, and the uniform wool floe pulling and long-lasting anti-static effect of the fabric is achieved, which improves the operating safety of the equipment and the quality of the fabric.
Patent Information
- Application Number
- CN202510071153.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2045-01-16
AI Technical Summary
When the traditional anti-static fabric wooling equipment uses uneven anti-static treatment, it is impossible to form a long-lasting and stable anti-static layer. The fleece on the needle roller is inconvenient to clean, which can easily cause jamming and affect the operation and safety of the equipment.
A hair-pulling device for antistatic fabrics is designed, including a self-adsorption hair-pulling mechanism and an antistatic treatment mechanism. The self-adsorption and hair pulling mechanism of the wool floss self-adsorption and hair pulling mechanism realizes uniform hair pulling and hair pulling cleaning of the fabric through the through-type hair pulling component, hair pulling component, drying component and driving component. The antistatic treatment mechanism forms a lasting antistatic layer by spraying steam and antistatic agents.
The uniformity and durability of antistatic treatment are achieved, and the accumulation of floe and needle roller clogging is avoided, which improves the quality of the fabric and the operation safety of the equipment.
Smart Images

Figure CN119640535A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of napping equipment, and specifically refers to a napping equipment for antistatic fabrics and a use method thereof. Background Art
[0002] Antistatic fabric is a kind of fabric that has been specially treated to effectively prevent the accumulation and discharge of static electricity. In modern industrial production and daily life, antistatic fabric is widely used in the fields of electronics, medical treatment, aerospace, etc., as well as in the production of clothing in autumn and winter to prevent safety hazards such as equipment failure, human discomfort and fire caused by static electricity.
[0003] However, in the current antistatic fabric production process, especially in the napping process, there are a series of technical difficulties. When traditional napping equipment is used to process fabrics, due to technical limitations, the antistatic treatment is often uneven and a long-lasting and stable antistatic layer cannot be formed. This not only affects the antistatic performance of the fabric, but also reduces the overall quality of the product.
[0004] In addition, the needle roller plays a key role in the napping process, but the problem of cleaning the fluff on it has always troubled production personnel. The existing equipment is not convenient for timely and effective cleaning of the fluff on the needle roller during the rotation of the needle roller, resulting in the accumulation of fluff and easy jamming of the needle roller, which not only affects the normal operation of the equipment, but also increases the safety hazards in the production process. Summary of the invention
[0005] In order to solve the above problems, the present invention provides a napping device for antistatic fabrics and a method for using the same.
[0006] The technical solution adopted by the present invention is as follows: The present invention provides a napping device for anti-static fabrics, including a napping body and a tensioning component arranged on the napping body, a self-adsorbing napping mechanism for napping is arranged in the napping body, and an anti-static treatment mechanism is arranged on the napping body; the self-adsorbing napping mechanism for napping includes a through-type napping component, a nap adsorption component, a drying component and a driving component, the through-type napping component is arranged on the self-adsorbing napping mechanism for napping, the nap adsorption component is arranged on one side of the through-type napping component, the drying component is arranged on the self-adsorbing napping mechanism for napping, and the drying component is arranged on the self-adsorbing napping mechanism for napping.
[0007] Furthermore, the napping body includes box body 1, box body 2 is provided on one side of box body 1, box body 3 is provided on one side of box body 2, cavity 1 is provided at the upper end of the interior of box body 1, a transmission roller is rotatably provided on the inner wall of cavity 1, a friction block is provided on the side wall of the transmission roller, roller 1 is rotatably provided on the inner side wall of box body 1, roller 2 is rotatably provided on the inner side wall of box body 1, roller 1 is provided on one side of the transmission roller, roller 2 is provided on the other side of the transmission roller, roller 3 is rotatably provided on the upper end of the inner side wall of box body 2, air outlet is provided on the side wall of box body 2, roller 4 is rotatably provided on one side of the upper end of the inner side wall of box body 3, roller 6 is rotatably provided on the other side of the upper end of the inner side wall of box body 3, roller 5 is rotatably provided on one side of the inner side wall of box body 3, and roller 7 is rotatably provided on the other side of the inner side wall of box body 3.
[0008] Furthermore, the through-type napping assembly includes a napping roller, one end of which is rotatably arranged on the inner wall of box body three, and the other end of the napping roller is rotatably sleeved on the other side wall of box body three, a napping needle is provided on the side wall of the napping roller, and a hair suction hole is opened on the side wall of the napping roller, a motor is provided on the other outer side wall of box body three, a bevel gear two is provided at the output end of the motor one, a bevel gear one is sleeved on the shaft of the other end of the napping roller, the bevel gear one and the bevel gear two are meshed and rotatably connected, a cover body one is provided on the inner side wall of box body three, and the napping roller is arranged in the cover body one.
[0009] Furthermore, the lint adsorption component includes a filter box, the filter box is arranged on the outer side wall of the other side of the box body three, the inner wall of the filter box is provided with a filter screen, the outer side of the filter box is provided with an exhaust fan, the exhaust end of the exhaust fan is connected to the lower end of the side wall of the filter box, the upper end of the filter box is connected to one end of the exhaust pipe, the upper end of the exhaust pipe is connected to the fixed port of the rotary joint three, the rotating port of the rotary joint three is connected to the other end of the lint pulling roller; the drying component includes a drying drum one, one end of which is rotatably sleeved on On the side wall of box body three, the other end of the drying drum one is rotatably connected to the other inner side wall of box body three, an air outlet hole one is arranged on the side wall of the drying drum one, one end of the drying drum one is sleeved on the shaft with gear three, the side wall of the box body three is rotatably sleeved on one end of the drying drum two, the other end of the drying drum two is rotatably connected to the other inner side wall of box body three, an air outlet hole two is arranged on the drying drum two, one end of the drying drum two is sleeved on the shaft with gear four, the gear three and gear four are meshed and rotatably connected, and the drying drum two is arranged below the drying drum one.
[0010] Furthermore, the driving assembly includes a motor 2, which is arranged on the outer wall of the box body 3, and a bevel gear 5 is provided at the output end of the motor 2. A bevel gear 6 is sleeved on the shaft of one end of the drying drum 2, and the bevel gear 6 and the bevel gear 5 are meshed and rotated to be connected. One end of the drying drum 2 is connected to the rotating port of the rotary joint 2, and one end of the drying drum 1 is connected to the rotating port of the rotary joint 1. A hot air blower 1 is provided on the outer wall of the box body 3, and the output end of the hot air blower 1 is connected to the side wall of the connecting pipe, one end of the connecting pipe is connected to the fixed port of the rotary joint 1, and the other end of the connecting pipe is connected to the fixed port of the rotary joint 2.
[0011] Furthermore, the antistatic processing mechanism includes an antistatic processing component, an injection component and a softening component. The antistatic processing component is arranged on the antistatic processing mechanism, the injection component is arranged at the lower end of the antistatic processing component, and the softening component is arranged on one side of the antistatic processing component.
[0012] Furthermore, the antistatic treatment component includes a cover body 2, which is arranged on a box body 2, an atomizer tank is provided at the upper end of the cover body 2, the upper end of the atomizer tank is sleeved with an antistatic agent storage tank, the lower end of the antistatic agent storage tank is connected to a dropper, an electronic valve 1 is provided on the dropper, a cup body is provided at the inner bottom end of the atomizer tank, an ultrasonic atomizer sheet is provided in the cup body, a hot air blower 2 is provided on the outer wall of the atomizer tank, the output end of the hot air blower 2 is arranged at the inner upper end of the atomizer tank, one end of the output pipe 1 is connected to the other outer wall of the atomizer tank, the other end of the output pipe 1 is connected to the top of the cover body 2, and a fan is provided in the output pipe 1.
[0013] Furthermore, the injection assembly includes a telescopic cylinder, which is arranged at the internal top end of the cover body 2, and an injection chamber is provided at the output end of the telescopic cylinder, and an injection hole is opened at the lower end of the injection chamber, and the lower end of the output pipe 1 is connected to one end of the bellows, and the other end of the bellows is connected to the upper end of the injection chamber; the softening assembly includes a steam generator, which is arranged at the upper end of the cover body 2, and the output end of the steam generator is connected to one end of the output pipe 2, and the other end of the output pipe 2 is connected to the side wall of the output pipe 1, and the output pipe 2 is provided with an electronic valve 2.
[0014] Further, the tensioning assembly includes a cavity 2, a cavity 2 is provided on one side of the box body 3, a roller 9 is rotatably provided on the inner wall of the cavity 2, a motor 3 is provided on the outer side of the cavity 2, the output end of the motor 3 is connected to one end of the roller 9, a slide groove is provided on the side wall of the cavity 2, a slider is slidably provided in the slide groove, one end of the roller 8 is rotatably sleeved on the slider, one end of a spring is provided on the slider, and the other end of the spring is provided at an inner end of the slide groove.
[0015] The present invention also discloses a method for using a napping device for antistatic fabrics, which mainly comprises the following steps:
[0016] Step 1: First, the fabric passes through roller 1, transmission roller, roller 2, roller 3, roller 4, roller 5, roller 7 and roller 6 in sequence, and one end of the fabric is clamped by roller 8 and roller 9. The output end of motor 3 rotates to drive roller 9 to rotate, and roller 9 rotates to drive the fabric to move;
[0017] Step 2: The movement of the output end of the telescopic cylinder drives the jet chamber to move downward until the lower end of the jet chamber is close to the fabric, the electronic valve 1 is opened, the ultrasonic atomizer sheet and the hot air blower 2 are started, and the antistatic agent in the antistatic agent storage tank drips onto the ultrasonic atomizer sheet and is atomized by the ultrasonic atomizer sheet. The hot air flow generated by the hot air blower 2 brings the atomized antistatic agent into the output pipe 1, the electronic valve 2 is opened, the steam generator is started, and the generated steam enters the output pipe 1, the fan is started, and the steam and the atomized antistatic agent are mixed and enter the jet chamber through the bellows, and finally ejected through the jet hole and sprayed on the fabric. The high temperature of the steam can open the gaps in the fabric fibers, making it easier for the antistatic agent to penetrate into the fibers and form a lasting antistatic layer. The high temperature of the steam can soften the fabric fibers and reduce their hardness, making the napping process easier to carry out. The softened fibers are not easy to break during the napping process, which helps to improve the napping effect.
[0018] Step 3: the fabric after steam treatment enters box body 3, the output end of motor 1 rotates to drive bevel gear 2 to rotate, the rotation of bevel gear 2 drives bevel gear 1 to rotate, the rotation of bevel gear 1 drives the napping drum to rotate, the rotation of napping drum drives the napping needle to rotate, and the fabric is napped. At the same time, the exhaust fan is started to suck the fluff generated by the rotation of the napping needle into the napping drum through the suction holes, and enter the filter box through the exhaust pipe. After the napping is completed, when passing through drying drum 1 and drying drum 2, the output end of motor 2 rotates to drive bevel gear 5 to rotate, the rotation of bevel gear 5 drives bevel gear 6 to rotate, the rotation of bevel gear 6 drives drying drum 2 to rotate, the rotation of drying drum 2 drives gear 4 to rotate, the rotation of gear 4 drives gear 3 to rotate, the rotation of gear 3 drives drying drum 1 to rotate, and the hot air blower 1 is started. The hot air flow passes through the connecting pipe and enters the rotary joint 1 and the rotary joint 2 respectively. The hot air flow in the rotary joint 1 enters the drying drum 1 and is ejected from the air outlet 1, and the hot air flow in the rotary joint 2 enters the drying drum 2 and is ejected from the air outlet 2, so that the passed fabric is dried and finally output from cavity 2.
[0019] The beneficial effects achieved by the present invention using the above structure are as follows:
[0020] (1) The setting of the antistatic treatment mechanism can evenly atomize the antistatic agent into tiny particles, which can be more evenly covered on the surface of the fabric after mixing with steam, thereby improving the uniformity of the antistatic effect.
[0021] (2) The setting of anti-static treatment mechanism: the high temperature of steam can open the gaps in the fabric fibers, making it easier for the anti-static agent to penetrate into the fibers and form a lasting anti-static layer.
[0022] (3) The setting of anti-static treatment mechanism: the wetting effect of steam helps the anti-static agent to better combine with the fabric fibers, thereby improving the stability and durability of the anti-static performance.
[0023] (4) The setting of anti-static treatment mechanism: The high temperature of steam can soften the fabric fibers and reduce their hardness, making the napping treatment easier. The softened fibers are not easy to break during the napping process, which helps to improve the napping effect.
[0024] (5) The setting of anti-static treatment mechanism. Steam will stretch the fibers in the fabric fiber structure, thereby enhancing its elasticity. After the napping treatment, the fabric can maintain good elasticity and retraction and is not easy to deform. Steam can make the fabric feel softer and improve the comfort of the fabric. At the same time, the addition of antistatic agent also helps to improve the feel and breathability of the fabric.
[0025] (6) The setting of anti-static treatment mechanism. Under the action of high-temperature steam, the gaps in the fabric fibers will open, which will help the dye to penetrate into the fibers better, thereby improving the dyeing effect and color fastness of the fabric. It may bring additional benefits in the subsequent processing of the fabric. By mixing the spray steam and the atomized antistatic agent, the accumulation of static electricity on the fabric surface can be significantly reduced, reducing the harm of static electricity to fabric quality and human health.
[0026] (7) The setting of the self-adsorption and napping mechanism enables the napping roller and the napping needles thereon to rotate stably and efficiently, and the fabric is evenly napped, thereby improving production efficiency and fabric quality.
[0027] (8) The setting of the self-adsorption and napping mechanism and the design of the suction holes on the exhaust fan and the napping roller can timely absorb and discharge the fluff generated during the napping process, avoiding the contamination of the fabric and equipment by the fluff, and also reducing the subsequent cleaning workload.
[0028] (9) The design of the drying drum is connected with the napping drum, which ensures that the fabric can enter the drying stage immediately after the napping treatment is completed, without the need for additional transfer steps, thus improving the overall processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solution of the present invention, the accompanying drawings required for use in the description will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0030] Figure 1 This is a front view of a napping device for antistatic fabrics according to the present invention;
[0031] Figure 2 This is a schematic structural diagram of a napping device for antistatic fabrics of the present invention;
[0032] Figure 3 This is a schematic diagram of the structure of the fluff self-adsorption and fluff pulling mechanism;
[0033] Figure 4 It is a schematic diagram of the structure of the anti-static treatment mechanism;
[0034] Figure 5 It is a schematic diagram of the tensioning component structure;
[0035] Figure 6 for Figure 1 A partial enlarged view of part A;
[0036] Figure 7 for Figure 2 A partial enlarged view of part B;
[0037] Figure 8 for Figure 2 A partial enlarged view of part C in the middle.
[0038] Among them, 1. napping body, 2. fluff self-adsorption napping mechanism, 3. anti-static treatment mechanism, 4. tensioning component, 5. box body 1, 6. box body 2, 7. box body 3, 8. transmission roller, 9. friction block, 10. roller 1, 11. roller 2, 12. cavity 1, 13. roller 3, 14. air outlet, 15. roller 4, 16. roller 5, 17. roller 6, 18. roller 7, 19. through-type napping group 1. Components, 20. Lint absorption component, 21. Drying component, 22. Driving component, 23. Napping roller, 24. Napping needle, 25. Napping hole, 26. Motor 1, 27. Bevel gear 1, 28. Bevel gear 2, 29. Cover 1, 30. Rotary joint 3, 31. Exhaust pipe, 32. Filter box, 33. Filter, 34. Exhaust fan, 35. Drying roller 1, 36. Drying roller 2, 37. Air outlet 1, 38. Air outlet 2, 39. Gear 3, 40. Gear 4, 41. Motor 2, 42. Bevel gear 5, 43. Bevel gear 6, 44. Hot air blower 1, 45. Connecting pipe, 46. Rotary joint 1, 47. Rotary joint 2, 48. Antistatic treatment component, 49. Spray component, 50. Softening component, 51. Atomizing tank, 52. Antistatic agent storage tank, 53. Dropper, 54. Electronic valve 1, 55. Ultrasonic atomizing sheet, 56. Hot air blower 2, 57. Output pipe 1, 58. Fan, 59. Telescopic cylinder, 60. Jet chamber, 61. Jet hole, 62. Bellows, 63. Steam generator, 64. Output pipe 2, 65. Electronic valve 2, 66. Motor 3, 67. Slide, 68. Slider, 69. Spring, 70. Roller 8, 71. Roller 9, 72. Cavity 2, 73. Cover body 2, 74. Cup body. DETAILED DESCRIPTION
[0039] In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, the technical scheme of the present invention will be clearly and completely described below in conjunction with the drawings in this specific embodiment. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent.
[0040] like Figure 1-Figure 8As shown, the present invention proposes a napping device for anti-static fabrics, including a napping body 1, and a tensioning component 4 arranged on the napping body 1, a fluff self-adsorption napping mechanism 2 is arranged in the napping body 1, and an anti-static treatment mechanism 3 is arranged on the napping body 1; the fluff self-adsorption napping mechanism 2 includes a through-type napping component 19, a fluff adsorption component 20, a drying component 21 and a driving component 22, the through-type napping component 19 is arranged on the fluff self-adsorption napping mechanism 2, the fluff adsorption component 20 is arranged on one side of the through-type napping component 19, the drying component 21 is arranged on the fluff self-adsorption napping mechanism 2, and the drying component 21 is arranged on the fluff self-adsorption napping mechanism 2.
[0041] The napping body 1 includes a box body 1 5, a box body 2 6, a box body 3 7, a transmission roller 8, a friction block 9, a roller 10, a roller 2 11, a cavity 12, a roller 3 13, an air outlet 14, a roller 4 15, a roller 5 16, a roller 6 17 and a roller 7 18. One side of the box body 1 5 is provided with a box body 2 6, one side of the box body 2 6 is provided with a box body 3 7, the upper end of the inner part of the box body 1 5 is provided with a cavity 12, a transmission roller 8 is rotatably provided on the inner side wall of the cavity 12, a friction block 9 is provided on the side wall of the transmission roller 8, and a rotating roller 10 is provided on the inner side wall of the box body 1 5. There is a roller 10, a roller 2 11 is rotatably provided on the inner wall of the box 1 5, the roller 10 is arranged on one side of the transmission roller 8, and the roller 2 11 is arranged on the other side of the transmission roller 8, a roller 3 13 is rotatably provided on the upper end of the inner wall of the box 2 6, an air outlet 14 is provided on the side wall of the box 2 6, a roller 4 15 is rotatably provided on one side of the upper end of the inner wall of the box 3 7, a roller 6 17 is rotatably provided on the other side of the upper end of the inner wall of the box 3 7, a roller 5 16 is rotatably provided on one side of the inner wall of the box 3 7, and a roller 7 18 is rotatably provided on the other side of the inner wall of the box 3 7.
[0042] The through-type napping assembly 19 includes a napping roller 23, a napping needle 24, a hair suction hole 25, a motor 26, a bevel gear 27, a bevel gear 28 and a cover 29. One end of the napping roller 23 is rotatably arranged on the inner wall of the box body 3 7, and the other end of the napping roller 23 is rotatably sleeved on the other side wall of the box body 3 7. A napping needle 24 is provided on the side wall of the napping roller 23, and a hair suction hole 25 is provided on the side wall of the napping roller 23. A motor 26 is provided on the other outer side wall of the box body 3 7, and a bevel gear 28 is provided at the output end of the motor 26. A bevel gear 27 is sleeved on the shaft of the other end of the napping roller 23, and the bevel gear 27 and the bevel gear 28 are meshed and rotatably connected. A cover 29 is provided on the inner wall of the box body 3 7, and the napping roller 23 is arranged in the cover 29.
[0043] The lint adsorption component 20 includes a rotary joint 30, an exhaust pipe 31, a filter box 32, a filter screen 33 and an exhaust fan 34. The filter box 32 is arranged on the outer wall of the other side of the box body 37. The filter screen 33 is provided on the inner wall of the filter box 32. An exhaust fan 34 is provided on the outer side of the filter box 32. The exhaust end of the exhaust fan 34 is connected to the lower end of the side wall of the filter box 32. The upper end of the filter box 32 is connected to one end of the exhaust pipe 31. The upper end of the exhaust pipe 31 is connected to the fixed port of the rotary joint 30. The rotating port of the rotary joint 30 is connected to the other end of the napping roller 23.
[0044] The drying assembly 21 includes a drying drum 1 35, a drying drum 2 36, an air outlet 1 37, an air outlet 2 38, a gear 39 and a gear 40. One end of the drying drum 1 35 is rotatably sleeved on the side wall of the box body 3 7, and the other end of the drying drum 1 35 is rotatably connected to the other inner wall of the box body 3 7. The side wall of the drying drum 1 35 is provided with an air outlet 1 37. One end of the drying drum 1 35 is sleeved on the shaft with the gear 3 39. One end of the drying drum 2 36 is rotatably sleeved on the side wall of the box body 3 7. The other end of the drying drum 2 36 is rotatably connected to the other inner wall of the box body 3 7. The drying drum 2 36 is provided with an air outlet 2 38. One end of the drying drum 2 36 is sleeved on the shaft with the gear 40. The gear 3 39 and the gear 4 40 are meshed and rotatably connected. The drying drum 2 36 is arranged below the drying drum 1 35.
[0045] The driving assembly 22 includes a motor 2 41, a bevel gear 5 42, a bevel gear 6 43, a hot air blower 1 44, a connecting pipe 45, a rotary joint 1 46 and a rotary joint 2 47. The motor 2 41 is arranged on the outer wall of the box body 3 7, and the output end of the motor 2 41 is provided with a bevel gear 5 42. The bevel gear 6 43 is sleeved on the shaft of one end of the drying drum 2 36, and the bevel gear 6 43 and the bevel gear 5 42 are meshed and rotated to be connected. One end of the drying drum 2 36 is connected to the rotary port of the rotary joint 2 47, and one end of the drying drum 1 35 is connected to the rotary port of the rotary joint 1 46. A hot air blower 1 44 is arranged on the outer wall of the box body 3 7, and the output end of the hot air blower 1 44 is connected to the side wall of the connecting pipe 45. One end of the connecting pipe 45 is connected to the fixed port of the rotary joint 1 46, and the other end of the connecting pipe 45 is connected to the fixed port of the rotary joint 2 47.
[0046] The antistatic processing mechanism 3 includes an antistatic processing component 48, an injection component 49 and a softening component 50. The antistatic processing component 48 is arranged on the antistatic processing mechanism 3, the injection component 49 is arranged at the lower end of the antistatic processing component 48, and the softening component 50 is arranged on one side of the antistatic processing component 48.
[0047] The antistatic treatment assembly 48 includes an atomizing tank 51, an antistatic agent storage tank 52, a dropper 53, an electronic valve 1 54, an ultrasonic atomizing sheet 55, a hot air blower 2 56, an output pipe 1 57, a fan 58, a cover 2 73 and a cup 74. The cover 2 73 is arranged on the box 2 6. The upper end of the cover 2 73 is provided with an atomizing tank 51. The upper end of the atomizing tank 51 is sleeved with the antistatic agent storage tank 52. The lower end of the antistatic agent storage tank 52 is connected to the dropper 53. The dropper An electronic valve 54 is provided on the liquid pipe 53, a cup body 74 is provided at the inner bottom end of the atomizer tank 51, an ultrasonic atomizer sheet 55 is provided in the cup body 74, a hot air blower 56 is provided on the outer wall of the atomizer tank 51, an output end of the hot air blower 56 is arranged at the inner upper end of the atomizer tank 51, one end of an output pipe 57 is connected to the other outer wall of the atomizer tank 51, the other end of the output pipe 57 is connected to the top of the cover body 73, and a fan 58 is provided in the output pipe 57.
[0048] The injection assembly 49 includes a telescopic cylinder 59, a jet chamber 60, a jet hole 61 and a bellows 62. The telescopic cylinder 59 is arranged at the inner top end of the cover body 73. The output end of the telescopic cylinder 59 is provided with a jet chamber 60, and the lower end of the jet chamber 60 is provided with a jet hole 61. The lower end of the output pipe 57 is connected to one end of the bellows 62, and the other end of the bellows 62 is connected to the upper end of the jet chamber 60.
[0049] The softening component 50 includes a steam generator 63, an output pipe 64 and an electronic valve 65. The steam generator 63 is arranged at the upper end of the cover body 73. The output end of the steam generator 63 is connected to one end of the output pipe 64. The other end of the output pipe 64 is connected to the side wall of the output pipe 57. The output pipe 64 is provided with an electronic valve 65.
[0050] The tensioning assembly 4 includes a motor three 66, a slide groove 67, a slider 68, a spring 69, a roller eight 70, a roller nine 71 and a cavity two 72. A cavity two 72 is provided on one side of the box body three 7, and a roller nine 71 is rotatably provided on the inner side wall of the cavity two 72. A motor three 66 is provided on the outer side of the cavity two 72, and the output end of the motor three 66 is connected to one end of the roller nine 71. A slide groove 67 is provided on the side wall of the cavity two 72, and a slider 68 is slidably provided in the slide groove 67. One end of the roller eight 70 is rotatably sleeved on the slider 68, one end of a spring 69 is provided on the slider 68, and the other end of the spring 69 is provided at an inner end of the slide groove 67.
[0051] When in use, first pass the fabric through roller 10, transmission roller 8, roller 2 11, roller 3 13, roller 4 15, roller 5 16, roller 7 18 and roller 6 17 in sequence, clamp one end of the fabric through roller 8 70 and roller 9 71, the output end of motor 3 66 rotates to drive roller 9 71 to rotate, the rotation of roller 9 71 drives the fabric to move, the output end of telescopic cylinder 59 moves to drive the jet chamber 60 to move downward until the lower end of the jet chamber 60 is close to the fabric, open the electronic valve 1 54, start the ultrasonic atomizer sheet 55 and the hot air blower 2 56, the antistatic agent in the antistatic agent storage tank 52 drips onto the ultrasonic atomizer sheet 55, is atomized by the ultrasonic atomizer sheet 55, and the hot air blows The hot air flow generated by the second machine 56 brings the atomized antistatic agent into the output pipe 1 57, opens the electronic valve 2 65, starts the steam generator 63, the generated steam enters the output pipe 1 57, starts the fan 58, mixes the steam and the atomized antistatic agent, and enters the jet chamber 60 through the bellows 62, and finally is ejected through the jet hole 61 and sprayed on the fabric. The high temperature of the steam can open the gaps in the fabric fibers, making it easier for the antistatic agent to penetrate into the fibers and form a durable antistatic layer. The high temperature of the steam can soften the fabric fibers and reduce their hardness, making the napping process easier to carry out. The softened fibers are not easy to break during the napping process, which helps to improve the napping effect. The steam treatment The fabric after being napped enters box body three 7, the output end of motor one 26 rotates to drive bevel gear two 28 to rotate, the rotation of bevel gear two 28 drives bevel gear one 27 to rotate, the rotation of bevel gear one 27 drives the napping roller 23 to rotate, the rotation of napping roller 23 drives the napping needle 24 to rotate, and the fabric is napped. At the same time, the exhaust fan 34 is started, and the fluff generated by the rotation of the napping needle 24 is sucked into the napping roller 23 through the suction hole 25, and enters the filter box 32 through the exhaust pipe 31. After the napping is completed, when passing through the drying roller one 35 and the drying roller two 36, the output end of motor two 41 rotates to drive bevel gear five 42 to rotate, the rotation of bevel gear five 42 drives bevel gear six 43 to rotate, and bevel gear six 43 The rotation drives the drying drum 2 36 to rotate, the rotation of the drying drum 2 36 drives the gear 40 to rotate, the rotation of the gear 40 drives the gear 3 39 to rotate, the rotation of the gear 39 drives the drying drum 1 35 to rotate, the hot air blower 1 44 is started, and the hot air flow passes through the connecting pipe 45 and enters the rotary joint 1 46 and the rotary joint 2 47 respectively, the hot air flow in the rotary joint 1 46 enters the drying drum 1 35 and is ejected from the air outlet 1 37, the hot air flow in the rotary joint 2 47 enters the drying drum 2 36 and is ejected through the air outlet 2 38, the fabrics passing through are dried, and finally output from the cavity 2 72. The above is the overall working process of the present invention, and this step can be repeated the next time it is used.
[0052] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A napping device for antistatic fabrics, comprising a napping body (1) and a tensioning assembly (4) arranged on the napping body (1), characterized in that: A fluff self-adsorption fluff pulling mechanism (2) is provided in the fluff pulling body (1), and an anti-static treatment mechanism (3) is provided on the fluff pulling body (1); the fluff self-adsorption fluff pulling mechanism (2) comprises a through-type fluff pulling component (19), a fluff adsorption component (20), a drying component (21) and a driving component (22); the through-type fluff pulling component (19) is arranged on the fluff self-adsorption fluff pulling mechanism (2), the fluff adsorption component (20) is arranged on one side of the through-type fluff pulling component (19), the drying component (21) is arranged on the fluff self-adsorption fluff pulling mechanism (2), and the drying component (21) is arranged on the fluff self-adsorption fluff pulling mechanism (2).
2. The napping device for antistatic fabrics according to claim 1 is characterized in that: The napping body (1) comprises a box body 1 (5), a box body 2 (6) is provided on one side of the box body 1 (5), a box body 3 (7) is provided on one side of the box body 2 (6), a cavity 1 (12) is provided at the upper end of the interior of the box body 1 (5), a transmission roller (8) is rotatably provided on the inner side wall of the cavity 1 (12), a friction block (9) is provided on the side wall of the transmission roller (8), a roller 1 (10) is rotatably provided on the inner side wall of the box body 1 (5), a roller 2 (11) is rotatably provided on the inner side wall of the box body 1 (5), and the roller 1 (10) is arranged on the transmission roller (8). The first embodiment of the present invention relates to a housing body (6) having a first inner wall and a second inner wall. The housing body (6) has a first inner wall and a second inner wall. The housing body (6) has a second inner wall and a second inner wall. The housing body (6) has a second inner wall and a second inner wall. The housing body (6) has a second inner wall and a second inner wall. The housing body (6) has a second inner wall and a second inner wall. The housing body (6) has a second inner wall and a second inner wall. The housing body (6) has a second inner wall and a second inner wall. The housing body (7) has a second inner wall and a second inner wall. The housing body (7) has a second inner wall and a second inner wall.
3. The napping device for antistatic fabrics according to claim 2 is characterized in that: The through-type napping assembly (19) includes a napping roller (23), one end of which is rotatably arranged on the inner wall of the box body three (7), and the other end of the napping roller (23) is rotatably sleeved on the other side wall of the box body three (7), a napping needle (24) is provided on the side wall of the napping roller (23), and a hair suction hole (25) is opened on the side wall of the napping roller (23), and a motor one (26) is provided on the other outer wall of the box body three (7), and a bevel gear two (28) is provided at the output end of the motor one (26), and a bevel gear one (27) is sleeved on the shaft of the other end of the napping roller (23), and the bevel gear one (27) and the bevel gear two (28) are meshed and rotatably connected, and a cover body one (29) is provided on the inner wall of the box body three (7), and the napping roller (23) is arranged in the cover body one (29).
4. The napping device for antistatic fabrics according to claim 3 is characterized in that: The lint adsorption component (20) comprises a filter box (32), the filter box (32) is arranged on the outer wall of the other side of the box body three (7), a filter screen (33) is arranged on the inner wall of the filter box (32), an exhaust fan (34) is arranged on the outer side of the filter box (32), the exhaust end of the exhaust fan (34) is connected to the lower end of the side wall of the filter box (32), the upper end of the filter box (32) is connected to one end of the exhaust pipe (31), the upper end of the exhaust pipe (31) is connected to the fixed port of the rotary joint three (30), and the rotary port of the rotary joint three (30) is connected to the other end of the lint pulling roller (23); the drying component (21) comprises a drying roller one (35), one end of which is rotatably sleeved on the box body three (7). The drying drum 1 (35) is rotatably connected to the other inner side wall of the box body 3 (7), and an air outlet hole 1 (37) is provided on the side wall of the drying drum 1 (35). One end of the drying drum 1 (35) is sleeved on a shaft with a gear 3 (39). The side wall of the box body 3 (7) is rotatably sleeved on one end of the drying drum 2 (36). The other end of the drying drum 2 (36) is rotatably connected to the other inner side wall of the box body 3 (7). An air outlet hole 2 (38) is provided on the drying drum 2 (36). One end of the drying drum 2 (36) is sleeved on a shaft with a gear 4 (40). The gear 3 (39) and the gear 4 (40) are meshed and rotatably connected. The drying drum 2 (36) is arranged below the drying drum 1 (35).
5. The napping device for antistatic fabrics according to claim 4 is characterized in that: The driving assembly (22) comprises a second motor (41), the second motor (41) being arranged on the outer wall of the box body (7), the output end of the second motor (41) being provided with a fifth bevel gear (42), one end of the drying drum (36) being sleeved with a sixth bevel gear (43) on the shaft, the sixth bevel gear (43) and the fifth bevel gear (42) being meshed and rotatably connected, one end of the drying drum (36) being connected through a rotating port of a second rotary joint (47), one end of the drying drum (35) being connected through a rotating port of a first rotary joint (46), a first hot air blower (44) being arranged on the outer wall of the box body (7), the output end of the first hot air blower (44) being connected through a side wall of a connecting pipe (45), one end of the connecting pipe (45) being connected to a fixed port of the first rotary joint (46), and the other end of the connecting pipe (45) being connected through a fixed port of the second rotary joint (47).
6. The napping device for antistatic fabric according to claim 5, characterized in that: The antistatic treatment mechanism (3) comprises an antistatic treatment component (48), an injection component (49) and a softening component (50); the antistatic treatment component (48) is arranged on the antistatic treatment mechanism (3); the injection component (49) is arranged at the lower end of the antistatic treatment component (48); and the softening component (50) is arranged on one side of the antistatic treatment component (48).
7. The napping device for antistatic fabric according to claim 6 is characterized in that: The antistatic treatment assembly (48) comprises a second cover body (73), wherein the second cover body (73) is arranged on the second box body (6), an atomizing tank (51) is arranged at the upper end of the second cover body (73), the upper end of the atomizing tank (51) is sleeved with an antistatic agent storage tank (52), the lower end of the antistatic agent storage tank (52) is connected to a dripping tube (53), an electronic valve (54) is arranged on the dripping tube (53), and a cup body (71) is arranged at the inner bottom end of the atomizing tank (51). 4), an ultrasonic atomizing sheet (55) is provided in the cup body (74), a hot air blower 2 (56) is provided on the outer wall of the atomizing tank (51), an output end of the hot air blower 2 (56) is arranged at the inner upper end of the atomizing tank (51), one end of an output pipe 1 (57) is connected to the other outer wall of the atomizing tank (51), the other end of the output pipe 1 (57) is connected to the top end of the cover body 2 (73), and a fan (58) is provided in the output pipe 1 (57).
8. The napping device for antistatic fabrics according to claim 7 is characterized in that: The injection assembly (49) comprises a telescopic cylinder (59), the telescopic cylinder (59) being arranged at the top end of the inner part of the second cover body (73), the output end of the telescopic cylinder (59) being provided with an injection chamber (60), the lower end of the injection chamber (60) being provided with an injection hole (61), the lower end of the first output pipe (57) being connected to one end of a bellows (62), the other end of the bellows (62) being connected to the upper end of the injection chamber (60); the softening assembly (50) comprising a steam generator (63), the steam generator (63) being arranged at the upper end of the second cover body (73), the output end of the steam generator (63) being connected to one end of the second output pipe (64), the other end of the second output pipe (64) being connected to the side wall of the first output pipe (57), the second output pipe (64) being provided with a second electronic valve (65).
9. The napping device for antistatic fabrics according to claim 8, characterized in that: The tensioning assembly (4) comprises a cavity 2 (72), a cavity 2 (72) is provided on one side of the box body 3 (7), a roller 9 (71) is rotatably provided on the inner side wall of the cavity 2 (72), a motor 3 (66) is provided on the outer side of the cavity 2 (72), the output end of the motor 3 (66) is connected to one end of the roller 9 (71), a slide groove (67) is provided on the side wall of the cavity 2 (72), a slider (68) is slidably provided in the slide groove (67), one end of the roller 8 (70) is rotatably sleeved on the slider (68), one end of a spring (69) is provided on the slider (68), and the other end of the spring (69) is provided at one end inside the slide groove (67).
10. A method for using a napping device for antistatic fabrics, characterized in that: The napping device for antistatic fabric according to claim 9 comprises the following steps: Step 1: First, the fabric is passed through roller 1 (10), transmission roller (8), roller 2 (11), roller 3 (13), roller 4 (15), roller 5 (16), roller 7 (18) and roller 6 (17) in sequence, and one end of the fabric is clamped by roller 8 (70) and roller 9 (71), and the output end of motor 3 (66) rotates to drive roller 9 (71) to rotate, and the rotation of roller 9 (71) drives the fabric to move; Step 2: The output end of the telescopic cylinder (59) moves to drive the jet chamber (60) to move downward until the lower end of the jet chamber (60) is close to the fabric, the electronic valve 1 (54) is opened, the ultrasonic atomizing sheet (55) and the hot air blower 2 (56) are started, the antistatic agent in the antistatic agent storage tank (52) drips onto the ultrasonic atomizing sheet (55) and is atomized by the ultrasonic atomizing sheet (55), the hot air flow generated by the hot air blower 2 (56) brings the atomized antistatic agent into the output pipe 1 (57), the electronic valve 2 (65) is opened, and the steam generator (63) is started. The generated steam enters the output pipe 1 (57), the fan (58) is started, the steam and the atomized antistatic agent are mixed and then enter the jet chamber (60) through the bellows (62), and finally ejected through the jet hole (61) and sprayed on the fabric. The high temperature of the steam can open the gaps in the fabric fibers, making it easier for the antistatic agent to penetrate into the fibers and form a durable antistatic layer. The high temperature of the steam can soften the fabric fibers and reduce their hardness, making the napping process easier to perform. The softened fibers are not easy to break during the napping process, which helps to improve the napping effect. Step 3: The fabric after steam treatment enters the box body 3 (7), the output end of the motor 1 (26) rotates to drive the bevel gear 2 (28) to rotate, the bevel gear 2 (28) rotates to drive the bevel gear 1 (27), the bevel gear 1 (27) rotates to drive the napping roller (23), the napping roller (23) rotates to drive the napping needle (24) to rotate, and the fabric is napped. At the same time, the exhaust fan (34) is started to suck the fluff generated by the rotation of the napping needle (24) into the napping roller (23) through the suction hole (25), and enters the filter box (32) through the exhaust pipe (31). After the napping is completed, when passing through the drying roller 1 (35) and the drying roller 2 (36), the output end of the motor 2 (41) rotates to drive the bevel gear 5 (42) to rotate, and the bevel gear 5 (42) rotates. The bevel gear 6 (43) is driven to rotate, the bevel gear 6 (43) is driven to rotate the drying drum 2 (36), the drying drum 2 (36) is driven to rotate the gear 4 (40), the gear 4 (40) is driven to rotate the gear 3 (39), the gear 3 (39) is driven to rotate the drying drum 1 (35), the hot air blower 1 (44) is started, the hot air flow passes through the connecting pipe (45) and enters the rotary joint 1 (46) and the rotary joint 2 (47), the hot air flow in the rotary joint 1 (46) enters the drying drum 1 (35) and is ejected from the air outlet 1 (37), the hot air flow in the rotary joint 2 (47) enters the drying drum 2 (36) and is ejected from the air outlet 2 (38), the fabrics passing through are dried, and finally output from the cavity 2 (72).
Citation Information
Patent Citations
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