Fabricated wallboard leveling structure and using method thereof

Abstract

The invention relates to a fabricated wallboard leveling structure which comprises a fixed seat, a leveling groove is formed in the surface of the fixed seat, and arc-shaped openings are formed in the two sides of the fixed seat; the leveling wheel is rotatably arranged in the leveling groove; the mounting assembly is fixed to the end, away from the leveling groove, of the leveling wheel, the fabricated wallboard can be fixed to the mounting assembly, and the leveling wheel can adjust the inclination angle of the fabricated wallboard relative to the wall body; and the supporting assembly is rotationally connected with the fixing base, in the first state, the supporting assembly is rotationally contained in the arc-shaped opening, and in the second state, the supporting assembly can stretch out of the arc-shaped opening so as to adjust the supporting area of the fixing base for the fabricated wallboard. According to the wallboard leveling device, the wallboards can be leveled, so that the wallboards can be combined and mounted on an uneven wall body, the stress concentration in the local range of the wallboards is reduced, and the stability of the wallboards is improved.

Description

Technical Field

[0001] The present application relates to the technical field of prefabricated wall panel installation, and in particular to a prefabricated wall panel leveling structure and a method of using the same. Background Art

[0002] Currently, prefabricated wall panels are a type of prefabricated component used in building construction technology. They are prefabricated in a factory and then transported to the construction site for rapid installation. This type of wall panel is usually made of lightweight materials and is suitable for various building structures, especially modern rapid construction projects.

[0003] In the prior art, during the installation process of prefabricated wall panels, a snap-on connection method is basically adopted, which is convenient for disassembly and assembly. However, during the installation process, due to the unevenness between the wall and the prefabricated wall panels, the decorative layer will be uneven, and the prefabricated wall panels need to be leveled. During the leveling process, stress concentration is easily caused, resulting in excessive local force on the prefabricated wall panels, which may cause deformation or damage to the prefabricated wall panels in the long run.

[0004] Therefore, it is necessary to provide an assembled wall panel leveling structure and a method of using the same to solve at least one of the above problems. Summary of the invention

[0005] In order to improve the uneven installation of prefabricated wall panels, which may easily cause stress concentration during the leveling process, resulting in excessive local force on the prefabricated wall panels, and may cause deformation or damage to the prefabricated wall panels in the long term, the present application provides a prefabricated wall panel leveling structure and a method of using the same.

[0006] The present application provides an assembled wall panel leveling structure and a method for using the same, which adopts the following technical solutions: An assembled wall panel leveling structure, comprising: A fixing seat, wherein a leveling groove is arranged on the surface of the fixing seat, arc-shaped openings are arranged on both sides of the fixing seat, and rotation grooves are symmetrically arranged on both sides of the fixing seat corresponding to the openings of the arc-shaped openings; A leveling wheel, rotatably disposed in the leveling groove; A mounting assembly fixed to an end of the leveling wheel away from the leveling groove, the assembled wall panel can be fixed to the mounting assembly and the leveling wheel can adjust the inclination angle of the assembled wall panel relative to the wall; and The support assembly is rotatably connected to the fixing seat. In a first state, the support assembly is rotatably received in the arc-shaped opening. In a second state, the support assembly can extend out of the arc-shaped opening to adjust the supporting area of ​​the fixing seat for the assembled wall panel.

[0007] By adopting the above technical solution, the angle and position of the fixing seat on the wall are adjusted according to the flatness of the wall and the angle of the wall panel that needs to be leveled, so that the leveling wheel can change the leveling angle of the wall panel, and the fixing seat is installed on the wall, and the wall panel and the leveling wheel are combined through the installation component to achieve leveling of the wall panel. After the leveling is completed, in order to avoid stress concentration, which may cause deformation or damage of the wall panel in a long term, the support range of the wall panel is expanded by the support component to reduce the stress concentration in the local range of the wall panel.

[0008] Optionally, the supporting assembly includes a rotating block, a bearing frame and a supporting arc block, a fixing rod is arranged in the rotating groove, the tail end of the rotating block is rotatably arranged in the rotating groove, the fixing rod passes through the tail end of the rotating block, the rear end of the bearing frame is fixedly connected to the front end of the rotating block, the bearing frame can be rotated into the arc mouth, the top of the bearing frame is open, the supporting arc block can be raised and lowered at the top opening of the bearing frame, the supporting arc block can abut against the rear end of the wall panel, and when the supporting arc block follows the bearing frame to rotate out of the arc mouth, it can abut against the wall panel, thereby adjusting the supporting area of ​​the fixed seat on the wall panel.

[0009] By adopting the above technical solution, after the wall panel is leveled and positioned, the rotating block rotates at the rotating groove to adjust the horizontal position of the supporting frame, and the height of the supporting arc block on the supporting frame is adjusted to support the back of the wall panel. According to the stress condition of the wall panel, the position of the supporting frame is adjusted to expand the support for the wall panel and bear the stress of the wall panel.

[0010] Optionally, the supporting arc block includes a lifting block and a buffer block, the supporting frame is provided with a bearing groove, the lifting block is arranged in the bearing groove, and the buffer block is arranged on the end face of the lifting block.

[0011] By adopting the above technical solution, the lifting block is raised and lowered and adjusted in the bearing groove so as to achieve the contact between the buffer block and the back side of the wall panel.

[0012] Optionally, the end surface of the lifting block is through-set, a telescopic rod is arranged inside the lifting block, a spring is sleeved on the outside of the telescopic end of the telescopic rod, and the telescopic end of the telescopic rod is fixedly connected to the buffer block.

[0013] By adopting the above technical solution, when the buffer block is subjected to force or the wall panel is subjected to deformation force, the telescopic rod and the spring cooperate to form an elastic force to reduce the force applied to the wall panel, perform buffering, maintain the stability of the wall panel, and avoid damage caused by stress overload of the wall panel.

[0014] Optionally, an adjustment port is provided on the side of the support frame corresponding to the support groove, a push plate is slidably connected to the outer surface of the adjustment port, a connecting rod is provided at the bottom end of one side of the lifting block, and the connecting rod passes through the adjustment port and is fixedly connected to the push plate.

[0015] By adopting the above technical solution, the push plate pushes the lifting block through the connecting rod at the adjustment port to achieve height lifting and lowering adjustment.

[0016] Optionally, a plurality of positioning holes are provided on the side of the support frame and on one side of the adjustment port, and positioning rods are provided through both sides of the push plate, and the positioning rods are inserted into a corresponding one of the positioning holes.

[0017] By adopting the above technical solution, after the push plate position is moved, the positioning rod is inserted into one of the positioning holes corresponding to the required height on the push plate to keep the position of the lifting block stable so that the buffer block can support the back of the wall panel and bear the stress on the wall panel.

[0018] Optionally, the mounting assembly includes a connecting block and a mounting plate, the connecting block is fixedly connected to the outer surface of the leveling wheel, the mounting plate is arranged on the end surface of the connecting block, and the mounting plate is connected to the wall panel.

[0019] By adopting the above technical solution, the mounting plate is fixedly connected to the wall panel by using bolts, and is connected to the outer surface of the leveling wheel through the connecting block.

[0020] Optionally, a rotating rod is rotatably arranged in the leveling groove, the leveling wheel is sleeved on the rotating rod, a disassembly plate is arranged on the top of the fixed seat and corresponding to the adjustment groove, one end of the rotating rod passes through the disassembly plate, and one end of the rotating rod is provided with a fastening nut relative to the disassembly plate.

[0021] By adopting the above technical solution, the rotation of the rotating rod realizes the angle adjustment of the leveling wheel. After the adjustment is completed, the fastening nut is threadedly connected to the rotating rod relative to one side of the disassembly plate to fix the rotation angle of the rotating rod, thereby positioning the leveling angle of the wall panel so that the wall panel can be processed for the next step of caulking and docking.

[0022] Optionally, the fixing seat is provided with installation openings on all four sides, and positioning pins are provided in the installation openings, and the fixing seat is positioned on the wall through the positioning pins.

[0023] By adopting the above technical solution, the positioning pin fixes the fixing seat on the wall. The positioning pin can adjust the length of itself driven into the wall according to the flatness of the wall surface, so as to maintain the stability of the fixing seat on the wall.

[0024] A method for using an assembled wall panel leveling structure, comprising: According to the flatness of the wall and the angle of the wall panel to be leveled, adjust the position of the fixing base on the wall, and fix the fixing base on the wall with the positioning pins; The wall panel is installed on the leveling wheel through the installation assembly, and the angle of the leveling wheel is adjusted to achieve the leveling operation of the wall panel. After reaching the appropriate angle, the rotating rod is fixed by tightening the nut to achieve the fixing of the leveling angle of the leveling wheel and the wall panel; Turn the support assembly out from the arc-shaped openings on both sides of the fixing seat, adjust the rotating block according to the installation area of ​​the wall panel so that the bearing frame reaches the required bearing horizontal position, and adjust the position of the supporting arc block on the bearing frame according to the leveling angle of the wall panel.

[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. According to the flatness of the wall and the required leveling angle of the wall panel, adjust the angle and position of the fixing seat on the wall so that the leveling wheel can change the leveling angle of the wall panel, and install the fixing seat on the wall. Combine the wall panel and the leveling wheel through the installation component to achieve leveling of the wall panel, so that the wall panel can be assembled and installed on the uneven wall, so as to improve the assembly accuracy between the wall panels and achieve better docking combination; 2. After leveling is completed, in order to avoid stress concentration, which may cause deformation or damage to the wall panels in the long term, the support range of the wall panels is expanded through support components, the stress concentration in the local area of ​​the wall panels is reduced, the force range of the wall panels is expanded, and the stability of the wall panels is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a three-dimensional view of an assembled wall panel leveling structure in this application.

[0027] Figure 2 This is a three-dimensional view of an assembled wall panel leveling structure (without a mounting plate) in this application.

[0028] Figure 3 It is a front view (support component unfolded) of an assembled wall panel leveling structure in the present application.

[0029] Figure 4 It is a cross-sectional view of a support assembly of an assembled wall panel leveling structure in the present application.

[0030] Figure 5 yes Figure 1 A schematic diagram of the enlarged structure at point A in the middle.

[0031] Figure 6 It is a side view of an assembled wall panel leveling structure installed between a wall and a wall panel in the present application.

[0032] In the figure: 1. fixing seat; 11. leveling groove; 12. arc-shaped mouth; 13. rotating groove; 14. rotating rod; 15. disassembly and assembly plate; 16. fastening nut; 17. fixing rod; 18. installation mouth; 2. leveling wheel; 3. installation assembly; 31. connecting block; 32. installation plate; 4. support assembly; 41. rotating block; 42. bearing frame; 43. supporting arc block; 431. lifting block; 432. buffer block; 433. telescopic rod; 434. spring; 44. bearing groove; 45. adjustment mouth; 46. push plate; 47. connecting rod; 48. positioning hole; 49. positioning rod; 5. positioning pin. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1-6 This application is described in further detail.

[0034] Embodiment 1 refer to Figure 1-6 The embodiment of the present application discloses an assembled wall panel leveling structure, including: a fixing seat 1, a leveling wheel 2, an installation component 3 and a support component 4.

[0035] The surface of the fixing seat 1 is provided with a leveling groove 11, arc-shaped openings 12 are provided on both sides of the fixing seat 1, and rotation grooves 13 are symmetrically provided at the openings of the arc-shaped openings 12 on both sides of the fixing seat 1; the leveling wheel 2 is rotatably arranged in the leveling groove 11; the mounting assembly 3 is fixed to the end of the leveling wheel 2 away from the leveling groove 11, the assembled wall panel can be fixed on the mounting assembly 3 and the leveling wheel 2 can adjust the inclination angle of the assembled wall panel relative to the wall; and The support assembly 4 is rotatably connected to the fixing seat 1. When the fixing seat 1 is installed on the wall and does not support the assembled wall panel, as the first state, the wall panel is installed on the fixing seat 1 and leveled. As the second state, in the first state, the support assembly 4 is rotatably received in the arc-shaped opening 12. In the second state, the support assembly 4 can extend out of the arc-shaped opening 12 to adjust the support area of ​​the fixing seat 1 for the assembled wall panel.

[0036] According to the flatness of the wall and the required leveling angle of the wall panel, the angle and position of the fixing seat 1 on the wall are adjusted so that the leveling wheel 2 can change the leveling angle of the wall panel, and the fixing seat 1 is installed on the wall. The wall panel and the leveling wheel 2 are combined through the installation component 3 to achieve leveling of the wall panel. After the leveling is completed, in order to avoid stress concentration, which may cause deformation or damage to the wall panel in the long term, the support range of the wall panel is expanded by the support component 4 to reduce the stress concentration in the local area of ​​the wall panel.

[0037] In this embodiment, more specifically, the support assembly 4 includes a rotating block 41, a carrier frame 42 and a supporting arc block 43. A fixing rod 17 is arranged in the rotating groove 13. The tail end of the rotating block 41 is rotatably arranged in the rotating groove 13. The fixing rod 17 passes through the tail end of the rotating block 41. The rear end of the carrier frame 42 is fixedly connected to the front end of the rotating block 41. The carrier frame 42 can be rotated into the arc opening 12. The top of the carrier frame 42 is open. The supporting arc block 43 can be lifted and lowered at the top opening of the carrier frame 42. The supporting arc block 43 It can support the rear end of the wall panel. When the supporting arc block 43 follows the bearing frame 42 to rotate out of the arc mouth 12, it can support the wall panel and adjust the supporting area of ​​the wall panel by the fixing seat 1. After the wall panel is leveled and positioned, the rotating block 41 rotates at the rotating groove 13 to adjust the horizontal position of the bearing frame 42 and the height of the supporting arc block 43 on the bearing frame 42 so as to support the back side of the wall panel. According to the stress condition of the wall panel, the position of the bearing frame 42 is adjusted to expand the support for the wall panel and bear the stress of the wall panel.

[0038] In this embodiment, more specifically, the supporting arc block 43 includes a lifting block 431 and a buffer block 432. The support frame 42 is provided with a support groove 44. The lifting block 431 is arranged in the support groove 44. The buffer block 432 is arranged on the end face of the lifting block 431. The lifting block 431 is lifted and lowered and adjusted in the support groove 44 so as to achieve contact between the buffer block 432 and the back of the wall panel.

[0039] In this embodiment, more specifically, the end face of the lifting block 431 is through-set, a telescopic rod 433 is arranged inside the lifting block 431, a spring 434 is sleeved on the outside of the telescopic end of the telescopic rod 433, and the telescopic end of the telescopic rod 433 is fixedly connected to the buffer block 432. When the buffer block 432 is subjected to force or the wall panel is subjected to deformation force, an elastic force is formed by the cooperation of the telescopic rod 433 and the spring 434 to reduce the force applied to the wall panel, perform buffering, maintain the stability of the wall panel, and avoid damage caused by stress overload of the wall panel.

[0040] In this embodiment, more specifically, an adjusting port 45 is provided on the side of the supporting frame 42 corresponding to the supporting groove 44, and a push plate 46 is slidably connected to the outer surface of the adjusting port 45, and a connecting rod 47 is provided on the bottom end of one side of the lifting block 431. The connecting rod 47 passes through the adjusting port 45 and is fixedly connected to the push plate 46. The push plate 46 pushes the lifting block 431 at the adjusting port 45 through the connecting rod 47 to realize height lifting and lowering adjustment.

[0041] In this embodiment, more specifically, a plurality of positioning holes 48 are provided on the side of the support frame 42 and on one side of the adjustment port 45, and positioning rods 49 are provided on both sides of the push plate 46. The positioning rods 49 are inserted into a corresponding one of the positioning holes 48. After the push plate 46 is moved, the positioning rods 49 are inserted into one of the positioning holes 48 corresponding to the required height on the push plate 46 to keep the position of the lifting block 431 stable so that the buffer block 432 can support the back of the wall panel and bear the stress of the wall panel.

[0042] In this embodiment, more specifically, the mounting assembly 3 includes a connecting block 31 and a mounting plate 32. The connecting block 31 is fixedly connected to the outer surface of the leveling wheel 2. The mounting plate 32 is arranged on the end face of the connecting block 31. The mounting plate 32 is connected to the wall panel. The mounting plate 32 is fixedly connected to the wall panel using bolts, and is connected to the outer surface of the leveling wheel 2 through the connecting block 31.

[0043] In this embodiment, more specifically, a rotating rod 14 is rotatably arranged in the leveling groove 11, and the leveling wheel 2 is sleeved on the rotating rod 14. A disassembly plate 15 is arranged on the top of the fixed seat 1 and corresponds to the adjustment groove. One end of the rotating rod 14 passes through the disassembly plate 15, and a fastening nut 16 is arranged at one end of the rotating rod 14 relative to the disassembly plate 15. The rotation of the rotating rod 14 realizes the angle adjustment of the leveling wheel 2. After the adjustment is completed, the fastening nut 16 is threadedly connected to the rotating rod 14 relative to one side of the disassembly plate 15 to fix the rotation angle of the rotating rod 14, thereby positioning the leveling angle of the wall panel so that the wall panel can be subjected to the next step of caulking and docking treatment.

[0044] In this embodiment, more specifically, installation openings 18 are provided on all four sides of the fixing base 1, and positioning pins 5 are provided in the installation openings 18. The fixing base 1 is positioned on the wall through the positioning pins 5, and the positioning pins 5 fix the fixing base 1 on the wall. The positioning pins 5 can adjust the length of the positioning pins 5 inserted into the wall according to the flatness of the wall surface, so as to maintain the stability of the fixing base 1 on the wall.

[0045] Embodiment 2 A method for using an assembled wall panel leveling structure, comprising: According to the flatness of the wall and the angle of the wall panel required to be leveled, adjust the position of the fixing base 1 on the wall, and fix the fixing base 1 on the wall by the positioning pin 5; The wall panel is installed on the leveling wheel 2 through the installation component 3, and the angle of the leveling wheel 2 is adjusted to achieve the leveling operation of the wall panel. After reaching the appropriate angle, the rotating rod 14 is fixed by tightening the nut 16 to achieve the fixing of the leveling angle of the leveling wheel 2 and the wall panel; Rotate the support assembly 4 out of the arc-shaped openings 12 on both sides of the fixing seat 1, and adjust the rotating block 41 according to the installation area of ​​the wall panel so that the bearing frame 42 reaches the required bearing horizontal position, and adjust the position of the supporting arc block 43 on the bearing frame 42 according to the leveling angle of the wall panel.

[0046] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An assembled wall panel leveling structure, characterized in that: include: A fixed seat (1), wherein a leveling groove (11) is provided on the surface of the fixed seat (1), arc-shaped openings (12) are provided on both sides of the fixed seat (1), and rotation grooves (13) are symmetrically provided on both sides of the fixed seat (1) corresponding to the openings of the arc-shaped openings (12); A leveling wheel (2) rotatably disposed in the leveling groove (11); A mounting assembly (3) is fixed to an end of the leveling wheel (2) away from the leveling groove (11); the assembled wall panel can be fixed to the mounting assembly (3) and the leveling wheel (2) can adjust the inclination angle of the assembled wall panel relative to the wall; as well as A support assembly (4) is rotatably connected to the fixing seat (1); in a first state, the support assembly is rotatably received in the arc-shaped opening (12); in a second state, the support assembly (4) can extend out of the arc-shaped opening (12) to adjust the support area of ​​the fixing seat (1) for the assembled wall panel.

2. The assembled wall panel leveling structure according to claim 1, characterized in that: The support assembly (4) comprises a rotating block (41), a bearing frame (42) and a supporting arc block (43); a fixing rod (17) is arranged in the rotating groove (13); the rear end of the rotating block (41) is rotatably arranged in the rotating groove (13); the fixing rod (17) passes through the rear end of the rotating block (41); the rear end of the bearing frame (42) is fixedly connected to the front end of the rotating block (41); the bearing frame (42) can be rotated into the arc opening (12); the top of the bearing frame (42) is open; the supporting arc block (43) can be lifted and arranged at the top opening of the bearing frame (42); the supporting arc block (43) can abut against the rear end of the wall panel; when the supporting arc block (43) follows the bearing frame (42) to rotate out of the arc opening (12), it can abut against the wall panel, thereby adjusting the supporting area of ​​the fixing seat (1) on the wall panel.

3. The assembled wall panel leveling structure according to claim 2, characterized in that: The supporting arc block (43) comprises a lifting block (431) and a buffer block (432); the bearing frame (42) is provided with a bearing groove (44) extending therethrough; the lifting block (431) is arranged in the bearing groove (44); and the buffer block (432) is arranged on the end surface of the lifting block (431).

4. The assembled wall panel leveling structure according to claim 3, characterized in that: The end surface of the lifting block (431) is penetrated, a telescopic rod (433) is arranged inside the lifting block (431), a spring (434) is sleeved on the outside of the telescopic end of the telescopic rod (433), and the telescopic end of the telescopic rod (433) is fixedly connected to the buffer block (432).

5. The assembled wall panel leveling structure according to claim 3, characterized in that: An adjusting opening (45) is provided on the side of the bearing frame (42) corresponding to the bearing groove (44); a push plate (46) is slidably connected to the outer surface of the adjusting opening (45); a connecting rod (47) is provided at the bottom end of one side of the lifting block (431); the connecting rod (47) passes through the adjusting opening (45) and is fixedly connected to the push plate (46).

6. The assembled wall panel leveling structure according to claim 5, characterized in that: A plurality of positioning holes (48) are provided on the side of the support frame (42) and on one side of the adjustment port (45), and positioning rods (49) are provided through both sides of the push plate (46), and the positioning rods (49) are inserted into a corresponding one of the positioning holes (48).

7. The assembled wall panel leveling structure according to claim 1, characterized in that: The mounting assembly (3) comprises a connecting block (31) and a mounting plate (32); the connecting block (31) is fixedly connected to the outer surface of the leveling wheel (2); the mounting plate (32) is arranged on the end surface of the connecting block (31); and the mounting plate (32) is connected to the wall panel.

8. The assembled wall panel leveling structure according to claim 1, characterized in that: A rotating rod (14) is rotatably arranged in the leveling groove (11), the leveling wheel (2) is sleeved on the rotating rod (14), a disassembly plate (15) is arranged at the top of the fixing seat (1) and corresponding to the adjustment groove, one end of the rotating rod (14) passes through the disassembly plate (15), and one end of the rotating rod (14) is provided with a fastening nut (16) relative to the disassembly plate (15).

9. The assembled wall panel leveling structure according to claim 1, characterized in that: The fixing seat (1) is provided with mounting openings (18) on all four sides, and positioning pins (5) are provided in the mounting openings (18). The fixing seat (1) is positioned on the wall by means of the positioning pins (5).

10. A method for using a prefabricated wall panel leveling structure as claimed in any one of claims 1 to 9, characterized in that: include: According to the flatness of the wall and the angle at which the wall panel needs to be leveled, the position of the fixing base (1) on the wall is adjusted, and the fixing base (1) is fixed to the wall by means of the positioning pin (5); The wall panel is mounted on the leveling wheel (2) by means of the mounting assembly (3), and the angle of the leveling wheel (2) is adjusted to achieve a leveling operation on the wall panel. After reaching a suitable angle, the rotating rod (14) is fixed by means of a tightening nut (16) to achieve a fixed leveling angle of the leveling wheel (2) and the wall panel; The support assembly (4) is rotated out from the arc-shaped openings (12) on both sides of the fixing seat (1), and the rotating block (41) is adjusted according to the installation area of ​​the wall panel so that the bearing frame (42) reaches the required bearing horizontal position, and the position of the supporting arc block (43) on the bearing frame (42) is adjusted according to the leveling angle of the wall panel.

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