Lithium battery air compressor

By installing a water collection plate and a storage tank in the gas storage tank of the lithium battery air compressor, the accumulated water in the gas storage tank is collected and discharged, the corrosion problem caused by the accumulated water in the gas storage tank is solved, the service life of the equipment is extended and the convenience of drainage is improved.

CN119642096AActive Publication Date: 2025-03-18ZHEJIANG BOGAO MECHANICAL & ELECTRICAL TECH CO LTD
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Patent Information

Application Number
CN202510167899.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-03-18
Estimated Expiration
2045-02-17

AI Technical Summary

Technical Problem

After a long time of use, a large amount of water will accumulate at the bottom of the gas storage tank, resulting in the capacity of the gas storage tank. In severe cases, water will flow back to the air compressor case, causing equipment loss, and manual drainage is difficult, and it is impossible to completely drain all the accumulated water, resulting in corrosion of the gas storage tank and shortening the service life.

Method used

A lithium battery air compressor is designed, and the gas storage tank is equipped with a water collection plate and a storage tank. The water collection plate is inclined upward to collect the volatile water in the gas storage tank. After the moisture condenses, it flows into the storage tank and is discharged through the drainage holes and through holes to realize the transfer of moisture from the gas storage tank to the mounting seat, reduce the contact time between moisture and the gas storage tank, and suppress corrosion.

Benefits of technology

It effectively extends the service life of the gas storage tank, reduces the corrosion risk of the gas storage tank, simplifies the water discharge process, and improves the reliability and convenience of use of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The lithium battery air compressor comprises a base, an air compressor box body and an air storage tank, a containing cavity is formed in the air storage tank, a mounting seat is arranged on the air storage tank, a containing groove is formed in the mounting seat, the containing groove communicates with the containing cavity, a water collecting plate is arranged on the air storage tank and located in the containing cavity, one end of the water collecting plate extends into the containing groove, and the other end of the water collecting plate extends into the air storage tank. The water collecting plate inclines upwards in the direction away from the mounting base. After accumulated water in the air storage tank is discharged through the manual valve, residual water in the air storage tank can be volatilized in the storage and use process of the air compressor, the volatilized water is condensed and gathered when meeting the water collecting plate and flows into the containing groove along the water collecting plate to be collected, and therefore the residual water is transferred from the air storage tank to the mounting base; therefore, the contact time of the moisture and the gas storage tank is shortened, corrosion of the moisture to the gas storage tank is inhibited, and the service life of the gas storage tank is prolonged.
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Description

Technical Field

[0001] The present application relates to the field of air compressors, and in particular to a lithium battery air compressor. Background Art

[0002] An air compressor is a common gas source device used to compress gas. It usually uses alternating current as its power supply and has poor portability. The market is in urgent need of a new type of air compressor that is more mobile and can be free from the constraints of AC power supply. Therefore, lithium battery-powered air compressors came into being. They are flexible, easy to carry, not affected by site power supply, and more convenient to use.

[0003] For example, the utility model patent with patent announcement number CN215409113U discloses a lithium-ion air compressor, including a base, an air tank, an air compressor housing, a controller and a lithium battery. The air compressor housing and the air tank are connected and fixed on the base at the same time, the controller is fixed on the top of the air compressor housing, and a mounting groove matching the shape of the lithium battery is provided at the rear of the air compressor housing, and positioning strips parallel to each other are vertically provided on both sides of the mounting groove. A positioning groove matching the positioning strip is provided on the lithium battery, and a socket is provided in the mounting groove. A connector matching the socket is vertically provided below the lithium battery. The compressor has the advantages of good practicality and more convenient disassembly and assembly of the lithium battery.

[0004] When using the above-mentioned lithium-ion air compressor, since the air contains moisture, a large amount of water will accumulate at the bottom of the gas tank after long-term use. If the accumulated water cannot be drained in time, it will occupy the volume of the gas tank. In severe cases, the accumulated water will fill the entire gas tank and flow back to the air compressor case and enter the post-processing equipment (dryer and filter), causing significant damage to the equipment. Therefore, the gas tank needs to be drained regularly, and a manual valve is generally used for drainage. Since the gas tank is usually in a horizontal state, the water inside the gas tank cannot be completely drained due to the water valve being too high during drainage, which will corrode the gas tank body for a long time and shorten the service life of the gas tank, which needs to be improved. Summary of the invention

[0005] In order to extend the service life of the gas storage tank, the present application provides a lithium battery air compressor.

[0006] The present application provides a lithium battery air compressor, which adopts the following technical solution: A lithium battery air compressor comprises a base, an air compressor case and an air tank arranged on the base, wherein a accommodating cavity is defined in the air tank, a mounting seat is provided on the air tank, a accommodating groove is defined on the mounting seat, the accommodating groove is communicated with the accommodating cavity, a water collecting plate is provided on the air tank, the water collecting plate is located in the accommodating cavity, one end of the water collecting plate extends into the accommodating groove, and the water collecting plate is inclined upward in a direction away from the mounting seat.

[0007] By adopting the above technical solution, after the accumulated water in the gas tank is discharged through the manual valve, the residual water in the gas tank will evaporate during the storage and use of the air compressor. The evaporated water condenses and gathers when it meets the water collecting plate, and flows into the receiving tank along the water collecting plate for collection, thereby realizing the transfer of residual water from the gas tank to the mounting seat, thereby shortening the contact time between the water and the gas tank, inhibiting the corrosion of the water to the gas tank, and helping to extend the service life of the gas tank.

[0008] Optionally, the mounting seat includes a seat body provided on the gas tank and a sleeve block rotatably connected to the seat body, the accommodating groove is provided on the seat body, a drainage hole is provided on the seat body, the drainage hole is communicated with the accommodating groove, the sleeve block covers the drainage hole, a through hole is provided on the outer side wall of the sleeve block, the through hole is located on one side of the drainage hole along the rotation direction of the sleeve block, and the through hole is used to connect to the drainage hole.

[0009] By adopting the above technical solution, when it is necessary to discharge the accumulated water in the receiving tank, the sleeve block is rotated so that the through hole and the drainage hole are aligned, and the accumulated water in the receiving tank is discharged through the drainage hole and the through hole in turn. After completion, the sleeve block is rotated again so that the sleeve block covers the drainage hole again, making it more convenient to discharge the accumulated water in the receiving tank.

[0010] Optionally, a limit block is provided on the seat body, and a limit slot is provided on the sleeve block, and the limit block is slidably connected in the limit slot in the opposite direction to the rotation direction of the sleeve block.

[0011] By adopting the above technical solution, a limit block and a limit groove are provided, and the inner wall of the limit groove abuts against the limit block, thereby limiting the range of movement of the sleeve block and preventing the sleeve block from separating from the seat body.

[0012] Optionally, the seat body and the gas storage tank are threadedly connected.

[0013] By adopting the above technical solution, when the mounting seat is damaged or corroded and cannot be used, the seat body can be twisted to remove it from the gas tank for replacement, without replacing the entire gas tank, thus reducing material waste and helping to extend the service life of the gas tank.

[0014] Optionally, an adjusting block is slidably connected to the seat body, the adjusting block slides close to or away from the sleeve block, and the adjusting block passes through the sleeve block and rotates coaxially with the sleeve block, the adjusting block is provided with a positioning block, and the sleeve block is provided with a positioning groove for the positioning block to be inserted into, when the positioning block is located in the positioning groove, the sleeve block covers the drainage hole, and an elastic member is provided on the seat body, the elastic member presses against the adjusting block, so that the positioning block has a tendency to be inserted into the positioning groove.

[0015] By adopting the above technical solution, the sleeve block is positioned by abutting the inner wall of the positioning groove through the positioning block, and the sleeve block is kept in a state of covering the drainage hole, thereby reducing the situation where the sleeve block is accidentally touched, causing the through hole and the drainage hole to be connected and causing the accumulated water in the receiving groove to leak out; when it is necessary to replace the mounting seat, the sleeve block is twisted, and the sleeve block abuts the positioning block through the inner wall of the positioning groove, which can drive the adjustment block and the seat body to twist together, so as to remove the seat body from the gas storage tank; when it is necessary to discharge the accumulated water collected in the receiving groove, the adjustment block is moved close to the seat body, so that the positioning block is separated from the positioning groove, and the sleeve block can be rotated to align the through hole and the drainage hole.

[0016] Optionally, when the limiting block is located at one end of the limiting groove, the through hole and the drainage hole are connected; when the limiting block is located at the other end of the limiting groove, the through hole and the drainage hole are staggered and the positioning block and the positioning groove are aligned.

[0017] By adopting the above technical solution, the two opposite inner walls of the limiting groove are respectively abutted against the limiting blocks to align the through hole and the drainage hole or the positioning block and the positioning groove, making it more convenient to discharge the accumulated water collected in the receiving groove and to position the sleeve block.

[0018] Optionally, the gas storage tank includes a tank body arranged on the base and an annular protrusion arranged on the tank body, the accommodating cavity is formed by splicing the tank body and the annular protrusion, the water collecting plate is arranged on the annular protrusion, the base body and the annular protrusion are threadedly connected, the accommodating groove is arranged around the outer periphery of the annular protrusion, and the inner circumferential wall of the accommodating groove is inclined outward in the direction away from the tank body, and a plurality of water absorption grooves are circumferentially opened on the inner circumferential wall of the accommodating groove, and the water absorption grooves are located at one end of the accommodating groove away from the tank body.

[0019] By adopting the above technical solution, after the accumulated water collected in the receiving groove is discharged, there may still be residual water adhering to the inner wall of the receiving groove. When the seat body needs to be twisted to remove the seat body later, the residual water in the receiving groove flows along the inner circumferential wall of the receiving groove and is sucked into the water absorption groove under the action of capillary, thereby reducing the water retained on the inner wall of the receiving groove, and further reducing the situation where the residual water in the receiving groove splashes onto the annular protrusion during the twisting process of the seat body, thereby reducing the corrosion of the annular protrusion.

[0020] Optionally, the shortest distance between the water collecting plate and the containing groove is 0-1 mm.

[0021] By adopting the above-mentioned technical solution, the water on the water collecting plate can slide down along the inner wall of the receiving groove into the receiving groove, thereby reducing the situation where the water on the water collecting plate drips into the receiving groove, causing the water in the receiving groove to splash and wet the annular protrusion, which helps to further reduce the corrosion of the annular protrusion.

[0022] In summary, the present application includes at least one of the following beneficial technical effects: 1. After the accumulated water in the gas tank is discharged through the manual valve, the residual water in the gas tank will volatilize during the storage and use of the air compressor. The volatilized water will condense and gather when it meets the water collecting plate, and flow into the containing tank along the water collecting plate for collection, thereby realizing the transfer of the residual water from the gas tank to the mounting seat, thereby shortening the contact time between the water and the gas tank, inhibiting the corrosion of the water to the gas tank, and helping to extend the service life of the gas tank; 2. When the mounting seat is damaged or corroded and cannot be used, the seat body can be removed from the gas tank for replacement without replacing the entire gas tank, which reduces material waste and helps to extend the service life of the gas tank; 3. After the accumulated water in the receiving tank is discharged, when the seat body needs to be twisted to remove it, the remaining water in the receiving tank flows along the inner wall of the receiving tank and is sucked into the water absorption groove under the action of capillary, thereby reducing the residual water in the receiving tank from splashing onto the annular protrusion, thereby reducing the corrosion of the annular protrusion. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is an overall schematic diagram of an embodiment of the present application.

[0024] Figure 2 This is a partial cross-sectional view of an embodiment of the present application, mainly showing the structure of the accommodating cavity.

[0025] Figure 3 for Figure 2 The enlarged view of part A in the middle mainly shows the structure of the elastic member and the receiving groove.

[0026] Figure 4 This is a partial structural diagram of an embodiment of the present application, mainly showing the structure of the water absorption groove and the drainage hole.

[0027] Figure 5 This is a structural diagram of an embodiment of the present application cut away at the mounting seat.

[0028] Figure 6 for Figure 5 The enlarged view of part B in the middle mainly shows the structure of the limit block and the limit groove.

[0029] Figure 7 It is a partial exploded view of the embodiment of the present application, mainly showing the structure of the clearance groove.

[0030] Figure 8 This is a partial structural diagram of an embodiment of the present application, mainly showing the structure of the limiting protrusion.

[0031] Explanation of the reference numerals in the accompanying drawings: 1. base; 2. air compressor casing; 3. air storage tank; 31. tank body; 32. annular protrusion; 4. accommodating chamber; 5. mounting seat; 51. seat body; 511. accommodating groove; 512. water absorption groove; 513. drainage hole; 514. slide groove; 515. clearance groove; 52. sleeve block; 521. through hole; 522. limiting groove; 523. positioning groove; 6. water collecting plate; 7. limiting block; 8. adjusting block; 9. positioning block; 10. elastic member; 11. limiting protrusion; 12. groove. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-8 This application is described in further detail.

[0033] The present application embodiment discloses a lithium battery air compressor. Figure 1-3 The lithium battery air compressor includes a base 1, an air compressor case 2 and an air storage tank 3. The air compressor case 2 is fixed on the base 1. The air storage tank 3 includes a tank body 31 and an annular protrusion 32. The tank body 31 is in a horizontal state and is fixed on the base 1. The annular protrusion 32 is located at one end of the tank body 31 in the horizontal direction and is fixedly connected to the tank body 31. The annular protrusion 32 and the tank body 31 are spliced ​​to form a accommodating cavity 4.

[0034] See also Figure 1-4 A mounting seat 5 is provided on the gas storage tank 3, and the mounting seat 5 includes a seat body 51 and a sleeve block 52. The seat body 51 is threadedly connected to the annular protrusion 32. A receiving groove 511 is provided on the outer wall of the seat body 51 close to the annular protrusion 32. The receiving groove 511 is communicated with the receiving chamber 4. The annular protrusion 32 extends into the receiving groove 511, and the receiving groove 511 is arranged around the outer periphery of the annular protrusion 32. The inner peripheral wall of the receiving groove 511 is inclined outward in the direction away from the tank body 31. A plurality of water absorption grooves 512 are evenly spaced circumferentially on the inner peripheral wall of the receiving groove 511, and the water absorption grooves 512 are located at one end of the receiving groove 511 away from the tank body 31.

[0035] See also Figure 1-4 A drainage hole 513 is provided on the outer wall of the seat body 51. The drainage hole 513 is located below the accommodating groove 511 and is connected to the accommodating groove 511. A water collecting plate 6 is fixed on the annular protrusion 32. The water collecting plate 6 is located in the accommodating cavity 4, and one end of the water collecting plate 6 extends into the accommodating groove 511. The water collecting plate 6 is inclined upward in the direction away from the seat body 51, and the shortest distance between the water collecting plate 6 and the inner wall of the bottom of the accommodating groove 511 is 0-1mm.

[0036] See also Figure 1-6The sleeve block 52 is located on a side of the seat body 51 away from the tube body and is rotatably connected to the seat body 51. The rotation axis of the sleeve block 52 is horizontally arranged, and the sleeve block 52 covers the seat body 51 and covers the drainage hole 513. A through hole 521 is opened on the outer wall of the sleeve block 52. The through hole 521 is located on one side of the drainage hole 513 along the rotation direction of the sleeve block 52, and the through hole 521 is used to connect the drainage hole 513.

[0037] See also Figure 1-6 A limiting block 7 is fixed on the outer wall of the seat body 51, and a limiting groove 522 is provided on the outer wall of the sleeve block 52 close to the seat body 51. The limiting block 7 is located in the limiting groove 522, and the opposite ends of the limiting block 7 distributed along the rotation axis of the sleeve block 52 respectively abut against the two opposite inner walls of the limiting groove 522. When the sleeve block 52 rotates, the limiting block 7 slides in the opposite direction of the rotation direction of the sleeve block 52 and is connected to the limiting groove 522. The inner wall of the limiting groove 522 abuts against the limiting block 7, thereby limiting the range of movement of the sleeve block 52 and preventing the sleeve block 52 from separating from the seat body 51.

[0038] See also Figure 1-7 A slide groove 514 is provided on the outer wall of the seat body 51 away from the tank body 31, and an adjusting block 8 is slidably connected in the slide groove 514. The adjusting block 8 slides close to or away from the sleeve block 52, and the sliding direction of the adjusting block 8 is parallel to the rotation axis of the sleeve block 52. The adjusting block 8 passes through the sleeve block 52 and rotates coaxially with the sleeve block 52, and the end face of the adjusting block 8 away from the tank body 31 is flush with the end face of the sleeve block 52 away from the tank body 31. In this embodiment, the cross-section of the adjusting block 8 is circular.

[0039] See also Figure 1-8 The adjusting block 8 is fixed with a positioning block 9, which is sleeved on the outer side of the adjusting block 8. A clearance groove 515 is provided on the outer side wall of the seat body 51 away from the tank body 31. The clearance groove 515 is connected to the slide groove 514, and the clearance groove 515 is for the positioning block 9 to be inserted into. A positioning groove 523 is provided on the sleeve block 52 for the positioning block 9 to be inserted into. When the positioning block 9 is located in the positioning groove 523, the sleeve block 52 covers the drainage hole 513. In this embodiment, a limiting protrusion 11 is fixed on the outer side wall of the adjusting block 8. The limiting protrusion 11 is located on the side of the positioning block 9 close to the tank body 31. A groove 12 for accommodating the limiting protrusion 11 is provided on the seat body 51. The limiting protrusion 11 is slidably connected to the groove 12 along the sliding direction of the adjusting block 8. The limiting protrusion 11 abuts against the inner wall of the groove 12, thereby preventing relative rotation between the adjusting block 8 and the seat body 51.

[0040] See also Figure 1-3An elastic member 10 is fixed on the seat body 51. The elastic member 10 is located in the slide groove 514 and between the bottom of the slide groove 514 and the adjustment block 8. The elastic member 10 and the adjustment block 8 are fixedly connected, and the elastic member 10 presses against the adjustment block 8, so that the positioning block 9 has a tendency to be stuck in the positioning groove 523. In this embodiment, the elastic member 10 is a spring.

[0041] When the limit block 7 is located at one end of the limit groove 522 along the rotation direction of the sleeve block 52, the through hole 521 and the drainage hole 513 are connected; when the limit block 7 is located at the other end of the limit groove 522 along the rotation direction of the sleeve block 52, the through hole 521 and the drainage hole 513 are staggered and the positioning block 9 and the positioning groove 523 are aligned. The two opposite inner walls of the limit groove 522 are respectively abutted against the limit block 7 to align the through hole 521 and the drainage hole 513 or align the positioning block 9 and the positioning groove 523, so that it is more convenient to discharge the accumulated water collected in the accommodating groove 511 and to position the sleeve block 52.

[0042] The implementation principle of a lithium battery air compressor in the embodiment of the present application is: After the accumulated water in the gas tank 3 is discharged through the manual valve, the residual water in the gas tank 3 will volatilize during the storage and use of the air compressor. The volatilized water will condense and gather when it meets the water collecting plate 6, and flow into the receiving groove 511 along the water collecting plate 6 to be collected, thereby realizing the transfer of residual water from the gas tank 3 to the mounting seat 5, thereby shortening the contact time between the water and the gas tank 3, inhibiting the corrosion of the water to the gas tank 3, and helping to extend the service life of the gas tank 3.

[0043] When it is necessary to discharge the accumulated water collected in the receiving groove 511, the adjusting block 8 is moved close to the seat body 51 so that the positioning block 9 is disengaged from the positioning groove 523, and then the sleeve block 52 is rotated until the limiting block 7 abuts against the inner wall of the limiting groove 522 so that the through hole 521 and the drainage hole 513 are aligned, and the accumulated water in the receiving groove 511 is discharged through the drainage hole 513 and the through hole 521 in turn. After completion, the sleeve block 52 is rotated in the opposite direction until the limiting block 7 abuts against the inner wall of the limiting groove 522 again. At this time, the positioning block 9 and the positioning groove 523 are aligned, and the adjusting block 8 is released. Under the action of the elastic member 10, the adjusting block 8 drives the positioning block 9 to be clamped into the positioning groove 523, and the positioning block 9 abuts against the inner wall of the positioning groove 523, thereby positioning the sleeve block 52, so that the sleeve block 52 covers the drainage hole 513 again and maintains the state of covering the drainage hole 513.

[0044] When the mounting base 5 is damaged or corroded and cannot be used, the sleeve block 52 can be directly twisted. The sleeve block 52 can abut the positioning block 9 through the inner wall of the positioning groove 523 to drive the adjustment block 8 and the seat body 51 to twist together, so that the mounting base 5 can be removed from the tank body 31 for replacement, without replacing the entire gas tank 3, reducing material waste and helping to extend the service life of the gas tank 3.

[0045] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A lithium battery air compressor, comprising a base (1), an air compressor housing (2) and an air storage tank (3) arranged on the base (1), wherein a receiving chamber (4) is provided in the air storage tank (3), characterized in that: The gas storage tank (3) is provided with a mounting seat (5), the mounting seat (5) is provided with a receiving groove (511), the receiving groove (511) is communicated with the receiving cavity (4), the gas storage tank (3) is provided with a water collecting plate (6), the water collecting plate (6) is located in the receiving cavity (4), one end of the water collecting plate (6) extends into the receiving groove (511), and the water collecting plate (6) is inclined upward in a direction away from the mounting seat (5).

2. The lithium battery air compressor according to claim 1, characterized in that: The mounting seat (5) comprises a seat body (51) arranged on the gas storage tank (3) and a sleeve block (52) rotatably connected to the seat body (51); the accommodating groove (511) is arranged on the seat body (51); a drainage hole (513) is provided on the seat body (51); the drainage hole (513) and the accommodating groove (511) are communicated; the sleeve block (52) covers the drainage hole (513); a through hole (521) is provided on the outer side wall of the sleeve block (52); the through hole (521) is located on one side of the drainage hole (513) along the rotation direction of the sleeve block (52); and the through hole (521) is used to communicate with the drainage hole (513).

3. The lithium battery air compressor according to claim 2, characterized in that: The seat body (51) is provided with a limit block (7), the sleeve block (52) is provided with a limit slot (522), and the limit block (7) is slidably connected in the limit slot (522) in the opposite direction to the rotation direction of the sleeve block (52).

4. The lithium battery air compressor according to claim 3, characterized in that: The seat body (51) and the gas storage tank (3) are threadedly connected.

5. The lithium battery air compressor according to claim 4, characterized in that: The seat body (51) is slidably connected with an adjusting block (8), the adjusting block (8) slides toward or away from the sleeve block (52), and the adjusting block (8) passes through the sleeve block (52) and rotates coaxially with the sleeve block (52), the adjusting block (8) is provided with a positioning block (9), and the sleeve block (52) is provided with a positioning groove (523) for the positioning block (9) to be inserted into, when the positioning block (9) is located in the positioning groove (523), the sleeve block (52) covers the drainage hole (513), and the seat body (51) is provided with an elastic member (10), the elastic member (10) presses against the adjusting block (8), so that the positioning block (9) has a tendency to be inserted into the positioning groove (523).

6. The lithium battery air compressor according to claim 5, characterized in that: When the limiting block (7) is located at one end of the limiting groove (522), the through hole (521) and the drainage hole (513) are connected; when the limiting block (7) is located at the other end of the limiting groove (522), the through hole (521) and the drainage hole (513) are staggered and the positioning block (9) and the positioning groove (523) are aligned.

7. The lithium battery air compressor according to claim 4, characterized in that: The gas storage tank (3) comprises a tank body (31) arranged on the base (1) and an annular protrusion (32) arranged on the tank body (31); the accommodating cavity (4) is formed by splicing the tank body (31) and the annular protrusion (32); the water collecting plate (6) is arranged on the annular protrusion (32); the base (51) and the annular protrusion (32) are threadedly connected; the accommodating groove (511) is arranged to surround the outer circumference of the annular protrusion (32); and the inner circumferential wall of the accommodating groove (511) is inclined outward in a direction away from the tank body (31); and a plurality of water absorption grooves (512) are circumferentially opened on the inner circumferential wall of the accommodating groove (511); the water absorption grooves (512) are located at one end of the accommodating groove (511) away from the tank body (31).

8. The lithium battery air compressor according to claim 7, characterized in that: The shortest distance between the water collecting plate (6) and the containing groove (511) is 0-1 mm.

Citation Information

Patent Citations

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    CN215409113U

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