PCB (Printed Circuit Board) leveling device

By designing a PCB board leveling device containing mobile components and reversing components, the problems of redundant operation steps and low processing efficiency in the prior art are solved, and automatic leveling and efficient processing of PCB boards are realized.

CN119653603APending Publication Date: 2025-03-18黄立春
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Patent Information

Application Number
CN202411634455.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

The existing PCB board leveling device has cumbersome operating steps, long auxiliary processing steps, low processing efficiency and weak use convenience.

Method used

A PCB board leveling device including a housing through the through-port, a fixed connection operator, a guide rail, a slidingly connected rotary loading plate, a leveling member, a moving assembly and a reversing assembly are designed. Through the cooperation of mobile components and reversing components, the automatic leveling of the PCB board is achieved, reducing intermediate operation time and improving processing efficiency.

Benefits of technology

Automatic leveling of PCB boards is realized, reducing the need for frequent operations, improving processing efficiency, and enhancing the convenience of use.

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Abstract

The invention relates to the field of PCB (printed circuit board) processing, and particularly discloses a PCB leveling device which comprises an operator fixedly connected to a shell; the guide rail is fixedly connected in the through hole of the shell; the containing plate is connected to the guide rails in a sliding mode and can rotate; the containing plate is arranged on the machine shell, the leveling piece is fixedly connected to the interior of the machine shell, the bottom of the leveling piece makes contact with the PCB placed on the containing plate, and the moving assembly is arranged in the machine shell and connected with the containing plate; the reversing assembly is arranged in the machine shell and connected with the containing plate. According to the leveling device, the moving assembly is matched with the reversing assembly, so that the PCB is automatically leveled, particularly under the condition that the leveling effect does not reach the standard and needs to be leveled for multiple times, the using effect is more obvious, frequent operation for leveling is not needed any more, only the moving assembly needs to be closed after leveling is completed, using is convenient, and the efficiency is high. And the intermediate operation time can be reduced and the processing efficiency can be improved.
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Description

Technical Field

[0001] The invention relates to the field of PCB board processing, and in particular discloses a PCB board leveling device. Background Art

[0002] PCB is the abbreviation of printed circuit board. It is used in the electronics field and is the core of the connection between electronic components. It has a high development significance in modern industrial processes. PCB board refers to the substrate of PCB, which is used to support various electronic components and provide connection or insulation conditions for them.

[0003] Because the size of the PCB changes with the applicability of production requirements, that is, the size of the PCB board is determined by the production requirements, but a PCB board that is too large is prone to edge warping, which is very unfavorable for the subsequent electronic printing processing of the PCB board. Therefore, the prior art uses a specific leveling device to level the PCB board before printing the PCB board.

[0004] However, in the process of leveling the PCB board in the prior art, the leveling effect of a single use cannot meet the use requirements, and multiple leveling is required, that is, the PCB board needs to be continuously passed through the prior art, taken out from the outlet of the prior art and placed back into the import of the prior art and repeated, or the PCB board needs to be reversed to ensure the leveling effect. It can be clearly seen from the above description that the operating steps of the prior art are cumbersome, the auxiliary processing steps are time-consuming, the processing efficiency is affected, and the convenience of use is weak. Summary of the invention

[0005] In view of the technical problems raised in the above background technology, the present invention provides a PCB board leveling device which can improve processing efficiency and is easy to use.

[0006] The present invention is achieved through the following technical solutions: A PCB board leveling device comprises: a casing provided with a through opening; an operator fixedly connected to the casing; a guide rail fixedly connected to the through opening of the casing; a holding plate slidably connected to the guide rail and capable of rotating; a leveling piece fixedly connected to the inside of the casing, the bottom of the leveling piece contacts the PCB board placed on the holding plate; a moving component arranged in the casing, the moving component connected to the holding plate; a reversing component arranged in the casing, the reversing component connected to the holding plate.

[0007] In order to further realize the present invention, the containing plate is composed of a supporting plate for supporting the PCB board and a connecting seat slidably connected to the guide rail, and the supporting plate is rotatably connected to the connecting seat.

[0008] In order to further realize the present invention, the moving component includes: a motor fixedly connected in the casing; a moving handle fixedly connected to the output end of the motor; a slide groove fixedly connected to the bottom of the connecting seat of the holding plate, and the end of the moving handle is slidably connected in the slide groove.

[0009] In order to further realize the present invention, the reversing assembly includes: a ratchet bar slidably connected to the rear side opening of the casing; a spring X fixedly connected between the casing and the ratchet bar; a ratchet gear connected under the receiving plate, the ratchet gear is fixedly connected to the support plate of the receiving plate, and passes through the receiving plate under the connecting seat of the receiving plate, and the ratchet gear can contact the ratchet gear; a fixed block slidably connected to the connecting seat of the receiving plate; and a spring Y fixedly connected between the fixed block and the receiving plate.

[0010] In order to further realize the present invention, it also includes a fixing component for fixing the PCB board on the containing plate; the fixing component includes: a clamping frame slidably connected to the left and right sides of the support plate of the containing plate; and a spring Z fixedly connected between the containing plate and the clamping frame.

[0011] In order to further realize the present invention, the fixing assembly further comprises: a column gear rotatably connected to the containing plate; and a synchronous rack fixedly connected to the clamping frame, the synchronous rack meshing with the column gear.

[0012] In order to further realize the present invention, the fixing assembly further comprises: an open frame fixedly connected to the front side of the housing, and the open frame can contact with the front side inclined surface of the clamping frame.

[0013] In order to further realize the present invention, the fixing assembly further comprises: an opening rack fixedly connected to the opening frame, and the opening rack can mesh with the column gear.

[0014] In order to further realize the present invention, it also includes an inspection component for quickly observing whether the PCB board has been leveled; the inspection component includes: a mounting plate fixedly connected to the front side of the casing; a flat plate slidably connected to the mounting plate, and the bottom of the flat plate can contact the PCB board; a fixing member arranged on the flat plate.

[0015] In order to further realize the present invention, a charging tray fixedly connected to the casing is also included.

[0016] The present invention can achieve the following beneficial effects: 1. The leveling device uses a moving component in conjunction with a reversing component to automatically level the PCB board. Especially when the leveling effect is not up to standard and needs to be leveled multiple times, the use effect is more obvious, and frequent operations are no longer required for leveling. It is only necessary to close the moving component after the leveling process is completed. It is easy to use and can reduce the intermediate operation time and improve the processing efficiency.

[0017] 2. The leveling device uses a fixed component to fix the PCB board on the containing plate, so that the moving component and the reversing component can move and reverse the PCB board more stably, optimize the setting of the moving component and the reversing component, and the use of the fixed component can conveniently load and discharge the PCB board, providing convenience for the use of the leveling device.

[0018] 3. The leveling device uses an inspection component, which can conveniently observe the leveling effect of the PCB board, providing convenience for the use of the leveling device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the present invention.

[0020] Figure 2 The schematic diagram is a structural diagram showing the positional relationship among the operator, guide rails and receiving plate on the housing in the present invention.

[0021] Figure 3 It is a schematic diagram of the structure of the guide rail, the containing plate and the leveling member in the present invention.

[0022] Figure 4 It is a structural exploded view of the guide rail, the containing plate and the leveling member in the present invention.

[0023] Figure 5 The figure is a schematic structural diagram showing the positional relationship of the movable components on the housing in the present invention.

[0024] Figure 6 It is a schematic diagram of the structure of the mobile component in the present invention from a bottom perspective.

[0025] Figure 7 It is a schematic diagram of the structure of the mobile component, the containing plate and the PCB board in the present invention.

[0026] Figure 8 It is a schematic diagram of the structure of the steering assembly in the present invention from a bottom perspective.

[0027] Fig. 9 It is a schematic diagram of the structure of the steering assembly, the containing plate and the PCB board in the present invention.

[0028] Fig.10 It is a schematic diagram of the structure of the ratchet gear, the fixing block and the spring Y in the present invention.

[0029] Fig.11 It is a schematic diagram of the structure of the ratchet bar and the spring X in the present invention.

[0030] Fig.12 It is a schematic diagram of the structure of the fixing component in the present invention.

[0031] Fig.13 It is a schematic diagram of the structure of the fixing assembly and the containing plate in the present invention.

[0032] Fig.14 It is a structural exploded view of the fixing assembly and the containing plate in the present invention.

[0033] Fig.15 It is a schematic diagram of the structure of the inspection component in the present invention.

[0034] Fig.16 It is a schematic diagram of the structure after the inspection component in the present invention is unfolded.

[0035] Fig.17 It is a schematic diagram of the structure of the charging tray in the present invention.

[0036] The marks in the accompanying drawings are: 1-housing, 2-operator, 3-guide rail, 4-holding plate, 5-leveling piece, 6-moving assembly, 61-motor, 62-moving handle, 63-slide, 7-reversing assembly, 71-ratchet bar, 72-spring X, 73-ratchet gear, 74-fixed block, 75-spring Y, 8-fixed assembly, 81-opening frame, 82-clamping frame, 83-spring Z, 84-column gear, 85-synchronous rack, 86-opening rack, 9-inspection assembly, 91-mounting plate, 92-straight plate, 93-fixed piece, 10-loading tray, 11-PCB board. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] Embodiment 1: A PCB board leveling device, such as Figure 1-Figure 4As shown, it comprises: a casing 1 with front and rear through openings, the casing 1 being hollow inside; an operator 2 fixedly mounted on the upper left front side of the casing 1, the operator 2 controlling the use of the leveling device; a guide rail 3 fixedly mounted in the through opening of the casing 1, the guide direction of the guide rail 3 being the front and rear direction; a holding plate 4 slidably mounted on the guide rail 3, the holding plate 4 comprising a support plate for supporting a PCB board 11 and a connecting seat slidably connected to the guide rail 3, the support plate being rotatably connected to the connecting seat, the PCB board 11 being placed on the holding plate 4, the connecting seat sliding back and forth on the guide rail 3 so that the holding plate 4 can cross the casing. Shell 1; a flattening member 5 fixedly mounted in the upper cavity of the shell 1, the flattening member 5 is composed of a mounting frame slidably connected to the shell 1 by a fixing plate, a spring fixedly connected between the fixing plate and the mounting frame, eight rollers rotatably connected to the bottom of the mounting frame, and a transmission belt wound on all the rollers. The flattening member 5 is started and closed by the operator 2; when the flattening member 5 is turned on, the rollers are controlled to rotate, and all the rollers are rotated through the transmission belt, and the spring presses down the mounting frame and its upper parts, so that the transmission belt of the flattening member 5 rolls and contacts with the PCB board 11, and at the same time, the rotating roller presses and flattens the PCB board 11; like Figure 5-Figure 7 As shown, it includes: a moving component 6 arranged in the casing 1, and the moving component 6 includes: a motor 61 fixedly installed in the lower cavity of the casing 1, and the operator 2 controls the motor 61 to start and stop; a moving handle 62 fixedly installed on the output end of the motor 61 using a connector; and a slide groove 63 fixedly installed at the bottom of the connecting seat of the holding plate 4, and the end of the moving handle 62 is slidably connected in the slide groove 63; when the motor 61 starts to rotate the moving handle 62, the moving handle 62 slides in the slide groove 63, and can control the holding plate 4 to reciprocate in the front and rear directions on the guide rail 3.

[0039] like Figure 8-Figure 11As shown, it includes: a reversing component 7 arranged in the casing 1, and the reversing component 7 includes: a ratchet bar 71 slidably installed at the rear opening of the casing 1 using a bracket, and the sliding direction is the left and right direction; a spring X72 mounted on the bracket where the ratchet bar 71 is located, the spring X72 is welded between the casing 1 and the ratchet bar 71, and the spring X72 enables the ratchet bar 71 to adaptively adjust its position; a ratchet gear 73 is fixedly installed under the support plate of the receiving plate 4, and passes through the receiving plate 4 under the connecting seat of the receiving plate 4, and the ratchet bar 71 can contact the ratchet gear 73; a fixed block 74 slidably connected to the bottom of the connecting seat of the receiving plate 4 using a mounting block; a spring Y75 mounted on the fixed block 74, the spring Y75 is welded between the fixed block 74 and the mounting block, and the spring Y75 acts to clamp the fixed block 74 in the ratchet teeth of the ratchet gear 73; when the receiving plate 4 and the ratchet gear 73 move backward, the bevel angle of the teeth of the ratchet bar 71 and the bevel angle of the teeth of the ratchet gear 73 When the locking cam 73 is in the unlocked position, the locking cam 73 is locked to the locking cam 74, thereby locking the locking cam 73 in the unlocked position and preventing the locking cam 73 from rotating.

[0040] Before using the leveling device, first place the PCB board 11 on the holding plate 4, control the leveling piece 5 and the motor 61 to start through the operator 2, and rotate the moving handle 62 to make the holding plate 4 move backward on the guide rail 3. During this process, the PCB board 11 on the holding plate 4 passes through the leveling piece 5 and is leveled in the front-to-back direction by the leveling piece 5. After completion, the PCB board 11 is now in the second half of the moving stroke, and the PCB board 11 will not contact the leveling piece 5. When the PCB board 11 continues to move backward, the ratchet gear 73 contacts the ratchet bar 71, and the ratchet gear 73 is rotated ninety degrees, which drives the holding plate 4 and the PCB board 11 thereon to rotate ninety degrees, realizing automatic reversing. After the reversing process is completed, the end of the moving handle 62 moves to the maximum of the movable range. At the rear end, the moving handle 62 will drive the containing plate 4 to move forward, the ratchet gear 73 is fixed by the fixing block 74, and the ratchet bar 71 is squeezed and slides to the left, that is, the PCB board 11 no longer rotates. At this time, the PCB board 11 will be moved to the bottom of the leveling member 5 in a state of being rotated 90 degrees from the initial state and leveled by the leveling member 5. Assuming that the PCB board 11 was leveled in its front and back direction when it was leveled for the first time, then this time the PCB board 11 is leveled in its left and right direction to ensure the leveling effect of the PCB board 11. Afterwards, the operator can decide whether to continue the next leveling process according to whether the PCB board 11 has completed the leveling process; after the completion, the PCB board 11 is removed and replaced with the next PCB board 11 that needs to be leveled.

[0041] Embodiment 2: Based on embodiment 1, Figure 12-14 As shown, it also includes a fixing component 8 for fixing the PCB board 11 on the holding plate 4; the fixing component 8 includes: a clamping frame 82 slidably mounted on the left and right sides of the support plate of the holding plate 4; a spring Z83 sleeved on the clamping frame 82, the spring Z83 is welded between the holding plate 4 and the clamping frame 82, the spring Z83 acts to make the clamping frame 82 close to the PCB board 11 on the holding plate 4, thereby fixing the PCB board 11 on the holding plate 4, and improving the position accuracy of the PCB board 11 during the leveling process.

[0042] like Figure 12-14 As shown, the fixing assembly 8 also includes: a column gear 84 rotatably mounted in the support plate of the holding plate 4; a synchronization rack 85 fixedly mounted on two clamping frames 82, the teeth of the two synchronization racks 85 are in opposite directions, and the two synchronization racks 85 are both meshed with the column gear 84, so the movement directions of the two synchronization racks 85 are opposite. When the clamping frame 82 is used, when a single clamping frame 82 is moved, the two synchronization racks 85 can be moved synchronously but in opposite directions through the meshing action of the column gear 84. Therefore, when the clamping frame 82 is used to clamp and fix the PCB board 11 or to release the clamping frame 82 from fixing the PCB board 11, only a single clamping frame 82 can be operated, which provides convenience for the operation of the clamping frame 82.

[0043] like Figure 12-14 As shown, the fixing assembly 8 also includes: a support frame 81 fixedly mounted on the front side of the casing 1; an oblique contact portion is provided on the rear side of the support frame 81, and an oblique contact portion is also provided on the front sides of the two clamping frames 82. The support frame 81 can contact the oblique surfaces of the two clamping frames 82 respectively. When the containing plate 4 is moved to the front side of the casing 1, the two clamping frames 82 will both contact the support frame 81, and as the clamping frames 82 continue to move forward, the two clamping frames 82 are slid apart to the left and right sides by the support frame 81, and the spring Z83 is deformed, so that the fixing effect of the clamping frames 82 on the PCB board 11 can be automatically released, and manual operation is no longer required, which facilitates the removal of the PCB board 11. On the contrary, after the PCB board 11 is placed on the containing plate 4, the containing plate 4 moves backward, and the clamping frames 82 are separated from the support frame 81. Then, the spring Z83 acts to enable the clamping frames 82 to clamp and fix the PCB board 11, so that the loading of the PCB board 11 becomes more convenient and simple.

[0044] like Figure 12-14 As shown, the fixing assembly 8 also includes: an opening rack 86 fixedly connected to the expansion frame 81, the opening rack 86 meshing with the column gear 84. No matter at what angle the expansion frame 81 rotates and moves to the front side of the casing 1, after the column gear 84 contacts with the opening rack 86, the opening rack 86 will rotate the column gear 84, thereby driving the two synchronous racks 85 to slide and separate to the left and right sides respectively, that is, to open the two clamping frames 82, and release the clamping of the clamping frames 82 on the PCB board 11. In this way, when the PCB board 11 needs to be removed, there is no need to specially adjust the clamping frame 82 to contact the inclined surface of the expansion frame 81 before the PCB board 11 can be removed, thereby optimizing the setting of the clamping frame 82 and facilitating the use of the leveling device.

[0045] like Figure 15-16As shown, it also includes an inspection component 9 for quickly observing whether the PCB board 11 has been leveled; the inspection component 9 includes: a mounting plate 91 fixedly mounted on the upper front side of the through-hole of the housing 1; a straight plate 92 slidably mounted on the mounting plate 91, and after the straight plate 92 slides downward, its bottom can contact the PCB board 11; and a fixing member 93 arranged on the straight plate 92, the fixing member 93 is composed of a connecting plate fixed on the straight plate 92, a positioning block slidably connected to the connecting plate, and a spring fixedly connected between the connecting plate and the positioning block, the positioning block is slid, and the straight plate 92 is slid upward to move the positioning block to the top of the connecting plate, and the positioning block is released, so that the spring action will The positioning block moves on the mounting plate 91, and the flat plate 92 is supported on the mounting plate 91 by the fixing member 93, that is, the flat plate 92 is fixed on the mounting plate 91. When the flat plate 92 needs to be used, the positioning block is slid forward, the spring is deformed, and the flat plate 92 can slide downward and move to the top of the PCB board 11 that has been leveled. The positioning block is released, and the spring is restored. At this time, the fixing member 93 is below the mounting plate 91. After that, the user can judge the leveling effect of the PCB board 11 according to the gap size between the flat plate 92 and the PCB board 11, and choose whether to perform leveling again. After completion, operate the fixing member 93 to move the flat plate 92 up and fix it on the mounting plate 91.

[0046] like Fig.17 As shown, it also includes a loading tray 10 fixedly connected to the housing 1, and the PCB board 11 can be loaded in the loading tray 10, which is convenient for storing and accessing the PCB board 11.

[0047] The above embodiments are only specific implementations of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A PCB board leveling device, characterized in that: include: A housing (1) provided with a through opening; an operator (2) fixedly connected to the housing (1), the operator (2) being used to operate the leveling device; a guide rail (3) fixedly connected to the through opening of the housing (1); a rotatable receiving plate (4) slidably connected to the guide rail (3), a PCB board (11) being placed on the receiving plate (4), the receiving plate (4) driving the PCB board (11) to cross the housing (1); a leveling member (5) fixedly connected to the inside of the housing (1), the bottom of the leveling member (5) being in contact with the PCB board (11) placed on the receiving plate (4). 1) contact, capable of leveling a PCB board (11) that crosses the housing (1), the leveling member (5) being activated and deactivated by the operator (2); a moving component (6) disposed in the housing (1), the moving component (6) being connected to the holding plate (4), controlling the holding plate (4) to move back and forth in the opening of the housing (1), the moving component (6) being activated and deactivated by the operator (2); a reversing component (7) disposed in the housing (1), the reversing component (7) being connected to the holding plate (4), controlling the holding plate (4) to automatically perform a ninety-degree reversal.

2. A PCB board leveling device according to claim 1, characterized in that: The containing plate (4) is composed of a support plate for supporting the PCB board (11) and a connecting seat slidably connected to the guide rail (3), and the support plate is rotatably connected to the connecting seat.

3. A PCB board leveling device according to claim 2, characterized in that: The moving assembly (6) comprises: a motor (61) fixedly connected to the housing (1), the operator (2) controlling the motor (61) to start and stop; a moving handle (62) fixedly connected to the output end of the motor (61); a slide groove (63) fixedly connected to the bottom of the connection seat of the receiving plate (4), the end of the moving handle (62) being slidably connected in the slide groove (63), and after the moving handle (62) is rotated by the motor (61), the slide groove (63) controls the receiving plate (4) to move back and forth on the guide rail (3).

4. A PCB board leveling device according to claim 3, characterized in that: The reversing assembly (7) comprises: a ratchet bar (71) slidably connected to a through opening on the rear side of the housing (1); a spring X (72) fixedly connected between the housing (1) and the ratchet bar (71), the spring X (72) enabling the ratchet bar (71) to adjust its position adaptively; a ratchet gear (73) connected below the receiving plate (4), the ratchet gear (73) being fixedly connected to a support plate of the receiving plate (4) and passing through the receiving plate (4) below a connecting seat of the receiving plate (4), the ratchet gear (73) being able to contact the ratchet gear (73), and the interaction between the ratchet gear (73) causing the ratchet gear (73) to rotate or squeeze the ratchet bar (71) to slide; a fixing block (74) slidably connected to the connecting seat of the receiving plate (4); and a spring Y (75) fixedly connected between the fixing block (74) and the receiving plate (4), the spring Y (75) acting to clamp the fixing block (74) into the teeth of the ratchet gear (73).

5. A PCB board leveling device according to claim 4, characterized in that: It also includes a fixing assembly (8) for fixing the PCB board (11) on the receiving plate (4); the fixing assembly (8) includes: a clamping frame (82) slidably connected to the left and right sides of a support plate of the receiving plate (4); and a spring Z (83) fixedly connected between the receiving plate (4) and the clamping frame (82), the spring Z (83) acting to make the clamping frame (82) closely contact the PCB board (11) on the receiving plate (4).

6. A PCB board leveling device according to claim 5, characterized in that: The fixing assembly (8) further comprises: a column gear (84) rotatably connected to the containing plate (4); and a synchronous rack (85) fixedly connected to the clamping frame (82), wherein the synchronous rack (85) meshes with the column gear (84).

7. A PCB board leveling device according to claim 6, characterized in that: The fixing assembly (8) further comprises: an open frame (81) fixedly connected to the front side of the housing (1), the open frame (81) being capable of contacting the front side inclined surface of the clamping frame (82).

8. A PCB board leveling device according to claim 7, characterized in that: The fixing assembly (8) further comprises: an opening rack (86) fixedly connected to the opening frame (81), the opening rack (86) being capable of meshing with the column gear (84).

9. A PCB board leveling device according to claim 8, characterized in that: It also includes an inspection component (9) for quickly observing whether the PCB board (11) has been flattened; the inspection component (9) includes: a mounting plate (91) fixedly connected to the front side of the housing (1); a flat plate (92) slidably connected to the mounting plate (91), the bottom of the flat plate (92) being able to contact the PCB board (11); and a fixing member (93) disposed on the flat plate (92), the fixing member (93) fixing the flat plate (92) to the mounting plate (91).

10. A PCB board leveling device according to claim 9, characterized in that: It also includes a loading tray (10) fixedly connected to the housing (1), and the PCB board (11) can be loaded in the loading tray (10).