Intelligent agricultural product disinfecting and killing system and agricultural product disinfecting and killing method
By deploying an intelligent disinfection system in the agricultural product warehouse, the composite disinfection method using ultraviolet, ultrasonic and low-temperature plasma discharge technology has been solved, the problem of microbial pollution in the agricultural product warehouse has been achieved, and the effective disinfection of agricultural products and warehouse environment has been ensured, and the quality of agricultural products and personnel health has been ensured.
Patent Information
- Application Number
- CN202510028805.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-03-21
AI Technical Summary
Due to the inlet and outflow and storage of agricultural products in agricultural products, various harmful microorganisms such as bacteria, viruses, fungi are easily brought in, resulting in the risk of microbial contamination, affecting the quality and safety of agricultural products, and the ventilation effect is limited, making it difficult to effectively disinfect.
Design an intelligent disinfection system for agricultural products, including ultraviolet generation devices, temperature sensors, humidity sensors, air quality monitoring devices, microbial detection devices, ventilation equipment and control systems, and comprehensively kill harmful microorganisms in agricultural products warehouses through the composite disinfection method of ultraviolet, ultrasonic and low-temperature plasma discharge technology.
It has achieved efficient killing of harmful microorganisms on the air and surfaces of objects in agricultural product warehouses, reduced the risk of microbial pollution, ensured the quality and safety of agricultural products, and protected the health of staff.
Smart Images

Figure CN119656355A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of agricultural product storage, and in particular to an intelligent agricultural product disinfection system and method. Background Art
[0002] Agricultural product warehouses are used to store various agricultural products. They are generally large in area and are generally divided into different functional areas such as storage area, handling area, and office area. Agricultural products are densely stacked in agricultural product warehouses, with high shelves and narrow passages.
[0003] Agricultural product warehouses are generally equipped with ventilation equipment, but in areas where agricultural products are densely stacked, the ventilation effect is often affected.
[0004] There are a certain number of staff in the agricultural product warehouse who are responsible for the handling, storage and management of agricultural products, and the turnover of staff is relatively frequent.
[0005] Due to the entry, exit and storage of agricultural products in agricultural product warehouses, various harmful microorganisms such as bacteria, viruses and fungi may be brought in. In addition, environmental factors such as temperature and humidity in some areas of agricultural product warehouses are suitable for the growth and reproduction of microorganisms. Therefore, agricultural products are subject to certain risks of microbial contamination. Summary of the invention
[0006] In order to make up for the above shortcomings, the present invention provides an intelligent disinfection system and method for agricultural products, which can comprehensively kill various harmful microorganisms such as bacteria, viruses, fungi and other harmful microorganisms in the air and on the surface of objects in the agricultural product warehouse, so that the agricultural product warehouse environment meets the hygiene standards, ensures the quality and safety of agricultural products, and protects the health of agricultural product warehouse staff.
[0007] The technical solution adopted by the present invention to solve its technical problems is: an intelligent disinfection system for agricultural products, including an ultraviolet generating device, a temperature sensor, a humidity sensor, an air quality monitoring device, a microorganism detection device, a ventilation device and a control system, wherein a plurality of ultraviolet generating devices are installed and placed on at least one of the ceiling, walls and shelves of an agricultural product warehouse, the ultraviolet generating device can emit ultraviolet light with a wavelength of 254 nanometers, and the ultraviolet light emitted by each ultraviolet generating device can completely cover all areas in the agricultural product warehouse, at least one of the ceiling and / or walls of the agricultural product warehouse is provided with an air inlet and an air outlet, and ventilation equipment is installed on the air inlet and the air outlet, and the ventilation equipment is used to discharge the air in the agricultural product warehouse to the outside of the agricultural product warehouse and to allow fresh air to enter the interior of the agricultural product warehouse, and a plurality of temperature sensors, humidity sensors, air quality monitoring devices and microorganism detection devices are distributed in various areas of the agricultural product warehouse, and monitor the temperature, humidity, air quality and harmful microorganisms in various areas of the agricultural product warehouse. The biological concentration is detected in real time, and each temperature sensor, humidity sensor, air quality monitoring device and microbial detection device communicates with the control system through wired or wireless communication, and then transmits its detection data to the control system in real time. The control system includes a processor, a controller, a display, a parameter input module and a data recording management module. The parameter input module can set the operating conditions of the ultraviolet generating device and the ventilation equipment. The processor can analyze and judge whether disinfection is needed in the agricultural product warehouse according to the conditions set by the parameter input device and the detection data of the temperature sensor, humidity sensor, air quality monitoring device and microbial detection device. The processor is electrically connected and communicated with the controller, the display and the data recording management module. The controller can control the operation of each ultraviolet generating device and the ventilation equipment. The display can display the environmental parameters in the agricultural product warehouse and the operating status of the ultraviolet generating device. The data recording management module can manage the environmental parameter data and disinfection records in the agricultural product warehouse.
[0008] As a further improvement of the present invention, an ultrasonic generating device is also provided. Each ultrasonic generating device is fixedly installed at intervals on at least one of the ceiling and the wall of the agricultural product warehouse. The ultrasonic generating device can generate ultrasonic waves. The ultrasonic waves and ultraviolet rays are used for composite disinfection of various areas in the agricultural product warehouse. The controller controls the operation of the ultrasonic generating device.
[0009] As a further improvement of the present invention, a plurality of low-temperature plasma discharge devices are provided, each of which is fixedly installed at intervals on at least one of the ceiling and the wall of the agricultural product warehouse. The low-temperature plasma discharge device can generate plasma, and the plasma can decompose the chemical bonds in the harmful gas molecules to decompose them into single atoms or harmless molecules. The controller controls the operation of the low-temperature plasma discharge device.
[0010] As a further improvement of the present invention, an integrated air inlet panel is further provided, which is fixedly covered at each air inlet of the agricultural product warehouse, and a diffuse air inlet guide structure is formed in the middle of the integrated air inlet panel by a number of louver-like pieces extending obliquely to the surrounding areas, the air inlet is connected to the outside through an air inlet channel, and the ventilation equipment is arranged in the air inlet channel, and the ultraviolet disinfection equipment, ultrasonic generating device and low-temperature plasma discharge device are respectively fixedly installed on the integrated air inlet panel to form a multiple disinfection fusion device, and the ultraviolet disinfection equipment, ultrasonic generating device and low-temperature plasma discharge device are distributed around the air inlet.
[0011] As a further improvement of the present invention, a mobile disinfection robot is also provided. The mobile disinfection robot is provided with a camera, a mobile drive mechanism, a signal receiving device and a signal generating device. The mobile drive mechanism can enable the mobile disinfection robot to move in the agricultural product warehouse and reach any position in the agricultural product warehouse. The camera can shoot the internal scene of the agricultural product warehouse on the moving path of the mobile disinfection robot. The mobile disinfection robot communicates with the processor of the control system through the signal receiving device and the signal generating device. The mobile disinfection robot is also provided with an ultraviolet generating device, an ultrasonic generating device and a low-temperature plasma discharge device. The controller of the control system controls the operation of the mobile drive mechanism, ultraviolet generating device, ultrasonic generating device and low-temperature plasma discharge device of the mobile disinfection robot through wireless signals.
[0012] As a further improvement of the present invention, a temperature control device, a humidification device and an alarm device are also provided. The temperature control device can cool or heat the airflow in the air inlet channel, the humidification device can discharge clean steam into the air inlet channel, and the alarm device can sound an alarm. The controller of the control system controls the operation of the temperature control device, the humidification device and the alarm device.
[0013] As a further improvement of the present invention, the agricultural product warehouse is further provided with an intelligent disinfection conveyor line for agricultural products entering the warehouse, and the intelligent disinfection conveyor line for agricultural products entering the warehouse comprises an agricultural product feeding conveyor mesh belt, a disinfection bracket, an agricultural product spray cleaning and sterilization device, an agricultural product drying device, a water receiving tray, a waste water tank and a waste water return pipe. The agricultural product feeding conveyor mesh belt is arranged at the entrance of the agricultural product warehouse, and the agricultural product feeding conveyor mesh belt can continuously convey the agricultural products laid flat on its surface forward, and the disinfection bracket is shaped like a gantry and spans above the agricultural product feeding conveyor mesh belt;
[0014] The agricultural product spray cleaning and sterilization device and the agricultural product drying device are respectively fixedly arranged on the sterilization bracket at intervals along the conveying direction of the agricultural product feeding conveyor mesh belt, and the water receiving tray is arranged directly below the agricultural product feeding conveyor mesh belt. The water receiving tray can receive the waste water leaking from the mesh holes of the agricultural product feeding conveyor mesh belt. The water receiving tray is connected to the waste water tank through the waste water return pipe, and the waste water in the water receiving tray is discharged into the waste water tank for collection;
[0015] The agricultural product spray cleaning and sterilization device comprises a spray water tank, an ozone generator, a spray pipe, a nozzle and a water pump. The ozone generator can generate ozone. The ozone generator sends ozone into the spray water tank through a pipe so that the clean water in the spray water tank contains ozone. The clean water containing ozone is sent into the spray pipe through a water pump. A plurality of nozzles are connected to the spray pipe. The nozzles are evenly spaced and installed on the disinfection bracket. The nozzles can evenly spray the clean water containing ozone onto the agricultural products on the agricultural product feeding and conveying mesh belt. The waste water after cleaning and sterilizing the surface of the agricultural products passes through the gaps between the agricultural products and the agricultural product feeding and conveying mesh belt and then drips into the water receiving tray.
[0016] The agricultural product drying device can blow air toward the surface of the agricultural product after being cleaned and sterilized by the agricultural product spray cleaning and sterilization device, so as to dry the water on the surface of the agricultural product.
[0017] As a further improvement of the present invention, the agricultural product warehouse is further provided with an entry curtain and an exit curtain at the entrance and exit respectively, and a storage space for storing agricultural products is formed between the entry curtain and the exit curtain. The agricultural product entry intelligent disinfection conveyor line is located in the entry disinfection space formed between the entrance of the agricultural product warehouse and the entry curtain.
[0018] As a further improvement of the present invention, a disinfection room for incoming staff is provided in the entry disinfection space formed between the agricultural product warehouse entrance and the entry barrier curtain, and a disinfection room for outgoing staff is provided in the outgoing disinfection space formed between the agricultural product entrance and exit and the outgoing barrier curtain. Both the entry disinfection room and the outgoing staff disinfection room are provided with ultraviolet generating devices, which can sterilize the staff.
[0019] A method for disinfecting agricultural products comprises the following steps:
[0020] Step 1: Preliminary preparation:
[0021] (1.1) Comprehensively clean the agricultural product warehouse, remove dust and debris in the agricultural product warehouse, and provide a good environment for disinfection work;
[0022] (1.2) Arrange the agricultural products in the agricultural product warehouse and minimize the stacking height and density of the agricultural products so that the ultraviolet rays can fully irradiate the surface of the agricultural products;
[0023] (1.3) Turn off the ventilation equipment in the agricultural product warehouse to prevent ultraviolet rays from being blown away by the ventilation airflow, which would affect the disinfection effect;
[0024] (1.4) Warning signs should be set up at the entrance of the agricultural product warehouse to remind staff and other personnel not to enter the agricultural product during the disinfection period;
[0025] Step 2: Equipment installation:
[0026] (2.1) Select the appropriate type and quantity of disinfection equipment according to the area and layout of agricultural products;
[0027] (2.2) Install the disinfection equipment correctly according to the requirements of the equipment manual to ensure the stability and safety of the disinfection equipment;
[0028] (2.3) Connect the power supply of the disinfection equipment, debug the disinfection equipment, and ensure the normal operation of the disinfection equipment;
[0029] Step 3: Disinfection Implementation
[0030] (3.1) Turn on the disinfection equipment and perform disinfection according to the set power and working time (during the disinfection process, pay attention to observe the operation of the equipment and stop the equipment for inspection in time if any abnormality is found);
[0031] (3.2) Carry out disinfection in different areas of the agricultural product warehouse to ensure that each area is fully disinfected;
[0032] (3.3) During the disinfection period, regularly conduct microbial tests on the air and surfaces of agricultural products in agricultural product warehouses (to understand the disinfection effect), and adjust the power and duration of disinfection equipment based on the test results (for example, if the number of microorganisms is still high, the irradiation time should be appropriately extended or the equipment power should be increased);
[0033] Step 4: Post-cleaning:
[0034] (4.1) After the disinfection is completed, turn off the disinfection equipment and turn on the ventilation equipment in the agricultural product warehouse to ventilate and expel ultraviolet rays and harmful gases in the agricultural product warehouse;
[0035] (4.2) Clean and maintain disinfection equipment to ensure normal operation and service life of the equipment;
[0036] (4.3) Clear the warning signs and other temporary facilities in the agricultural product warehouse and restore the warehouse to normal use;
[0037] Step 5: Evaluation of disinfection effect:
[0038] (5.1) Microbial testing: Before and after disinfection, microbial testing is performed on the air in the agricultural product warehouse and the surface of the agricultural product. The test items include total bacteria count, total fungus count, Escherichia coli, Staphylococcus aureus, etc. The disinfection effect is evaluated by comparing the microbial test results before and after disinfection. If the number of microorganisms after disinfection is significantly reduced, it means that the disinfection effect is good; if the number of microorganisms does not change much, the cause is analyzed and the disinfection plan is adjusted;
[0039] (5.2) Sensory evaluation: After disinfection, conduct a sensory evaluation of the air in the agricultural product warehouse, such as smell, clarity, etc. If the air in the agricultural product warehouse is fresh and has no odor, it means that the disinfection effect is good; if the air still has an odor, analyze the cause and take corresponding measures;
[0040] (5.3) Inspection of agricultural products: After disinfection, inspect the agricultural products in the warehouse to see if there are any signs of microbial contamination on the surface of the agricultural products (through inspection, understand the protective effect of disinfection on agricultural products). If the surface of the agricultural products is clean and free of microbial contamination, it means that the disinfection effect is good; if there is microbial contamination on the surface of the agricultural products, analyze the cause and take corresponding measures.
[0041] The beneficial technical effect of the present invention is that the present invention uses ultraviolet disinfection technology to carry out comprehensive disinfection of agricultural product warehouses, which has the advantages of high efficiency sterilization, safety and environmental protection, simple operation, low cost, etc. The present invention also combines ultrasonic technology with low temperature plasma technology and ultraviolet disinfection technology, and through composite disinfection, the disinfection efficiency of agricultural product warehouses is greatly improved, and the indoor disinfection task is completed within seconds, so as to achieve rapid disinfection of viruses. The composite photoacoustic electric disinfection technology also realizes the disinfection of dead corners, corners, non-flat surfaces, especially the ground, which can be fully disinfected at one time without leaving dead corners. The present invention is pure physical disinfection, powered by city electricity, plug-and-play, without chemical solutions, and without the process of adding and replacing consumables and accessories. The one-time investment does not increase additional usage costs and processes. The present invention also selects appropriate disinfection equipment and implementation steps through analysis of the current status of agricultural products, and carries out disinfection effect evaluation and explanation of precautions to ensure the smooth progress of disinfection work. At the same time, an emergency plan is formulated to deal with possible emergencies. Through the implementation of this solution, harmful microorganisms in agricultural products can be effectively killed, the hygiene level of agricultural products can be improved, and the safety of agricultural products and personnel can be guaranteed. After the agricultural product warehouse is disinfected by the present invention, various harmful microorganisms such as bacteria, viruses, fungi in the air and on the surface of objects in the agricultural product warehouse can be completely killed, so that the agricultural product environment meets the hygiene standards, the risk of microbial contamination in the agricultural product warehouse is reduced, the quality and safety of agricultural products are guaranteed, the health of agricultural product warehouse staff is protected, and the risk of disease transmission caused by microbial contamination is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 It is a schematic diagram of the structure principle of the disinfecting system of the present invention;
[0043] Figure 2 A three-dimensional diagram of the integrated air intake panel of the present invention;
[0044] Figure 3 A three-dimensional diagram of the intelligent disinfection conveyor line for agricultural products entering the warehouse according to the present invention;
[0045] Figure 4 This is a main view schematic diagram of the intelligent disinfection conveyor line for agricultural products entering the warehouse of the present invention;
[0046] Figure 5 It is a three-dimensional diagram of the mobile disinfection robot of the present invention. DETAILED DESCRIPTION
[0047] Embodiment: An intelligent disinfection system for agricultural products, comprising an ultraviolet generating device 1, a temperature sensor 2, a humidity sensor 3, an air quality monitoring device 4, a microorganism detection device 5, a ventilation device 6 and a control system, wherein a plurality of ultraviolet generating devices 1 are installed and placed on at least one of the ceiling, wall and shelf 33 of the agricultural product warehouse, the ultraviolet generating device 1 can emit ultraviolet light with a wavelength of 254 nanometers, and the ultraviolet light emitted by each ultraviolet generating device 1 can completely cover all areas in the agricultural product warehouse, at least one of the ceiling and / or wall of the agricultural product warehouse is provided with an air inlet 7 and an air outlet 8, and a ventilation device 6 is installed on the air inlet 7 and the air outlet 8, and the ventilation device 6 is used to discharge the air in the agricultural product warehouse to the outside of the agricultural product warehouse and to allow fresh air to enter the interior of the agricultural product warehouse, and a plurality of temperature sensors 2, humidity sensors 3, air quality monitoring devices 4 and microorganism detection devices 5 are distributed in various areas of the agricultural product warehouse, and the temperature, humidity, air quality and concentration of harmful microorganisms in various areas of the agricultural product warehouse are measured. Real-time detection is performed, and each temperature sensor 2, humidity sensor 3, air quality monitoring device 4 and microorganism detection device 5 communicates with the control system through wired or wireless communication respectively, and then transmits its detection data to the control system in real time. The control system includes a processor, a controller, a display, a parameter input module and a data recording management module. The parameter input module can set the operating conditions of the ultraviolet generating device 1 and the ventilation equipment 6. The processor can analyze and judge whether disinfection is needed in the agricultural product warehouse according to the conditions set by the parameter input device and the detection data of the temperature sensor 2, humidity sensor 3, air quality monitoring device 4 and microorganism detection device 5. The processor is electrically connected and communicated with the controller, the display and the data recording management module. The controller can control the operation of each ultraviolet generating device 1 and the ventilation equipment 6. The display can display the environmental parameters in the agricultural product warehouse and the operating status of the ultraviolet generating device 1. The data recording management module can manage the environmental parameter data and disinfection records in the agricultural product warehouse.
[0048] The intelligent control system for disinfection of agricultural products is a comprehensive system integrating sensor technology, automatic control technology, communication technology and software technology. The system monitors the environmental parameters in the agricultural product warehouse in real time, such as temperature, humidity, air quality, etc., through temperature sensor 2, humidity sensor 3, air quality monitoring device 4 and microbial detection device 5, and automatically controls the operation of ultraviolet generating device 1 according to the preset disinfection strategy to effectively kill harmful microorganisms in the agricultural product warehouse. The 254 nanometer ultraviolet rays emitted by the ultraviolet generating device 1 are slightly harmful to the human body and are easily absorbed by organic materials, and can effectively disinfect the surface of agricultural products.
[0049] An ultrasonic generating device 9 is also provided, and each ultrasonic generating device 9 is fixedly installed at intervals on at least one of the ceiling and the wall of the agricultural product warehouse. The ultrasonic generating device 9 can generate ultrasonic waves, and the ultrasonic waves and ultraviolet rays can perform a combined disinfection on various areas in the agricultural product warehouse. The controller controls the operation of the ultrasonic generating device 9.
[0050] The ultrasonic wave generated by the ultrasonic generator 9 can remove microorganisms, bacteria and viruses on the surface of agricultural products. shell Ultrasonic disinfection is faster, more effective and more environmentally friendly. Ultrasonic waves work together with ultraviolet rays to form a composite disinfection method, which can improve the efficiency of virus killing and reduce the risk of infection. During disinfection, the high-frequency sound waves generated by ultrasound will produce tiny cavitation bubbles in the air, thereby physically destroying the cell walls of microorganisms. At this time, ultraviolet light cooperates with the physical destruction of ultrasound to improve the effectiveness of ultraviolet light in inactivating pathogens, thereby achieving the effect of disinfection in a short time. Ultrasonic disinfection does not require the addition of chemicals, which is more friendly to the environment and staff.
[0051] A plurality of low-temperature plasma discharge devices 10 are also provided, each of which is fixedly installed at intervals on at least one of the ceiling and the wall of the agricultural product warehouse. The low-temperature plasma discharge device 10 can generate plasma, and the plasma can decompose the chemical bonds in the harmful gas molecules to decompose them into single atoms or harmless molecules. The controller controls the operation of the low-temperature plasma discharge device 10.
[0052] The instantaneous high energy generated by the high-frequency discharge of the low-temperature plasma discharge device 10 is sufficient to open the chemical bonds in some harmful gas molecules, decomposing them into single atoms or harmless molecules. The plasma contains a large number of high-energy electrons, positive and negative ions, excited particles and free radicals with strong oxidizing properties. These active particles collide and combine with some odor molecules to achieve a strong sterilization and deodorization technical effect.
[0053] An integrated air inlet panel 11 is also provided, and the integrated air inlet panel 11 is fixedly covered at each air inlet 7 of the agricultural product warehouse. A diffuse air inlet guide structure 12 is formed in the middle of the integrated air inlet panel 11 through a number of louver-shaped pieces extending obliquely to the surroundings. The air inlet 7 is connected to the outside through the air inlet channel, and the ventilation equipment 6 is arranged in the air inlet channel. The ultraviolet disinfection equipment, the ultrasonic generator 9 and the low-temperature plasma discharge device 10 are respectively fixedly installed on the integrated air inlet panel 11 to form a multiple disinfection fusion device, and the ultraviolet disinfection equipment, the ultrasonic generator 9 and the low-temperature plasma discharge device 10 are distributed around the air inlet 7. Integrating a variety of disinfection equipment on the integrated air inlet panel 11 of the air inlet 7 is convenient for installation, and the integrated air inlet panel 11 can be installed on the ceiling or wall for fixed installation.
[0054] A mobile disinfecting robot 13 is also provided, and the mobile disinfecting robot 13 is provided with a camera 34, a mobile driving mechanism, a signal receiving device and a signal generating device. The mobile driving mechanism can enable the mobile disinfecting robot 13 to move in the agricultural product warehouse and reach any position in the agricultural product warehouse. The camera 34 can shoot the internal scene of the agricultural product warehouse on the moving path of the mobile disinfecting robot 13. The mobile disinfecting robot 13 communicates with the processor of the control system through the signal receiving device and the signal generating device. The mobile disinfecting robot 13 is also provided with an ultraviolet generating device 1, an ultrasonic generating device 9 and a low-temperature plasma discharge device 10. The controller of the control system controls the mobile disinfecting robot 13's driving mechanism, ultraviolet generating device 1, ultrasonic generating device 9 and low-temperature plasma discharge device 10 through wireless signals. The mobile disinfecting robot 13 is suitable for situations where the area is large and the agricultural products are relatively scattered, and can be moved to different areas for disinfecting.
[0055] A temperature control device 14, a humidifying device 15 and an alarm device 16 are also provided. The temperature control device 14 can cool or heat the airflow in the air inlet channel, the humidifying device 15 can discharge clean steam into the air inlet channel, and the alarm device 16 can sound an alarm. The controller of the control system controls the operation of the temperature control device 14, the humidifying device 15 and the alarm device 16. The temperature control device 14 and the humidifying device 15 can automatically adjust the temperature and humidity of the agricultural products according to the settings and the detection data of the temperature sensor 2 and the humidity sensor 3, so that the environment in the agricultural product warehouse is maintained in a good state, avoiding the growth of bacteria, and thus allowing the agricultural products to be kept fresh for a long time. When the system detects that the environmental parameters are abnormal or the disinfection equipment fails, the alarm device 16 automatically sends an alarm signal to remind the user to deal with it in time.
[0056] The agricultural product warehouse is also provided with an agricultural product entry intelligent disinfection conveyor line 17, which includes an agricultural product feeding conveyor mesh belt 18, a disinfection bracket 19, an agricultural product spray cleaning and sterilization device 20, an agricultural product drying device 21, a water receiving tray 22, a waste water tank 23 and a waste water return pipe. The agricultural product feeding conveyor mesh belt 18 is arranged at the entrance of the agricultural product warehouse. The agricultural product feeding conveyor mesh belt 18 can continuously convey the agricultural products laid flat on its surface forward, and the disinfection bracket 19 is shaped like a gantry and spans above the agricultural product feeding conveyor mesh belt 18;
[0057] The agricultural product spray cleaning and sterilization device 20 and the agricultural product drying device 21 are respectively fixedly arranged on the sterilization bracket 19 at intervals along the conveying direction of the agricultural product feeding conveyor mesh belt 18, and the water receiving tray 22 is arranged directly below the agricultural product feeding conveyor mesh belt 18. The water receiving tray 22 can receive the waste water leaking from the mesh holes of the agricultural product feeding conveyor mesh belt 18. The water receiving tray 22 is connected to the waste water tank 23 through the waste water return pipe, and the waste water in the water receiving tray 22 is discharged into the waste water tank 23 for collection;
[0058] The agricultural product spray cleaning and sterilization device 20 includes a spray water tank 24, an ozone generator 25, a spray pipe 26, a nozzle 27 and a water pump 28. The ozone generator 25 can generate ozone. The ozone generator 25 sends ozone into the spray water tank 24 through a pipe so that the clean water in the spray water tank 24 contains ozone. The clean water containing ozone is sent into the spray pipe 26 through the water pump 28. A plurality of nozzles 27 are connected to the spray pipe 26. The nozzles 27 are evenly spaced and installed on the disinfection bracket 19. The nozzles 27 can evenly spray the clean water containing ozone onto the agricultural products on the agricultural product feeding and conveying mesh belt 18. The waste water after cleaning and sterilizing the surface of the agricultural products passes through the gaps between the agricultural products and the agricultural product feeding and conveying mesh belt 18 and then drips into the water receiving tray 22;
[0059] The agricultural product drying device 21 can blow air toward the surface of the agricultural product after being cleaned and sterilized by the agricultural product spray cleaning and sterilization device 20 to dry the water on the surface of the agricultural product.
[0060] The agricultural products entering the warehouse are automatically sterilized through the intelligent sterilization conveyor line 17 for agricultural products, so as to prevent the surface of agricultural products from being contaminated with pathogens and pollutants, thereby preventing the agricultural products from being spoiled and damaged, and contaminating the agricultural products.
[0061] The agricultural product warehouse is also provided with an entry curtain 29 and an exit curtain 30 at the entrance and exit, respectively, and a storage space for storing agricultural products is formed between the entry curtain 29 and the exit curtain 30. The agricultural product entry intelligent disinfection conveyor line 17 is located in the entry disinfection space formed between the agricultural product warehouse entrance and the entry curtain 29. The entry curtain 29 and the exit curtain 30 separate the storage area and the entry and exit area in the agricultural product warehouse, effectively preventing harmful bacteria from entering.
[0062] The entry disinfection space formed between the agricultural product warehouse entrance and the entry curtain 29 is also provided with an entry staff disinfection room 31, and the exit disinfection space formed between the agricultural product warehouse entrance and exit and the exit curtain 30 is also provided with an exit staff disinfection room 32. Both the entry staff disinfection room 31 and the exit staff disinfection room 32 are provided with an ultraviolet generating device 1, which can sterilize the staff. By sterilizing the personnel entering and leaving the warehouse, it is prevented that the workers bring harmful bacteria into the agricultural products.
[0063] A method for disinfecting agricultural products comprises the following steps:
[0064] Step 1: Preliminary preparation:
[0065] (1.1) Comprehensively clean the agricultural product warehouse, remove dust and debris in the agricultural product warehouse, and provide a good environment for disinfection work;
[0066] (1.2) Arrange the agricultural products in the agricultural product warehouse and minimize the stacking height and density of the agricultural products so that the ultraviolet rays can fully irradiate the surface of the agricultural products;
[0067] (1.3) Turn off the ventilation equipment 6 of the agricultural product warehouse to prevent ultraviolet rays from being blown away by the ventilation airflow, which would affect the disinfection effect;
[0068] (1.4) Set up warning signs at the entrance of the agricultural product warehouse to remind staff and other personnel not to enter the agricultural product warehouse during the disinfection period;
[0069] Step 2: Equipment installation:
[0070] (2.1) Select the appropriate type and quantity of disinfection equipment according to the area and layout of the agricultural product warehouse;
[0071] (2.2) Install the disinfection equipment correctly according to the requirements of the equipment manual to ensure the stability and safety of the disinfection equipment;
[0072] (2.3) Connect the power supply of the disinfection equipment, debug the disinfection equipment, and ensure the normal operation of the disinfection equipment;
[0073] Step 3: Disinfection Implementation
[0074] (3.1) Turn on the disinfection equipment and perform disinfection according to the set power and working time (during the disinfection process, pay attention to observe the operation of the equipment and stop the equipment for inspection in time if any abnormality is found);
[0075] (3.2) Carry out disinfection in different areas of the agricultural product warehouse to ensure that each area is fully disinfected;
[0076] (3.3) During the disinfection period, regularly conduct microbial tests on the air and surfaces of agricultural products in agricultural product warehouses (to understand the disinfection effect), and adjust the power and duration of disinfection equipment based on the test results (for example, if the number of microorganisms is still high, the irradiation time should be appropriately extended or the equipment power should be increased);
[0077] Step 4: Post-cleaning:
[0078] (4.1) After the disinfection is completed, turn off the disinfection equipment and turn on the ventilation equipment 6 of the agricultural product warehouse to ventilate and exhaust the ultraviolet rays and harmful gases in the agricultural product warehouse;
[0079] (4.2) Clean and maintain disinfection equipment to ensure normal operation and service life of the equipment;
[0080] (4.3) Clear the warning signs and other temporary facilities in the agricultural product warehouse and restore the warehouse to normal use;
[0081] Step 5: Evaluation of disinfection effect:
[0082] (5.1) Microbial testing: Before and after disinfection, microbial testing is performed on the air in the agricultural product warehouse and the surface of the agricultural product. The test items include total bacteria count, total fungus count, Escherichia coli, Staphylococcus aureus, etc. The disinfection effect is evaluated by comparing the microbial test results before and after disinfection. If the number of microorganisms after disinfection is significantly reduced, it means that the disinfection effect is good; if the number of microorganisms does not change much, the cause is analyzed and the disinfection plan is adjusted;
[0083] (5.2) Sensory evaluation: After disinfection, conduct a sensory evaluation of the air in the agricultural product warehouse, such as smell, clarity, etc. If the air in the agricultural product warehouse is fresh and has no odor, it means that the disinfection effect is good; if the air still has an odor, analyze the cause and take corresponding measures;
[0084] (5.3) Inspection of agricultural products: After disinfection, inspect the agricultural products in the warehouse to see if there are any signs of microbial contamination on the surface of the agricultural products (through inspection, understand the protective effect of disinfection on agricultural products). If the surface of the agricultural products is clean and free of microbial contamination, it means that the disinfection effect is good; if there is microbial contamination on the surface of the agricultural products, analyze the cause and take corresponding measures.
Claims
1. An intelligent disinfection system for agricultural products, characterized by: The invention comprises an ultraviolet light generating device (1), a temperature sensor (2), a humidity sensor (3), an air quality monitoring device (4), a microorganism detection device (5), a ventilation device (6) and a control system. The plurality of ultraviolet light generating devices are installed on at least one of the ceiling, the wall and the shelf (33) of the agricultural product warehouse. The ultraviolet light generating devices can emit ultraviolet light with a wavelength of 254 nanometers. The ultraviolet light emitted by each ultraviolet light generating device can completely cover all areas in the agricultural product warehouse. At least one of the ceiling and / or the wall of the agricultural product warehouse is provided with an air inlet (7) and an air outlet (8). The air inlet and the air outlet are provided with ventilation devices. The ventilation devices are used to discharge air in the agricultural product warehouse to the outside of the agricultural product warehouse and to allow fresh air to enter the agricultural product warehouse. The plurality of temperature sensors, humidity sensors, air quality monitoring devices and microorganism detection devices are distributed in various areas of the agricultural product warehouse and monitor the temperature, humidity, air quality and concentration of harmful microorganisms in various areas of the agricultural product warehouse. The temperature sensor, humidity sensor, air quality monitoring device and microorganism detection device respectively communicate with the control system by wire or wirelessly, and then transmit the detection data to the control system in real time. The control system includes a processor, a controller, a display, a parameter input module and a data recording management module. The parameter input module can set the operating conditions of the ultraviolet generating device and the ventilation equipment. The processor can analyze and judge whether disinfection is needed in the agricultural product warehouse according to the detection data of the temperature sensor, humidity sensor, air quality monitoring device and microorganism detection device according to the conditions set by the parameter input device. The processor is electrically connected and communicated with the controller, the display and the data recording management module. The controller can control the operation of each ultraviolet generating device and the ventilation equipment. The display can display the environmental parameters in the agricultural product warehouse and the operating status of the ultraviolet generating device. The data recording management module can manage the environmental parameter data and disinfection records in the agricultural product warehouse.
2. The intelligent disinfection system for agricultural products according to claim 1 is characterized by: Ultrasonic wave generating devices (9) are also provided. Each ultrasonic wave generating device is fixedly installed at intervals on at least one of the ceiling and the wall of the agricultural product warehouse. The ultrasonic wave generating device can generate ultrasonic waves. The ultrasonic waves and ultraviolet rays are used to perform a combined disinfection on various areas in the agricultural product warehouse. The controller controls the operation of the ultrasonic wave generating device.
3. The intelligent disinfection system for agricultural products according to claim 2 is characterized by: A plurality of low-temperature plasma discharge devices (10) are also provided. Each low-temperature plasma discharge device is fixedly installed at intervals on at least one of the ceiling and the wall of the agricultural product warehouse. The low-temperature plasma discharge device can generate plasma. The plasma can decompose the chemical bonds in the harmful gas molecules to decompose them into single atoms or harmless molecules. The controller controls the operation of the low-temperature plasma discharge device.
4. The intelligent disinfection system for agricultural products according to claim 3 is characterized by: An integrated air inlet panel (11) is also provided, and the integrated air inlet panel is fixedly covered at each air inlet of the agricultural product warehouse. A diffuse air inlet guide structure (12) is formed in the middle of the integrated air inlet panel through a plurality of louver-shaped pieces extending obliquely in all directions. The air inlet is connected to the outside through an air inlet channel, and the ventilation equipment is arranged in the air inlet channel. The ultraviolet disinfection equipment, the ultrasonic generating device and the low-temperature plasma discharge device are respectively fixedly installed on the integrated air inlet panel to form a multiple disinfection fusion device. The ultraviolet disinfection equipment, the ultrasonic generating device and the low-temperature plasma discharge device are distributed around the air inlet.
5. The intelligent disinfection system for agricultural products according to claim 3 is characterized by: A mobile disinfection robot (13) is also provided, and the mobile disinfection robot is provided with a camera (34), a mobile drive mechanism, a signal receiving device and a signal generating device. The mobile drive mechanism can enable the mobile disinfection robot to move in the agricultural product warehouse and reach any position in the agricultural product warehouse. The camera can shoot the internal scene of the agricultural product warehouse on the moving path of the mobile disinfection robot. The mobile disinfection robot communicates with the processor of the control system through the signal receiving device and the signal generating device. The mobile disinfection robot is also provided with an ultraviolet generating device, an ultrasonic generating device and a low-temperature plasma discharge device. The controller of the control system controls the operation of the mobile disinfection robot's mobile drive mechanism, the ultraviolet generating device, the ultrasonic generating device and the low-temperature plasma discharge device through wireless signals.
6. The intelligent disinfection system for agricultural products according to claim 1 is characterized by: A temperature control device (14), a humidifying device (15) and an alarm device (16) are also provided. The temperature control device can cool or heat the airflow in the air inlet channel, the humidifying device can discharge clean steam into the air inlet channel, and the alarm device can sound an alarm. The controller of the control system controls the operation of the temperature control device, the humidifying device and the alarm device.
7. The intelligent disinfection system for agricultural products according to claim 1 is characterized by: The agricultural product warehouse is also provided with an agricultural product entry intelligent disinfection conveyor line (17), which comprises an agricultural product feeding conveyor mesh belt (18), a disinfection bracket (19), an agricultural product spray cleaning and sterilization device (20), an agricultural product drying device (21), a water receiving tray (22), a waste water tank (23) and a waste water return pipe. The agricultural product feeding conveyor mesh belt is arranged at the entrance of the agricultural product warehouse, and the agricultural product feeding conveyor mesh belt can continuously convey the agricultural products laid flat on its surface forward, and the disinfection bracket is shaped like a gantry and spans above the agricultural product feeding conveyor mesh belt; The agricultural product spray cleaning and sterilization device and the agricultural product drying device are respectively fixedly arranged on the sterilization bracket at intervals along the conveying direction of the agricultural product feeding conveyor mesh belt, and the water receiving tray is arranged directly below the agricultural product feeding conveyor mesh belt. The water receiving tray can receive the waste water leaking from the mesh holes of the agricultural product feeding conveyor mesh belt. The water receiving tray is connected to the waste water tank through the waste water return pipe, and the waste water in the water receiving tray is discharged into the waste water tank for collection; The agricultural product spray cleaning and sterilization device comprises a spray water tank (24), an ozone generator (25), a spray pipe (26), a nozzle (27) and a water pump (28). The ozone generator is capable of generating ozone. The ozone generator delivers ozone into the spray water tank through a pipe so that the clean water in the spray water tank contains ozone. The clean water containing ozone is delivered into the spray pipe through a water pump. A plurality of nozzles are connected to the spray pipe. The nozzles are evenly spaced and installed on the sterilization bracket. The nozzles can evenly spray the clean water containing ozone onto the agricultural products on the agricultural product feeding conveyor mesh belt. The waste water after cleaning and sterilizing the surface of the agricultural products passes through the gaps between the agricultural products and the agricultural product feeding conveyor mesh belt and then drips into the water receiving tray. The agricultural product drying device can blow air toward the surface of the agricultural product after being cleaned and sterilized by the agricultural product spray cleaning and sterilization device, so as to dry the water on the surface of the agricultural product.
8. The intelligent disinfection system for agricultural products according to claim 7 is characterized by: The agricultural product warehouse is also provided with an entry curtain (29) and an exit curtain (30) at the entrance and exit, respectively, and a storage space for storing agricultural products is formed between the entry curtain and the exit curtain. The agricultural product entry intelligent disinfection conveyor line is located in the entry disinfection space formed between the entrance of the agricultural product warehouse and the entry curtain.
9. The intelligent disinfection system for agricultural products according to claim 8 is characterized by: The entry disinfection space formed between the agricultural product warehouse entrance and the entry curtain is also provided with an entry staff disinfection room (31), and the exit disinfection space formed between the agricultural product warehouse entrance and exit and the exit curtain is also provided with an exit staff disinfection room (32). Both the entry staff disinfection room and the exit staff disinfection room are provided with ultraviolet light generating devices, which can sterilize the staff.
10. A method for disinfecting agricultural products using the intelligent disinfection system for agricultural products according to claim 1, characterized in that: The steps include: Step 1: Preliminary preparation: (1.1) Thoroughly clean the agricultural products and remove dust and debris in the agricultural product warehouse to provide a good environment for disinfection work; (1.2) Arrange the agricultural products in the agricultural product warehouse and minimize the stacking height and density of the agricultural products so that the ultraviolet rays can fully irradiate the surface of the agricultural products; (1.3) Turn off the ventilation equipment in the agricultural product warehouse to prevent ultraviolet rays from being blown away by the ventilation airflow, which would affect the disinfection effect; (1.4) Set up warning signs at the entrance of the agricultural product warehouse to remind staff and other personnel not to enter the agricultural product warehouse during the disinfection period; Step 2: Equipment installation: (2.1) Select the appropriate type and quantity of disinfection equipment according to the area and layout of the agricultural product warehouse; (2.2) Install the disinfection equipment correctly according to the requirements of the equipment manual to ensure the stability and safety of the disinfection equipment; (2.3) Connect the power supply of the disinfection equipment, debug the disinfection equipment, and ensure the normal operation of the disinfection equipment; Step 3: Disinfection Implementation (3.1) Turn on the disinfection equipment and perform disinfection according to the set power and working time; (3.2) Carry out disinfection in different areas of the agricultural product warehouse to ensure that each area is fully disinfected; (3.3) During the disinfection period, regularly conduct microbial testing on the air and surfaces of agricultural products in agricultural product warehouses, and adjust the power and duration of disinfection equipment based on the test results; Step 4: Post-cleaning: (4.1) After the disinfection is completed, turn off the disinfection equipment and turn on the ventilation equipment in the agricultural product warehouse to ventilate and expel ultraviolet rays and harmful gases in the agricultural product warehouse; (4.2) Clean and maintain disinfection equipment to ensure normal operation and service life of the equipment; (4.3) Clear the warning signs and other temporary facilities in the agricultural product warehouse and restore the warehouse to normal use; Step 5: Evaluation of disinfection effect: (5.1) Microbial testing: Before and after disinfection, microbial testing is performed on the air in the agricultural product warehouse and the surface of the agricultural product. The test items include total bacteria count, total fungus count, Escherichia coli, Staphylococcus aureus, etc. The disinfection effect is evaluated by comparing the microbial test results before and after disinfection. If the number of microorganisms after disinfection is significantly reduced, it means that the disinfection effect is good; if the number of microorganisms does not change much, the cause is analyzed and the disinfection plan is adjusted; (5.2) Sensory evaluation: After disinfection, conduct a sensory evaluation of the air in the agricultural product warehouse, such as smell, clarity, etc. If the air in the agricultural product warehouse is fresh and has no odor, it means that the disinfection effect is good; if the air still has an odor, analyze the cause and take corresponding measures; (5.3) Inspection of agricultural products: After disinfection, inspect the agricultural products in the warehouse to see if there are any signs of microbial contamination on the surface of the agricultural products. If the surface of the agricultural products is clean and free of microbial contamination, the disinfection effect is good. If there is microbial contamination on the surface of the agricultural products, analyze the cause and take appropriate measures.