Fabricated integrated rock plate production method and production line thereof

Abstract

The invention discloses an assembly type integrated rock plate production method and a production line thereof, and relates to the technical field of integrated rock plates, the assembly type integrated rock plate production line comprises a conveying frame, a plurality of conveying rollers are arranged on the conveying frame, a gluing device, a composite bonding device, a cutting device and a packaging device are sequentially arranged on the conveying frame, and a guide rail and a toothed rail are arranged on the two sides of the conveying frame respectively; a sliding block and a power gear are arranged on the composite bonding device, the sliding block and the guide rail slide in a matched mode, the power gear slides on the toothed rail, the gluing device is used for coating a bottom plate with an adhesive, the composite bonding device is used for bonding the rock plate to the glued bottom plate, the cutting device is used for cutting the integrated rock plate, and the packaging device is used for packaging the integrated rock plate into a box. The assembly type integrated rock plate is easier to transport and install, meanwhile, adverse effects caused by manual on-site attachment are avoided, and more time and labor are saved.

Description

Technical Field

[0001] The present invention relates to the technical field of integrated rock slabs, and in particular to a method for producing assembled integrated rock slabs and a production line thereof. Background Art

[0002] Compared with ordinary ceramic materials, rock slabs have the advantages of environmental protection, high hardness, wear resistance, corrosion resistance and high temperature resistance. However, the rock slabs themselves are relatively thin and large in size, so there are certain limitations in transportation and installation, and the application scenarios are limited.

[0003] Integrated rock slabs refer to the combination of rock slabs and base plates of other materials. This can solve the problem of thin and fragile rock slabs and is easier to transport and install. At present, integrated rock slabs have the following problems: 1. Integrated rock slabs are mostly assembled on-site, which means that adhesives need to be prepared on-site, and the glue needs to be scraped on the base plate or rock slab manually, and then the rock slab is aligned and glued to the base plate. During the entire assembly process, workers have high professional requirements and are time-consuming and labor-intensive; 2. Due to the need for manual bonding and the large size of rock slabs, problems such as poor bonding or inaccurate alignment of the base plate and rock slab often occur, resulting in uneven edges of the integrated rock slabs.

[0004] For example, Chinese patent CN114835505B discloses an assembled integrated rock board and its preparation method, which uses an inorganic bottom plate integrated rock board, is applied to assembled installation, has an air cavity between the main body of the building, and has excellent thermal insulation performance. Another example is Chinese patent CN115157787A discloses an integrated rock board furniture board and its preparation method and edge-sealing adhesive for furniture board, which uses oriented structural particle board as the bottom plate, and uses adhesive to bond the bottom plate and rock board. Although the above patents disclose that the integrated rock board is assembled before construction, none of them discloses the specific production method. Summary of the invention

[0005] The present invention provides a method for producing an assembled integrated rock slab and a production line thereof, aiming to solve the defects existing in the above-mentioned prior art.

[0006] One purpose of the present invention is achieved by the following technical solution:

[0007] An assembled integrated rock slab production line comprises a conveying frame, on which a plurality of conveying rollers are provided, on which a gluing device, a composite bonding device, a cutting device and a packaging device are sequentially provided, guide rails and racks are respectively provided on both sides of the conveying frame, a slider and a power gear are provided on the composite bonding device, the slider slides in cooperation with the guide rail, the power gear slides on the rack, the gluing device is used for coating adhesive on a bottom plate, the composite bonding device is used for bonding the rock slab to the glue-coated bottom plate, the cutting device is used for cutting the integrated rock slab, and the packaging device is used for packaging the integrated rock slab into boxes.

[0008] Furthermore, the glue coating device includes a glue coating frame, both sides of which are fixed on the conveying frame, and the glue coating frame is provided with a glue coating roller, a glue control roller and a smoothing roller, the glue coating roller and the glue control roller are arranged in parallel and in contact with each other, the glue coating roller is arranged on the rear side of the glue control roller, and the smoothing roller is arranged on the rear side of the glue coating roller, the glue coating roller, the glue control roller and the smoothing roller are all located above the conveying roller, and a glue containing tray is fixed on the top of the glue coating frame, an opening and closing groove is provided on one side of the bottom of the glue containing tray, and a guide plate is fixed on one side of the opening and closing groove, and the adhesive flowing down from the guide plate falls on the glue control roller.

[0009] Furthermore, the gluing device also includes a fixed frame, both sides of which are fixed on the conveying frame, the fixed frame is arranged on the front side of the gluing frame, and an embossing roller is provided on the fixed frame, and the surface of the embossing roller is rough; the gluing roller, the glue control roller and the smoothing roller are all arranged on the gluing frame through a lifting component, and the embossing roller is arranged on the fixed frame through a lifting component.

[0010] Furthermore, the composite bonding device includes a rock plate feeding mechanism and an electric suction cup assembly, the electric suction cup assembly is arranged on the rear side of the rock plate feeding mechanism and is used to adsorb the front end of the rock plate, the electric suction cup assembly can move up and down, the rock plate feeding mechanism is arranged on the rear side of the gluing device, and includes a first movable frame, a first power gear, a first slider, an electric rotating member and a feeding frame, the first slider is fixed to the bottom of the first movable frame and can slide on the guide rail, there are two first power gears and they are respectively arranged on both sides of the first movable frame, a first connecting rod is fixed between the two first power gears, the first power gear is driven by the first driving mechanism and meshes with the rack, the electric rotating member is fixed on the first movable frame and is used to support and rotate the feeding frame, the feeding frame is arranged above the conveying roller, a plurality of feeding rollers are arranged on the feeding frame, a conveyor belt is arranged on the feeding roller, and the conveyor belt is arranged in the middle of the feeding roller.

[0011] Furthermore, the rock slab feeding mechanism also includes a rock slab centering component, which includes a rock slab centering screw and support frames respectively arranged at both ends of the rock slab centering screw, the two ends of the rock slab centering screw are installed on the first movable frame, and the two support frames move in opposite directions on the rock slab centering screw, and the support frame is arranged below the feeding roller, and a centering frame is fixed on the support frame, and the centering frame passes through the feeding roller and extends above the feeding roller.

[0012] Furthermore, a plurality of telescopic cylinders are fixed on the support frame, and the telescopic cylinders are telescopic upward and have a limiting pressure rod fixed on the top.

[0013] Furthermore, the rock slab feeding mechanism also includes a second movable frame, a second slider is fixed at the bottom of the second movable frame, the second slider can slide on the guide rail, second power gears are respectively provided on both sides of the second movable frame, a second connecting rod is fixed between the two second power gears, the second power gear is driven by a second driving mechanism and meshes with the rack, a first telescopic member is fixed on the second movable frame, the first telescopic member telescopes downward and the electric suction cup assembly is fixed at the bottom.

[0014] Further, a first bottom plate centering component is installed on the second moving frame, the first bottom plate centering component includes a first bottom plate centering screw rod and first lifting and lowering clappers respectively arranged at both ends of the first bottom plate centering screw rod, and the two first lifting and lowering clappers move in opposite directions on the first bottom plate centering screw rod; a second bottom plate centering component is installed on the conveying frame, the second bottom plate centering component includes a second bottom plate centering screw rod and movable second lifting and lowering clappers respectively arranged at both ends of the second bottom plate centering screw rod, the second bottom plate centering screw rod is arranged below the conveying roller and below the feeding frame, and the second lifting and lowering clappers can extend from the gap between the conveying rollers;

[0015] A first lifting limit plate is also provided on the front side of the second movable frame, and the first lifting limit plate can extend from between the two conveying rollers; a pressing roller is also installed on the second movable frame, and the pressing roller is arranged on the rear side of the electric suction cup assembly.

[0016] Furthermore, the cutting device is arranged on the rear side of the composite bonding device, including a cutting frame and a plurality of transport rollers arranged on the cutting frame, a second lifting limit plate is arranged on the rear side of the cutting frame, a centering component for assembling an integrated plate is arranged on the cutting frame, and a movable pressing part for fixing the integrated rock plate on the cutting frame is arranged on the top of the cutting frame; the cutting frame is arranged on the rear side of the composite bonding device, a third slider for moving on a guide rail is fixed to the bottom of the cutting frame, a third gear and a third driving mechanism for driving the third gear are arranged on the cutting frame, a position adjustment mechanism is also arranged on the cutting frame, a cutting knife is arranged on the position adjustment mechanism, and the position adjustment mechanism is used to adjust the up, down, left and right movement of the cutting knife, and the cutting knife cuts the base plate horizontally.

[0017] Another object of the present invention is achieved by the following technical solution:

[0018] A method for producing prefabricated integrated rock slabs, wherein the prefabricated integrated rock slabs are processed and produced on the prefabricated integrated rock slab production line as described above, comprising the following steps: placing a base plate on a conveying roller, wherein the upper side of the base plate is subjected to gluing by a gluing device under the conveyance of the conveying roller, and then the base plate is conveyed to a composite bonding device, where the base plate is pasted and pressed with the rock slab, and then the base plate is conveyed to a cutting device, where the side of the base plate is grooved, and finally the base plate is packaged into boxes by a packaging device.

[0019] The beneficial effects of the present invention are:

[0020] The present invention realizes the production of assembled integrated rock slabs by reasonably setting up the production line of assembled integrated rock slabs, integrating a gluing device, a composite bonding device, a cutting device and a packaging device, and cooperating with the production line, so as to smoothly complete the bonding of the bottom plate and the rock slab in the assembled integrated rock slab. The obtained assembled integrated rock slab can be installed after being pulled to the site, which is easier to transport and install. At the same time, it avoids the adverse effects caused by manual on-site bonding, which is more time-saving and labor-saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a side view of the assembled integrated rock slab production line of the present invention;

[0022] Figure 2 It is a three-dimensional diagram of the assembled integrated rock slab production line of the present invention;

[0023] Figure 3 It is a schematic diagram of the structure of the conveying frame in the present invention;

[0024] Figure 4 yes Figure 3 A magnified view of the structure in the middle A area;

[0025] Figure 5 It is a structural schematic diagram of the glue coating device in the present invention;

[0026] Figure 6 It is a structural schematic diagram of the glue holding tray in the present invention;

[0027] Figure 7 It is a structural schematic diagram of the rock plate feeding mechanism in the present invention;

[0028] Figure 8 yes Figure 7 A magnified view of the structure in the middle B area;

[0029] Fig. 9 It is one of the partial structural schematic diagrams of the composite bonding device in the present invention;

[0030] Fig.10 This is the second partial structural schematic diagram of the composite bonding device in the present invention.

[0031] In the figure: 1, conveying frame; 2, conveying roller; 3, guide rail; 4, gear rail; 5, slider; 6, glue coating device; 61, glue coating frame; 62, glue coating roller; 63, glue control roller; 64, sweeping roller; 65, glue tray; 66, guide plate; 67, fixed frame; 68, embossing roller; 69, lifting assembly; 7, composite bonding device; 71, rock plate feeding mechanism; 711, first moving frame; 712, first power gear; 713, conveyor belt; 714, electric rotating part; 715, feeding frame; 716, first connecting rod; 717, first driving mechanism; 718, feeding roller; 719, rock plate centering assembly; 7191, The rock plate centering screw rod; 7192, the support frame; 7193, the centering frame; 7194, the telescopic cylinder; 7195, the limit pressure rod; 72, the second movable frame; 73, the second power gear; 74, the second connecting rod; 75, the first telescopic member; 76, the first bottom plate centering assembly; 761, the first bottom plate centering screw rod; 762, the first lifting plate; 77, the first lifting limit plate; 78, the pressing roller; 79, the electric suction cup assembly; 8, the cutting device; 81, the cutting frame; 82, the transport roller; 83, the second lifting limit plate; 84, the movable pressing member; 85, the third gear; 86, the position adjustment mechanism; 87, the cutting knife. DETAILED DESCRIPTION

[0032] In order to make the technical problems, technical solutions and beneficial effects solved by the invention more clearly understood, the invention is further described below in conjunction with the accompanying drawings and embodiments.

[0033] Example 1

[0034] like Figure 1-10 As shown, this embodiment is an assembled integrated rock plate production line, including a conveyor frame 1, referring to Figure 1-4 A plurality of conveying rollers 2 are provided on the conveying frame 1. A gluing device 6, a composite bonding device 7, a cutting device 8 and a packaging device are sequentially provided on the conveying frame 1. Guide rails 3 and racks 4 are respectively provided on both sides of the conveying frame 1. A slider 5 and a power gear are provided on the composite bonding device 7. The slider 5 slides in cooperation with the guide rail 3, and the power gear slides on the rack 4. The composite bonding device 7 can move on the conveying frame 1. The gluing device 6 is used to apply adhesive on the bottom plate, and the composite bonding device 7 is used to bond the rock plate to the glue-coated bottom plate. The cutting device 8 is used to cut the integrated rock plate, and the packaging device is used to pack the integrated rock plate into boxes.

[0035] refer to Figure 5 and Figure 6The gluing device 6 includes a gluing frame 61, both sides of which are fixed on the conveying frame 1, and a gluing roller 62, a gluing control roller 63 and a sweeping roller 64 are arranged on the gluing frame 61. The gluing roller 62 and the gluing control roller 63 are arranged in parallel and in contact with each other. The gluing roller 62 is arranged at the rear side of the gluing control roller 63, and the sweeping roller 64 is arranged at the rear side of the gluing roller 62. The gluing roller 62, the gluing control roller 63 and the sweeping roller 64 are all located above the conveying roller 2. A glue tray 65 is fixed on the top of the gluing frame 61, and an opening and closing slot is provided on one side of the bottom of the glue tray 65. A guide plate 66 is fixed on one side of the opening and closing slot, and the adhesive flowing down from the guide plate 66 falls on the glue control roller 63.

[0036] The glue coating device 6 also includes a heating mechanism. The glue tray 65 contains adhesive. The heating mechanism heats the adhesive to liquid glue. When glue coating is required, the opening and closing slots are opened, and the glue flows out of the glue tray 65. After being guided by the guide plate 66, it falls on the glue control roller 63. The glue control roller 63 and the glue coating roller 62 rotate synchronously to evenly coat the glue on the bottom plate. The glue on the bottom plate is then smoothed by the smoothing roller 64, so that the glue coating is more even.

[0037] refer to Figure 5 The gluing device 6 also includes a fixed frame 67, both sides of which are fixed on the conveying frame 1, and the fixed frame 67 is arranged on the front side of the gluing frame 61. An embossing roller 68 is provided on the fixed frame 67, and the surface of the embossing roller 68 is rough. Before gluing, the surface of the bottom plate is squeezed by the embossing roller 68 to make the surface rough, increase the application area of ​​the glue, and increase the bonding force between the bottom plate and the rock plate.

[0038] The glue coating roller 62, the glue control roller 63 and the sweeping roller 64 are all arranged on the glue coating frame 61 through the lifting assembly 69, and the embossing roller 68 is arranged on the fixed frame 67 through the lifting assembly 69. The heights of the glue coating roller 62, the glue control roller 63, the sweeping roller 64 and the embossing roller 68 are adjustable and can adapt to base plates of various thicknesses. The lifting assembly 69 can be realized by using a cylinder or the like.

[0039] The composite bonding device 7 includes a rock plate feeding mechanism 71 and an electric suction cup assembly 79. The electric suction cup assembly 79 is arranged on the rear side of the rock plate feeding mechanism 71 and is used to absorb the front end of the rock plate. The electric suction cup assembly 79 can move up and down.

[0040] refer to Figure 7The rock plate feeding mechanism 71 is arranged on the rear side of the glue coating device 6, and includes a first movable frame 711, a first power gear 712, a first slider, an electric rotating part 714 and a feeding frame 715. The first slider is fixed to the bottom of the first movable frame 711 and can slide on the guide rail 3. There are two first power gears 712 and they are respectively arranged on both sides of the first movable frame 711. A first connecting rod 716 is fixed between the two first power gears 712. The first power gear 712 is driven by the first driving mechanism 717 and meshes with the rack 4. When the first power gear 712 rotates, it can move on the rack 4, thereby driving the first slider to move on the guide rail 3, thereby realizing the movement of the first movable frame 711 on the conveying frame 1. The first slider cooperates to move on the guide rail 3, so that the movement of the first movable frame 711 is more stable.

[0041] The electric rotating part 714 is fixed on the first moving frame 711 and is used to support and rotate the feeding frame 715. The feeding frame 715 is arranged above the conveying roller 2. A plurality of feeding rollers 718 are arranged on the feeding frame 715. The feeding rollers 718 are provided with a conveyor belt 713. The conveyor belt 713 is arranged in the middle of the feeding rollers 718. The rock slab is transported on the conveyor belt 713. When the front end of the rock slab moves to the electric suction cup assembly 79, it is adsorbed by the electric suction cup assembly 79. Then the electric suction cup assembly 79 descends, and the electric rotating part 714 cooperates with the electric suction cup assembly 79 to drive the feeding frame 715 to rotate, that is, to drive the rock slab to rotate. The electric suction cup assembly 79 drives the front end of the rock slab to descend to the front end of the bottom plate and stops descending. The first moving frame 711 moves to the front end, and the rock slab gradually falls on the bottom plate and is bonded to the bottom plate. In the process of the rock slab sliding down, the feeding frame 715 cooperates to rotate so that the rock slab always fits the conveyor belt 713 during the sliding process. As a preferred solution, the feeding roller 718 does not need to be powered, and its main function is to provide support for the rock slab during rotation. A buffer layer is provided on the surface of the conveyor belt 713, which can provide a buffering effect for the downward moving rock slab to prevent the rock slab from bumping.

[0042] refer to Figure 8 The rock plate feeding mechanism 71 also includes a rock plate centering component 719, which includes a rock plate centering screw rod 7191 and support frames 7192 respectively arranged at both ends of the rock plate centering screw rod 7191. Both ends of the rock plate centering screw rod 7191 are installed on the first moving frame 711. The two support frames 7192 move in opposite directions on the rock plate centering screw rod 7191. The support frame 7192 is arranged below the feeding roller 718. A centering frame 7193 is fixed on the support frame 7192. The centering frame 7193 passes through the feeding roller 718 and extends above the feeding roller 718. The rock plate centering screw rod 7191 can adopt a bidirectional reverse screw rod, or two reverse screw rods, which can realize the reverse synchronous movement of the support frame 7192. The two centering frames 7193 move synchronously, which can center the rock plate on the conveyor belt 713, so as to facilitate the subsequent alignment with the bottom plate.

[0043] A plurality of telescopic cylinders 7194 are fixed on the support frame 7192. The telescopic cylinders 7194 are telescopic upward and a limit pressure rod 7195 is fixed on the top. The limit pressure rod 7195 is used in conjunction with the center frame 7193. At the same time, the limit pressure rod 7195 can slightly press down the rock plate. When the rock plate gradually slides away from the conveyor belt 713, the downward sliding force of the rock plate, that is, the sliding force brought by gravity, can overcome the pressure of the limit pressure rod 7195 on the rock plate. In this way, during the sliding process of the rock plate, the limit pressure rod 7195 can slow down the sliding speed of the rock plate to prevent the rock plate from sliding down too quickly.

[0044] refer to Fig. 9 and Fig.10 The rock plate feeding mechanism 71 also includes a second mobile frame 72, a second slider is fixed at the bottom of the second mobile frame 72, and the second slider can slide on the guide rail 3. Second power gears 73 are respectively provided on both sides of the second mobile frame 72, and a second connecting rod 74 is fixed between the two second power gears 73. The second power gear 73 is driven by the second driving mechanism and meshes with the rack 4. A first telescopic member 75 is fixed on the second mobile frame 72, and the first telescopic member 75 telescopes downward and an electric suction cup assembly 79 is fixed at the bottom. The electric suction cup assembly 79 includes a suction cup frame and a plurality of suction cup heads arranged on the suction cup frame. The first telescopic member 75 can be telescoped by a cylinder or the like.

[0045] Furthermore, a first bottom plate centering assembly 76 is installed on the second moving frame 72, and the first bottom plate centering assembly 76 includes a first bottom plate centering screw rod 761 and first lifting and lowering plates 762 respectively arranged at both ends of the first bottom plate centering screw rod 761, and the two first lifting and lowering plates 762 move in opposite directions on the first bottom plate centering screw rod 761. The first bottom plate centering assembly 76 is mainly used to center the front end of the bottom plate and the front end of the centering rock plate attached to the bottom plate, so that the front end of the rock plate can be smoothly aligned with the front end of the bottom plate.

[0046] The conveyor frame 1 is provided with a second bottom plate centering assembly (not shown in the figure), which includes a second bottom plate centering screw and movable second lifting and lowering plates respectively arranged at both ends of the second bottom plate centering screw. The second bottom plate centering screw is arranged below the conveyor roller 2 and below the feeding frame 715, and the second lifting and lowering plates can extend from the gap between the conveyor rollers 2. The structure of the second bottom plate centering assembly can refer to the structure of the rock plate centering assembly 719, which is mainly used to center the middle and tail end of the bottom plate to ensure the center position of the bottom plate.

[0047] refer to Figure 2 The front side of the second movable frame 72 is also provided with a first lifting limit plate 77, which can extend from between the two conveying rollers 2. When the bottom plate moves to the position of the first lifting limit plate 77, it stops moving, and the front end of the bottom plate abuts against the first lifting limit plate 77; Fig.10The second mobile frame 72 is also equipped with a pressing roller 78, which is arranged at the rear side of the electric suction cup assembly 79. After the rock plate is completely attached to the bottom plate, it stops for a certain period of time. When the glue begins to solidify, the first lifting limit plate 77 retracts under the conveying roller 2, and the assembled integrated rock plate continues to be conveyed. The pressing roller 78 continuously presses down the assembled integrated rock plate, making the rock plate and the bottom plate more firmly bonded.

[0048] refer to Figure 2 The cutting device 8 is arranged at the rear side of the composite bonding device 7, including a cutting frame 81 and a plurality of transport rollers 82 arranged on the cutting frame 81. A second lifting limit plate 83 is arranged on the rear side of the cutting frame 81. The assembled integrated rock slab stops when it moves to the second lifting limit plate 83. The cutting frame 81 is provided with an assembled integrated plate centering component (not shown in the figure) for centering the assembled integrated rock slab. A movable pressing part 84 for fixing the integrated rock slab on the cutting frame 81 is provided on the top of the cutting frame 81; the cutting frame 81 is arranged at the rear side of the composite bonding device 7, and a third slider for moving on the guide rail 3 is fixed to the bottom of the cutting frame 81. A third gear 85 and a third driving mechanism for driving the third gear 85 are provided on the cutting frame 81. A position adjustment mechanism 86 is also provided on the cutting frame 81. A cutting knife 87 is provided on the position adjustment mechanism 86. The position adjustment mechanism 86 is used to adjust the up, down, left and right movement of the cutting knife 87. The cutting knife 87 cuts the bottom plate horizontally and grooves the side of the bottom plate.

[0049] The packaging device adopts the existing packaging machine to realize packaging.

[0050] Example 2

[0051] The present embodiment provides a method for producing prefabricated integrated rock slabs. Based on Embodiment 1, the prefabricated integrated rock slabs are processed and produced on a prefabricated integrated rock slab production line, including the following steps: placing the bottom plate on the conveying roller 2, and under the conveying of the conveying roller 2, the upward side of the bottom plate is coated with glue by the gluing device 6, and then conveyed to the composite bonding device 7, where it is pasted and pressed with the rock slab, and then conveyed to the cutting device 8, where the side of the bottom plate is grooved, and finally it is packaged into boxes by the packaging device.

[0052] In combination with Example 1, the specific steps of the assembled integrated rock slab production method are as follows: 1. Place the bottom plate on the front end of the conveying roller 2, and send it to the position of the embossing roller 68 by the conveying roller 2. The bottom plate is first squeezed by the embossing roller 68 to make the upper surface of the bottom plate rough, increase the application area of ​​the glue, and increase the adhesion between the bottom plate and the rock slab; 2. Then send it to the position of the glue control roller 63 by the conveying roller 2, and the adhesive in the glue tray 65 is heated to liquid glue by the heating mechanism. The opening and closing slots are opened, and the glue flows out of the glue tray 65, and falls on the glue control roller 63 after being guided by the guide plate 66. The glue control roller 63 and the glue coating roller 62 rotate synchronously, and the glue is applied to the bottom plate, and then the glue on the bottom plate is smoothed by the smoothing roller 64, so that the glue The coating is more uniform; it should be noted that the ends of the glue control roller 63, the glue coating roller 62 and the sweeping roller 64 are provided with movable scraper rings for scraping off the excess glue on the rollers. The lower part of the three rollers may not be provided with a conveying roller 2, but a collecting box may be provided for collecting glue; 3. The bottom plate after gluing is sent to the position of the first lifting limit plate 77 by the conveying roller 2, and the first bottom plate centering component 76 and the second bottom plate centering component work to center the bottom plate and limit the position. At this time, the rock plate is placed on the conveyor belt 713, and the rock plate centering component 719 is used to center the position, and then the limiting pressure rod 7195 is slightly pressed down, and the conveyor belt 713 drives the rock plate to move backward, and the rock plate moves to the position of the electric suction cup component 79 When the front end of the rock slab touches the front end of the bottom plate, the electric suction cup assembly 79 stops descending, and the first movable frame 711 moves forward, and the rock slab gradually falls on the bottom plate and adheres to the bottom plate. During the sliding of the rock slab, the feeding frame 715 rotates in coordination, so that the rock slab always adheres to the conveyor belt 713 during the sliding process, and the rock slab finally slides down to the bottom plate and stands still for a specific time; 4. The first lifting limit plate 77 retracts under the conveyor roller 2, and the assembled integrated rock slab continues to be transported backward by the conveyor roller 2, and the pressing roller 78 continuously presses down the assembled integrated rock slab, so that the rock slab and The bottom plate is more firmly bonded; 5. The assembled integrated rock slab gradually moves to the transport roller 82. When the assembled integrated rock slab is against the second lifting limit plate 83, the transport roller 82 stops rotating, and the assembled integrated plate centering component centers the assembled integrated rock slab on the transport roller 82. The mobile pressing part 84 presses the assembled integrated rock slab downward, and after the position adjustment mechanism 86 adjusts the position of the cutting knife 87 on the cutting frame 81, the third driving mechanism drives the cutting knife 87 to move on the conveying frame 1, and the cutting knife 87 gradually cuts the side of the bottom plate and opens an installation groove on the side of the bottom plate; 6. After the cutting is completed, the mobile pressing part 84 moves upward, and the assembled integrated rock slab is sent to the packaging device, and is packaged into boxes by the packaging device.

[0053] The present invention realizes the production of assembled integrated rock slabs by reasonably setting up the production line of the assembled integrated rock slabs, integrating the gluing device 6, the composite bonding device 7, the cutting device 8 and the packaging device, and cooperating with the production line, so as to smoothly complete the bonding of the bottom plate and the rock slab in the assembled integrated rock slab. The obtained assembled integrated rock slab can be installed after being pulled to the site, which makes it easier to transport and install. At the same time, it avoids the adverse effects caused by manual bonding, and is more time-saving and labor-saving.

[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall fall within the protection scope of the present invention.

Claims

1. An assembled integrated rock slab production line, characterized in that: The invention comprises a conveying frame (1), wherein the conveying frame (1) is provided with a plurality of conveying rollers (2), the conveying frame (1) is provided with a gluing device (6), a composite bonding device (7), a cutting device (8) and a packaging device in sequence, the conveying frame (1) is provided with a guide rail (3) and a rack rail (4) on both sides, the composite bonding device (7) is provided with a slider (5) and a power gear, the slider (5) slides in cooperation with the guide rail (3), the power gear slides on the rack rail (4), the gluing device (6) is used for applying adhesive on a bottom plate, the composite bonding device (7) is used for bonding a rock plate to a glued bottom plate, the cutting device (8) is used for cutting an integrated rock plate, and the packaging device is used for packaging the integrated rock plate into a box.

2. The assembled integrated rock slab production line according to claim 1 is characterized in that: The glue coating device (6) comprises a glue coating frame (61), both sides of which are fixed on the conveying frame (1), and a glue coating roller (62), a glue control roller (63) and a sweeping roller (64) are provided on the glue coating frame (61), the glue coating roller (62) and the glue control roller (63) are arranged in parallel and in contact with each other, the glue coating roller (62) is arranged at the rear side of the glue control roller (63), and the sweeping roller (64) is arranged at the rear side of the glue coating roller (62), and the glue coating roller (62), the glue control roller (63) and the sweeping roller (64) are all located above the conveying roller (2), and a glue holding tray (65) is fixed on the top of the glue coating frame (61), and an opening and closing notch is provided on one side of the bottom of the glue holding tray (65), and a guide plate (66) is fixed on one side of the opening and closing notch, and the adhesive flowing down from the guide plate (66) falls on the glue control roller (63).

3. The assembled integrated rock slab production line according to claim 2 is characterized in that: The gluing device (6) further comprises a fixed frame (67), both sides of which are fixed to the conveying frame (1), the fixed frame (67) being arranged at the front side of the gluing frame (61), the fixed frame (67) being provided with an embossing roller (68), the surface of which is rough; the gluing roller (62), the gluing control roller (63) and the smoothing roller (64) are all arranged on the gluing frame (61) via a lifting assembly (69), and the embossing roller (68) is arranged on the fixed frame (67) via a lifting assembly (69).

4. The assembled integrated rock slab production line according to claim 1 is characterized in that: The composite bonding device (7) comprises a rock plate feeding mechanism (71) and an electric suction cup assembly (79), wherein the electric suction cup assembly (79) is arranged at the rear side of the rock plate feeding mechanism (71) and is used to absorb the front end of the rock plate, and the electric suction cup assembly (79) can move up and down. The rock plate feeding mechanism (71) is arranged at the rear side of the glue coating device (6), and comprises a first moving frame (711), a first power gear (712), a first slider, an electric rotating member (714) and a feeding frame (715), wherein the first slider is fixed to the bottom of the first moving frame (711) and can slide on the guide rail (3), and the first power gear (712) has two sliders, which are arranged at the bottom and the bottom of the first moving frame (711). A first connecting rod (716) is fixed between two first power gears (712) on both sides of the first movable frame (711); the first power gear (712) is driven by a first driving mechanism (717) and meshes with the rack (4); the electric rotating member (714) is fixed on the first movable frame (711) and is used to support and rotate the feeding frame (715); the feeding frame (715) is arranged above the conveying roller (2); a plurality of feeding rollers (718) are arranged on the feeding frame (715); a conveying belt (713) is arranged on the feeding roller (718); and the conveying belt (713) is arranged in the middle of the feeding roller (718).

5. The assembled integrated rock slab production line according to claim 4 is characterized in that: The rock slab feeding mechanism (71) also includes a rock slab centering component (719), which includes a rock slab centering screw (7191) and support frames (7192) respectively arranged at both ends of the rock slab centering screw (7191), the two ends of the rock slab centering screw (7191) are installed on the first movable frame (711), and the two support frames (7192) move in opposite directions on the rock slab centering screw (7191), and the support frame (7192) is arranged below the feeding roller (718), and a centering frame (7193) is fixed on the support frame (7192), and the centering frame (7193) passes through the feeding roller (718) and extends to above the feeding roller (718).

6. The assembled integrated rock slab production line according to claim 5 is characterized in that: A plurality of telescopic cylinders (7194) are fixed on the support frame (7192), and the telescopic cylinders (7194) are telescopic upward and have a limiting pressure rod (7195) fixed on the top.

7. The assembled integrated rock slab production line according to claim 4 is characterized in that: The rock plate feeding mechanism (71) further comprises a second movable frame (72), a second sliding block being fixed at the bottom of the second movable frame (72), the second sliding block being slidable on the guide rail (3), second power gears (73) being respectively provided on both sides of the second movable frame (72), a second connecting rod (74) being fixed between the two second power gears (73), the second power gear (73) being driven by a second driving mechanism and meshing with the rack rail (4), and a first telescopic member (75) being fixed on the second movable frame (72), the first telescopic member (75) being telescopic downward and the electric suction cup assembly (79) being fixed at the bottom.

8. The assembled integrated rock slab production line according to claim 7 is characterized in that: The second movable frame (72) is provided with a first bottom plate centering component (76), the first bottom plate centering component (76) comprising a first bottom plate centering screw rod (761) and first lifting and lowering clappers (762) respectively arranged at two ends of the first bottom plate centering screw rod (761), and the two first lifting and lowering clappers (762) move in opposite directions on the first bottom plate centering screw rod (761); the conveying frame (1) is provided with a second bottom plate centering component, the second bottom plate centering component comprising a second bottom plate centering screw rod and movable second lifting and lowering clappers respectively arranged at two ends of the second bottom plate centering screw rod, the second bottom plate centering screw rod is arranged below the conveying roller (2) and below the feeding frame (715), and the second lifting and lowering clappers can extend from the gap between the conveying rollers (2); A first lifting limit plate (77) is also provided on the front side of the second movable frame (72), and the first lifting limit plate (77) can extend from between the two conveying rollers (2); a pressing roller (78) is also installed on the second movable frame (72), and the pressing roller (78) is arranged on the rear side of the electric suction cup assembly (79).

9. The assembled integrated rock slab production line according to claim 1, characterized in that: The cutting device (8) is arranged at the rear side of the composite bonding device (7), comprising a cutting frame (81) and a plurality of transport rollers (82) arranged on the cutting frame (81); a second lifting limit plate (83) is arranged at the rear side of the cutting frame (81); a centering component for assembling an integrated plate is arranged on the cutting frame (81); a movable pressing member (84) for fixing the integrated rock plate on the cutting frame (81) is arranged at the top of the cutting frame (81); the cutting frame (81) is arranged at the rear side of the composite bonding device (7); On the rear side of the cutting frame (81), a third slider for moving on the guide rail (3) is fixed at the bottom of the cutting frame (81), a third gear (85) and a third driving mechanism for driving the third gear (85) are provided on the cutting frame (81), and a position adjustment mechanism (86) is provided on the cutting frame (81), wherein a cutting knife (87) is provided on the position adjustment mechanism (86), and the position adjustment mechanism (86) is used to adjust the cutting knife (87) to move up and down or left and right, and the cutting knife (87) cuts the bottom plate horizontally.

10. A method for producing an assembled integrated rock slab, characterized in that: The assembled integrated rock slab is processed and produced on the assembled integrated rock slab production line as described in any one of claims 1 to 9, comprising the following steps: placing the base plate on the conveying roller (2), and while being conveyed by the conveying roller (2), the upward side of the base plate is coated with glue by the gluing device (6), and then conveyed to the composite bonding device (7), where it is bonded and pressed with the rock slab, and then conveyed to the cutting device (8), where the side of the base plate is grooved, and finally it is packaged into boxes by packaging.

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