Unmanned intelligent production system and method for compressor parts
By designing an unmanned intelligent production system, using technical means such as hydraulic rods, forward and reverse motors, distance sensors and servo motors, automatic placement, conveying and grabbing of compressor components, solving the problems of low efficiency and unstable accuracy in traditional production methods, and achieving efficient and accurate automated production.
Patent Information
- Application Number
- CN202510187329.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2045-02-20
AI Technical Summary
Traditional compressor parts production methods rely on manual operation, resulting in low production efficiency, unstable processing accuracy and large human error, making it difficult to meet the market demand for rapid delivery of high-quality products.
Design an unmanned intelligent production system, including feeding components, conveying components and grabbing components. Through technical means such as hydraulic rods, forward and reverse motors, distance sensors and servo motors, automatic placement, conveying and grabbing of compressor components to ensure accurate positioning and efficient transmission of components in each process.
It improves the production efficiency and processing accuracy of compressor parts, reduces human error, realizes automated production, and meets the market demand for rapid delivery of high-quality products.
Smart Images

Figure CN119660358A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of compressor parts production, and specifically to an unmanned intelligent production system and method for compressor parts. Background Art
[0002] As the manufacturing industry continues to develop towards intelligence and automation, the production of compressor parts faces the need to improve production efficiency, ensure product quality stability and reduce labor costs. Traditional compressor parts production methods mostly rely on manual operations. With the intensification of market competition, the production efficiency and quality requirements of compressor parts are getting higher and higher. Traditional production methods are difficult to meet the market demand for fast delivery of high-quality products.
[0003] In the existing technology, manual operation has problems such as low production efficiency, unstable processing accuracy, and large human errors. For example, when manually clamping parts for multi-process processing, it is difficult to ensure consistent position accuracy for each clamping, resulting in fluctuations in product quality. Moreover, during the process conversion process, due to the limited speed of manual operation, it is easy to cause workpiece accumulation, affecting the smoothness of the production process, and also increasing management costs and production cycles.
[0004] Therefore, we propose an unmanned intelligent production system and method for compressor parts to solve the problems raised above. Summary of the Invention
[0005] The purpose of the present invention is to provide an unmanned intelligent production system and method for compressor parts to solve the problems of low efficiency and large errors in manual operation raised in the above background technology.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an unmanned intelligent production system for compressor parts, comprising a feeding assembly, a conveying assembly and a grabbing assembly, wherein the feeding assembly is used to feed compressor parts, the conveying assembly is used to convey compressor parts, and the conveying assembly includes a fixing ring, the bottom of the fixing ring is fixedly connected to a mounting plate, a forward and reverse motor is provided on the outer surface of the mounting plate, the output shaft of the forward and reverse motor is fixedly connected to a turntable, a hydraulic rod is provided on the top of the turntable, the top of the hydraulic rod is fixedly connected to a conveying plate, a first load fork is provided on one side of the conveying plate, and a second load fork is provided on the other side of the conveying plate.
[0007] Preferably, a rotation groove is provided on the inner wall of the fixing ring, the inner wall of the rotation groove is rotatably connected to the outer surface of the turntable, and a limited telescopic frame is fixedly connected between the top of the turntable and the bottom of the feeding plate.
[0008] Preferably, a distance sensor is provided on the top of the fixing ring, an adjusting block is fixedly connected to the bottom of the feeding plate near the first supporting fork, and an adjusting slot is provided at the bottom of the feeding plate near the second supporting fork; the compressor parts are placed on the feeding bin, and the inclined surface at the bottom of the feeding bin is conducive to the automatic downward sliding of the compressor parts, and the feeding plate is lifted upward by starting the hydraulic rod, and the first supporting fork which is lifted at the same time will be separated from the supporting fork, and the compressor parts will be automatically transferred to the first supporting fork, and the output shaft of the forward and reverse motors is rotated by starting the forward and reverse motors, thereby driving the turntable to rotate inside the rotating slot, and then the feeding plate is rotated, and the positions of the first supporting fork and the second supporting fork are swapped. At this time, the first supporting fork is located above the unloading fork, and the second supporting fork is located above the supporting fork. The functions of the first supporting fork and the second supporting fork are the same, and alternating use of the two can improve the conveying efficiency.
[0009] Preferably, the feeding assembly includes a first support frame, the top of the first support frame is fixedly connected to a support plate, and a support fork is provided at one end of the support plate.
[0010] Preferably, the top of the support plate is fixedly connected to a feeding bin, the inner bottom surface of the feeding bin is inclined, and the feeding bin is used to position and feed the compressor parts to be processed, and the top of the feeding bin is fixedly connected to a protective frame near the edge of the outer surface on one side, and the top of the feeding bin is fixedly connected to side guard plates for positioning the compressor parts near the edges on both sides.
[0011] Preferably, the grabbing assembly includes a second support frame, the top of the second support frame is fixedly connected to a supporting plate, and a feeding fork is provided on one side of the supporting plate.
[0012] Preferably, the top of the support plate is fixedly connected to the mounting base, and the top of the mounting base is rotatably connected to a rotating block, and a main arm is provided on the top of the rotating block, a connecting arm is provided at one end of the main arm, a movable arm is provided at one end of the connecting arm, an adjusting arm is provided at one end of the movable arm, and a grabbing clamp is provided at one end of the adjusting arm; by energizing the distance sensor, the light emitted by the distance sensor can detect the distance between it and the conveying plate, and by combining the positioning technology of the distance sensor, the position of the parts can be accurately detected, which is convenient for the parts to be grasped and conveyed, and the hydraulic rod is activated to retract it, thereby driving the conveying plate to descend, and when the first carrying fork passes through the unloading fork, the compressor parts above the first carrying fork are transferred to the top of the unloading fork, and by adopting automated silo loading technology, automatic material lifting and rotation are realized, so that the compressor parts are quickly and orderly transported to the processing position, avoiding the arbitrariness and inaccuracy of traditional manual loading.
[0013] Preferably, a servo motor is provided inside the mounting base, and an output shaft of the servo motor is fixedly connected to the inner wall of the rotating block.
[0014] Preferably, the first carrying fork is engaged with the supporting fork, and the second carrying fork is engaged with the unloading fork, and the outer surface of the fixing ring is fixedly connected to two fixing frames, and the two fixing frames are respectively fixedly connected to the first supporting frame and the second supporting frame, and a controller is provided at the bottom of one of the fixing frames; the design of the feeding bin being wide at the top and narrow at the bottom allows the parts to be automatically positioned in the middle position, so that when sliding above the supporting fork, they are located above the supporting fork, so that the position of each part that slides above the supporting fork is within the same range, wherein the protective frame is to prevent the compressor parts from falling out during feeding, and the side guard plate is to prevent the compressor parts from falling out when sliding down. However, when the compressor parts are automatically transferred to the top of the unloading fork, they are automatically grabbed by starting the grabbing assembly, and are grabbed to the next processing equipment to complete the next step of processing, thereby improving the loading efficiency and positioning accuracy, and preventing processing errors caused by loading problems.
[0015] A method for an unmanned intelligent production system for compressor parts, comprising the following steps: S1. First, place the compressor parts on the feeding bin. The inclined surface at the bottom of the feeding bin facilitates the automatic downward sliding of the compressor parts. The support fork is horizontal, so the compressor parts will stop when they slide onto the support fork. At this time, the first load fork and the support fork are interlocked with each other to form a plane. S2. Activate the hydraulic rod to extend it, thereby lifting the feed plate upward. The simultaneously elevated first load fork then separates from the support fork, and the compressor components are automatically transferred to the first load fork. Then, activate the forward and reverse motors to rotate the turntable inside the rotating groove, thereby rotating the feed plate. The positions of the first and second load forks are swapped, with the first load fork now positioned above the unloading fork and the second load fork above the support fork. S3. The distance sensor is powered on, and the light emitted by the distance sensor can detect the distance between it and the conveyor plate. The hydraulic rod is activated to retract, thereby driving the conveyor plate downward. When the first carrying fork passes through the unloading fork, the compressor component above the first carrying fork is transferred to the top of the unloading fork. S4. When the compressor parts are automatically transferred to the top of the unloading fork, they are automatically grabbed by starting the grabbing assembly and grabbed to the next processing equipment to complete the next processing. The setting procedures of the main arm, connecting arm, movable arm, adjustment arm and grabbing clamp are programmed, so that the position of each grab is more accurate. When the grabbing direction changes, the direction can be adjusted by starting the servo motor to rotate its output shaft, driving the rotating block and the mechanism on top of it to rotate.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. When the present invention is in use, the compressor parts are placed on the feeding bin. The inclined surface at the bottom of the feeding bin is conducive to the automatic downward sliding of the compressor parts. By starting the hydraulic rod, the feeding plate is lifted upward, and the first load fork that is lifted at the same time is separated from the support fork, and the compressor parts are automatically transferred to the first load fork. By starting the forward and reverse motors, the output shafts of the forward and reverse motors are rotated, thereby driving the turntable to rotate inside the rotating groove, and then the feeding plate is rotated, and the positions of the first load fork and the second load fork are swapped. At this time, the first load fork is located above the unloading fork, and the second load fork is located above the support fork. The functions of the first load fork and the second load fork are the same, and alternating use of the two can improve the conveying efficiency.
[0017] 2. When in use, the present invention powers on the distance sensor, and the light emitted by the distance sensor can detect the distance between it and the feed plate. By combining the positioning technology of the distance sensor, the position of the parts can be accurately detected, which facilitates the grabbing and conveying of the parts. By activating the hydraulic rod to retract it, the feed plate is driven down. When the first carrying fork passes through the unloading fork, the compressor parts above the first carrying fork are transferred to the top of the unloading fork. By adopting the automated silo loading technology, automatic lifting and rotation are realized, so that the compressor parts are quickly and orderly conveyed to the processing position, avoiding the randomness and inaccuracy of traditional manual loading.
[0018] 3. When the present invention is in use, the design of the feeding bin that is wide at the top and narrow at the bottom can automatically position the parts in the middle position. Therefore, when sliding above the support fork, the parts are located above the support fork, so that the positions of each part that slides above the support fork are within the same range. The protective frame is used to prevent the compressor parts from falling out when being fed, and the side guard plates are used to prevent the compressor parts from falling out when sliding down. However, when the compressor parts are automatically transferred to the top of the feeding fork, they are automatically grabbed by starting the grabbing assembly and grabbed to the next processing equipment to complete the next processing, thereby improving the loading efficiency and positioning accuracy and preventing processing errors caused by loading problems. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a first-perspective stereoscopic diagram of an unmanned intelligent production system for compressor parts according to the present invention; Figure 2 This is a second perspective stereogram of an unmanned intelligent production system for compressor parts according to the present invention; Figure 3 This is a partial three-dimensional diagram of the feeding components of an unmanned intelligent production system for compressor parts according to the present invention; Figure 4 This is a first-perspective perspective diagram of a conveying component portion of an unmanned intelligent production system for compressor parts according to the present invention; Figure 5 This is a perspective view from a second perspective of a conveying component portion of an unmanned intelligent production system for compressor parts according to the present invention; Figure 6 This is a first-perspective stereoscopic view of the gripping component portion of an unmanned intelligent production system for compressor parts according to the present invention; Figure 7 This is a second-angle perspective diagram of the gripping component portion of an unmanned intelligent production system for compressor parts according to the present invention; Figure 8 This is a partial sectional stereoscopic view of the gripping components of an unmanned intelligent production system for compressor parts according to the present invention.
[0020] In the picture: 1. Feeding assembly; 101. First support frame; 102. Support plate; 103. Support fork; 104. Feeding bin; 105. Protective frame; 106. Side guard plate; 2. Conveying assembly; 201. Conveying plate; 202. First load fork; 203. Second load fork; 204. Forward and reverse motor; 205. Mounting plate; 206. Fixing ring; 207. Rotating trough; 208. Distance sensor; 209. Turntable; 2 10. Position-limiting telescopic frame; 211. Hydraulic rod; 212. Adjusting block; 213. Adjusting slot; 3. Grabbing assembly; 301. Second supporting frame; 302. Support plate; 303. Unloading fork; 304. Mounting base; 305. Turning block; 306. Servo motor; 307. Main arm; 308. Connecting arm; 309. Movable arm; 310. Adjusting arm; 311. Grabbing clamp; 4. Fixed frame; 5. Controller. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0022] Example 1: Reference Figures 1-8 As shown, the present invention provides a technical solution: an unmanned intelligent production system for compressor parts, including a feeding component 1, a conveying component 2 and a grabbing component 3, the feeding component 1 is used to feed compressor parts, the conveying component 2 is used to convey compressor parts, the conveying component 2 includes a fixing ring 206, the bottom of the fixing ring 206 is fixedly connected to the mounting plate 205, the outer surface of the mounting plate 205 is provided with a forward and reverse motor 204, the output shaft of the forward and reverse motor 204 is fixedly connected to a turntable 209, the top of the turntable 209 is provided with a hydraulic rod 211, the top of the hydraulic rod 211 is fixedly connected to a conveying plate 201, a first supporting fork 202 is provided on one side of the conveying plate 201, and a second supporting fork 203 is provided on the other side of the conveying plate 201, the inner wall of the fixing ring 206 is provided with a rotating groove 207, the inner wall of the rotating groove 207 is rotatably connected to the outer surface of the turntable 209, and a limited telescopic frame 21 is fixedly connected between the top of the turntable 209 and the bottom of the conveying plate 201. 0, a distance sensor 208 is provided on the top of the fixing ring 206, and an adjusting block 212 is fixedly connected to the bottom of the feeding plate 201 near the first bearing fork 202, and an adjusting slot 213 is provided on the bottom of the feeding plate 201 near the second bearing fork 203. The feeding assembly 1 includes a first supporting frame 101, the top of the first supporting frame 101 is fixedly connected to the supporting plate 102, and a supporting fork 103 is provided at one end of the supporting plate 102, and the grabbing assembly 3 includes a second supporting frame 301, the top of the second supporting frame 301 is fixedly connected to the supporting plate 302, and a blanking fork 303 is provided on one side of the supporting plate 302, the first bearing fork 202 and the supporting fork 103 are inserted into each other, and the second bearing fork 203 and the blanking fork 303 are inserted into each other, and the outer surface of the fixing ring 206 is fixedly connected to two fixing frames 4, which are respectively fixedly connected to the first supporting frame 101 and the second supporting frame 301, and a controller 5 is provided at the bottom of one of the fixing frames 4.
[0023] In this embodiment, when in use, first, the compressor parts are placed on the feeding bin 104. The inclined surface at the bottom of the feeding bin 104 is conducive to the automatic downward sliding of the compressor parts. The support fork 103 is horizontal, so the compressor parts will stop when they slide onto the support fork 103. At this time, the first supporting fork 202 and the supporting fork 103 are interlocked with each other to maintain stability and form a plane. By starting the hydraulic rod 211 and extending it, the feeding plate 201 can be lifted upward. Then, the first supporting fork 202 that is lifted at the same time will be separated from the support fork 103, and the compressor parts will automatically The first load fork 202 is automatically transferred to the first load fork 202, wherein the limit telescopic frame 210 has a limit function, which can prevent the hydraulic rod 211 from rotating during the extension and retraction process. At this time, the forward and reverse motor 204 is started to rotate the output shaft of the forward and reverse motor 204, thereby driving the turntable 209 to rotate inside the rotating groove 207, thereby rotating the feeding plate 201, and the positions of the first load fork 202 and the second load fork 203 are swapped. At this time, the first load fork 202 is located above the unloading fork 303, and the second load fork 203 is located above the supporting fork 103. The first load fork 202 and the second load fork The functions of 203 are the same, and the alternating use of the two can improve the conveying efficiency. By energizing the distance sensor 208, the light emitted by the distance sensor 208 can detect the distance between it and the conveying plate 201. When the distance is stable, it means that the rotation angle of the conveying plate 201 does not meet the standard. When the distance becomes shorter, it means that the adjustment block 212 reaches the upper part of the distance sensor 208, that is, it means that the first carrying fork 202 is now close to the unloading fork 303. When the distance becomes longer, it means that the adjustment slot 213 reaches the upper part of the distance sensor 208, and then it is close to the unloading fork 303. 3 is the second carrying fork 203. By combining the positioning technology of the distance sensor 208, it can accurately detect the position of the parts, facilitating the grabbing and conveying of the parts. By activating the hydraulic rod 211 to retract it, the conveying plate 201 is driven downward. When the first carrying fork 202 passes through the unloading fork 303, the compressor parts above the first carrying fork 202 are transferred to the top of the unloading fork 303. By adopting the automated silo loading technology, automatic lifting and rotation are achieved, so that the compressor parts are quickly and orderly conveyed to the processing position, avoiding the randomness and inaccuracy of traditional manual loading.
[0024] Example 2: Figures 1-8As shown, the feeding assembly 1 includes a first support frame 101, the top of the first support frame 101 is fixedly connected to a support plate 102, one end of the support plate 102 is provided with a support fork 103, the top of the support plate 102 is fixedly connected to a feeding bin 104, the inner bottom surface of the feeding bin 104 is inclined, and the feeding bin 104 is used to position and feed the compressor parts to be processed, the top of the feeding bin 104 is fixedly connected to a protective frame 105 near the edge of the outer surface on one side, and the top of the feeding bin 104 is fixedly connected to side guard plates 106 for positioning the compressor parts near the edges on both sides, the grabbing assembly 3 includes a second support frame 301, the top of the second support frame 301 is fixedly connected to a supporting plate 302, a feeding fork 303 is provided on one side of the supporting plate 302, and the top of the supporting plate 302 is fixedly connected to a mounting bottom The seat 304 has a rotating block 305 rotatably connected to the top of the mounting base 304, and a main arm 307 is set on the top of the rotating block 305, a connecting arm 308 is set at one end of the main arm 307, a movable arm 309 is set at one end of the connecting arm 308, an adjusting arm 310 is set at one end of the movable arm 309, and a grabbing clamp 311 is set at one end of the adjusting arm 310. A servo motor 306 is set inside the mounting base 304, and the output shaft of the servo motor 306 is fixedly connected to the inner wall of the rotating block 305. The first load fork 202 is inserted into the support fork 103, and the second load fork 203 is inserted into the unloading fork 303. The outer surface of the fixing ring 206 is fixedly connected to two fixing frames 4, and the two fixing frames 4 are fixedly connected to the first support frame 101 and the second support frame 301 respectively, and a controller 5 is set at the bottom of one of the fixing frames 4.
[0025] In this embodiment, when in use, the controller 5 is electrically connected to the forward and reverse motors 204, the distance sensor 208, the hydraulic rod 211, and the servo motor 306, and the controller 5 controls their start, stop, and operation. The operator places the compressor parts inside the feeding bin 104. Since the inner bottom surface of the feeding bin 104 is inclined, the parts will automatically slide down. The design of the bin that is wide at the top and narrow at the bottom allows the parts to be automatically positioned in the middle position. Therefore, when they slide above the support fork 103, they are located above the support fork 103. The position of each part that slides above the support fork 103 is within the same range. The protective frame 105 is to prevent the compressor parts from falling out when being put in, and the side guard plate 106 is to prevent the compressor parts from falling out when sliding down. However, when the compressor parts are automatically transferred to the top of the unloading fork 303, the grabbing assembly 3 is started to automatically grasp them. The robot 307 is a robot that is used to move the workpiece, and the robot 308 is a robot that is used to move the workpiece. The robot 307 is a robot that is used to move the workpiece, and the robot 308 is a robot that is used to move the workpiece. The robot 307 is a robot that is used to move the workpiece, and the robot 308 is a robot that is used to move the workpiece. The robot 307 is a robot that is used to move the workpiece, and the robot 308 is a robot that is used to move the workpiece. The robot 307 is a robot that is used to move the workpiece, and the robot 308 is a robot that is used to move the workpiece. The robot 307 is a robot that is used to move the workpiece, and the robot 308 is a robot that is used to move the workpiece. The robot 307 is a robot that is used to move the workpiece, and the robot 308 is a robot that is used to move the workpiece. The robot 307 is a robot that is used to move the workpiece, and the robot 308 is a robot that is used to move the workpiece. The robot 307 is a robot that is used to move the workpiece, and the robot 308 is a robot that is used to move the workpiece.
[0026] The method and working principle of this device: First, the controller 5 is electrically connected to the forward and reverse motor 204, the distance sensor 208, the hydraulic rod 211, and the servo motor 306, and the controller 5 controls their start and stop and operation. When in use, the operator places the compressor parts inside the feeding bin 104. Since the inner bottom surface of the feeding bin 104 is inclined, the parts will automatically slide down. The design of the bin with a wide top and a narrow bottom allows the parts to be automatically positioned in the middle position. Therefore, when sliding above the support fork 103, it is located above the support fork 103. The position of each part that slides above the support fork 103 is within the same range. When in use, first, place the compressor parts on the feeding bin. The inclined surface at the bottom of the feeding bin 104 is conducive to the automatic downward sliding of the compressor parts. The supporting fork 103 is horizontal, so the compressor parts will stop when they slide onto the supporting fork 103. At this time, the first supporting fork 202 and the supporting fork 103 are interlocked with each other to maintain stability and form a plane. By starting the hydraulic rod 211, it is extended, so that the feeding plate 201 can be lifted upward. Then, the first supporting fork 202 that is lifted at the same time will be separated from the supporting fork 103, and the compressor parts will be automatically transferred to the first supporting fork 202. The limiting telescopic frame 210 has a limiting function, which can prevent the hydraulic rod 211 from rotating during the extension and retraction process. At this time, by starting the forward and reverse motor 204, the forward and reverse motors are The output shaft of the machine 204 rotates, thereby driving the turntable 209 to rotate inside the rotating groove 207, thereby causing the conveying plate 201 to rotate, and the positions of the first carrying fork 202 and the second carrying fork 203 are swapped. At this time, the first carrying fork 202 is located above the unloading fork 303, and the second carrying fork 203 is located above the supporting fork 103. The functions of the first carrying fork 202 and the second carrying fork 203 are the same. Alternating use of the two can improve the conveying efficiency. By energizing the distance sensor 208, the light emitted by the distance sensor 208 can detect the distance between it and the conveying plate 201. When the distance is stable, it means that the rotation angle of the conveying plate 201 does not meet the standard. When the distance becomes shorter, it means that the adjustment block 212 has reached The distance sensor 208 is above the first carrying fork 202, which means that the first carrying fork 202 is now in a position close to the unloading fork 303. When the distance becomes longer, it means that the adjustment slot 213 reaches the top of the distance sensor 208. Then, the second carrying fork 203 is close to the unloading fork 303. By combining the positioning technology of the distance sensor 208, the position of the parts can be accurately detected, which is convenient for the parts to be grabbed and transported. By starting the hydraulic rod 211 to retract it, the conveying plate 201 is driven down. When the first carrying fork 202 passes through the unloading fork 303, the compressor parts above the first carrying fork 202 are transferred to the top of the unloading fork 303. By adopting the automated silo loading technology, automatic material lifting and rotation are realized.However, when the compressor parts are automatically transferred to the top of the unloading fork 303, they are automatically grabbed by starting the grabbing assembly 3 and grabbed to the next processing equipment to complete the next step of processing. Since the setting program of the main arm 307, connecting arm 308, movable arm 309, adjustment arm 310 and grabbing clamp 311 in the grabbing assembly 3 is programmed, the position of each grabbing can be made more accurate. Its principle is the same as that of the robotic arm. For example, Chinese Patent Publication No.: CN105563517A discloses a robotic arm, whose principle is similar to that of the grabbing assembly 3. Therefore, there is no excessive description of how the main arm 307, connecting arm 308, movable arm 309, adjustment arm 310 and grabbing clamp 311 of the grabbing assembly 3 move. When the grabbing direction changes, the direction can be adjusted by starting the servo motor 306 to rotate its output shaft, driving the rotating block 305 and the mechanism on its top to rotate.
[0027] The wiring diagram of the forward and reverse motor 204, distance sensor 208, hydraulic rod 211, servo motor 306 and controller 5 in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use. Therefore, the control method and wiring layout of the forward and reverse motor 204, distance sensor 208, hydraulic rod 211, servo motor 306 and controller 5 will not be explained in detail.
[0028] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An unmanned intelligent production system for compressor parts, comprising a feeding component (1), a conveying component (2) and a grabbing component (3), wherein the feeding component (1) is used to feed compressor parts, and the conveying component (2) is used to convey compressor parts, and is characterized in that: The conveying assembly (2) comprises a fixing ring (206), the bottom of the fixing ring (206) is fixedly connected to a mounting plate (205), a forward and reverse motor (204) is arranged on the outer surface of the mounting plate (205), an output shaft of the forward and reverse motor (204) is fixedly connected to a rotating disk (209), a hydraulic rod (211) is arranged on the top of the rotating disk (209), a top end of the hydraulic rod (211) is fixedly connected to a conveying plate (201), a first bearing fork (202) is arranged on one side of the conveying plate (201), and a second bearing fork (203) is arranged on the other side of the conveying plate (201).
2. The unmanned intelligent production system for compressor parts according to claim 1 is characterized in that: The inner wall of the fixed ring (206) is provided with a rotation groove (207), the inner wall of the rotation groove (207) is rotatably connected to the outer surface of the rotating disk (209), and a limited telescopic frame (210) is fixedly connected between the top of the rotating disk (209) and the bottom of the conveying plate (201).
3. The unmanned intelligent production system for compressor parts according to claim 2 is characterized in that: A distance sensor (208) is arranged on the top of the fixing ring (206), an adjustment block (212) is fixedly connected to the bottom of the conveying plate (201) near the first bearing fork (202), and an adjustment slot (213) is provided on the bottom of the conveying plate (201) near the second bearing fork (203).
4. The unmanned intelligent production system for compressor parts according to claim 3 is characterized in that: The feeding assembly (1) comprises a first support frame (101), the top of the first support frame (101) is fixedly connected to a support plate (102), and a support fork (103) is provided at one end of the support plate (102).
5. The unmanned intelligent production system for compressor parts according to claim 4 is characterized in that: A feeding bin (104) is fixedly connected to the top of the support plate (102); the inner bottom surface of the feeding bin (104) is arranged to be inclined, and the feeding bin (104) is used to position and feed compressor parts to be processed; a protective frame (105) is fixedly connected to the top of the feeding bin (104) near the edge of one side outer surface; and side guard plates (106) for positioning compressor parts are fixedly connected to the top of the feeding bin (104) near the edges on both sides.
6. The unmanned intelligent production system for compressor parts according to claim 5 is characterized in that: The grabbing assembly (3) comprises a second support frame (301), the top of the second support frame (301) is fixedly connected to a supporting plate (302), and a material discharge fork (303) is provided on one side of the supporting plate (302).
7. The unmanned intelligent production system for compressor parts according to claim 6 is characterized in that: The top of the support plate (302) is fixedly connected to a mounting base (304), the top of the mounting base (304) is rotatably connected to a rotating block (305), a main arm (307) is arranged on the top of the rotating block (305), a connecting arm (308) is arranged at one end of the main arm (307), a movable arm (309) is arranged at one end of the connecting arm (308), an adjusting arm (310) is arranged at one end of the movable arm (309), and a grabbing clamp (311) is arranged at one end of the adjusting arm (310).
8. The unmanned intelligent production system for compressor parts according to claim 7 is characterized in that: A servo motor (306) is disposed inside the mounting base (304), and an output shaft of the servo motor (306) is fixedly connected to the inner wall of the rotating block (305).
9. The unmanned intelligent production system for compressor parts according to claim 8, characterized in that: The first bearing fork (202) is inserted into the supporting fork (103), and the second bearing fork (203) is inserted into the unloading fork (303). Two fixing frames (4) are fixedly connected to the outer surface of the fixing ring (206). The two fixing frames (4) are respectively fixedly connected to the first supporting frame (101) and the second supporting frame (301). A controller (5) is arranged at the bottom of one of the fixing frames (4).
10. A method for using an unmanned intelligent production system for compressor parts, characterized in that: The unmanned intelligent production system for compressor parts according to claim 9 is used, comprising the following steps: S1. First, the compressor parts are placed on the feeding bin (104). The inclined surface at the bottom of the feeding bin (104) facilitates the compressor parts to slide downward automatically. The support fork (103) is horizontal. Then, the compressor parts will stop when they slide onto the support fork (103). At this time, the first support fork (202) and the support fork (103) are interlocked with each other to form a plane. S2, by starting the hydraulic rod (211) to extend it, the conveying plate (201) can be lifted upward, then the first bearing fork (202) lifted at the same time will be separated from the supporting fork (103), and the compressor parts will be automatically transferred to the first bearing fork (202), and then by starting the forward and reverse motor (204), the rotating disk (209) is driven to rotate inside the rotating groove (207), thereby rotating the conveying plate (201), and the positions of the first bearing fork (202) and the second bearing fork (203) are swapped, and the first bearing fork (202) is now located above the unloading fork (303), and the second bearing fork (203) is located above the supporting fork (103); S3, by energizing the distance sensor (208), the light emitted by the distance sensor (208) can detect the distance between the distance sensor (208) and the material conveying plate (201), and by starting the hydraulic rod (211) to retract it, the material conveying plate (201) is driven downward, and when the first supporting fork (202) passes through the material discharge fork (303), the compressor parts above the first supporting fork (202) are transferred to above the material discharge fork (303); S4. When the compressor parts are automatically transferred to the top of the unloading fork (303), they are automatically grabbed by starting the grabbing assembly (3) and grabbed to the next processing equipment to complete the next processing. The setting procedures of the main arm (307), the connecting arm (308), the movable arm (309), the adjustment arm (310) and the grabbing clamp (311) are programmed so that the position of each grab is more accurate. When the grabbing direction changes, the servo motor (306) is started to rotate its output shaft, driving the rotating block (305) and the mechanism on its top to rotate to achieve direction adjustment.
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Dual-layer accumulating feeding device for box filler
CN203172925U
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