Carbonization machine integrating crushing, conveying and forming

By designing a carbonization machine integrating crushing, conveying and forming, the problem of single functions in the existing technology is solved, efficient crushing, conveying and forming materials is achieved, and the overall performance and user experience of the equipment are improved.

CN119662290APending Publication Date: 2025-03-21LANZHOU JIAOTONG UNIV
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Patent Information

Application Number
CN202411904327.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

The existing carbonization mechanism has a single function and cannot meet the growing demand, especially in the crushing, conveying and forming process.

Method used

A carbonization machine integrating crushing, conveying and forming is designed. The crushing shaft and crushing teeth are rotated by the second motor to perform crushing treatment. The material is conveyed by a conveying mechanism including a conveying box, an atomizing nozzle, a third motor and a fourth motor, and molded by the forming mechanism including a molding box, a second electric telescopic rod, a partition and a third feed port.

Benefits of technology

The overall solution for crushing, conveying and forming is realized, which improves the functionality and convenience of the equipment and provides users with greater convenience of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The carbonization machine comprises a carbonization box, a forming mechanism, a first gas conveying pipe, a crushing box, first supporting legs and a first discharging port, a second motor is fixedly installed at the lower end of the right side of the crushing box, an output shaft of the second motor is fixedly connected with a crushing shaft, and meanwhile, the output shaft of the second motor is fixedly connected with a second gas conveying pipe. And the outer surface of the crushing shaft is fixedly connected with crushing teeth, and a conveying mechanism is arranged on the left side of the carbonization box. According to the device, the crushing box, crushing teeth, a second motor and a crushing shaft are arranged, materials can be crushed, the conveying mechanism is arranged, carbonized materials can be cooled and conveyed, and the forming mechanism is arranged, so that the materials can be conveniently formed. By means of the structure, materials in the forming base can be pressed and formed through the pressing plate, the formed materials are pushed out of the discharging hole through the push plate, through cooperation of the structures, the device integrates smashing, conveying and forming, and therefore great convenience is brought to use of people.
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Description

Technical Field

[0001] This invention relates to the field of carbonization mechanism technology, specifically a carbonization machine that integrates crushing, conveying and forming. Background Technology

[0002] A carbonization mechanism is a device for carbonizing objects. However, existing carbonization mechanisms have a single overall function and cannot meet the growing needs of people. Therefore, this application incorporates a crushing box and other structures to address the shortcomings of existing technologies. Specifically, the solution involves: activating a second motor, which drives a crushing shaft to rotate, which in turn drives crushing teeth to rotate, thus crushing the material; controlling the rotation of a third motor to adjust the deflection angle of the conveyor box; and activating an external pump to deliver water through a pipeline to the atomizing nozzle, which then pulverizes the carbonized material. To cool the material, the fourth motor is activated, which drives the active belt pulley to rotate. Simultaneously, the active belt pulley drives the driven belt pulley, which in turn drives the conveyor rollers. This, in turn, drives the conveyor belt, thus transporting the material. The carbonized material enters the forming box through the third inlet and flows along the partition into the forming seat. Finally, the first electric telescopic rod extends, pressing the material in the forming seat with a pressure plate. Finally, the second electric telescopic rod extends, pushing the formed material out of the outlet through a push plate. Summary of the Invention

[0003] The purpose of this invention is to provide a carbonization machine that integrates crushing, conveying and molding, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a carbonization machine integrating crushing, conveying and forming, comprising a carbonization box, a forming mechanism, a first gas supply pipe, a crushing box, a first support leg and a first discharge port, wherein a second motor is fixedly installed at the lower right end of the crushing box, and the output shaft of the second motor is fixedly connected to a crushing shaft, and crushing teeth are fixedly connected to the outer surface of the crushing shaft; a conveying mechanism is provided on the left side of the carbonization box, and the conveying mechanism includes a conveying box, an atomizing nozzle, a third motor and a fourth motor; and the forming mechanism includes a forming box, a second electric telescopic rod, a partition and a third feed port.

[0005] Preferably, a first motor is fixedly installed at the lower right end of the carbonization box, and the output shaft of the first motor is fixedly connected to a stirring shaft. At the same time, stirring blades are fixedly connected to the outer surface of the stirring shaft.

[0006] Preferably, the outer surface of the carbonization box is fixedly connected to the four sides of the first support leg, and the upper end of the inner side of the first support leg is fixedly connected to the second partition. Meanwhile, the left side of the second partition is fixedly connected to the forming mechanism through the first bracket, and the bottom of the second partition is fixedly connected to the first partition.

[0007] Preferably, a first gas supply pipe is fixedly connected to the top of the first partition, and a plurality of equally spaced burners are fixedly connected to the top of the first gas supply pipe. Meanwhile, the other end of the first gas supply pipe is connected to the output end of an external liquefied gas tank.

[0008] Preferably, the bottom of the crushing box is fixedly connected to the top of the carbonization box by a second bracket, and the top of the carbonization box is connected to the first gas supply pipe by a second gas supply pipe. At the same time, the second gas supply pipe is wrapped around the outer surface of the crushing box, and a one-way valve is provided on the inner surface of both the first gas supply pipe and the second gas supply pipe.

[0009] Preferably, a second feed inlet is provided at the left end of the top of the crushing box, and a second discharge outlet is provided at the bottom of the left side of the crushing box. Meanwhile, a first feed inlet is provided at the middle of the top of the carbonization box, and a first discharge outlet is provided at the bottom of the left side of the carbonization box. Baffle plates are inserted into the inner surfaces of both the first discharge outlet and the second discharge outlet.

[0010] Preferably, a spray pipe is fixedly connected to the top of the inner cavity of the conveying box, the end of the spray pipe is connected to the output end of the external pump, and multiple equidistant atomizing nozzles are connected to the bottom of the spray pipe. Meanwhile, the right end of the inner surface of the conveying box is connected to the top of the first discharge port through a rotating shaft, and the top of the rotating shaft is fixedly connected to the output shaft of the third motor.

[0011] Preferably, the lower end of the inner surface of the conveyor box is movably connected to a plurality of equidistantly distributed conveyor rollers that are connected by a conveyor belt. The rightmost conveyor roller located on the inner surface of the conveyor box has a driven belt pulley fixedly connected to its back. A fourth motor is fixedly installed at the right rear end of the bottom of the conveyor box. At the same time, the output shaft of the fourth motor is fixedly connected to a driving belt pulley, and the driving belt pulley is connected to the driven belt pulley by a belt.

[0012] Preferably, the bottom of the molding box is fixedly connected to the four sides of the bottom, and a sleeve is fixedly connected to the left end of the top of the molding box. At the same time, a pressure plate is movably connected to the top of the inner cavity of the sleeve through a first electric telescopic rod, and a push plate is movably connected to the lower right end of the inner cavity of the molding box through a second electric telescopic rod.

[0013] Preferably, a third feed port is provided at the right end of the top of the molding box, and a discharge hole is provided at the bottom of the left side of the molding box. Meanwhile, a partition is fixedly connected to the right end of the top of the molding box cavity, and a molding seat is fixedly connected to the left end of the bottom of the molding box cavity.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] This invention comprises a crushing box, crushing teeth, a second motor, and a crushing shaft. Turning on the second motor causes it to rotate, which in turn drives the crushing shaft, which in turn drives the crushing teeth, thus crushing the material. A conveying mechanism is included, and a third motor is controlled to adjust the deflection angle of the conveying box. Turning on an external pump allows water to be piped to the atomizing nozzle for cooling the carbonized material. Turning on a fourth motor drives a drive belt pulley, which in turn drives a driven belt pulley. The belt pulley rotates while driving the conveyor rollers, which in turn drive the conveyor belt, thus conveying and processing the material. A forming mechanism is included. The carbonized material enters the forming box through the third feed inlet and then flows along the partition into the forming seat. Finally, the first electric telescopic rod extends, causing the pressure plate to press and shape the material in the forming seat. The second electric telescopic rod then extends, causing the push plate to push the shaped material out of the discharge hole. Through the coordination of the above structures, this device integrates crushing, conveying, and forming, thus bringing great convenience to users. Attached Figure Description

[0016] Figure 1 This is a cross-sectional view of the structure of the present invention from a first perspective.

[0017] Figure 2 This is a cross-sectional view of the structure of the present invention from a second perspective.

[0018] Figure 3 This is a three-dimensional structural diagram of the present invention from a third-view perspective;

[0019] Figure 4 This is a schematic diagram of the molding mechanism structure of the present invention;

[0020] Figure 5 This is a schematic diagram of the conveying mechanism of the present invention;

[0021] Figure 6 This is an enlarged structural diagram of point A in the present invention.

[0022] In the diagram: 1. Carbonization box; 2. Stirring shaft; 3. Molding mechanism; 301. Molding box; 302. Second electric telescopic rod; 303. Partition plate; 304. Third feed inlet; 305. First electric telescopic rod; 306. Sleeve; 307. Pressure plate; 308. Discharge hole; 309. Second support leg; 310. Molding seat; 311. Push plate; 4. Conveying mechanism; 401. Conveying box; 402. Atomizing nozzle; 403. Third motor; 404. Fourth motor; 405. Conveying roller. 406 Conveyor belt, 407 Driven belt pulley, 408 Driven belt pulley, 5 First support, 6 First partition, 7 Burner, 8 First gas supply pipe, 9 First motor, 10 Second support, 11 Second motor, 12 Second gas supply pipe, 13 Second feed inlet, 14 Crushing shaft, 15 Stirring blade, 16 Crushing box, 17 Crushing teeth, 18 Second partition, 19 First support leg, 20 First discharge port, 21 First feed inlet, 22 Second discharge port. Detailed Implementation

[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] In the description of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0025] Please see Figure 1-6A carbonization machine integrating crushing, conveying, and forming includes a carbonization box 1, a forming mechanism 3, a first air supply pipe 8, a crushing box 16, a first support leg 19, and a first discharge port 20. A second motor 11 is fixedly installed at the lower right end of the crushing box 16, and the output shaft of the second motor 11 is fixedly connected to a crushing shaft 14. At the same time, crushing teeth 17 are fixedly connected to the outer surface of the crushing shaft 14. When the second motor 11 is turned on, it drives the crushing shaft 14 to rotate, and the crushing shaft 14 drives the crushing teeth 17 to rotate, thereby crushing the material. A conveying mechanism 4 is provided on the left side of the carbonization box 1, which controls the rotation of a third motor 403 and can adjust the deflection angle of the conveying box 401. When the external pump is turned on, water can be transported through the pipe to the atomizing nozzle 402 to cool the carbonized material. When the fourth motor 404 is turned on, it can drive the drive belt pulley 408 to rotate. The active belt pulley 408 rotates while driving the driven belt pulley 407 to rotate via the belt. The driven belt pulley 407 rotates while driving the conveyor roller 405 to rotate. The conveyor roller 405 rotates while driving the conveyor belt 406 to rotate, thereby conveying and processing materials. The conveying mechanism 4 includes a conveying box 401, an atomizing nozzle 402, a third motor 403, and a fourth motor 404. Meanwhile, the forming mechanism 3 includes a forming box 301, a second electric telescopic rod 302, a partition 303, and a third feed port 304. The carbonized material enters the forming box 301 through the third feed port 304 and enters the forming seat 310 along the partition 303. Finally, the first electric telescopic rod 305 is extended to press the material in the forming seat 310 with the pressure plate 307. Finally, the second electric telescopic rod 302 is extended to push the formed material out of the discharge hole 308 with the push plate 311.

[0026] A first motor 9 is fixedly installed at the lower right end of the carbonization box 1, and the output shaft of the first motor 9 is fixedly connected to a stirring shaft 2. Simultaneously, stirring blades 15 are fixedly connected to the outer surface of the stirring shaft 2. First support legs 19 are fixedly connected to all four sides of the outer surface of the carbonization box 1, and a second partition 18 is fixedly connected to the upper inner side of the first support legs 19. A forming mechanism 3 is fixedly connected to the left side of the second partition 18 via a first bracket 5, and a first partition 6 is fixedly connected to the bottom of the second partition 18. A first gas supply pipe 8 is fixedly connected to the top of the first partition 6, and multiple equally spaced burners 7 are fixedly connected to the top of the first gas supply pipe 8. The other end of the first gas supply pipe 8 is connected to the output end of an external liquefied gas tank. (The text abruptly ends here, likely due to an incomplete sentence or missing information.) The bottom of the crushing box 16 is fixedly connected to the top of the carbonization box 1 via the second bracket 10, and the top of the carbonization box 1 is connected to the first air supply pipe 8 via the second air supply pipe 12. The second air supply pipe 12 is wound around the outer surface of the crushing box 16, and one-way valves are provided on the inner surfaces of both the first air supply pipe 8 and the second air supply pipe 12. A second feed inlet 13 is opened at the left end of the top of the crushing box 16, and a second discharge outlet 22 is opened at the bottom of the left side of the crushing box 16. Simultaneously, a first feed inlet 21 is opened at the middle of the top of the carbonization box 1, and a first discharge outlet 20 is opened at the bottom of the left side of the carbonization box 1. Baffle plates are inserted into the inner surfaces of both the first discharge outlet 20 and the second discharge outlet 22. A spray pipe is fixedly connected to the top of the inner cavity of the conveying box 401. The end of the nozzle is connected to the output of an external pump, and the bottom of the nozzle is connected to multiple equidistantly distributed atomizing nozzles 402. Simultaneously, the right end of the inner surface of the conveyor box 401 is connected to the top of the first discharge port 20 via a rotating shaft, and the top of the rotating shaft is fixedly connected to the output shaft of the third motor 403. The lower end of the inner surface of the conveyor box 401 is movably connected to multiple equidistantly distributed conveyor rollers 405 driven by a conveyor belt 406. The rightmost conveyor roller 405 located on the inner surface of the conveyor box 401 has a driven pulley 407 fixedly connected to its back. A fourth motor 404 is fixedly installed at the right rear end of the bottom of the conveyor box 401, and the output shaft of the fourth motor 404 is fixedly connected to a driving pulley 408. 8 is connected to the driven belt pulley 407 via a belt drive. The bottom of the molding box 301 is fixedly connected to the four sides of the bottom with second support legs 309. The top left end of the molding box 301 is fixedly connected to a sleeve 306. At the same time, the top of the inner cavity of the sleeve 306 is movably connected to a pressure plate 307 via a first electric telescopic rod 305. The lower right end of the inner cavity of the molding box 301 is movably connected to a push plate 311 via a second electric telescopic rod 302. The top right end of the molding box 301 has a third feed port 304. The bottom left side of the molding box 301 has a discharge hole 308. At the same time, the top right end of the inner cavity of the molding box 301 is fixedly connected to a partition plate 303. The bottom left end of the inner cavity of the molding box 301 is fixedly connected to a molding seat 310.

[0027] In operation, the system includes a crushing box 16, crushing teeth 17, a second motor 11, and a crushing shaft 14. Turning on the second motor 11 causes it to rotate, which in turn drives the crushing shaft 14, which in turn drives the crushing teeth 17, thus crushing the material. A conveying mechanism 4 controls the rotation of a third motor 403, allowing adjustment of the deflection angle of the conveyor box 401. Turning on the external pump allows water to be piped to the atomizing nozzle 402, cooling the carbonized material. Turning on the fourth motor 404 drives the active belt pulley 408, which in turn drives the driven belt pulley 407 via a belt. While the belt disc 407 rotates, it drives the conveyor roller 405 to rotate. The conveyor roller 405, in turn, drives the conveyor belt 406 to rotate, thus conveying and processing the material. A forming mechanism 3 is provided. The carbonized material enters the forming box 301 through the third feed port 304 and then enters the forming seat 310 along the partition 303. Finally, the first electric telescopic rod 305 is extended, causing the pressure plate 307 to press and form the material in the forming seat 310. Finally, the second electric telescopic rod 302 is extended, causing the push plate 311 to push the formed material out of the discharge hole 308. Through the cooperation of the above structures, this device integrates crushing, conveying and forming, thus bringing great convenience to users.

[0028] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A carbonizing machine integrating crushing, conveying and molding, comprising a carbonizing box (1), a molding mechanism (3), a first air delivery pipe (8), a crushing box (16), a first supporting leg (19) and a first discharge port (20), characterized in that: A second motor (11) is fixedly mounted at the lower end of the right side of the crushing box (16), and the output shaft of the second motor (11) is fixedly connected to a crushing shaft (14), and at the same time, the outer surface of the crushing shaft (14) is fixedly connected to crushing teeth (17). A conveying mechanism (4) is arranged on the left side of the carbonization box (1), and the conveying mechanism (4) comprises a conveying box (401), an atomizing nozzle (402), a third motor (403) and a fourth motor (404). At the same time, the molding mechanism (3) comprises a molding box (301), a second electric telescopic rod (302), a partition (303) and a third feed port (304).

2. The carbonizing machine integrating crushing, conveying and forming according to claim 1, characterized in that: A first motor (9) is fixedly mounted on the lower end of the right side of the carbonization box (1), and the output shaft of the first motor (9) is fixedly connected to a stirring shaft (2), while a stirring blade (15) is fixedly connected to the outer surface of the stirring shaft (2).

3. The carbonizing machine integrating crushing, conveying and forming according to claim 1 is characterized in that: The outer surface of the carbonization box (1) is fixedly connected to a first support leg (19) on all four sides, and the upper end of the inner side of the first support leg (19) is fixedly connected to a second partition (18). At the same time, the left side of the second partition (18) is fixedly connected to a forming mechanism (3) via a first bracket (5), and the bottom of the second partition (18) is fixedly connected to the first partition (6).

4. The carbonizing machine integrating crushing, conveying and forming according to claim 2 is characterized in that: The top of the first partition plate (6) is fixedly connected to a first gas pipe (8), and the top of the first gas pipe (8) is fixedly connected to a plurality of burners (7) distributed at equal distances, and the other end of the first gas pipe (8) is connected to the output end of an external liquefied gas tank.

5. The carbonizing machine integrating crushing, conveying and forming according to claim 1, characterized in that: The bottom of the crushing box (16) is fixedly connected to the top of the carbonization box (1) via a second bracket (10), and the top of the carbonization box (1) is connected to the first air pipe (8) via a second air pipe (12). At the same time, the second air pipe (12) is wound around the outer surface of the crushing box (16), and the inner surfaces of the first air pipe (8) and the second air pipe (12) are both provided with one-way valves.

6. The carbonizing machine integrating crushing, conveying and forming according to claim 1, characterized in that: A second feed port (13) is provided at the left end of the top of the crushing box (16), and a second discharge port (22) is provided at the bottom of the left side of the crushing box (16). At the same time, a first feed port (21) is provided at the middle end of the top of the carbonizing box (1), and a first discharge port (20) is provided at the bottom of the left side of the carbonizing box (1), and baffle plates are inserted into the inner surfaces of the first discharge port (20) and the second discharge port (22).

7. The carbonizing machine integrating crushing, conveying and forming according to claim 1, characterized in that: A nozzle is fixedly connected to the top of the inner cavity of the conveying box (401), the end of the nozzle is connected to the output end of the external pump, and the bottom of the nozzle is connected to a plurality of equally spaced atomizing nozzles (402). At the same time, the right end of the inner surface of the conveying box (401) is connected to the top of the first discharge port (20) through a rotating shaft, and the top of the rotating shaft is fixedly connected to the output shaft of the third motor (403).

8. The carbonizing machine integrating crushing, conveying and forming according to claim 7, characterized in that: The lower end of the inner surface of the conveying box (401) is movably connected to a plurality of conveying rollers (405) which are evenly distributed and connected via a conveyor belt (406). The conveying roller (405) located at the rightmost end of the inner surface of the conveying box (401) is fixedly connected to a driven belt pulley (407) on its back, and a fourth motor (404) is fixedly installed at the right rear end of the bottom of the conveying box (401). At the same time, the output shaft of the fourth motor (404) is fixedly connected to a driving belt pulley (408), and the driving belt pulley (408) is connected to the driven belt pulley (407) via a belt.

9. The carbonizing machine integrating crushing, conveying and forming according to claim 1, characterized in that: The bottom of the molding box (301) is fixedly connected to second supporting legs (309) on all sides, and the left end of the top of the molding box (301) is fixedly connected to a sleeve (306). At the same time, the top of the inner cavity of the sleeve (306) is movably connected to a pressing plate (307) via a first electric telescopic rod (305), and the lower end of the right side of the inner cavity of the molding box (301) is movably connected to a push plate (311) via a second electric telescopic rod (302).

10. The carbonizing machine integrating crushing, conveying and forming according to claim 9, characterized in that: A third feed port (304) is provided at the right end of the top of the molding box (301), and a discharge hole (308) is provided at the bottom of the left side of the molding box (301). Meanwhile, a partition plate (303) is fixedly connected to the right end of the top of the inner cavity of the molding box (301), and a molding seat (310) is fixedly connected to the left end of the bottom of the inner cavity of the molding box (301).