Post-spraying optimization method for crude foil engine

Abstract

The invention discloses a post-spraying optimization method for a crude foil engine, which belongs to the technical field of crude foil engines, and comprises the following steps of: adopting a first-class optimization method, contacting machine repair and preparing required tools, contacting each system crude foil engine of a crude foil workshop to reach the standard and then not coiling and informing to dissolve copper; two improvement methods are provided, according to the first improvement method, after a worker closes a valve, liquid drainage is convenient, solution loss is reduced, liquid supply is normal during starting, the stability of the solution is guaranteed, and loss of production equipment is reduced, and according to the second improvement method, the worker can complete all operations on the first floor, and the working efficiency is improved. The solution loss is reduced, the solution supply is normal during startup, the stability of the solution is ensured, the loss of production equipment is reduced, the potential safety hazard can be greatly reduced, when the equipment is abnormal, standby equipment is used for replacement, replacement treatment is convenient, and the optimization effect can be greatly improved by combining the two improvement methods.

Description

Technical Field

[0001] The invention belongs to the technical field of foil production machines, and in particular relates to a post-spraying optimization method for foil production machines. Background Art

[0002] The foil machine is a kind of equipment for continuous production of foil materials. It is usually composed of a cathode roller and a foil machine. The anode tank is connected to the positive pole of the power supply, and the cathode roller is connected to the negative pole of the power supply. When the copper sulfate electrolyte enters the anode tank, an electric field is formed between the positive and negative electrodes. Under the action of the electric field, copper ions migrate and deposit on the surface of the cathode roller. The deposited copper is very thin, peeled off from the cathode roller and rolled on another roller. In this way, the electrolyte circulates continuously, and copper ions are continuously deposited on the cathode roller under the action of the electric field, and are continuously peeled off and rolled on the winding shaft.

[0003] During the application of the foil machine, when the foil machine stops to drain, the foil machine will notify the staff to turn off the post-spraying, and the staff will go to the designated area to turn off the separate post-spraying valve. The disadvantages of this method are heavy workload, small operating space, poor environment, dim light, and easy collisions that cause safety accidents. Although the pipeline valve is turned off, due to the characteristics of the copper sulfate solution, the external temperature is low, and the liquid will crystallize when it does not flow, resulting in crystallization of the entire pipeline. When the machine is started again to add liquid, if the crystals are light, they will follow the solution into the foil machine and indirectly scratch the cathode rod. In severe cases, the entire pipeline will be scrapped. In order to solve the above problems, an optimization method for post-spraying of the foil machine is urgently needed. Summary of the invention

[0004] The purpose of the present invention is to solve the problem that during the application of a foil machine, when the foil machine stops to drain liquid, the foil machine will notify the staff to turn off the rear spray, and the staff will go to the designated area to turn off the separate rear spray valve. The disadvantages of this method are that the workload of the personnel is large, the operating space is too small, the environment is poor, the light is dim, and it is easy to cause collisions and cause safety accidents. Although the pipeline valve is turned off, due to the characteristics of the copper sulfate solution, the external temperature is low, and the liquid will crystallize when it does not flow, thereby causing crystallization of the entire pipeline. When the machine is started again to add liquid, if the crystals are light, they will follow the solution into the foil machine to indirectly scratch the cathode rod. In severe cases, the entire pipeline will be scrapped. A method for optimizing the rear spraying of a foil machine is proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical scheme: a method for optimizing the post-spraying of a foil production machine, comprising the following steps:

[0006] S1, using the first type of optimization method;

[0007] S2. Contact the mechanic to prepare the necessary tools;

[0008] S3. Contact the foil workshop to notify the copper melter to roll up the foil machines of each system after they meet the standards;

[0009] S4. Notify the mechanic to install a valve on the rear spray pipe immediately;

[0010] S5. After the installation is completed, the staff will open the valve to test for leaks immediately;

[0011] S6. After the leak test is completed, notify the foil production workshop to roll up normally;

[0012] S7, using the second type of optimization method;

[0013] S8. After the raw foil is rolled off, the post-spraying is changed to the old post-spraying;

[0014] S9, after the old-style rear spray is used up, let the mechanic start to work on the pipeline.

[0015] As a further description of the above technical solution:

[0016] In S1, the first type of optimization method is adopted, which is mainly to install a similar valve below the outlet of the rear spray pipe valve to connect the drainage pipe.

[0017] As a further description of the above technical solution:

[0018] In S2, the mechanic is contacted to prepare the necessary tools and record various types of information. The recording device is one or more of a mobile phone and a laptop computer.

[0019] As a further description of the above technical solution:

[0020] In S3, the foil raw machines of various systems in the foil raw workshop are contacted to stop coiling after meeting the standards and notify the copper melter. The copper melter turns off the corresponding rear spray valve according to the coiling machine train.

[0021] As a further description of the above technical solution:

[0022] In S4, the mechanic is notified to immediately install a valve on the rear spray pipe and connect the drain pipe.

[0023] As a further description of the above technical solution:

[0024] In S5, after the installation is completed, the staff will open the valve to test for leaks as soon as possible and record the on-site situation in real time, including the recording time and the recorded on-site situation, wherein the on-site situation is recorded using one or more cameras and monitoring equipment.

[0025] As a further description of the above technical solution:

[0026] In S6, after the leak test is completed, the raw foil workshop is notified to roll up normally, and the overall process is evaluated. The evaluation is divided into three levels, namely excellent, good and poor. After the evaluation, an optimization file is formed.

[0027] As a further description of the above technical solution:

[0028] In S7, the second type of optimization method is adopted, which is mainly to directly install a valve pipeline at the outlet of the rear spray pump to divert the flow to each foil machine and connect to the rear spray tank.

[0029] As a further description of the above technical solution:

[0030] In S8, after the raw foil is unwound, the post-spraying is switched to the old post-spraying, and during the switching of the old post-spraying, the machine repair is switched to prepare the tools.

[0031] As a further description of the above technical solution:

[0032] In the S9, after the old spray is used up, the mechanic starts to run the pipeline. After the pipeline is run, a leak test is conducted. After the leak test is completed, the raw foil is notified to use the new spray. The whole process is evaluated. The evaluation is divided into three levels, namely excellent, good and poor. After the evaluation, an optimization file is formed.

[0033] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0034] In the present invention, two improvement methods are provided. The first type of improvement method enables the staff to drain the liquid conveniently after closing the valve, thereby reducing the loss of solution, and enables the liquid supply to be normal when starting the machine, thereby ensuring the stability of the solution and reducing the loss of production equipment. The second type of improvement method enables the staff to complete all operations on the first floor, thereby reducing the loss of solution, and enables the liquid supply to be normal when starting the machine, thereby ensuring the stability of the solution and reducing the loss of production equipment, thereby greatly reducing safety hazards, and when the equipment is abnormal, there is spare equipment to replace it, thereby facilitating replacement and processing. The two types of improvement methods are combined with each other, which can greatly improve the optimization effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 The figure is a flow chart of a method for optimizing the post-spraying of a foil machine. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] Example 1

[0038] See also Figure 1 The present invention provides a technical solution: a method for optimizing the post-spraying of a foil production machine, comprising the following steps:

[0039] S1. The first type of optimization method is adopted, which is mainly to install a similar valve below the outlet of the rear spray pipe valve to connect the drainage pipe;

[0040] S2. Contact the mechanic to prepare the necessary tools and record various information. The recording device may be one or more of a mobile phone and a laptop computer;

[0041] S3. Contact the foil production workshop to notify the copper dissolving staff to turn off the corresponding rear spray valve according to the coiling machine series after the foil production machines meet the standards;

[0042] S4. Notify the mechanic to install a valve on the rear spray pipe and connect the drainage pipe immediately;

[0043] S5. After the installation is completed, the staff will open the valve to test for leaks as soon as possible and record the on-site situation in real time, including the recording time and the recorded on-site situation, wherein the on-site situation is recorded using one or more of a camera and a monitoring device;

[0044] S6. After the leak test is completed, the raw foil workshop is notified to roll up normally and the overall process is evaluated. The evaluation is divided into three levels: excellent, good and poor. After the evaluation, an optimization file is formed;

[0045] S7, adopt the second type of optimization method, mainly to directly install valve pipeline diversion at the outlet of the rear spray pump to each foil machine and connect to the rear spray tank;

[0046] S8. After the raw foil is rolled off, the rear spray is changed to the old-style rear spray. During the use of the old-style rear spray, contact the mechanic to prepare the tools;

[0047] S9. After the old spray is used up, let the mechanic start to run the pipeline. After the pipeline is run, test for leaks. After the leak test is completed, notify the raw foil to use the new spray. Evaluate the whole process. The evaluation is divided into three levels, namely excellent, good and poor. After the evaluation, form an optimization file.

[0048] In this embodiment, two improvement methods are provided. The first type of improvement method enables the staff to drain the liquid conveniently after closing the valve, thereby reducing the loss of solution, and enables normal liquid supply when starting the machine, thereby ensuring the stability of the solution and reducing the loss of production equipment. The second type of improvement method enables the staff to complete all operations on the first floor, thereby reducing the loss of solution, and enables normal liquid supply when starting the machine, thereby ensuring the stability of the solution and reducing the loss of production equipment, which can greatly reduce safety hazards, and when the equipment is abnormal, there is spare equipment to replace it, which is convenient for replacement and processing. The combination of the two types of improvement methods can greatly improve the optimization effect.

[0049] Example 2

[0050] See also Figure 1 The present invention provides a technical solution: a method for optimizing the post-spraying of a foil production machine, comprising the following steps:

[0051] S1. The first type of optimization method is adopted, which is mainly to install a similar valve below the outlet of the rear spray pipe valve to connect the drainage pipe;

[0052] S2. Contact the mechanic to prepare the necessary tools and record all kinds of information using a mobile phone;

[0053] S3. Contact the foil production workshop to notify the copper dissolving staff to turn off the corresponding rear spray valve according to the coiling machine series after the foil production machines meet the standards;

[0054] S4. Notify the mechanic to install a valve on the rear spray pipe and connect the drainage pipe immediately;

[0055] S5. After the installation is completed, the staff will open the valve to test for leaks immediately and record the on-site situation in real time, including the recording time and the recorded on-site situation. The on-site situation is recorded using a camera;

[0056] S6. After the leak test is completed, the raw foil workshop is notified to roll up normally and the overall process is evaluated. The evaluation is divided into three levels: excellent, good and poor. After the evaluation, an optimization file is formed;

[0057] S7, adopt the second type of optimization method, mainly to directly install valve pipeline diversion at the outlet of the rear spray pump to each foil machine and connect to the rear spray tank;

[0058] S8. After the raw foil is rolled off, the rear spray is changed to the old-style rear spray. During the use of the old-style rear spray, contact the mechanic to prepare the tools;

[0059] S9. After the old spray is used up, let the mechanic start to run the pipeline. After the pipeline is run, test for leaks. After the leak test is completed, notify the raw foil to use the new spray. Evaluate the whole process. The evaluation is divided into three levels, namely excellent, good and poor. After the evaluation, form an optimization file.

[0060] In this embodiment, two improvement methods are provided. The first type of improvement method enables the staff to drain the liquid conveniently after closing the valve, thereby reducing the loss of solution, and enables normal liquid supply when starting the machine, thereby ensuring the stability of the solution and reducing the loss of production equipment. The second type of improvement method enables the staff to complete all operations on the first floor, thereby reducing the loss of solution, and enables normal liquid supply when starting the machine, thereby ensuring the stability of the solution and reducing the loss of production equipment, which can greatly reduce safety hazards, and when the equipment is abnormal, there is spare equipment to replace it, which is convenient for replacement and processing. The combination of the two types of improvement methods can greatly improve the optimization effect.

[0061] Example 3

[0062] See also Figure 1 The present invention provides a technical solution: a method for optimizing the post-spraying of a foil production machine, comprising the following steps:

[0063] S1. The first type of optimization method is adopted, which is mainly to install a similar valve below the outlet of the rear spray pipe valve to connect the drainage pipe;

[0064] S2. Contact the mechanic to prepare the necessary tools and record all kinds of information. The recording device is a laptop computer;

[0065] S3. Contact the foil production workshop to notify the copper dissolving staff to turn off the corresponding rear spray valve according to the coiling machine series after the foil production machines meet the standards;

[0066] S4. Notify the mechanic to install a valve on the rear spray pipe and connect the drainage pipe immediately;

[0067] S5. After the installation is completed, the staff will open the valve to test for leaks immediately and record the on-site situation in real time, including the recording time and the recorded on-site situation. The on-site situation is recorded using a camera;

[0068] S6. After the leak test is completed, the raw foil workshop is notified to roll up normally and the overall process is evaluated. The evaluation is divided into three levels: excellent, good and poor. After the evaluation, an optimization file is formed;

[0069] S7, adopt the second type of optimization method, mainly to directly install valve pipeline diversion at the outlet of the rear spray pump to each foil machine and connect to the rear spray tank;

[0070] S8. After the raw foil is rolled off, the rear spray is changed to the old-style rear spray. During the use of the old-style rear spray, contact the mechanic to prepare the tools;

[0071] S9. After the old spray is used up, let the mechanic start to run the pipeline. After the pipeline is run, test for leaks. After the leak test is completed, notify the raw foil to use the new spray. Evaluate the whole process. The evaluation is divided into three levels, namely excellent, good and poor. After the evaluation, form an optimization file.

[0072] In this embodiment, two improvement methods are provided. The first type of improvement method enables the staff to drain the liquid conveniently after closing the valve, thereby reducing the loss of solution, and enables normal liquid supply when starting the machine, thereby ensuring the stability of the solution and reducing the loss of production equipment. The second type of improvement method enables the staff to complete all operations on the first floor, thereby reducing the loss of solution, and enables normal liquid supply when starting the machine, thereby ensuring the stability of the solution and reducing the loss of production equipment, which can greatly reduce safety hazards, and when the equipment is abnormal, there is spare equipment to replace it, which is convenient for replacement and processing. The combination of the two types of improvement methods can greatly improve the optimization effect.

[0073] Example 4

[0074] See also Figure 1 The present invention provides a technical solution: a method for optimizing the post-spraying of a foil production machine, comprising the following steps:

[0075] S1. The first type of optimization method is adopted, which is mainly to install a similar valve below the outlet of the rear spray pipe valve to connect the drainage pipe;

[0076] S2. Contact the mechanic to prepare the necessary tools and record all kinds of information. The recording device is a laptop computer;

[0077] S3. Contact the foil production workshop to notify the copper dissolving staff to turn off the corresponding rear spray valve according to the coiling machine series after the foil production machines meet the standards;

[0078] S4. Notify the mechanic to install a valve on the rear spray pipe and connect the drainage pipe immediately;

[0079] S5. After the installation is completed, the staff will open the valve to test for leaks as soon as possible and record the on-site situation in real time, including the time of recording and the recorded on-site situation. The monitoring equipment is used to record the on-site situation;

[0080] S6. After the leak test is completed, the raw foil workshop is notified to roll up normally and the overall process is evaluated. The evaluation is divided into three levels: excellent, good and poor. After the evaluation, an optimization file is formed;

[0081] S7, adopt the second type of optimization method, mainly to directly install valve pipeline diversion at the outlet of the rear spray pump to each foil machine and connect to the rear spray tank;

[0082] S8. After the raw foil is rolled off, the rear spray is changed to the old-style rear spray. During the use of the old-style rear spray, contact the mechanic to prepare the tools;

[0083] S9. After the old spray is used up, let the mechanic start to run the pipeline. After the pipeline is run, test for leaks. After the leak test is completed, notify the raw foil to use the new spray. Evaluate the whole process. The evaluation is divided into three levels, namely excellent, good and poor. After the evaluation, form an optimization file.

[0084] In this embodiment, two improvement methods are provided. The first type of improvement method enables the staff to drain the liquid conveniently after closing the valve, thereby reducing the loss of solution, and enables normal liquid supply when starting the machine, thereby ensuring the stability of the solution and reducing the loss of production equipment. The second type of improvement method enables the staff to complete all operations on the first floor, thereby reducing the loss of solution, and enables normal liquid supply when starting the machine, thereby ensuring the stability of the solution and reducing the loss of production equipment, which can greatly reduce safety hazards, and when the equipment is abnormal, there is spare equipment to replace it, which is convenient for replacement and processing. The combination of the two types of improvement methods can greatly improve the optimization effect.

[0085] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A method for optimizing the post-spraying of a foil machine, characterized in that: The steps include: S1, using the first type of optimization method; S2. Contact the mechanic to prepare the necessary tools; S3. Contact the foil workshop to notify the copper melter to roll up the foil machines of each system after they meet the standards; S4. Notify the mechanic to install a valve on the rear spray pipe immediately; S5. After the installation is completed, the staff will open the valve to test for leaks immediately; S6. After the leak test is completed, notify the foil production workshop to roll up normally; S7, using the second type of optimization method; S8. After the raw foil is rolled off, the post-spraying is changed to the old post-spraying; S9, after the old-style rear spray is used up, let the mechanic start to work on the pipeline.

2. The method for optimizing the post-spraying of a foil production machine according to claim 1, characterized in that: In S1, the first type of optimization method is adopted, which is mainly to install a similar valve below the outlet of the rear spray pipe valve to connect the drainage pipe.

3. The method for optimizing the post-spraying of a foil production machine according to claim 1, characterized in that: In S2, the mechanic is contacted to prepare the necessary tools and record various types of information. The recording device is one or more of a mobile phone and a laptop computer.

4. The method for optimizing the post-spraying of a foil production machine according to claim 1, characterized in that: In S3, the foil raw machines of various systems in the foil raw workshop are contacted to stop coiling after meeting the standards and notify the copper melter. The copper melter turns off the corresponding rear spray valve according to the coiling machine train.

5. The method for optimizing the post-spraying of a foil production machine according to claim 1, characterized in that: In S4, the mechanic is notified to immediately install a valve on the rear spray pipe and connect the drain pipe.

6. The method for optimizing the post-spraying of a foil production machine according to claim 1, characterized in that: In S5, after the installation is completed, the staff will open the valve to test for leaks as soon as possible and record the on-site situation in real time, including the recording time and the recorded on-site situation, wherein the on-site situation is recorded using one or more cameras and monitoring equipment.

7. The method for optimizing the post-spraying of a foil production machine according to claim 1, characterized in that: In S6, after the leak test is completed, the raw foil workshop is notified to roll up normally, and the overall process is evaluated. The evaluation is divided into three levels, namely excellent, good and poor. After the evaluation, an optimization file is formed.

8. The method for optimizing the post-spraying of a foil production machine according to claim 1, characterized in that: In S7, the second type of optimization method is adopted, which is mainly to directly install a valve pipeline at the outlet of the rear spray pump to divert the flow to each foil machine and connect to the rear spray tank.

9. The method for optimizing the post-spraying of a foil production machine according to claim 1, characterized in that: In S8, after the raw foil is unwound, the post-spraying is switched to the old post-spraying, and during the switching of the old post-spraying, the machine repair is switched to prepare the tools.

10. The method for optimizing the post-spraying of a foil production machine according to claim 1, characterized in that: In the S9, after the old spray is used up, the mechanic starts to run the pipeline. After the pipeline is run, a leak test is conducted. After the leak test is completed, the raw foil is notified to use the new spray. The whole process is evaluated. The evaluation is divided into three levels, namely excellent, good and poor. After the evaluation, an optimization file is formed.

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